CN108792911A - A kind of improved-type step chain of lubrication - Google Patents
A kind of improved-type step chain of lubrication Download PDFInfo
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- CN108792911A CN108792911A CN201811045307.8A CN201811045307A CN108792911A CN 108792911 A CN108792911 A CN 108792911A CN 201811045307 A CN201811045307 A CN 201811045307A CN 108792911 A CN108792911 A CN 108792911A
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- sleeve
- gap
- oil
- step chain
- improved
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- 238000005461 lubrication Methods 0.000 title claims abstract description 22
- 238000003860 storage Methods 0.000 claims abstract description 22
- 230000001050 lubricating effect Effects 0.000 claims abstract description 9
- 230000033001 locomotion Effects 0.000 claims description 5
- 239000003921 oil Substances 0.000 description 53
- 239000004519 grease Substances 0.000 description 15
- 230000000694 effects Effects 0.000 description 7
- 238000012423 maintenance Methods 0.000 description 5
- 238000010586 diagram Methods 0.000 description 3
- 230000007774 longterm Effects 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 239000010687 lubricating oil Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66B—ELEVATORS; ESCALATORS OR MOVING WALKWAYS
- B66B23/00—Component parts of escalators or moving walkways
- B66B23/02—Driving gear
- B66B23/024—Chains therefor
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16G—BELTS, CABLES, OR ROPES, PREDOMINANTLY USED FOR DRIVING PURPOSES; CHAINS; FITTINGS PREDOMINANTLY USED THEREFOR
- F16G15/00—Chain couplings, Shackles; Chain joints; Chain links; Chain bushes
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H57/00—General details of gearing
- F16H57/04—Features relating to lubrication or cooling or heating
- F16H57/042—Guidance of lubricant
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H57/00—General details of gearing
- F16H57/04—Features relating to lubrication or cooling or heating
- F16H57/05—Features relating to lubrication or cooling or heating of chains
Landscapes
- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Pivots And Pivotal Connections (AREA)
Abstract
本发明主要公开了一种润滑改善型梯级链条,其技术方案:包括若干铰链,铰链包括一对内链板、一对外链板、套筒、销轴以及滚子,内链板与套筒过盈连接,外链板与销轴过盈连接,套筒与滚子间隙配合,所述套筒内部两侧设有油孔,且套筒两端面设有沟槽,所述内链板与外链板之间设有第一侧隙,内链板与滚子之间设有第二侧隙,销轴与套筒之间形成第一间隙,套筒与滚子之间形成第二间隙,依次通过第一侧隙、沟槽以及第一间隙形成第一油路,依次通过第二侧隙、第二间隙、油孔以及第一间隙形成第二油路,所述销轴两侧设有储油槽,分别通过第一油路和第二油路进入销轴储油槽。本发明具有改善铰链运动副的润滑效果,从而降低磨损,延长使用寿命。
The invention mainly discloses a step chain with improved lubrication. Its technical solution includes several hinges. The hinges include a pair of inner chain plates, a pair of outer chain plates, sleeves, pins and rollers. surplus connection, the outer chain plate is connected with the pin shaft with interference, the sleeve and the roller are in clearance fit, there are oil holes on both sides of the sleeve, and grooves are provided on both ends of the sleeve, the inner chain plate and the outer There is a first side gap between the chain plates, a second side gap is set between the inner chain plate and the rollers, the first gap is formed between the pin shaft and the sleeve, and the second gap is formed between the sleeve and the rollers. The first oil passage is formed through the first side clearance, the groove and the first clearance in turn, and the second oil passage is formed through the second side clearance, the second clearance, the oil hole and the first clearance in turn. The oil storage tank enters the pin shaft oil storage tank through the first oil passage and the second oil passage respectively. The invention has the advantages of improving the lubricating effect of the hinge kinematic pair, thereby reducing wear and prolonging the service life.
Description
技术领域technical field
本发明涉及用于自动扶梯或自动人行道上梯级链条,特别是一种润滑改善型梯级链条。The invention relates to a step chain for an escalator or a moving walk, in particular to a step chain with improved lubrication.
背景技术Background technique
目前,自动扶梯广泛地使用梯级链条进行传动、提升和输送。在自动扶梯系统中,梯级链条作为关键部件,既要保证自动扶梯运行过程时乘客安全,也要保证自动扶梯运行过程时乘客舒适性,更要保证梯级链条使用寿命要求。现有技术中,梯级链条的主要失效形式是磨损伸长,而磨损伸长的主要原因是梯级链条的套筒与销轴之间铰链运动副润滑不充分有效而加剧磨损导致的。At present, step chains are widely used in escalators for transmission, lifting and conveying. In the escalator system, the step chain is a key component, not only to ensure the safety of passengers during the operation of the escalator, but also to ensure the comfort of the passengers during the operation of the escalator, and to ensure the service life of the step chain. In the prior art, the main failure mode of the step chain is wear and elongation, and the main cause of wear and elongation is insufficient and effective lubrication of the hinge motion pair between the sleeve and the pin shaft of the step chain, which aggravates the wear.
现有技术中,中国专利号:CN201120556078.3,提出了一种密封免加油链条,铰链形成密封空间,可防止异物进入且保证充分和长效润滑,但因制造成本偏高而不被市场认可。中国专利号:CN201220706779.5提出了一种带注油杯的梯级链条,铰链内部通过注油杯结构设计,形成油脂润滑油路,降低磨损而提高寿命,但因维护过程中需要定期加注油脂而导致维护成本偏高。为了在不增加能耗和成本的基础上,市场急需一种润滑改善型的梯级链条。In the prior art, Chinese Patent No.: CN201120556078.3 proposes a sealed oil-free chain. The hinge forms a sealed space, which can prevent foreign matter from entering and ensure sufficient and long-term lubrication. However, it is not recognized by the market due to high manufacturing costs. . Chinese Patent No.: CN201220706779.5 proposes a stepped chain with an oil filling cup. The interior of the hinge is designed with the structure of the oil filling cup to form a grease lubricating oil path, which reduces wear and improves life. However, it is caused by regular filling of grease during maintenance. Maintenance costs are high. In order not to increase energy consumption and cost, the market urgently needs a step chain with improved lubrication.
发明内容Contents of the invention
针对现有技术存在的不足,本发明提供一种润滑改善型梯级链条,具有改善铰链运动副的润滑效果,从而降低磨损,延长使用寿命。Aiming at the deficiencies in the prior art, the invention provides a lubricating-improved stepped chain, which can improve the lubricating effect of the hinge kinematic pair, thereby reducing wear and prolonging the service life.
为了达到上述目的,本发明通过以下技术方案来实现:一种润滑改善型梯级链条,包括若干铰链,铰链之间通过相邻链节连接而成,所述铰链包括一对内链板、一对外链板、套筒、销轴以及滚子,内链板与套筒过盈连接,外链板与销轴过盈连接,所述销轴与套筒间隙配合形成铰链运动副,所述套筒与滚子间隙配合,所述套筒内部两侧设有油孔,且套筒两端面设有沟槽,所述内链板与外链板之间设有第一侧隙,内链板与滚子之间设有第二侧隙,销轴与套筒之间形成第一间隙,套筒与滚子之间形成第二间隙,依次通过第一侧隙、沟槽以及第一间隙形成第一油路,依次通过第二侧隙、第二间隙、油孔以及第一间隙形成第二油路,所述销轴两侧设有储油槽,分别通过第一油路和第二油路进入销轴储油槽。In order to achieve the above object, the present invention is achieved through the following technical solutions: a step chain with improved lubrication, including several hinges, the hinges are connected by adjacent links, and the hinges include a pair of inner chain plates, a pair of outer Chain plates, sleeves, pin shafts and rollers, the inner chain plate and the sleeve are in interference connection, the outer chain plate and the pin shaft are in interference connection, the pin shaft and the sleeve are clearance-fitted to form a hinge kinematic pair, and the sleeve Cooperate with the clearance between the rollers, there are oil holes on both sides inside the sleeve, grooves are provided on both ends of the sleeve, there is a first side gap between the inner link plate and the outer link plate, and the inner link plate and the outer link plate are provided with a first side gap. There is a second side gap between the rollers, the first gap is formed between the pin shaft and the sleeve, the second gap is formed between the sleeve and the roller, and the first side gap, the groove and the first gap are formed in turn. An oil passage, forming a second oil passage through the second side clearance, the second clearance, the oil hole and the first clearance in turn, oil storage tanks are arranged on both sides of the pin shaft, and enter through the first oil passage and the second oil passage respectively Pin shaft oil reservoir.
本发明进一步:储油槽两侧端面之间的距离大于套筒两油孔壁面之间的距离。The present invention further: the distance between the end surfaces on both sides of the oil storage tank is greater than the distance between the wall surfaces of the two oil holes of the sleeve.
本发明进一步:销轴储油槽的平面与销轴平面平行,且与套筒平面平行。The present invention further: the plane of the oil storage groove of the pin shaft is parallel to the plane of the pin shaft and parallel to the plane of the sleeve.
本发明进一步:所述油孔轴线方向与套筒平面垂直。The present invention further: the axial direction of the oil hole is perpendicular to the plane of the sleeve.
本发明进一步:所述沟槽与套筒平面垂直。The present invention further: the groove is perpendicular to the plane of the sleeve.
本发明进一步:所述套筒第一油孔的孔壁面位于滚子内部,所述套筒第一油孔的孔壁面位于滚子内部。The present invention further: the hole wall surface of the first oil hole of the sleeve is located inside the roller, and the hole wall surface of the first oil hole of the sleeve is located inside the roller.
本发明具有有益效果为:The present invention has the beneficial effects of:
依次通过第一侧隙、沟槽以及第一间隙形成第一油路,依次通过第二侧隙、第二间隙、油孔以及第一间隙形成第二油路,销轴两侧设有储油槽,分别通过第一油路和第二油路进入销轴储油槽,通过将套筒端面设有沟槽和外圆表面设有油孔而利用“虹吸效应”而建立两个润滑通道,增加润滑油脂填充量,保证铰链充分润滑;通过将销轴外圆表面设有储油槽而保存多余的润滑油脂,保证铰链长期润滑。这样的结构设计经济性地改善了铰链润滑效果,降低了磨损,延长了使用寿命,降低了梯级链条维护成本。The first oil passage is formed through the first side clearance, the groove and the first clearance in turn, and the second oil passage is formed through the second side clearance, the second clearance, the oil hole and the first clearance in turn, and oil storage grooves are arranged on both sides of the pin shaft , through the first oil passage and the second oil passage respectively into the oil storage tank of the pin shaft, by providing grooves on the end face of the sleeve and oil holes on the outer circular surface, two lubrication passages are established by using the "siphon effect" to increase lubrication The amount of grease filling ensures sufficient lubrication of the hinge; the outer surface of the pin shaft is provided with an oil storage tank to store excess grease to ensure long-term lubrication of the hinge. Such a structural design economically improves the lubrication effect of the hinge, reduces wear, prolongs the service life, and reduces the maintenance cost of the step chain.
附图说明Description of drawings
图1为梯级链条局部链段示意图;Fig. 1 is a schematic diagram of a partial segment of a cascade chain;
图2为梯级链条局部链段另一角度示意图;Fig. 2 is another angle schematic diagram of partial chain segment of cascade chain;
图3为图2中铰链A-A的剖面示意图;Fig. 3 is a schematic cross-sectional view of hinge A-A in Fig. 2;
图4为图1中铰链局部示意图;Fig. 4 is a partial schematic view of the hinge in Fig. 1;
图5为图3中局部示意图。FIG. 5 is a partial schematic diagram in FIG. 3 .
附图标记:1、铰链;2、内链板;3、外链板;4、套筒;5、销轴;6、滚子;7、油孔;71、孔壁面;8、沟槽;9、储油槽;10、第一侧隙;11、第二侧隙;13、第一间隙;14、第二间隙;15、油脂。Reference signs: 1, hinge; 2, inner link plate; 3, outer link plate; 4, sleeve; 5, pin shaft; 6, roller; 7, oil hole; 71, hole wall surface; 8, groove; 9. Oil storage tank; 10. First side clearance; 11. Second side clearance; 13. First clearance; 14. Second clearance; 15. Grease.
具体实施方式Detailed ways
结合附图,对本发明较佳实施例做进一步详细说明。The preferred embodiments of the present invention will be described in further detail in conjunction with the accompanying drawings.
如图1-5所示,一种润滑改善型梯级链条,包括若干铰链1,铰链1之间通过相邻链节连接而成,所述铰链1包括一对内链板2、一对外链板3、套筒4、销轴5以及滚子6,内链板2与套筒4过盈连接,外链板3与销轴5过盈连接,所述销轴5与套筒4间隙配合形成铰链运动副,所述套筒4与滚子6间隙配合,所述套筒4内部两侧设有油孔7,且套筒4两端面设有沟槽8,所述内链板2与外链板3之间设有第一侧隙10,内链板2与滚子6之间设有第二侧隙11,销轴5与套筒4之间形成第一间隙13,套筒4与滚子6之间形成第二间隙14,依次通过第一侧隙10、沟槽8以及第一间隙13形成第一油路,依次通过第二侧隙11、第二间隙14、油孔7以及第一间隙13形成第二油路,所述销轴5两侧设有储油槽9,分别通过第一油路和第二油路进入储油槽9。通过将套筒4端面设有沟槽8和外圆表面设有油孔7而利用“虹吸效应”而建立两个润滑通道,增加润滑油脂15填充量,保证铰链1充分润滑;通过将销轴5外圆表面设有储油槽9而保存多余的润滑油脂15,保证铰链1长期润滑。这样的结构设计经济性地改善了铰链1润滑效果,降低了磨损,延长了使用寿命,降低了梯级链条维护成本As shown in Figures 1-5, a step chain with improved lubrication includes several hinges 1 connected by adjacent links. The hinge 1 includes a pair of inner chain plates 2 and a pair of outer chain plates. 3. Sleeve 4, pin shaft 5 and roller 6, inner link plate 2 and sleeve 4 are in interference connection, outer link plate 3 and pin shaft 5 are in interference connection, and the pin shaft 5 and sleeve 4 are formed by clearance fit The hinge movement pair, the sleeve 4 and the roller 6 are in clearance fit, the inner sides of the sleeve 4 are provided with oil holes 7, and the two ends of the sleeve 4 are provided with grooves 8, the inner chain plate 2 and the outer chain plate A first side gap 10 is provided between the chain plates 3, a second side gap 11 is provided between the inner chain plate 2 and the roller 6, a first gap 13 is formed between the pin shaft 5 and the sleeve 4, and the sleeve 4 and the The second gap 14 is formed between the rollers 6, the first oil passage is formed through the first side gap 10, the groove 8 and the first gap 13 in sequence, and the second side gap 11, the second gap 14, the oil hole 7 and the The first gap 13 forms a second oil passage, and oil storage tanks 9 are arranged on both sides of the pin shaft 5, and enter the oil storage tank 9 through the first oil passage and the second oil passage respectively. By setting the groove 8 on the end surface of the sleeve 4 and the oil hole 7 on the outer circular surface, two lubricating passages are established by using the "siphon effect", increasing the filling amount of the lubricating grease 15, and ensuring that the hinge 1 is fully lubricated; 5. The outer circular surface is provided with an oil storage tank 9 and saves excess lubricating grease 15 to ensure that the hinge 1 is lubricated for a long time. This structural design economically improves the lubrication effect of the hinge 1, reduces wear, prolongs the service life, and reduces the maintenance cost of the step chain
储油槽9两侧端面之间的距离大于套筒4两油孔7壁面之间的距离。The distance between the end surfaces on both sides of the oil storage tank 9 is greater than the distance between the walls of the two oil holes 7 of the sleeve 4 .
销轴5储油槽9的平面与销轴5平面平行,且与套筒4平面平行。所述油孔7轴线方向与套筒4平面垂直,所述沟槽8与套筒4平面垂直。The plane of the oil storage tank 9 of the pin shaft 5 is parallel to the plane of the pin shaft 5 and parallel to the plane of the sleeve 4 . The axial direction of the oil hole 7 is perpendicular to the plane of the sleeve 4 , and the groove 8 is perpendicular to the plane of the sleeve 4 .
所述套筒4第一油孔7的孔壁面71位于滚子6内部,所述套筒4第一油孔7的孔壁面71位于滚子6内部。The hole wall surface 71 of the first oil hole 7 of the sleeve 4 is located inside the roller 6 , and the hole wall surface 71 of the first oil hole 7 of the sleeve 4 is located inside the roller 6 .
实际工作时:所述销轴5设有储油槽9,以第一油路为例,油脂15通过第一侧隙10进入至沟槽8,在运动过程中利用虹吸效应,油脂15再通过沟槽8进入第一间隙13中,并最终达到储油槽9内。再以第二油路为例,油脂15通过第二侧隙11进入至第二间隙14,在运动过程中利用虹吸效应,油脂15再通过套筒4的油孔7进入第一间隙13中,并最终达到储油槽9。油脂15通过第一油路、第二油路进入铰链1内部,并可在销轴5两侧的储油槽9贮存多余润滑油脂15,不仅以增加润滑油脂15填充量来保证铰链1充分润滑;而且通过将销轴5外圆表面设有储油槽9而保存多余的润滑油脂15来保证铰链1长期润滑。这样的结构设计经济性地改善了铰链1润滑效果,降低了磨损,延长了使用寿命,降低了梯级链条维护成本。During actual work: the pin shaft 5 is provided with an oil storage tank 9. Taking the first oil circuit as an example, the grease 15 enters the groove 8 through the first side gap 10, and the grease 15 passes through the groove 8 by using the siphon effect during the movement. The groove 8 enters the first gap 13 and finally reaches the oil reservoir 9 . Taking the second oil passage again as an example, the grease 15 enters the second gap 14 through the second side gap 11, and the grease 15 enters the first gap 13 through the oil hole 7 of the sleeve 4 through the siphon effect during the movement, And finally reach the oil storage tank 9. The grease 15 enters the interior of the hinge 1 through the first oil passage and the second oil passage, and can store excess lubricating grease 15 in the oil storage tanks 9 on both sides of the pin shaft 5, not only to increase the filling amount of the lubricating grease 15 to ensure sufficient lubrication of the hinge 1; And the long-term lubrication of the hinge 1 is ensured by providing the oil storage tank 9 on the outer surface of the pin shaft 5 to preserve excess lubricating grease 15 . Such a structural design economically improves the lubrication effect of the hinge 1, reduces wear, prolongs the service life, and reduces the maintenance cost of the step chain.
上述实施例仅用于解释说明本发明的发明构思,而非对本发明权利保护的限定,凡利用此构思对本发明进行非实质性的改动,均应落入本发明的保护范围。The above-mentioned embodiments are only used to explain the inventive concept of the present invention, but not to limit the protection of the rights of the present invention. Any insubstantial changes made to the present invention by using this concept should fall within the scope of protection of the present invention.
Claims (6)
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Cited By (1)
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CN112139342A (en) * | 2019-06-28 | 2020-12-29 | 本田技研工业株式会社 | Metal member for continuously variable transmission and method for manufacturing metal member for continuously variable transmission |
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CN208814473U (en) * | 2018-09-07 | 2019-05-03 | 杭州东华链条集团有限公司 | A kind of improved-type step chain of lubrication |
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