CN108806891A - A kind of efficient enameled wire production line - Google Patents
A kind of efficient enameled wire production line Download PDFInfo
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- CN108806891A CN108806891A CN201810838532.0A CN201810838532A CN108806891A CN 108806891 A CN108806891 A CN 108806891A CN 201810838532 A CN201810838532 A CN 201810838532A CN 108806891 A CN108806891 A CN 108806891A
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- bull stick
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/22—Sheathing; Armouring; Screening; Applying other protective layers
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/0036—Details
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Abstract
The invention belongs to production of enamel wire technical fields, and in particular to a kind of efficient enameled wire production line.This production line is sequentially provided with along wire rod direction of travel：Harness discharging device；Wire-drawing frame；Cleaning device；Annealing device；Cooling device；Paint and bake and bank up with earth device；Lubricating arrangement；Take-up；Wherein：Take-up includes tensioning control assembly, wire-arranging component and take-up reel；It includes horizontal sliding guide rail, guide pad, wobble wheel and servo-actuated bull stick to be tensioned control assembly；Lubricating arrangement includes fixed block and movable block, and the two pairing is to be enclosed the through-hole being put into for felt.The present invention operates more flexible, functional reliability higher, so as to effectively promote the wire production efficiency and final product quality of existing enameled wire production line.
Description
Technical field
The invention belongs to production of enamel wire technical fields, and in particular to a kind of efficient enameled wire production line.
Background technology
Enameled wire is most representative product in electronic wire.Enameled wire is a principal item of winding wire, by leading
Two compositions of body and insulating layer, after being the annealed softening of wire rod and cleaning, using repeatedly painting, baking and lubricating, most
Enter wire-drawing process eventually.But it produces and not only met the requirements of the standard, but also meet the product of customer requirement and be not easy to, it is by former material
Expect quality, technological parameter, production equipment, the influence of the factors such as environment, therefore, the mass property of various enameled wires is different, but
All have mechanical performance, chemical property, electrical property, four big performance of hot property.Enameled wire will pass through multiple in process of production
Heat treatment and other technical process, the parameter and other technological parameters that enameled wire is heat-treated during heat treatment also can all influence
To the performance of enameled wire, therefore by adjusting the various parameters and device structure during production of enamel wire, it is attained by improvement
Enameled wire performance effect.
In above-mentioned operation, for lubricating process, existing enamelled wire surface coating equipment is an integral structure, and is also deposited
The problem of nozzle during the work time is not easy to replace and felt is not easy to replace.At the same time, take-up is also in wire drawing machine
Important component, the enameled wire for being used to process uniformly curls up in take-up reel.In order to keep enameled wire uniform
It curls up, the reciprocation period of take-up upper block should strictly coincide with the layer of take-up reel around the period back and forth.Existing take-up dress
The guide wheel set all is provided on ball screw, and drives the rotation of ball screw by motor to realize that the horizontal of wheel stand moves
It is dynamic.And it is the stroke monitoring property ensured to guide wheel at take-up, current common practice is affixed close at the wheel stand back side
Switch, and dispose a plate face vertical and the inclined inclined plate of the axis direction of plate length direction and ball screw at wheel stand rear.
When wheel stand is generated by the driving of above-mentioned ball screw reciprocating linear action, at the wheel stand back side close to switch and inclined plate
Gap will increase or reduce therewith between plate face, so that close to the corresponding unlike signal that sends out of switch energy to variable-frequency motor
Place, and then realize the on-line control purpose to take-up disk rotating speed.Above structure has the following problems：On the one hand, due to ball wire
Impact force when bar moves is larger, after long-time use, easy tos produce service wear and then leads to the reduction of itself service life,
And wearing generation gap can be such that machine operation noise increased dramatically.On the other hand, due to being affixed to wheel stand close to switch
It above and with wheel stand acts, not only because needing to connect outer lead close to switch, and outer lead is with the frequent of wheel stand
Movement will appear fretting wear even wire body and rub problem；Simultaneously as wire seat is at work unavoidably by ball screw
Influence and there are vibration problems, and be fixed on wire seat close to switch, this so that close to switch servo-actuated shake can be supervened
It is dynamic, cause close to switch deterioration of sensitivity, failure rate improves, and service life and functional reliability drastically reduce therewith.
Invention content
The purpose of the present invention is in view of the deficiencies of the prior art, propose a kind of efficient enameled wire production line, operation
It is more flexible, functional reliability higher, so as to effectively promote the wire production efficiency of existing enameled wire production line and at quality
Amount.
To achieve the above object, present invention employs following technical schemes：
A kind of efficient enameled wire production line, it is characterised in that：This production line is sequentially provided with along wire rod direction of travel：
Harness discharging device, for discharging the wire rod to be processed being wound on reel；
Wire-drawing frame, for drawing and attenuating wire rod to required specification；
Cleaning device removes the greasy dirt of the wire surface after wire drawing and particle for cleaning wire rod；
Annealing device, for being made annealing treatment to the wire rod after wire drawing and cleaning；
Cooling device, for the wire rod after cooling annealing；
Device is painted and baked and banked up with earth, for painting to wire surface, baking-curing is carried out after japanning；
Lubricating arrangement, for applying lubricant to the wire surface after baking and banking up with earth；
Take-up makes molding wire rod wound on take-up reel for that will pass through above-mentioned steps；
Wherein：
The lubricating arrangement includes fixed block；Using the side towards operating personnel of fixed block as lateral surface, lubricating arrangement
It further include the movable block being fixed at fixed block lateral surface that face paste is closed；At least in fixed block lateral surface and movable block medial surface
The groove of axis plumbing arrangement is recessed at one of them, so that after fixed block is fixed with movable block pairing, the groove is because solid
Determine block and movable block each other pairing and form the through-hole advanced for wire rod；It is disposed with the hair for lubricating wire rod in the through hole
Felt；Wire travel is placed through the injection of lubrication liquid region of dismountable nozzle right over fixed block；The fixed block
Between movable block each other with hinge connection；
The take-up include at least the tensioning control assembly sequentially arranged along wire rod direction of travel, wire-arranging component with
And the take-up reel for executing spiral operation；The tensioning control assembly includes between horizontal sliding guide rail and horizontal sliding guide rail
The wobble wheel for constituting the guide pad of guide rail slide block cooperation and being fixed on guide pad, the tensioning control assembly further include arrangement
The servo-actuated bull stick being arranged on rear side of horizontal sliding guide rail and in the same direction with horizontal sliding guide rail guide direction is servo-actuated bull stick by being located at
Rotating shaft bearing at servo-actuated two rod end of bull stick and the rotating shaft construction for forming freely-supported beam-like；Around servo-actuated bull stick axis with
Spiral groove is set at turn club body, and guide pad to wiper arm has been disposed to extend at spiral groove, stretch by the extended segment of the wiper arm
Enter in spiral groove vallecular cavity, so that guide pad along horizontal sliding guide rail when making sliding movement, wiper arm is pushed away because of spiral groove
Dynamic servo-actuated bull stick is made to act along the revolution of servo-actuated bull stick axis；Arrangement is for monitoring servo-actuated bull stick rotation at the rod end of servo-actuated bull stick
The rotary switch of amplitude.
Preferably, on the cross section of servo-actuated bull stick, the spiral groove groove profile is that width of rebate is less than vallecular cavity width
The C-shaped channel of necking down channel-shaped；Arrange that bulb, the bulb diameter are less than more than spiral groove width of rebate at the extended segment of wiper arm
Or it is equal to spiral groove vallecular cavity width.
Preferably, the bulb for coordinating the side of wiper arm elongated end to be recessed with rotary hole, it is same in the rotary hole
Axis be arranged ball bearing, ball bearing outer ring in interference fit with rotary hole hole wall at；The elongated end of wiper arm stretches into ball bearing
Constitute at inner ring and therewith interference fit.
Preferably, the wiper arm shape is in direct rod shape, and the back wall surface of wiper arm axis vertically-guided block is to be fixed in this
At the wall surface of back；The take-up further includes the brace for fixing wiper arm, the brace axis and wiper arm axis phase each other
It hands over, so that brace one end is fixed at the back wall surface of guide pad, and the other end of brace extends and is fixed in wiper arm
At section shaft.
Preferably, the take-up further includes the reset assembly for driving guide pad and wobble wheel to reset, described multiple
Hyte part includes the first deflecting wheel, the second deflecting wheel and anchor stud, and the rotary support for fixing the second deflecting wheel is fixed on the
At the tailpiece of the piston rod of one cylinder；First cylinder-bore axis is horizontally disposed；It resets rope one end to be anchored on guide pad, the other end passes through respectively
It is fixed on anchor stud after being oriented to by the first deflecting wheel and the second deflecting wheel.
Preferably, it is recessed with above-mentioned groove at the adjacent surface of the fixed block and movable block, so that recessed at fixed block
Slot is combined to form the through-hole of the circular hole of axis vertical with groove at movable block each other；The bottom of the lateral surface of the fixed block
Horizontally outward be extended with extension step at edge, at the shoulder for extending step vertical to be recessed with card slot and card slot slot is to water
Plain cloth is set, and the inside groove face and fixed block lateral surface of card slot are in the same plane；Movable block it is equal at the both sides of groove
Mounting hole is arranged through movable block, is corresponded at the lateral surface of fixed block and is recessed with threaded hole；The bottom end of movable block by upper and
Under insertion card slot in, trip bolt is via mounting hole and screw-thread fit is at threaded hole, to fasten movable block and fixed block.
Preferably, the lubricating arrangement further includes the observation convenient for observation felt behaviour in service at any time for being connected to through-hole vestibule
Hole；The peep hole is radial along through-hole and is inwardly run through by the extension step and is formed.
Preferably, at the top nose end of the through-hole be arranged outer chamfer, and the bottom of through-hole then present from through-hole vestibule to
The necking cavernous structure of via bottoms hole end surface decreasing pore size.
Preferably, lubricating arrangement further includes the liquid storage box for storing lubricating fluid, and the fixed block is fixed on liquid storage box
At outer lateral box wall；Setting fluid hole and fluid hole connection liquid storage on the outer box wall of the liquid storage box being located at right over fixed block
Box box chamber is outward extended with fast interface at fluid hole, and nozzle tail end is accordingly arranged for the connecting head with fast Interference fit, described
Affixed cooperation is constituted between nozzle and fast interface.
The beneficial effects of the present invention are：
1), on the basis of traditional production of enamel wire technique, improvement of the present invention is as follows：
A, conventional lubrication coating unit, need to be by entire work since lubricating box is monolithic construction when replacing felt
The wholly off ability of skill flow production line is replaceable.The present invention by the monoblock type lubricating box of script by being designed as fixed block and activity
The Demountable of block, so as to directly expose groove in turn when required by dismounting movable block so that lubricating arrangement
Even if still can at any time replace felt during the work time, whole process is not necessarily to shutdown operation, and using effect is more preferable.
B, on the basis of the said structure, synchronous also improves take-up the present invention.On the one hand, the present invention cancels
On wobble wheel close to switch, will be rotary switch close to switch change-over.On the other hand, it is direct traditional wobble wheel has been abandoned
The intrinsic construction close to switch is rigidly fixed, and by rotary switch setting on servo-actuated bull stick.Servo-actuated bull stick is arranged in wobble wheel
Side, and servo-actuated bull stick is parallel with the horizontal sliding guide rail where wobble wheel.In actual work, by being set on wobble wheel
Wiper arm is set, wiper arm can stir servo-actuated bull stick when following wobble wheel to be moved forward and backward and generate rotational action.Positioned at servo-actuated bull stick one end
The rotary switch at place can sense the amount of spin of servo-actuated wiper arm, and rotary switch then can be big according to the rotation amplitude of servo-actuated bull stick later
It is small, and the driving motor rotated to driving take-up reel sends out different size of drive signal, finally realizes normal winding displacement take-up mesh
's.It due to having abandoned close switch, then uses rotary switch to arrange in pairs or groups and is servo-actuated the structure of bull stick, so that guide pad and induction
Sensitive switch sensor is separated from each other, and is no longer presented the state of rigidly fixing.In this way, wire rod affects wobble wheel and guide pad
When itself generates operational vibration, vibration directly rigid of transmission also will not ensure that the work of rotary switch to rotary switch
Make sensitivity and service life.Further, since rotary switch can be directly fixed at the machine frame of wire drawing machine as static element and nothing
It need to be fixed at the moving parts such as guide pad, therefore conducting wire fretting wear problem is also just not present, practical wiring is also more convenient.
Meanwhile wiper arm drives be servo-actuated bull stick generation revolution action therewith against spiral groove at servo-actuated bull stick, work runs noise
It is low, without significantly slap and vibrating noise.Meanwhile rotary switch impression is to be servo-actuated the rotation amplitude of bull stick, and send out therewith
Go out corresponding signal to driving motor, this makes entire commutation process extremely flexible, reliable operation and stablize.
2), as the further preferred scheme of said program, C-shaped channel shape is presented in the cross section of spiral groove, to for ball
Head is caught in, acted so that bulb exert a force and servo-actuated bull stick is pushed to generate revolution, and is kept away with the necking down slot structure of spiral groove
Exempt from bulb and undesirably falls off spiral groove at work.It is and further, it might even be possible to which that the matching design by wiper arm and bulb is
Bearing turns round fit system, the cooperation of wiper arm and spiral groove is also changed into rolling cooperation with optical axis, to a side
Face reduces the wear rate of spiral groove, and then promotes the service life for being servo-actuated bull stick；On the other hand, higher can be brought by rolling cooperation
Work flexibility ratio, and then promoted and be servo-actuated bull stick to the action induction degree of wobble wheel, it is efficient finally to ensure that the present invention works
Property.
3), wiper arm is also attached at the back wall surface of guide pad, to avoid its installation and path of motion and guide pad
Path of motion between generate interference.The setting of brace so that the cantilever beam construction of wiper arm script is by more stable gusseted
It is limited, to promote the structural rigidity of wiper arm, promotes its functional reliability therewith.
4), for being tensioned control assembly, when wire-arranging component pull wire rod and when along take-up reel winding displacement, as take-up reel is received
Line is too fast, and the action of the traveling to side, namely guide pad meeting at this time can be generated therewith by being tensioned the wobble wheel at control assembly at this time
It is pulled and generates unidirectional sliding along horizontal sliding component.And when servo-actuated bar rotation amplitude reaches designated value, rotary switch
Driving motor at take-up reel is sent a signal to, its reduction of speed is made, guide pad itself can not reset at this time.Therefore, of the invention
Reset assembly is added, reset rope is carried out by being used as power source with environmentally safe cylinder, and with multiple tracks deflecting wheel
Deflecting and drawing, and then realize that controllable wobble wheel resets purpose, reasonable and compact in structure, work is sensitive and stablizes.
5), since the nozzle of traditional lubricating arrangement is arranged in through-hole, causing periodic cleaning and replacement nozzle to need will be whole
A technological process Close All, it is time-consuming and laborious.The present invention is by being arranged in nozzle is independent right over through-hole, or even in reality
It can set nozzle to Demountable when operation, even if to which the nozzle still can be replaced during the work time.
Dismounting mode as nozzle can be a variety of, such as bolt fastens or even flange assembly can be achieved, present invention preferably employs
The mode of fast interface carries out convenient plug and affixed, and efficiency of assembling is plugged to promote its.
6), as through-hole, it is preferably arranged as top nose end arrangement outer chamfer, namely make via top that expanding shape be presented；
The purpose of the design is to expand the aperture of the top nose end of through-hole so that the extra lubricating fluid for from top to bottom spraying and dripping
And it is excessively applied to the lubricating fluid of wire surface, after scraping and sputtering by force by felt, remain to be attributed at felt and quilt
Felt absorption is fallen, generation the case where to reduce lubricating fluid splash.
7), when being confirmed whether to replace felt, can only observe felt by the opening of top is traditional lubricating arrangement
It is no that there is more impurity, when hardly realizing that lower section felt has more impurity, can still cut be caused to components such as composition grooves, therefore
The present invention opened up in bottom portion of groove it is jagged to form peep hole, during the work time in order to staff, can be by this
Notch confirms whether felt bottom has more impurity, to be replaced in time.
8), since fixed block and movable block are linked together by hinge, movable block is after extracting fixed block, meeting
It, can be so that movable block be not easy to lose without falling under the action of hinge.
Description of the drawings
Fig. 1 is the flow diagram of the present invention；
Fig. 2 is the structural schematic diagram of take-up；
Fig. 3 is the structural schematic diagram for being tensioned control assembly；
Fig. 4 is the structural schematic diagram of servo-actuated bull stick；
Fig. 5 is the working state structure schematic diagram of lubricating arrangement；
Fig. 6 is the structural schematic diagram of the lubricating arrangement after movable block is separated with fixed block.
It illustrates each label and the names of the parts correspondence of the present invention is as follows：
A- wire rods
10- harness discharging device 20- wire-drawing frames
30- cleaning device 40- annealing device 50- cooling devices 60- paints and bakes and banks up with earth device
70- lubricating arrangement 71- fixed blocks
71a- extends step 71b- card slot 71c- threaded hole 71d- peep holes
72- movable block 73- through-hole 73a- outer chamfer 74- nozzles
75- hinge 76- liquid storage boxes
80- take-ups 81- is tensioned control assembly 811- horizontal sliding guide rails
812- guide pad 812a- wiper arm 812b- brace 813- wobble wheels
814- is servo-actuated bull stick 814a- spiral groove 815- rotary switch 816- bulbs
82- wire-arranging component 83- take-up reels
84- reset assemblies 841- the first deflecting wheel 842- the second deflecting wheels
843- anchor studs the first cylinders of 844- 845- resets rope
Specific implementation mode
For ease of understanding, make further below here in connection with Fig. 1-6 pairs of specific implementation structures of the invention and workflow
It illustrates：
The specific implementation structure of the present invention can refer to shown in Fig. 1, include sequentially being arranged along wire rod direction of travel：
Harness discharging device 10, for discharging the wire rod a to be processed being wound on reel；
Wire-drawing frame 20, for drawing and attenuating wire rod a to required specification；
Cleaning device 30 removes the greasy dirt on the surfaces wire rod a after wire drawing and particle for cleaning wire rod a；
Annealing device 40, for being made annealing treatment to the wire rod a after wire drawing and cleaning；
Cooling device 50, for the wire rod a after cooling annealing；
Device 60 is painted and baked and banked up with earth, for painting to the surfaces wire rod a, baking-curing is carried out after japanning, forms wire rod
a；
Lubricating arrangement 70, for applying lubricant to the surfaces wire rod a after baking and banking up with earth；
Take-up 80 makes molding wire rod a wound on take-up reel for that will pass through above-mentioned steps.
As above, wire rod a is after via the unwrapping wire of preamble, wire drawing, cleaning, annealing, cooling, japanning, baking, then through greaser
Sequence and be transferred to wire-drawing process.Wherein：
And for lubricating arrangement 70, as seen in figs. 5-6, including it is fixed in fixed block 71 and face at rack outer wall
Fitting shape is fixed on the movable block 72 at 71 lateral surface of fixed block.Flute length is arranged at fixed block 71 and the abutment face of movable block 72
The straight slot 32a of vertical setting, is closed to be supported by the face of fixed block 71 and movable block 72, and straight slot 32a is formed for line
The through-hole 73 that material a advances.Felt is clogged in through-hole 73, with realize the online lubrication to wire rod a, applied and extra lubricating fluid
Line strikes off purpose.As the nozzle 74 of output lubricating fluid, as seen in figs. 5-6, it is removably independently mounted at by the present invention
The surface of fixed block 71.When being lubricated operation, nozzle 74 is passed through in wire rod a take-ups, and nozzle 74 leads to lubricating fluid in advance
Overspray or the mode oozed are applied to the surfaces wire rod a, and subsequent wire rod a enters through-hole 73, to utilize the applied lubrication of felt
While liquid, extra lubricating fluid is erased by the surfaces wire rod a.And traditional nozzle 74 is arranged in progress oil spout at felt side,
The mode for relying on felt infiltration lubrication again, the liquid feeding side lubricating fluid that frequently can lead to the relatively close nozzle 74 of wire rod a are more and remote
Liquid side lubricating fluid is few, so as to cause cannot achieve the uniform smearing purpose on the surfaces lubricating fluid opposite wire a.And the present invention first smears
Rely on felt applied again, felt itself does not play the function of actively providing lubricating fluid, this enables lubricating fluid the most uniform
The surfaces wire rod a are covered in, significant increase can be obtained in final product quality.
At this point, as shown in Figure 2, entire take-up 80 includes the tensioning control sequentially arranged along wire rod a direction of travel
Component 81, wire-arranging component 82 and take-up reel 83.Tensioning control assembly 81 adaptability for the take-up rate according to take-up reel 83
Action, and therewith feed back and control for drive take-up reel 83 rotate driving motor so that take-up reel 83 always be in close
Within the scope of suitable velocity of rotation.The arrangement purpose of wire-arranging component 82 is then the at the uniform velocity shift reciprocately by itself, to control positioned at it
On glass pulley so that wire rod a can uniform layer be around at take-up reel 83.
It is tensioned the bright spot part that control assembly 81 is the present invention.As in Figure 2-4, tensioning control assembly 81 includes horizontal sliding
Move guide rail 811, guide pad 812, wobble wheel 813, servo-actuated bull stick 814 and rotary switch 815.As shown in Figure 2, horizontal sliding is led
The horizontal freely-supported beam type of rail 811 is fixed at machine frame of wire drawing machine, and then sliding rail is matched with horizontal sliding guide rail to guide pad 812
On 811, so that guide pad 812 can make horizontal reciprocating guiding action along horizontal sliding guide rail 811.Guide pad 812 is constituted simultaneously
The rotating bracket of wobble wheel 813 is fixed on so that wobble wheel 813 is rotatable on guide pad 812.In guide pad 812 and drawing
Arrangement servo-actuated bull stick 814 as shown in Figure 3 at region between silk machine frame side wall.To realize guide pad 812 and servo-actuated bull stick 814
Connecting and interactivity, it is as shown in Figures 2 and 4, be servo-actuated straight round bars of the bull stick 814 as axis horizontal arrangement, be servo-actuated
The spiral groove 814a of C-shaped channel shape is arranged at 814 shaft of bull stick, and wiper arm 812a and bulb are then accordingly set at guide pad 812
816.Cooperation is formed by ball bearing between wiper arm 812a and bulb 816, and the then insertion spiral as shown in Figure 3 of bulb 816
In groove 814a.When wobble wheel 813 generates reciprocal sliding movement along horizontal sliding guide rail 811, wiper arm 812a is following pendulum
Driving wheel 813 can stir servo-actuated bull stick 814 and generate rotational action when being moved forward and backward, the rotation positioned at 814 at one end of servo-actuated bull stick is opened
The amount of spin of servo-actuated wiper arm can be sensed by closing 815.Later, rotary switch 815 then can be big according to the rotation amplitude of servo-actuated bull stick 814
It is small, and different size of drive signal is sent out to driving motor at take-up reel 83, finally realize normal winding displacement take-up purpose.
For being tensioned control assembly 81, when wire-arranging component 82 pull wire rod a and when along 83 winding displacement of take-up reel, such as take-up
83 take-up of disk is too fast, at this time be tensioned control assembly 81 at wobble wheel 813 can generate therewith the traveling to side action namely this
When guide pad 812 can be pulled and generate unidirectional sliding along horizontal sliding component.And when servo-actuated 814 rotation amplitude of bull stick reaches finger
When definite value, rotary switch 815 sends a signal to driving motor at take-up reel 83, makes its reduction of speed, and guide pad 812 itself is at this time
It can not reset.Therefore, as shown in Figure 2, the present invention adds reset assembly 84, is used as driving source by the first cylinder 844, then
Rope 845 is resetted to transfer with the deformation function of the second deflecting wheel 842 and the first deflecting wheel 841, the both ends for resetting rope 845 are then distinguished
Affixed guide pad 812 and anchor stud 843, you can easily realize that very much controllable wobble wheel 813 resets purpose.
Claims (9)
1. a kind of efficient enameled wire production line, it is characterised in that：This production line is sequentially provided with along wire rod direction of travel：
Harness discharging device (10), for discharging the wire rod to be processed being wound on reel；
Wire-drawing frame (20), for drawing and attenuating wire rod to required specification；
Cleaning device (30) removes the greasy dirt of the wire surface after wire drawing and particle for cleaning wire rod；
Annealing device (40), for being made annealing treatment to the wire rod after wire drawing and cleaning；
Cooling device (50), for the wire rod after cooling annealing；
Device (60) is painted and baked and banked up with earth, for painting to wire surface, baking-curing is carried out after japanning；
Lubricating arrangement (70), for applying lubricant to the wire surface after baking and banking up with earth；
Take-up (80) makes molding wire rod wound on take-up reel for that will pass through above-mentioned steps；
Wherein：
The lubricating arrangement (70) includes fixed block (71)；Using the side towards operating personnel of fixed block (71) as lateral surface,
Lubricating arrangement (70) further includes the movable block (72) being fixed at fixed block (71) lateral surface that face paste is closed；At least in fixed block
(71) one of lateral surface and movable block (72) medial surface place are recessed with the groove of axis plumbing arrangement, so that fixed block
(71) after being fixed with movable block (72) pairing, the groove because fixed block (71) and movable block (72) each other pairing due to formed for wire rod
The through-hole (73) of traveling；The felt for lubricating wire rod is disposed in the through-hole (73)；Wire travel is placed through solid
Determine the injection of lubrication liquid region of dismountable nozzle (74) right over block (71)；The fixed block (71) and movable block (72) it
Between with hinge (75) connection each other；
The take-up (80) includes at least tensioning control assembly (81), the winding displacement group sequentially arranged along wire rod direction of travel
Part (82) and the take-up reel (83) operated for executing spiral；The tensioning control assembly (81) includes horizontal sliding guide rail
(811) guide pad (812) of guide rail slide block cooperation is constituted between horizontal sliding guide rail (811) and is fixed in guide pad (812)
On wobble wheel (813), the tensioning control assembly (81) further include be arranged on rear side of horizontal sliding guide rail (811) and with level
The servo-actuated bull stick (814) that sliding guide rail (811) guide direction is arranged in the same direction is servo-actuated bull stick (814) by being located at servo-actuated bull stick
Rotating shaft bearing at (814) two rod ends and the rotating shaft construction for forming freely-supported beam-like；Around servo-actuated bull stick (814) axis
Setting spiral groove (814a) at servo-actuated bull stick (814) shaft, guide pad (812) is to being disposed to extend at spiral groove (814a)
The extended segment of wiper arm (812a), the wiper arm (812a) is stretched into spiral groove (814a) vallecular cavity, so that guide pad (812) exists
When making sliding movement along horizontal sliding guide rail (811), wiper arm (812a) pushes servo-actuated bull stick (814) because of spiral groove (814a)
Make to act along the revolution of servo-actuated bull stick (814) axis；Arrangement is for monitoring servo-actuated bull stick at the rod end of servo-actuated bull stick (814)
(814) rotary switch (815) of rotational steps.
2. a kind of efficient enameled wire production line according to claim 1, it is characterised in that：In servo-actuated bull stick (814)
Cross section on, spiral groove (814a) groove profile be width of rebate be less than vallecular cavity width necking down channel-shaped C-shaped channel；Wiper arm
Arrange that bulb (816), bulb (816) diameter are small more than spiral groove (814a) width of rebate at the extended segment of (812a)
In or equal to spiral groove (814a) vallecular cavity width.
3. a kind of efficient enameled wire production line according to claim 2, it is characterised in that：The bulb (816)
For coordinating the side of wiper arm (812a) elongated end to be recessed with rotary hole, ball bearing, ball are coaxially disposed in the rotary hole
Bearing outer ring in interference fit with rotary hole hole wall at；The elongated end of wiper arm (812a) stretches at the inner ring of ball bearing and structure therewith
At interference fit.
4. a kind of efficient enameled wire production line according to claim 3, it is characterised in that：The wiper arm (812a) is outside
Shape is in direct rod shape, and the back wall surface of wiper arm (812a) axis vertically-guided block (812) is to be fixed at the back wall surface；It is described
Take-up further includes for fixing the brace of wiper arm (812a) (812b), brace (812b) axis and wiper arm (812a) axis
Line intersects each other, so that the one end brace (812b) is fixed at the back wall surface of guide pad (812), and brace (812b) is another
One end extends and is fixed at the stage casing shaft of wiper arm (812a).
5. a kind of efficient enameled wire production line according to claim 1 or 2 or 3 or 4, it is characterised in that：The receipts
Line apparatus (80) further includes the reset assembly (84) for driving guide pad (812) and wobble wheel (813) to reset, the reset group
Part (84) includes the first deflecting wheel (841), the second deflecting wheel (842) and anchor stud (843), for fixing the second deflecting wheel
(842) rotary support is fixed at the tailpiece of the piston rod of the first cylinder (844)；First cylinder (844) axis horizontal is arranged；It resets
Rope (845) one end is anchored on guide pad (812), and the other end is respectively via the first deflecting wheel (841) and the second deflecting wheel (842)
It is fixed on after guiding at anchor stud (843).
6. a kind of efficient enameled wire production line according to claim 1 or 2 or 3 or 4, it is characterised in that：It is described solid
Determine to be recessed with above-mentioned groove at block (71) and the adjacent surface of movable block (72), so that groove and movable block at fixed block (71)
(72) groove is combined to form the through-hole (73) of the circular hole of axis vertical each other at；The lateral surface of the fixed block (71)
At root edge horizontally outward be extended with extend step (71a), it is described extend step (71a) shoulder at vertical to be recessed with card slot
To horizontally disposed, inside groove face and fixed block (71) lateral surface of card slot (71b) are in same flat for (71b) and card slot (71b) slot
On face；Movable block (72) runs through movable block (72) at the both sides of groove and arranges mounting hole, outside fixed block (71)
It is corresponded at side and is recessed with threaded hole (71c)；In the insertion card slot (71b) of the bottom end of movable block (72) from top to bottom, fastening
Screw is via mounting hole and screw-thread fit is at threaded hole (71c), to fasten movable block (72) and fixed block (71).
7. a kind of efficient enameled wire production line according to claim 6, it is characterised in that：The lubricating arrangement (70)
It further include the peep hole (71d) convenient for observation felt behaviour in service at any time for being connected to through-hole (73) vestibule；The peep hole (71d)
Inwardly run through by the extension step (71a) along through-hole (73) radial direction and is formed.
8. a kind of efficient enameled wire production line according to claim 6, it is characterised in that：The top of the through-hole (73)
Outer chamfer (73a) is set at portion's nose end, and the bottom of through-hole (73) is then presented from through-hole (73) vestibule to through-hole (73) base apertures
The diminishing necking cavernous structure in end face aperture.
9. a kind of efficient enameled wire production line according to claim 6, it is characterised in that：Lubricating arrangement (70) also wraps
The liquid storage box (76) for storing lubricating fluid is included, the fixed block (71) is fixed at the outer lateral box wall of liquid storage box (76)；It is described
Setting fluid hole and fluid hole connection liquid storage box (76) box chamber on the outer box wall of liquid storage box being located at right over fixed block (71),
Fast interface is outward extended at fluid hole, nozzle (74) tail end is accordingly arranged for the connecting head with fast Interference fit, the spray
Affixed cooperation is constituted between head (74) and fast interface.
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| CN201810838532.0A CN108806891B (en) | 2018-07-27 | 2018-07-27 | A kind of enameled wire production line |
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| CN201810838532.0A CN108806891B (en) | 2018-07-27 | 2018-07-27 | A kind of enameled wire production line |
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| CN108806891B CN108806891B (en) | 2019-08-20 |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN109607319A (en) * | 2018-12-28 | 2019-04-12 | 芜湖楚江合金铜材有限公司 | A kind of production round wires do not shut down continuous offline production equipment |
| CN110867274A (en) * | 2019-10-17 | 2020-03-06 | 湖州裕达电工科技有限公司 | Large-size enameled wire for transformer and processing method |
| CN111673601A (en) * | 2020-04-26 | 2020-09-18 | 苏州锦正机械有限公司 | Full-automatic wire drawing production line |
| CN112185629A (en) * | 2020-09-30 | 2021-01-05 | 乐清志向电磁线有限公司 | Non-woven fabric copper wire paint coating device based on low-energy-consumption cleaning technology |
| CN113401718A (en) * | 2021-06-30 | 2021-09-17 | 芜湖铜冠电工有限公司 | Enameled wire winding method based on take-up equipment |
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| CN108806891B (en) | 2019-08-20 |
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Denomination of invention: An enameled wire production line Effective date of registration: 20220916 Granted publication date: 20190820 Pledgee: JINGDA SPECIAL ELECTROMAGNETIC Pledgor: TONGLING JINGXUN SPECIAL ENAMELLED WIRE Co.,Ltd. Registration number: Y2022980015358 |
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Date of cancellation: 20230830 Granted publication date: 20190820 Pledgee: JINGDA SPECIAL ELECTROMAGNETIC Pledgor: TONGLING JINGXUN SPECIAL ENAMELLED WIRE Co.,Ltd. Registration number: Y2022980015358 |
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Denomination of invention: A production line for enameled wire Effective date of registration: 20230901 Granted publication date: 20190820 Pledgee: JINGDA SPECIAL ELECTROMAGNETIC Pledgor: TONGLING JINGXUN SPECIAL ENAMELLED WIRE Co.,Ltd. Registration number: Y2023980054870 |
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