CN108797048A - A kind of heat pump system and clothesdrier - Google Patents
A kind of heat pump system and clothesdrier Download PDFInfo
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- CN108797048A CN108797048A CN201710301147.8A CN201710301147A CN108797048A CN 108797048 A CN108797048 A CN 108797048A CN 201710301147 A CN201710301147 A CN 201710301147A CN 108797048 A CN108797048 A CN 108797048A
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06F—LAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
- D06F58/00—Domestic laundry dryers
- D06F58/10—Drying cabinets or drying chambers having heating or ventilating means
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06F—LAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
- D06F58/00—Domestic laundry dryers
- D06F58/20—General details of domestic laundry dryers
- D06F58/206—Heat pump arrangements
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06F—LAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
- D06F58/00—Domestic laundry dryers
- D06F58/20—General details of domestic laundry dryers
- D06F58/24—Condensing arrangements
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- Detail Structures Of Washing Machines And Dryers (AREA)
Abstract
本发明公开了一种热泵系统及衣物干燥机,包括冷凝器和蒸发器,冷凝器包括多个换热扁管和两个集流管,每个所述换热扁管由同一根管道多次弯折形成,两个所述集流管分别位于所述换热扁管的入口端和出口端,所述换热扁管内设置有多个微小通道;蒸发器包括多个换热铜管,每个所述换热铜管的出口与另一个所述换热铜管的入口通过铜管弯头连接,所述换热铜管上设置有第一翅片。冷凝器的换热扁管采用一根管道多次弯折形成,大大减少了焊点的数量,减小制冷剂泄露的可能性;多个微小通道增加了换热面积,提高了换热效率;采用微通道式冷凝器和铜管翅片式蒸发器组合的方式,进一步增大了换热面积,实现热泵干衣机能量的高效利用,缩短了烘干时间。
The invention discloses a heat pump system and a clothes dryer, which include a condenser and an evaporator. The condenser includes a plurality of heat exchange flat tubes and two collecting tubes. The two collecting pipes are respectively located at the inlet end and the outlet end of the heat exchange flat tube, and a plurality of tiny channels are arranged in the heat exchange flat tube; the evaporator includes a plurality of heat exchange copper tubes, each The outlet of one heat exchange copper tube is connected to the inlet of the other heat exchange copper tube through a copper tube elbow, and first fins are arranged on the heat exchange copper tube. The heat exchange flat tube of the condenser is formed by bending a pipe multiple times, which greatly reduces the number of solder joints and reduces the possibility of refrigerant leakage; multiple tiny channels increase the heat exchange area and improve heat exchange efficiency; The combination of micro-channel condenser and copper tube-fin evaporator further increases the heat exchange area, realizes the efficient use of heat pump dryer energy, and shortens the drying time.
Description
技术领域technical field
本发明涉及家电技术领域,尤其涉及一种热泵系统及使用该热泵系统的衣物干燥机。The invention relates to the technical field of household appliances, in particular to a heat pump system and a clothes dryer using the heat pump system.
背景技术Background technique
随着人们生活水平的不断提高,单纯的洗衣机已经越来越不能满足人们的要求。具备烘干功能的干衣机的出现给人们的生活带来了极大的便利。Along with improving constantly of people's living standard, simple washing machine can't satisfy people's requirement more and more. The appearance of the dryer with drying function has brought great convenience to people's life.
热泵作为一种节能技术,被应用于干衣机中取代原电加热。目前热泵式干衣机在干衣机领域中最高效最节能,且烘干过程不消耗水,市场前景广阔。换热器严重影响热泵干衣机的能效和干燥循环的持续时间。现有的蒸发器和冷凝器均是微通道换热器,微通道蒸发器端棉絮沉积并堆积在该换热器的翅片上,从而使热泵系统产生额外的压降和对于该工艺空气的热交换产生热阻,必须增加清洁装置,增加了热泵系统的复杂性,降低了热泵系统的稳定性和可靠性;另外,冷凝器的扁管采用两端集流管或弯头焊接而成,加工复杂,焊点多,易泄漏制冷剂。As an energy-saving technology, heat pumps are used in clothes dryers to replace the original electric heating. At present, the heat pump dryer is the most efficient and energy-saving in the field of dryers, and the drying process does not consume water, so the market prospect is broad. The heat exchanger significantly affects the energy efficiency of a heat pump dryer and the duration of the drying cycle. Existing evaporators and condensers are both microchannel heat exchangers where lint deposits and builds up on the fins of the heat exchanger at the end of the microchannel evaporator, causing additional pressure drop and heat transfer to the process air in the heat pump system Exchange produces thermal resistance, and cleaning devices must be added, which increases the complexity of the heat pump system and reduces the stability and reliability of the heat pump system; in addition, the flat tubes of the condenser are welded by headers or elbows at both ends. Complex, many solder joints, easy to leak refrigerant.
发明内容Contents of the invention
本发明的目的在于提供一种热泵系统,以解决现有技术中存在的蒸发器结构复杂、稳定性和可靠性低,冷凝器焊点多、易泄漏制冷剂的技术问题。The purpose of the present invention is to provide a heat pump system to solve the technical problems in the prior art that the structure of the evaporator is complex, the stability and reliability are low, the condenser has many solder joints, and the refrigerant is easy to leak.
本发明的另一目的在于提供一种衣物干燥机,采用上述热泵系统。Another object of the present invention is to provide a clothes dryer using the above heat pump system.
如上构思,本发明所采用的技术方案是:As above design, the technical solution adopted in the present invention is:
一种热泵系统,包括:A heat pump system comprising:
冷凝器,其包括多个换热扁管和两个集流管,每个所述换热扁管由同一根管道多次弯折形成,两个所述集流管分别位于所述换热扁管的入口端和出口端,所述换热扁管内设置有多个微小通道;Condenser, which includes a plurality of heat exchange flat tubes and two headers, each of the heat exchange flat tubes is formed by bending the same pipe multiple times, and the two headers are respectively located in the heat exchange flat The inlet end and the outlet end of the tube, the heat exchange flat tube is provided with a plurality of tiny channels;
蒸发器,其包括多个换热铜管,每个所述换热铜管的出口与另一个所述换热铜管的入口通过铜管弯头连接,所述换热铜管上设置有第一翅片。The evaporator includes a plurality of heat exchange copper tubes, the outlet of each heat exchange copper tube is connected to the inlet of another heat exchange copper tube through a copper tube elbow, and the heat exchange copper tube is provided with a first a fin.
其中,每个所述换热扁管由同一根管道经两次弯折形成三排。Wherein, each of the heat exchange flat tubes is bent twice by the same tube to form three rows.
其中,多个所述微小通道平行间隔排列在所述换热扁管里。Wherein, a plurality of the tiny channels are arranged in parallel and spaced in the heat exchange flat tube.
其中,所述微小通道的当量直径在0.7mm至1.0mm之间。Wherein, the equivalent diameter of the tiny channel is between 0.7 mm and 1.0 mm.
其中,每两个所述换热扁管之间设置有第二翅片,所述第二翅片呈蛇形分布。Wherein, second fins are provided between every two heat exchange flat tubes, and the second fins are distributed in a serpentine shape.
其中,所述第一翅片呈板状,多个所述第一翅片平行间隔排列。Wherein, the first fins are plate-shaped, and a plurality of the first fins are arranged in parallel and at intervals.
其中,所述铜管弯头与支撑板连接,所述第一翅片位于两个所述支撑板之间。Wherein, the copper pipe elbow is connected to a support plate, and the first fin is located between the two support plates.
其中,多个所述换热铜管在第一方向上平行间隔布置,在第二方向上交错间隔布置,所述第一方向与第二方向垂直。Wherein, the plurality of heat exchange copper tubes are arranged in parallel and spaced in a first direction, and are arranged in a staggered space in a second direction, and the first direction is perpendicular to the second direction.
一种衣物干燥机,包括如上任一项所述的热泵系统。A clothes dryer, comprising the heat pump system described in any one of the above items.
其中,还包括底座,所述底座上设置有储水槽,所述蒸发器位于所述储水槽上方。Wherein, a base is also included, and a water storage tank is arranged on the base, and the evaporator is located above the water storage tank.
本发明提出的热泵系统,冷凝器的换热扁管采用一根管道多次弯折形成,大大减少了焊点的数量,减小制冷剂泄露的可能性,增加了系统的稳定性和可靠性;多个微小通道增加了换热面积,提高了换热效率;采用微通道式冷凝器和铜管翅片式蒸发器组合的方式,进一步增大了换热面积,提高了换热效率,实现热泵干衣机能量的高效利用,缩短了烘干时间,节约了耗电量。In the heat pump system proposed by the present invention, the heat exchange flat tube of the condenser is formed by multiple bending of a tube, which greatly reduces the number of solder joints, reduces the possibility of refrigerant leakage, and increases the stability and reliability of the system ;Multiple tiny channels increase the heat transfer area and improve the heat transfer efficiency; the combination of the micro-channel condenser and the copper tube-fin evaporator further increases the heat transfer area and improves the heat transfer efficiency, realizing The efficient use of heat pump dryer energy shortens the drying time and saves power consumption.
本发明提出的衣物干燥机,因采用上述热泵系统,因此具有稳定性高、换热效率高、烘干时间短、节约耗电量的优势。The clothes dryer proposed by the present invention has the advantages of high stability, high heat exchange efficiency, short drying time, and low power consumption due to the above-mentioned heat pump system.
附图说明Description of drawings
图1是本发明实施例一提供的蒸发器的结构示意图;Fig. 1 is a schematic structural diagram of an evaporator provided in Embodiment 1 of the present invention;
图2是图1中省略了第一翅片的结构示意图;Fig. 2 is a structural schematic view omitting the first fin in Fig. 1;
图3是本发明实施例一提供的冷凝器的结构示意图;Fig. 3 is a schematic structural diagram of a condenser provided in Embodiment 1 of the present invention;
图4是图3的A-A处放大图;Figure 4 is an enlarged view of A-A in Figure 3;
图5是本发明实施例一提供的换热扁管中的微小通道的结构示意图;Fig. 5 is a schematic structural view of the tiny channels in the heat exchange flat tube provided by Embodiment 1 of the present invention;
图6是本发明实施例二提供的衣物干燥机的部分结构示意图;Fig. 6 is a partial structural schematic diagram of the clothes dryer provided by Embodiment 2 of the present invention;
图7是本发明实施例二提供的衣物干燥机的工作原理图。Fig. 7 is a working principle diagram of the clothes dryer provided by Embodiment 2 of the present invention.
图中:In the picture:
10、热泵系统;20、底座;10. Heat pump system; 20. Base;
101、蒸发器;102、冷凝器;101, evaporator; 102, condenser;
1011、换热铜管;1012、铜管弯头;1013、支撑板;1014、第一翅片;1011, heat exchange copper tube; 1012, copper tube elbow; 1013, support plate; 1014, first fin;
1021、换热扁管;1022、集流管;1023、微小通道;1024、第二翅片。1021, heat exchange flat tube; 1022, collecting pipe; 1023, tiny channel; 1024, second fin.
具体实施方式Detailed ways
下面结合附图和实施方式进一步说明本发明的技术方案。可以理解的是,此处所描述的具体实施例仅仅用于解释本发明,而非对本发明的限定。另外还需要说明的是,为了便于描述,附图中仅示出了与本发明相关的部分而非全部。The technical solutions of the present invention will be further described below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the present invention, but not to limit the present invention. In addition, it should be noted that, for the convenience of description, only the parts related to the present invention are shown in the drawings but not all of them.
实施例一Embodiment one
参见图1至图5,一种热泵系统,包括蒸发器101、冷凝器102、压缩机和节流装置毛细管及连接管路。Referring to FIGS. 1 to 5 , a heat pump system includes an evaporator 101 , a condenser 102 , a compressor, a throttling device capillary and connecting pipelines.
蒸发器101包括多个换热铜管1011,每个换热铜管1011的出口与另一个换热铜管1011的入口通过铜管弯头1012连接,换热铜管1011上设置有第一翅片1014,第一翅片1014呈板状,多个第一翅片1014平行间隔排列。The evaporator 101 includes a plurality of heat exchange copper tubes 1011, the outlet of each heat exchange copper tube 1011 is connected to the inlet of another heat exchange copper tube 1011 through a copper tube elbow 1012, and the heat exchange copper tube 1011 is provided with a first fin The sheet 1014, the first fins 1014 are plate-shaped, and a plurality of first fins 1014 are arranged in parallel and at intervals.
冷凝器102包括多个换热扁管1021和两个集流管1022,每个换热扁管1021由同一根管道多次弯折形成,两个集流管1022分别位于换热扁管1021的入口端和出口端,换热扁管1021内设置有多个微小通道1023。The condenser 102 includes a plurality of heat exchange flat tubes 1021 and two headers 1022. Each heat exchange flat tube 1021 is formed by bending the same pipe multiple times. A plurality of tiny channels 1023 are arranged in the heat exchange flat tube 1021 at the inlet end and the outlet end.
冷凝器102的换热扁管1021采用一根管道弯折形成,大大减少了焊点的数量,减小制冷剂泄露的可能性,增加了系统的稳定性和可靠性;多个微小通道1023增加了换热面积,提高了换热效率;采用铜管翅片式蒸发器101和微通道式冷凝器102组合的方式,进一步增大了换热面积,提高了换热效率,实现热泵干衣机能量的高效利用,缩短了烘干时间,节约了耗电量;同时,采用铜管翅片式蒸发器101,不需要清洁系统,简化了结构,进一步增加了系统的稳定性和可靠性。The heat exchange flat tube 1021 of the condenser 102 is formed by bending a pipe, which greatly reduces the number of solder joints, reduces the possibility of refrigerant leakage, and increases the stability and reliability of the system; multiple tiny channels 1023 increase The heat exchange area is increased, and the heat exchange efficiency is improved; the combination of the copper tube-fin evaporator 101 and the micro-channel condenser 102 is used to further increase the heat exchange area, improve the heat exchange efficiency, and realize the heat pump dryer The efficient utilization of energy shortens the drying time and saves power consumption; at the same time, the copper tube finned evaporator 101 does not need to clean the system, simplifies the structure, and further increases the stability and reliability of the system.
在本实施例中,每个换热扁管1021由一根管道经过两次弯折形成三排,共有14个换热扁管1021。在弯折过程中可以根据实际情况控制弯折角度的大小,而且能够控制换热扁管1021的长度,使得换热扁管1021结构紧凑,层次分明,灵活性好。In this embodiment, each heat exchange flat tube 1021 is formed of three rows by bending a pipe twice, and there are 14 heat exchange flat tubes 1021 in total. During the bending process, the bending angle can be controlled according to the actual situation, and the length of the heat exchange flat tube 1021 can be controlled, so that the heat exchange flat tube 1021 has a compact structure, clear layers, and good flexibility.
多个微小通道1023平行间隔排列在换热扁管1021里。微小通道1023的当量直径在0.7mm至1.0mm之间。这些微小通道1023大大增加了冷凝器102的换热面积,提高了换热效率,优化了热泵系统的性能,从而节约了耗电量和程序运行时间。A plurality of tiny channels 1023 are arranged in parallel and spaced in the heat exchange flat tube 1021 . The equivalent diameter of the tiny channel 1023 is between 0.7 mm and 1.0 mm. These tiny channels 1023 greatly increase the heat exchange area of the condenser 102, improve the heat exchange efficiency, and optimize the performance of the heat pump system, thereby saving power consumption and program running time.
每两个换热扁管1021之间设置有第二翅片1024,第二翅片1024呈蛇形分布,第二翅片1024的波峰或波谷分别与换热扁管1021连接,增大了换热面积,提高了换热效率。Second fins 1024 are arranged between every two heat exchange flat tubes 1021, and the second fins 1024 are distributed in a serpentine shape. The thermal area improves the heat transfer efficiency.
铜管弯头1012与支撑板1013连接,第一翅片1014位于两个支撑板1013之间。多个换热铜管1011在第一方向上平行间隔布置,在第二方向上交错间隔布置,第一方向与第二方向垂直。在有限的空间内尽可能多的布置了换热铜管1011,充分利用了空间;保证了换热铜管1011之间的间隔,促进热量的交换,效率更高,利于水流下。The copper pipe elbow 1012 is connected to the support plates 1013 , and the first fin 1014 is located between the two support plates 1013 . A plurality of heat exchange copper tubes 1011 are arranged in parallel and at intervals in a first direction, and are arranged in a staggered interval in a second direction, and the first direction is perpendicular to the second direction. As many heat-exchanging copper tubes 1011 are arranged in the limited space as possible to make full use of the space; the interval between the heat-exchanging copper tubes 1011 is ensured, heat exchange is promoted, the efficiency is higher, and water flows down.
在本实施例中,换热铜管1011外径为9.52mm,壁厚为0.35mm,第一方向为竖直方向,第二方向为水平方向,水平方向总共5排,中间由第一翅片1014连接,第一翅片1014的上端面和下端面均设置为波浪形,利于水流下。In this embodiment, the heat exchange copper tube 1011 has an outer diameter of 9.52 mm and a wall thickness of 0.35 mm. The first direction is the vertical direction, and the second direction is the horizontal direction. 1014 connection, the upper end surface and the lower end surface of the first fin 1014 are both set in a wave shape, which is beneficial for water to flow down.
实施例二Embodiment two
图6和图7示出了实施例二,其中与实施例一相同或相应的零部件采用与实施例一相同的附图标记。一种衣物干燥机,包括上述的热泵系统10,还包括壳体、滚筒、底座20和电机,热泵系统10安装于底座20上,底座20上设置有储水槽,蒸发器101位于储水槽上方。冷凝水更容易从蒸发器101的第一翅片1014流到储水槽中,缩短了系统的循环时间,节约能源。Fig. 6 and Fig. 7 show the second embodiment, in which the parts identical or corresponding to those of the first embodiment adopt the same reference numerals as those of the first embodiment. A clothes dryer, comprising the above-mentioned heat pump system 10, and further comprising a casing, a drum, a base 20 and a motor, the heat pump system 10 is installed on the base 20, a water storage tank is arranged on the base 20, and the evaporator 101 is located above the water storage tank. The condensed water flows from the first fin 1014 of the evaporator 101 to the water storage tank more easily, which shortens the cycle time of the system and saves energy.
工作时,热泵系统10中的冷凝器102加热空气进入滚筒带走滚筒内衣物的水汽,湿热的水汽进入蒸发器101中水蒸汽凝结成水,形成干空气继续被冷凝器102加热送入滚筒中,形成一个循环,循环中不断去除滚筒衣物中的水分,实现衣物的干燥。When working, the condenser 102 in the heat pump system 10 heats the air into the drum to take away the water vapor of the clothes in the drum, and the hot and humid water vapor enters the evaporator 101, and the water vapor condenses into water, forming dry air that is heated by the condenser 102 and sent into the drum , forming a cycle in which the moisture in the drum clothes is continuously removed to achieve drying of the clothes.
以上实施方式只是阐述了本发明的基本原理和特性,本发明不受上述实施方式限制,在不脱离本发明精神和范围的前提下,本发明还有各种变化和改变,这些变化和改变都落入要求保护的本发明范围内。本发明要求保护范围由所附的权利要求书及其等效物界定。The above embodiments only set forth the basic principles and characteristics of the present invention. The present invention is not limited by the above embodiments. On the premise of not departing from the spirit and scope of the present invention, the present invention also has various changes and changes. These changes and changes are all fall within the scope of the claimed invention. The protection scope of the present invention is defined by the appended claims and their equivalents.
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113502645A (en) * | 2021-08-17 | 2021-10-15 | 海信(山东)冰箱有限公司 | Clothes dryer |
| CN113587251A (en) * | 2021-07-26 | 2021-11-02 | 青岛海信日立空调系统有限公司 | Air conditioner |
| WO2023005230A1 (en) * | 2021-07-26 | 2023-02-02 | 青岛海信日立空调系统有限公司 | Air conditioner |
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Application publication date: 20181113 |