CN108816066A - A kind of solid fertilizer Fertilizer mixer - Google Patents

A kind of solid fertilizer Fertilizer mixer Download PDF

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Publication number
CN108816066A
CN108816066A CN201810667138.5A CN201810667138A CN108816066A CN 108816066 A CN108816066 A CN 108816066A CN 201810667138 A CN201810667138 A CN 201810667138A CN 108816066 A CN108816066 A CN 108816066A
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fertilizer
water
solid
mixing
case
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CN108816066B (en
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陈素英
张西群
张喜英
邵立威
郝秀钗
李建波
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Hebei Agricultural Mechanization Research Institute Co ltd
Institute of Genetics and Developmental Biology of CAS
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Hebei Agricultural Mechanization Research Institute Co ltd
Institute of Genetics and Developmental Biology of CAS
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F25/00Flow mixers; Mixers for falling materials, e.g. solid particles
    • B01F25/14Mixing drops, droplets or bodies of liquid which flow together or contact each other
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F23/00Mixing according to the phases to be mixed, e.g. dispersing or emulsifying
    • B01F23/80After-treatment of the mixture
    • B01F23/808Filtering the mixture
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F25/00Flow mixers; Mixers for falling materials, e.g. solid particles
    • B01F2025/93Arrangements, nature or configuration of flow guiding elements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F2101/00Mixing characterised by the nature of the mixed materials or by the application field
    • B01F2101/32Mixing fertiliser ingredients
    • B01F2101/33Mixing compost ingredients or organic waste
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P60/00Technologies relating to agriculture, livestock or agroalimentary industries
    • Y02P60/20Reduction of greenhouse gas [GHG] emissions in agriculture, e.g. CO2
    • Y02P60/21Dinitrogen oxide [N2O], e.g. using aquaponics, hydroponics or efficiency measures

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Fertilizing (AREA)

Abstract

本发明公开了一种固体肥混肥装置,属于液体肥生产设备技术领域,混肥装置包括固体肥输送机构、混肥箱和设置在混肥箱内的混肥机构,固体肥输送机构的出口与混肥箱连通,关键是:所述的混肥机构包括在混肥箱内沿竖向排列的一组水肥混合斜板,水肥混合斜板的进料端与混肥箱固定连接、出料端向下倾斜,每个水肥混合斜板的出料端都延伸到位于其下方的水肥混合斜板的进料端上方,混肥装置还包括与水源连通的输水管,固体肥输送机构和输水管的出口都位于最上方水肥混合斜板的进料端上方。混肥效果好,而且工作时的震动幅度小、噪音小、能耗低。

The invention discloses a solid fertilizer mixing device, which belongs to the technical field of liquid fertilizer production equipment. The fertilizer mixing device includes a solid fertilizer conveying mechanism, a fertilizer mixing box and a fertilizer mixing mechanism arranged in the fertilizer mixing box, and an outlet of the solid fertilizer conveying mechanism It is connected with the fertilizer mixing box, the key is: the fertilizer mixing mechanism includes a group of water and fertilizer mixing inclined plates vertically arranged in the mixing fertilizer box, the feeding end of the water and fertilizer mixing inclined plates is fixedly connected with the fertilizer mixing box, and the output The discharge end of each water-fertilizer mixing slant plate extends above the feed end of the water-fertilizer mixing slant plate below it. The fertilizer mixing device also includes a water delivery pipe connected to the water source, a solid fertilizer delivery mechanism and a delivery system. The outlets of the water pipes are all located above the feeding end of the uppermost water and fertilizer mixing inclined plate. The mixed fertilizer effect is good, and the vibration amplitude is small, the noise is small, and the energy consumption is low.

Description

一种固体肥混肥装置A solid fertilizer mixing device

技术领域technical field

本发明属于液体肥生产设备技术领域,涉及到一种固体肥混肥装置。The invention belongs to the technical field of liquid fertilizer production equipment, and relates to a solid fertilizer mixing device.

背景技术Background technique

我国是农业大国,农业用水占全国用水量的60%以上,我国的水资源短缺,这严重制约了我国农业的可持续发展。水肥一体化可以实现节水灌溉和水肥的高效管理,提高水肥利用效率,减少水资源的浪费。水肥一体化作业一般需要先用固体肥输送机构将固体肥输送到混肥箱内,固体肥与水在混肥箱内混合变成液体肥后,再被输送到地里。为了使得固体肥与水充分混合,一般会在混肥箱内设置有搅拌机构,搅拌机构进行搅拌时震动幅度较大、噪音较大、能耗较高。my country is a large agricultural country, and agricultural water accounts for more than 60% of the country's water consumption. The shortage of water resources in our country seriously restricts the sustainable development of our country's agriculture. The integration of water and fertilizer can realize water-saving irrigation and efficient management of water and fertilizer, improve the efficiency of water and fertilizer use, and reduce the waste of water resources. The integrated operation of water and fertilizer generally needs to use the solid fertilizer conveying mechanism to transport the solid fertilizer to the mixed fertilizer box. After the solid fertilizer and water are mixed in the mixed fertilizer box to become liquid fertilizer, it is then transported to the ground. In order to fully mix the solid fertilizer and water, a stirring mechanism is generally installed in the fertilizer mixing tank. When the stirring mechanism is stirring, the vibration amplitude is relatively large, the noise is large, and the energy consumption is high.

发明内容Contents of the invention

本发明为了克服现有技术的缺陷,设计了一种固体肥混肥装置,混肥效果好,而且工作时的震动幅度小、噪音小、能耗低。In order to overcome the defects of the prior art, the present invention designs a solid fertilizer mixing device, which has good fertilizer mixing effect, small vibration amplitude, low noise and low energy consumption during operation.

本发明所采取的具体技术方案是:一种固体肥混肥装置,包括固体肥输送机构、混肥箱和设置在混肥箱内的混肥机构,固体肥输送机构的出口与混肥箱连通,关键是:所述的混肥机构包括在混肥箱内沿竖向排列的一组水肥混合斜板,水肥混合斜板的进料端与混肥箱固定连接、出料端向下倾斜,每个水肥混合斜板的出料端都延伸到位于其下方的水肥混合斜板的进料端上方,混肥装置还包括与水源连通的输水管,固体肥输送机构和输水管的出口都位于最上方水肥混合斜板的进料端上方。The specific technical solution adopted by the present invention is: a solid fertilizer mixing device, comprising a solid fertilizer delivery mechanism, a fertilizer mixing box and a fertilizer mixing mechanism arranged in the mixing fertilizer box, the outlet of the solid fertilizer delivery mechanism communicates with the mixing fertilizer box , the key is: the fertilizer mixing mechanism includes a group of water and fertilizer mixing inclined plates vertically arranged in the fertilizer mixing box, the feed end of the water and fertilizer mixing inclined plates is fixedly connected with the fertilizer mixing box, and the discharge end is inclined downward. The discharge end of each water and fertilizer mixing slant plate extends above the feed end of the water and fertilizer mixing slant plate located below it. The fertilizer mixing device also includes a water delivery pipe connected with the water source. The solid fertilizer delivery mechanism and the outlet of the water delivery pipe are located at Above the feeding end of the uppermost water and fertilizer mixing inclined plate.

混肥箱内所有的水肥混合斜板与水平面之间的夹角由上向下逐渐减小。The angles between all the water and fertilizer mixing inclined plates in the fertilizer mixing box and the horizontal plane gradually decrease from top to bottom.

混肥箱内水肥混合斜板的数量为三个且分别为上斜板、中斜板和下斜板,下斜板与水平面之间的夹角α为4.5°-5.5°,中斜板与水平面之间的夹角β为7°-8°,上斜板与水平面之间的夹角γ为8.5°-9.5°。The number of water and fertilizer mixing sloping plates in the fertilizer mixing tank is three and they are the upper sloping plate, the middle sloping plate and the lower sloping plate, the angle α between the lower sloping plate and the horizontal plane is 4.5°-5.5°, The angle β between the horizontal planes is 7°-8°, and the angle γ between the sloping plate and the horizontal plane is 8.5°-9.5°.

所述的混肥装置还包括循环泵,循环泵的进口与混肥箱连通,循环泵的出口连接有循环管,循环管的出口端延伸到最上方的水肥混合斜板的进料端上方。The fertilizer mixing device also includes a circulation pump, the inlet of which is connected to the fertilizer mixing tank, the outlet of the circulation pump is connected with a circulation pipe, and the outlet end of the circulation pipe extends above the feeding end of the uppermost water and fertilizer mixing swash plate.

所述的混肥装置还包括储肥箱、以及设置在储肥箱与混肥箱之间的过滤机构,过滤机构的进口与混肥箱的出口连通,过滤机构的出口与储肥箱的进口连通。The fertilizer mixing device also includes a fertilizer storage box and a filter mechanism arranged between the fertilizer storage box and the fertilizer mixing box. connected.

所述的过滤机构是设置在混肥箱与储肥箱之间的过滤池,过滤池的底板包括斜板和沉淀槽,沉淀槽位于斜板的最低处,斜板上开设有过滤口,过滤口处设置有过滤网,过滤网位于储肥箱的进口上方,混肥装置还包括反冲洗机构,反冲洗机构包括水平架设在储肥箱与混肥箱之间的转轴、设置在储肥箱上的行走座、固定在行走座上且用于冲洗过滤网的反冲洗管,还包括与转轴连接的驱动机构、进口与储肥箱连通且出口与反冲洗管连通的输送泵,行走座与转轴形成传动配合使位于斜板下方的反冲洗管具有沿斜板长度方向的移动自由度。The filter mechanism is a filter tank arranged between the fertilizer mixing tank and the fertilizer storage tank. The bottom plate of the filter tank includes a sloping plate and a settling tank. The settling tank is located at the lowest point of the sloping plate. There is a filter screen at the mouth, and the filter screen is located above the entrance of the fertilizer storage tank. The fertilizer mixing device also includes a backwash mechanism. The walking seat on the walking seat, the backwashing pipe fixed on the walking seat and used to flush the filter screen, also includes the driving mechanism connected to the rotating shaft, the delivery pump whose inlet is connected to the fertilizer storage tank and the outlet is connected to the backwashing pipe, the walking seat and The rotating shaft forms a transmission fit so that the backwash pipe located under the swash plate has a degree of freedom of movement along the length direction of the swash plate.

所述的转轴上固定有齿轮,行走座上端面固定有齿条,齿轮与齿条啮合使行走座与转轴形成传动配合。A gear is fixed on the rotating shaft, and a rack is fixed on the upper end surface of the traveling seat, and the gear and the rack mesh to form a transmission cooperation between the traveling seat and the rotating shaft.

在储肥箱与斜板之间固定有与斜板平行设置的滑板,滑板的最低处延伸到沉淀槽下方,行走座设置在滑板上并与滑板形成滑动配合。Between the fertilizer storage box and the inclined plate, a sliding plate parallel to the inclined plate is fixed, the lowest point of the sliding plate extends below the sedimentation tank, and the walking seat is arranged on the sliding plate and forms a sliding fit with the sliding plate.

位于最上方的水肥混合斜板的最高处上方设置有分流管,分流管的长度方向与水肥混合斜板的宽度方向相同,分流管的两端为封闭端、中部与输水管连通,分流管上沿长度方向设置有一组出水孔。A shunt pipe is arranged above the highest point of the water-fertilizer mixing slant plate at the top. The length direction of the shunt pipe is the same as the width direction of the water-fertilizer mixing slant plate. A group of water outlet holes are arranged along the length direction.

所述的行走座上设置有用于调节反冲洗管角度的角度调节机构,角度调节机构包括与行走座的侧面固定连接的定位杆、与反冲洗管下端面固定连接的门形的连接座,连接座开口端的两个侧板上都开设有过孔,连接座套装在定位杆上,连接座借助穿过过孔的紧固螺栓和套装在紧固螺栓上的螺母的配合与定位杆固定连接。The walking seat is provided with an angle adjustment mechanism for adjusting the angle of the backwashing pipe. The angle adjustment mechanism includes a positioning rod fixedly connected to the side of the walking seat, and a door-shaped connecting seat fixedly connected to the lower end surface of the backwashing pipe. Both side plates of the open end of the seat are provided with through holes, the connecting seat is sleeved on the positioning bar, and the connecting seat is fixedly connected with the positioning bar by means of the cooperation of the fastening bolt passing through the through hole and the nut set on the fastening bolt.

本发明的有益效果是:利用固体肥输送机构将固体肥料输送到最上方的水肥混合斜板上,水源中的水经过输水管也落到最上方的水肥混合斜板上,固体肥和水沿着水肥混合斜板边滑动降落边融合,利用水肥混合斜板可以延长固体肥与水的接触时间,经过所有的水肥混合斜板后,固体肥与水充分融合,与利用搅拌机构进行搅拌相比,采用本发明中的这种混肥机构,混肥效果好,而且工作时的震动幅度小、噪音小、能耗低。The beneficial effects of the present invention are: the solid fertilizer is transported to the uppermost water-fertilizer mixing slant plate by using the solid fertilizer delivery mechanism, and the water in the water source also falls to the uppermost water-fertilizer mixing slant plate through the water delivery pipe. The water and fertilizer mixing slant plate is fused while sliding and falling. Using the water and fertilizer mixing slant plate can prolong the contact time between solid fertilizer and water. After passing through all the water and fertilizer mixing slant plates, the solid fertilizer and water are fully fused, compared with using the stirring mechanism to stir According to the fertilizer mixing mechanism of the present invention, the fertilizer mixing effect is good, and the vibration amplitude is small, the noise is small, and the energy consumption is low.

附图说明Description of drawings

图1为本发明的结构示意图。Fig. 1 is a structural schematic diagram of the present invention.

图2为本发明的主视图。Fig. 2 is a front view of the present invention.

图3为图2中角度调节机构的结构示意图。FIG. 3 is a schematic structural diagram of the angle adjustment mechanism in FIG. 2 .

附图中,1代表固体肥输送机构,2代表混肥箱,3代表水肥混合斜板,4代表输水管,5代表循环泵,6代表储肥箱,7代表过滤池,8代表斜板,9代表沉淀槽,10代表转轴,11代表行走座,12代表反冲洗管,13代表滑板,14代表分流管,15代表定位杆,16代表连接座。In the accompanying drawings, 1 represents the solid fertilizer delivery mechanism, 2 represents the fertilizer mixing tank, 3 represents the water and fertilizer mixing inclined plate, 4 represents the water delivery pipe, 5 represents the circulating pump, 6 represents the fertilizer storage tank, 7 represents the filter tank, 8 represents the inclined plate, 9 represents the settling tank, 10 represents the rotating shaft, 11 represents the walking seat, 12 represents the backwash pipe, 13 represents the slide plate, 14 represents the shunt pipe, 15 represents the positioning rod, and 16 represents the connecting seat.

具体实施方式Detailed ways

下面结合附图和具体实施例对本发明做详细说明:Below in conjunction with accompanying drawing and specific embodiment the present invention is described in detail:

具体实施例,如图1、图2和图3所示,一种固体肥混肥装置,包括固体肥输送机构1、混肥箱2和设置在混肥箱2内的混肥机构,固体肥输送机构1的出口与混肥箱2连通,混肥机构包括在混肥箱2内沿竖向排列的一组水肥混合斜板3,水肥混合斜板3的进料端与混肥箱2固定连接、出料端向下倾斜,每个水肥混合斜板3的出料端都延伸到位于其下方的水肥混合斜板3的进料端上方,混肥装置还包括与水源连通的输水管4,固体肥输送机构1和输水管4的出口都位于最上方水肥混合斜板3的进料端上方。Concrete embodiment, as shown in Fig. 1, Fig. 2 and Fig. 3, a kind of solid fertilizer mixed fertilizer device comprises solid fertilizer conveying mechanism 1, mixed fertilizer box 2 and is arranged on the mixed fertilizer mechanism in mixed fertilizer box 2, solid fertilizer The outlet of the conveying mechanism 1 communicates with the fertilizer mixing box 2. The fertilizer mixing mechanism includes a group of water and fertilizer mixing inclined plates 3 arranged vertically in the mixing fertilizer box 2. The feeding end of the water and fertilizer mixing inclined plates 3 is fixed to the fertilizer mixing box 2. The connection and the discharge end are inclined downward, and the discharge end of each water and fertilizer mixing slant plate 3 extends above the feed end of the water and fertilizer mixing slant plate 3 below it, and the fertilizer mixing device also includes a water delivery pipe 4 communicating with the water source , the solid fertilizer delivery mechanism 1 and the outlet of the water delivery pipe 4 are located above the feeding end of the uppermost water and fertilizer mixing swash plate 3 .

固体肥输送机构1包括吸肥机、与吸肥机进口连通的吸肥管、与吸肥机出口连通的出肥管,混肥箱2顶部固定有插座,吸肥机上固定有门形的滑块,滑块插装在插座上并与插座形成滑动配合,使吸肥机具有沿水肥混合斜板3宽度方向的移动自由度,这样可以根据需要调节固体肥在水肥混合斜板3上的掉落位置。The solid fertilizer conveying mechanism 1 includes a fertilizer suction machine, a fertilizer suction pipe connected to the inlet of the fertilizer suction machine, and a fertilizer output pipe connected to the outlet of the fertilizer suction machine. A socket is fixed on the top of the fertilizer mixing box 2, and a door-shaped sliding door is fixed on the fertilizer suction machine. block, the slider is inserted on the socket and forms a sliding fit with the socket, so that the fertilizer suction machine has a degree of freedom of movement along the width direction of the water and fertilizer mixing slant plate 3, so that the drop of solid fertilizer on the water and fertilizer mixing slant plate 3 can be adjusted as required drop position.

作为对本发明的进一步改进,混肥箱2内所有的水肥混合斜板3与水平面之间的夹角由上向下逐渐减小。水肥混合斜板3与水平面之间的夹角越小,固体肥和水流动的越慢,则固体肥和水的接触时间越长,所以由上向下逐渐缩小水肥混合斜板3与水平面之间的夹角,这样可以延长混肥时间,提高混肥效果。As a further improvement to the present invention, the angles between all the water and fertilizer mixing sloping plates 3 in the fertilizer mixing tank 2 and the horizontal plane gradually decrease from top to bottom. The smaller the angle between the water and fertilizer mixing sloping plate 3 and the horizontal plane, the slower the solid fertilizer and water flow, the longer the contact time between the solid fertilizer and water, so the distance between the water and fertilizer mixing sloping plate 3 and the horizontal plane is gradually reduced from top to bottom. The angle between them can prolong the time of mixing fertilizer and improve the effect of mixing fertilizer.

混肥箱2内水肥混合斜板3的数量为三个且分别为上斜板、中斜板和下斜板,下斜板与水平面之间的夹角α为4.5°-5.5°且优选为5°,中斜板与水平面之间的夹角β为7°-8°且优选为7.5°,上斜板与水平面之间的夹角γ为8.5°-9.5°且优选为9°。水肥混合斜板3的数量越多、水肥混合斜板3与水平面之间的夹角越小,则固体肥和水流动的越慢,固体肥和水的接触时间越长,融合效果越好,但是混肥效率会很低,相反,水肥混合斜板3的数量越少、水肥混合斜板3与水平面之间的夹角越大,则固体肥和水流动的越快,混肥效率越高,但是融合效果会很差,所以水肥混合斜板3的数量及其倾斜角度的配合至关重要,本发明经过反复研究确定选用三个水肥混合斜板3,通过它们的倾斜角度的配合,即可满足混肥需求,具有较好的融合效果,又可以保证有较高的混肥效率。The quantity of water and fertilizer mixing sloping plates 3 in the fertilizer mixing box 2 is three and is respectively an upper sloping plate, a middle sloping plate and a lower sloping plate, and the angle α between the lower sloping plate and the horizontal plane is 4.5°-5.5° and is preferably 5°, the angle β between the middle sloping plate and the horizontal plane is 7°-8° and preferably 7.5°, the angle γ between the upper sloping plate and the horizontal plane is 8.5°-9.5° and preferably 9°. The more the number of water and fertilizer mixing inclined plates 3, the smaller the angle between the water and fertilizer mixing inclined plates 3 and the horizontal plane, the slower the flow of solid fertilizer and water, the longer the contact time of solid fertilizer and water, the better the fusion effect, However, the fertilizer mixing efficiency will be very low. On the contrary, the less the number of water and fertilizer mixing sloping plates 3 and the larger the angle between the water and fertilizer mixing sloping plates 3 and the horizontal plane, the faster the solid fertilizer and water will flow, and the higher the fertilizer mixing efficiency will be. , but the fusion effect will be very poor, so the quantity of the water and fertilizer mixing sloping plates 3 and the cooperation of their inclination angles are very important. The present invention determines to select three water and fertilizer mixing sloping plates 3 after repeated studies, and through the cooperation of their inclination angles, that is It can meet the needs of mixed fertilizers, has a good fusion effect, and can ensure high mixed fertilizer efficiency.

作为对本发明的进一步改进,混肥装置还包括循环泵5,循环泵5的进口与混肥箱2连通,循环泵5的出口连接有循环管,循环管的出口端延伸到最上方的水肥混合斜板3的进料端上方。混肥过程中,利用循环泵5将液体肥送回到水肥混合斜板3上,使混肥箱2内的液体肥始终处于循环流动状态,融合效果更好。循环泵5位于混肥箱2内部,可以缩小混肥装置所需占用的空间,整体更加整齐有序。As a further improvement to the present invention, the fertilizer mixing device also includes a circulation pump 5, the inlet of the circulation pump 5 communicates with the fertilizer mixing tank 2, the outlet of the circulation pump 5 is connected with a circulation pipe, and the outlet end of the circulation pipe extends to the uppermost water and fertilizer mixing tank. Above the feed end of inclined plate 3. During the fertilizer mixing process, the circulation pump 5 is used to send the liquid fertilizer back to the water and fertilizer mixing slant plate 3, so that the liquid fertilizer in the fertilizer mixing tank 2 is always in a state of circulating flow, and the fusion effect is better. The circulation pump 5 is located inside the fertilizer mixing tank 2, which can reduce the space occupied by the fertilizer mixing device and make the whole more orderly.

作为对本发明的进一步改进,混肥装置还包括储肥箱6、以及设置在储肥箱6与混肥箱2之间的过滤机构,过滤机构的进口与混肥箱2的出口连通,过滤机构的出口与储肥箱6的进口连通。利用过滤机构对水肥融合后得到的液体肥进行过滤,可以减少液体肥中的杂质,提高液体肥的质量。过滤机构的形式多种多样,可以是在混肥箱2出口处设置的过滤网,也可以是在混肥箱2下方设置的单独的过滤池。As a further improvement to the present invention, the fertilizer mixing device also includes a fertilizer storage box 6, and a filter mechanism arranged between the fertilizer storage box 6 and the fertilizer mixing box 2, the inlet of the filter mechanism communicates with the outlet of the fertilizer mixing box 2, and the filter mechanism The outlet of the fertilizer storage tank 6 is communicated with the import. The filter mechanism is used to filter the liquid fertilizer obtained after the fusion of water and fertilizer, which can reduce impurities in the liquid fertilizer and improve the quality of the liquid fertilizer. The form of filter mechanism is varied, can be the filter net that is arranged at the outlet of fertilizer mixing box 2, also can be the separate filter pond that is set at the fertilizer mixing box 2 below.

本发明中的过滤机构是设置在混肥箱2与储肥箱6之间的过滤池7,过滤池7的底板包括斜板8和沉淀槽9,沉淀槽9位于斜板8的最低处,斜板8上开设有过滤口,过滤口处设置有过滤网,过滤网位于储肥箱6的进口上方,混肥装置还包括反冲洗机构,反冲洗机构包括水平架设在储肥箱6与混肥箱2之间的转轴10、设置在储肥箱6上的行走座11、固定在行走座11上且用于冲洗过滤网的反冲洗管12,还包括与转轴10连接的驱动机构、进口与储肥箱6连通且出口与反冲洗管12连通的输送泵,行走座11与转轴10形成传动配合使位于斜板8下方的反冲洗管12具有沿斜板8长度方向的移动自由度。The filter mechanism among the present invention is the filter tank 7 arranged between the fertilizer mixing tank 2 and the fertilizer storage tank 6, the bottom plate of the filter tank 7 includes a sloping plate 8 and a settling tank 9, and the settling tank 9 is located at the lowest point of the sloping plate 8, The inclined plate 8 is provided with a filter port, and a filter screen is arranged at the filter port, and the filter screen is positioned above the entrance of the fertilizer storage box 6. The rotating shaft 10 between the fertilizer boxes 2, the walking seat 11 arranged on the fertilizer storage box 6, the backwashing pipe 12 fixed on the walking seat 11 and used for flushing the filter screen, and the driving mechanism connected with the rotating shaft 10, the inlet The conveying pump communicated with the fertilizer storage tank 6 and the outlet communicated with the backwash pipe 12, the traveling seat 11 and the rotating shaft 10 form a transmission cooperation so that the backwash pipe 12 located under the swash plate 8 has a degree of freedom of movement along the length direction of the swash plate 8.

利用输送泵向反冲洗管12内输送液体肥,在反冲洗管12喷出的液体肥的高压冲力作用下,过滤网上的污垢与过滤网分离,并沿着斜板8滑落到沉淀槽9内,可以避免过滤网上粘附的污垢太多而影响液体肥的流速和混肥效率。可以定期开启反冲洗管12对过滤网进行冲洗,也可以使反冲洗管12在混肥过程中始终处于工作状态。反冲洗时才有储肥箱6内过滤后得到的液体肥,而不用混肥箱2内的液体肥,这样可以避免没有经过过滤的液体肥落入到储肥箱6内后给储肥箱6内经过过滤得到的液体肥引入杂质。过滤池7与混肥箱2之间为可拆卸式连接,例如螺栓连接、或者是插接,可以定期将过滤池7拆卸下来,将沉淀槽9内的污垢清理干净。Use the delivery pump to transport the liquid fertilizer into the backwash pipe 12, and under the action of the high-pressure impact of the liquid fertilizer ejected from the backwash pipe 12, the dirt on the filter screen is separated from the filter screen, and slides down into the sedimentation tank 9 along the swash plate 8 , It can avoid too much dirt adhering to the filter net, which will affect the flow rate of liquid fertilizer and the efficiency of fertilizer mixing. The backwash pipe 12 can be opened regularly to flush the filter screen, and the backwash pipe 12 can also be kept in working condition during the fertilization process. Only the liquid fertilizer obtained after filtering in the fertilizer storage tank 6 is available during backwashing, instead of the liquid fertilizer in the fertilizer mixing tank 2, which can prevent the unfiltered liquid fertilizer from falling into the fertilizer storage tank 6 and then feed the fertilizer storage tank The liquid fertilizer obtained through filtration in 6 introduces impurities. The filter tank 7 and the fertilizer mixing tank 2 are detachably connected, such as bolted or plugged in, and the filter tank 7 can be disassembled regularly to clean up the dirt in the settling tank 9 .

转轴10上固定有齿轮,行走座11上端面固定有齿条,齿轮与齿条啮合使行走座11与转轴10形成传动配合,齿轮齿条传动,承载能力大,传动精度高,使得反冲洗管12保持匀速前进。A gear is fixed on the rotating shaft 10, and a rack is fixed on the upper surface of the traveling seat 11. The gear and the rack mesh to form a transmission cooperation between the traveling seat 11 and the rotating shaft 10. The rack and pinion drive has a large carrying capacity and high transmission precision, making the backwash pipe 12 Keep going at a constant speed.

作为对本发明的进一步改进,在储肥箱6与斜板8之间固定有与斜板8平行设置的滑板13,滑板13的最低处延伸到沉淀槽9下方,行走座11设置在滑板13上并与滑板13形成滑动配合。倾斜设置的滑板13,可以确保反冲洗管12在行走过程中与过滤网各处之间的距离保持不变,对过滤网的冲洗效果更好,而且可以避免行走座11反复行走过程中对储肥箱6产生磨损。As a further improvement to the present invention, a sliding plate 13 parallel to the inclined plate 8 is fixed between the fertilizer storage box 6 and the inclined plate 8, the lowest point of the sliding plate 13 extends below the sedimentation tank 9, and the walking seat 11 is arranged on the sliding plate 13 And form sliding fit with slide plate 13. The slide plate 13 that is inclined can ensure that the distance between the backwash pipe 12 and the filter screen remains constant during the walking process, and the washing effect of the filter screen is better, and it can avoid the impact on the storage tank during the repeated walking of the walking seat 11. Fertilizer 6 produces wearing and tearing.

作为对本发明的进一步改进,位于最上方的水肥混合斜板3的最高处上方设置有分流管14,分流管14的长度方向与水肥混合斜板3的宽度方向相同,分流管14的两端为封闭端、中部与输水管4连通,分流管14上沿长度方向设置有一组出水孔。输水管4中的水进入到分流管14内后,经过出水孔排出,使得流出的水在水肥混合斜板3上分布的更加均匀,水肥融合效果更好。同理,与循环泵5连接的循环管的上端连接有均流管,均流管位于分流管14下方,均流管的长度方向与分流管14的长度方向相同,均流管的两端也是封闭端、中部与循环泵5的出口连通,均流板上沿长度方向设置有一组均流孔,循环泵5中的液体肥进入到均流管内后,经过均流孔排出,使得流出的液体肥在水肥混合斜板3上分布的更加均匀,水肥融合效果更好。As a further improvement to the present invention, a shunt pipe 14 is arranged above the highest point of the uppermost water and fertilizer mixing inclined plate 3, and the length direction of the shunting pipe 14 is the same as the width direction of the water and fertilizer mixing inclined plate 3, and the two ends of the shunting pipe 14 are The closed end and the middle part communicate with the water delivery pipe 4, and a group of water outlet holes are arranged on the shunt pipe 14 along the length direction. After the water in the water delivery pipe 4 enters the shunt pipe 14, it is discharged through the water outlet hole, so that the outflowing water is distributed more evenly on the water and fertilizer mixing inclined plate 3, and the water and fertilizer fusion effect is better. In the same way, the upper end of the circulation pipe connected to the circulating pump 5 is connected with a flow equalizing pipe, which is located below the flow distribution pipe 14. The closed end and the middle part communicate with the outlet of the circulation pump 5, and a group of flow equalization holes are arranged on the flow equalization plate along the length direction. The fertilizer is more evenly distributed on the water-fertilizer mixing inclined plate 3, and the water-fertilizer fusion effect is better.

作为对本发明的进一步改进,行走座11上设置有用于调节反冲洗管12角度的角度调节机构,角度调节机构包括与行走座11的侧面固定连接的定位杆15、与反冲洗管12下端面固定连接的门形的连接座16,连接座16开口端的两个侧板上都开设有过孔,连接座16套装在定位杆15上,连接座16借助穿过过孔的紧固螺栓和套装在紧固螺栓上的螺母的配合与定位杆15固定连接。当需要调节反冲洗管12的角度、从而改变反冲洗管12与过滤网之间的间距、达到更好的反冲洗效果时,拆掉螺母,松开并旋转连接座16,通过改变连接座6的开口方向即可改变反冲洗管12的轴线与水平面之间的夹角,调节好后,再将螺母与紧固螺栓螺纹连接,使连接座16与定位杆15夹紧即可,结构简单,操作方便。As a further improvement to the present invention, the walking seat 11 is provided with an angle adjustment mechanism for adjusting the angle of the backwash pipe 12. The angle adjustment mechanism includes a positioning rod 15 fixedly connected to the side of the walking seat 11, and fixed to the lower end surface of the backwash pipe 12. The connected door-shaped connecting seat 16, the two side plates of the opening end of the connecting seat 16 are provided with through holes, the connecting seat 16 is set on the positioning rod 15, and the connecting seat 16 is set on the The cooperation of the nut on the fastening bolt is fixedly connected with the positioning rod 15. When it is necessary to adjust the angle of the backwash pipe 12 to change the distance between the backwash pipe 12 and the filter screen to achieve a better backwash effect, remove the nut, loosen and rotate the connection seat 16, and change the connection seat 6 The opening direction of the backwash pipe 12 can change the angle between the axis of the backwash pipe 12 and the horizontal plane. After adjustment, the nut and the fastening bolt are screwed together so that the connecting seat 16 and the positioning rod 15 can be clamped. The structure is simple. Easy to operate.

本发明在具体实施时:如图2所示,混肥箱2和储肥箱6都固定在框型架上且储肥箱6位于混肥箱2下方,水肥混合斜板3的长度边沿左右方向设置、宽度边沿前后方向设置,水肥混合斜板3的长度边与混肥箱2的内壁紧密接触形成密封结构,使得固体肥和水只能沿着水肥混合斜板3的斜面向下滑落。混肥箱2底部的前后两侧都固定有定位板,转轴10架设在两个定位板之间并与两个定位板形成转动配合,滑板13与框形架固定连接,滑板13的下端搭放在储肥箱6上。位于最上方的水肥混合斜板3的进料端位于混肥箱2的右端,混肥箱2顶部的右端固定有沿前后方向设置的插座,固体肥输送机构1的吸肥机上的滑块插装在插座上并与插座形成滑动配合,使吸肥机具有沿前后方向的移动自由度,这样可以根据需要调节固体肥在水肥混合斜板3上的掉落位置。水肥混合斜板3包括下定位板和上接料板,混肥箱2的内壁上固定有搭放柱,下定位板下端面的一端设置有卡块,下定位板放置在搭放柱上且带有卡块的一端位于下方,卡块与搭放柱卡接形成为限位结构,使得水肥混合斜板3与混肥箱2之间为可拆卸式连接,可以定时拆卸下来进行清洗,拆装时方便快捷,省时省力。When the present invention is implemented: as shown in Figure 2, the fertilizer mixing box 2 and the fertilizer storage box 6 are all fixed on the frame frame and the fertilizer storage box 6 is positioned at the bottom of the fertilizer mixing box 2, and the length edge of the water and fertilizer mixing inclined plate 3 is left and right. The direction is set, and the width edge is set along the front and rear directions. The length side of the water and fertilizer mixing sloping plate 3 is in close contact with the inner wall of the fertilizer mixing box 2 to form a sealed structure, so that solid fertilizer and water can only fall down along the slope of the water and fertilizer mixing sloping plate 3 . The front and rear sides of the bottom of the mixed fertilizer box 2 are fixed with positioning plates, the rotating shaft 10 is erected between the two positioning plates and forms a rotation fit with the two positioning plates, the slide plate 13 is fixedly connected with the frame frame, and the lower end of the slide plate 13 is placed On the fertilizer storage box 6. The feeding end of the uppermost water and fertilizer mixing slant plate 3 is located at the right end of the fertilizer mixing box 2, and the right end of the top of the fertilizer mixing box 2 is fixed with a socket arranged along the front and rear directions, and the slider on the fertilizer suction machine of the solid fertilizer delivery mechanism 1 is plugged in. It is installed on the socket and forms a sliding fit with the socket, so that the fertilizer suction machine has a degree of freedom of movement along the front and rear directions, so that the falling position of the solid fertilizer on the water-fertilizer mixing ramp 3 can be adjusted as required. The water and fertilizer mixing inclined plate 3 comprises a lower positioning plate and an upper material receiving plate, and the inwall of the fertilizer mixing box 2 is fixed with a stacking column, and one end of the lower end surface of the lower positioning plate is provided with a block, and the lower positioning plate is placed on the stacking column and The end with the clamping block is located at the bottom, and the clamping block and the mounting column are clamped to form a limit structure, so that the water and fertilizer mixing sloping plate 3 and the fertilizer mixing box 2 are detachably connected, and can be disassembled for cleaning at regular intervals. It is convenient and quick to install, saving time and effort.

混肥时,首先利用固体肥输送机构1将固体肥输送到最上方的水肥混合斜板3上,同时水源中的水经过输水管4也落到最上方的水肥混合斜板3上,固体肥和水沿着水肥混合斜板3边滑动降落边融合,利用循环泵5和循环管的配合将固体肥和水融合后得到的液体肥送回到最上方的水肥混合斜板3上,使混肥箱2内的液体肥始终处于循环流动状态,融合效果更好。当固体肥和水的添加量都达到设定值后,固体肥输送机构1、输水管4和循环泵5都停止工作,将混肥箱2中的液体肥输送到过滤池7内,液体肥经过过滤网后落入到储肥箱6内备用。储肥箱6上方设置有液体肥输送机构,液体肥输送机构的进液管延伸到储肥箱6内部,需要使用时,利用液体肥输送机构进行输送即可。与利用搅拌机构进行搅拌相比,采用本发明中的这种混肥机构,在确保满足混肥效果的前提下,工作时的震动幅度小、噪音小、能耗低。When mixing fertilizers, first use the solid fertilizer delivery mechanism 1 to transport the solid fertilizer to the top water and fertilizer mixing slant plate 3, and at the same time, the water in the water source also falls on the top water and fertilizer mixing slant plate 3 through the water delivery pipe 4, and the solid fertilizer The water and water are fused along the water and fertilizer mixing slant plate 3 while sliding and falling, and the liquid fertilizer obtained after the solid fertilizer and water are fused is sent back to the uppermost water and fertilizer mixing slant plate 3 by using the cooperation of the circulating pump 5 and the circulation pipe to make the mixing The liquid fertilizer in the fertilizer box 2 is always in a state of circulating flow, and the fusion effect is better. After the addition of solid fertilizer and water all reached the set value, the solid fertilizer conveying mechanism 1, the water delivery pipe 4 and the circulation pump 5 all stopped working, and the liquid fertilizer in the mixed fertilizer tank 2 was delivered to the filter tank 7, and the liquid fertilizer Fall into fertilizer storage box 6 after filter screen for subsequent use. The top of the fertilizer storage box 6 is provided with a liquid fertilizer delivery mechanism, and the liquid inlet pipe of the liquid fertilizer delivery mechanism extends to the inside of the fertilizer storage box 6. When it needs to be used, it can be transported by the liquid fertilizer delivery mechanism. Compared with stirring by the stirring mechanism, the fertilizer mixing mechanism of the present invention has small vibration amplitude, low noise and low energy consumption under the premise of ensuring the fertilizer mixing effect.

Claims (10)

1. a kind of solid fertilizer Fertilizer mixer including solid fertilizer conveying mechanism (1), complex fertilizer case (2) and is arranged in complex fertilizer case (2) The outlet of complex fertilizer mechanism, solid fertilizer conveying mechanism (1) is connected to complex fertilizer case (2), it is characterised in that:The complex fertilizer mechanism includes The one group of liquid manure mixing inclined plate (3) vertically arranged in complex fertilizer case (2), the feed end and complex fertilizer case of liquid manure mixing inclined plate (3) (2) be fixedly connected, discharge end tilts down, the discharge end of each liquid manure mixing inclined plate (3) extends to the water being disposed below Above the feed end of fertilizer mixing inclined plate (3), Fertilizer mixer further includes the water-supply-pipe (4) being connected to water source, solid fertilizer conveying mechanism (1) it is all located above the feed end of the top liquid manure mixing inclined plate (3) with the outlet of water-supply-pipe (4).
2. a kind of solid fertilizer Fertilizer mixer according to claim 1, it is characterised in that:All liquid manure in complex fertilizer case (2) Angle between mixing inclined plate (3) and horizontal plane is gradually reduced from top to bottom.
3. a kind of solid fertilizer Fertilizer mixer according to claim 2, it is characterised in that:The interior liquid manure mixing of complex fertilizer case (2) is oblique The quantity of plate (3) is three and respectively inclined board, middle swash plate and declined board, the angle α between declined board and horizontal plane are 4.5 ° -5.5 °, angle β between middle swash plate and horizontal plane is 7 ° -8 °, the angle γ between inclined board and horizontal plane is 8.5 ° - 9.5°。
4. a kind of solid fertilizer Fertilizer mixer according to claim 1, it is characterised in that:The Fertilizer mixer further includes following Ring pumps (5), and the import of circulating pump (5) is connected to complex fertilizer case (2), and the outlet of circulating pump (5) is connected with circulation pipe, and circulation pipe goes out Above the feed end for the liquid manure mixing inclined plate (3) that mouth end extends to the top.
5. a kind of solid fertilizer Fertilizer mixer according to claim 1, it is characterised in that:The Fertilizer mixer further includes storage Fertilizer box (6) and the filter mechanism being arranged between fertilizer preserving case (6) and complex fertilizer case (2), the import of filter mechanism and complex fertilizer case (2) outlet, the outlet of filter mechanism and the inlet communication of fertilizer preserving case (6).
6. a kind of solid fertilizer Fertilizer mixer according to claim 5, it is characterised in that:The filter mechanism is that setting exists Filtering ponds (7) between complex fertilizer case (2) and fertilizer preserving case (6), the bottom plate of filtering ponds (7) include inclined plate (8) and precipitation tank (9), are sunk Shallow lake slot (9) is located at the lowest part of inclined plate (8), and filtering mouth is offered on inclined plate (8), filters and is provided with filter screen, filter screen at mouth Above the import of fertilizer preserving case (6), Fertilizer mixer further includes backwash mechanism, and backwash mechanism includes that level is erected at storage fertilizer Shaft (10) between case (6) and complex fertilizer case (2), is fixed on walking seat (11) at the walking seat (11) being arranged on fertilizer preserving case (6) Backwash tube (12) that is upper and being used for washing filter screen, further includes driving mechanism, import and the fertilizer preserving case connecting with shaft (10) (6) it is connected to and exports the delivery pump being connected to backwash tube (12), walking seat (11) and shaft (10), which form transmission cooperation, makes position Backwash tube (12) below inclined plate (8) has the one-movement-freedom-degree along inclined plate (8) length direction.
7. a kind of solid fertilizer Fertilizer mixer according to claim 6, it is characterised in that:It is fixed in the shaft (10) Gear, walking seat (11) upper surface are fixed with rack gear, and wheel and rack engagement is driven walking seat (11) and shaft (10) formation Cooperation.
8. a kind of solid fertilizer Fertilizer mixer according to claim 6, it is characterised in that:Fertilizer preserving case (6) and inclined plate (8) it Between be fixed with and extended to below precipitation tank (9) with inclined plate (8) slide plate disposed in parallel (13), the lowest part of slide plate (13), walking Seat (11), which is arranged on slide plate (13) and is formed with slide plate (13), to be slidably matched.
9. a kind of solid fertilizer Fertilizer mixer according to claim 1, it is characterised in that:Liquid manure mixing positioned at the top is oblique It is provided with isocon (14) above the highest point of plate (3), the length direction of isocon (14) and the width of liquid manure mixing inclined plate (3) Direction is identical, and the both ends of isocon (14) are closed end, middle part is connected to water-supply-pipe (4), on isocon (14) along its length It is provided with one group of apopore.
10. a kind of solid fertilizer Fertilizer mixer according to claim 6, it is characterised in that:It is set on the walking seat (11) It is equipped with the angle adjusting mechanism for adjusting backwash tube (12) angle, angle adjusting mechanism includes the side with walking seat (11) The attachment base (16) of the locating rod (15), the door shape being fixedly connected with backwash tube (12) lower end surface that are fixedly connected, attachment base (16) via hole is all offered on two side plates of open end, attachment base (16) is sleeved on locating rod (15), and attachment base (16) is borrowed It helps and is fixedly connected across the fastening bolt of via hole and the cooperation for the nut being sleeved in fastening bolt with locating rod (15).
CN201810667138.5A 2018-06-26 2018-06-26 A solid fertilizer mixing device Active CN108816066B (en)

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Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20010033527A1 (en) * 2000-01-28 2001-10-25 Smith Robert L. Self cleaning inline mixer
DE202014105372U1 (en) * 2014-11-10 2014-11-18 Shuangyan Cao Emulsifying device for rolling oils
CN205182634U (en) * 2015-12-09 2016-04-27 安徽华联肥业有限公司 Compound fertilizer mixes available multilayer compounding device
CN106385928A (en) * 2016-08-29 2017-02-15 河海大学 Energy-saving irrigation device with water collection and filtering functions
CN206295844U (en) * 2016-12-07 2017-07-04 重庆乡土情农业科技有限公司 A kind of fertilizer mixer
CN206549465U (en) * 2017-03-02 2017-10-13 武汉惠农乐植物营养科技有限公司 A kind of complex fertilizer tank for preparing liquid fertilizer
CN206715865U (en) * 2017-04-24 2017-12-08 京嘉联创(北京)新材料技术有限公司 The polymer microballoon mixing arrangement applied for the special primary coat of concrete interface and face
CN206996338U (en) * 2017-06-23 2018-02-13 广东诚泰投资有限公司 A kind of production device of emulsified pitch
CN207371476U (en) * 2017-10-12 2018-05-18 广州倍享生物科技有限公司 A kind of solid beverage granule mixing device

Patent Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20010033527A1 (en) * 2000-01-28 2001-10-25 Smith Robert L. Self cleaning inline mixer
DE202014105372U1 (en) * 2014-11-10 2014-11-18 Shuangyan Cao Emulsifying device for rolling oils
CN205182634U (en) * 2015-12-09 2016-04-27 安徽华联肥业有限公司 Compound fertilizer mixes available multilayer compounding device
CN106385928A (en) * 2016-08-29 2017-02-15 河海大学 Energy-saving irrigation device with water collection and filtering functions
CN206295844U (en) * 2016-12-07 2017-07-04 重庆乡土情农业科技有限公司 A kind of fertilizer mixer
CN206549465U (en) * 2017-03-02 2017-10-13 武汉惠农乐植物营养科技有限公司 A kind of complex fertilizer tank for preparing liquid fertilizer
CN206715865U (en) * 2017-04-24 2017-12-08 京嘉联创(北京)新材料技术有限公司 The polymer microballoon mixing arrangement applied for the special primary coat of concrete interface and face
CN206996338U (en) * 2017-06-23 2018-02-13 广东诚泰投资有限公司 A kind of production device of emulsified pitch
CN207371476U (en) * 2017-10-12 2018-05-18 广州倍享生物科技有限公司 A kind of solid beverage granule mixing device

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