CN108788663B - A fully automatic monorail conveying lighter barrel inserting machine - Google Patents

Abstract

The invention provides a fully automatic monorail conveying lighter barrel inserting machine, comprising a frame, a lighter barrel feeding system, a lighter barrel grabbing system, and an empty disk feeding system, and is characterized in that it further comprises: a vibrating plate, a first-level Feeding track, rotating brush, secondary feeding track, air cylinder, empty disk storage device, air gripper, baffle mechanism, and material transfer mechanism; the frame it belongs to includes the first frame supporting the vibrating plate, and the second frame supporting the grabbing system The lighter barrel feeding system includes a vibrating plate, a primary feeding track, a rotating brush, a secondary feeding track, and a transfer mechanism; the lighter barrel grabbing system includes a movable arm and an air gripper; the The empty disk feeding system includes a disk feeding mechanism, a disk discharging mechanism, an empty disk storage device, and a blocking disk mechanism. The invention can screen the cylinders of lighters with the same orientation through the vibrating disc, and then automatically insert the disc by the disc inserting machine, the present invention saves a lot of manpower and works stably and reliably.

Description

A fully automatic monorail conveying lighter barrel inserting machine

technical field

The invention belongs to the field of lighter barrel processing equipment, in particular to a fully automatic monorail conveying lighter barrel inserting machine.

Background technique

Lighters are widely used in daily life and are in great demand. They are also one of my country's main export commodities. The lighter barrel needs to be transported neatly and consistently to the assembly table for inserting operation, and the vibrating plate is used for automatic feeding, which has the advantages of low cost and high efficiency. Although the traditional vibrating plate can transport the lighter cylinders one by one, it cannot guarantee the conveying direction of the lighter cylinders. Sorting the lighter cylinders is a cumbersome and time-consuming part in the current lighter production.

Patent document CN201420690683.3 discloses a vibrating feeding tray for small shaft parts, and its main technical scheme is: a vibrating feeding tray for small shaft parts, including a base, a vibrating device and a feeding tray matched with the vibrating device, The inner side of the feeding tray is provided with a spirally rising feeding track, and also includes a feeding device. The feeding device is provided with an output slide rail. One end of the output slide rail is detachably connected with the discharge port on the upper end of the feeding track, and the other end is connected with a straight line. Corresponding to the guide rail of the feeder, a bumper with a raised surface is provided at the junction of the tail end of the output slide rail and its front part, and the width of the tail end of the output slide rail is larger than the diameter of the corresponding shaft parts, but smaller than the diameter of the At the same time, the surface of the tail end of the output slide rail is also provided with anti-slip engraving. This technical solution solves the problem of conveying small shaft parts, but does not involve the automatic sorting of lighter cylinders. The vibrating disc we designed is more efficient for sorting and conveying lighter cylinders.

Patent No. 201210382837.8 discloses an automatic slotting machine, the technical solution of which is that a bearing device, a feeding device and a pushing device are provided, the bearing device is erected with a slotting plate, and a plurality of horizontal jacks are arranged on the surface of the slotting plate , and the feeding device is provided with a hopper for stacking and accommodating a plurality of forming tools, and a feeding plate for conveying the forming tools is provided below the hopper, and the pushing device is provided with a first base, and a second base is connected to one side of the first base. The driver, a thimble is arranged on one side of the first base, and when the feeding plate moves the forming tool to face the thimble, the second driver pushes the first base to laterally displace, so that the thimble pushes the forming tool in the feeding chute; this invention allows The forming tool is inserted laterally into the socket on the surface of the insertion plate, and the problem of the insertion plate of the plastic shell of the lighter is not involved.

With the rapid development of economy and the application of assembly line production, all walks of life are gradually moving towards automation, and automatic feeding and inserting of trays is one of the problems that need to be solved urgently. At present, the process of putting the lighter barrel into the empty tray is mostly done manually, and the lighter barrel often falls off. This way of working is not only boring, labor-intensive, but also relatively inefficient. In recent years, with the gradual increase of labor costs, traditional manual operations have become increasingly unacceptable. In order to improve the production efficiency of lighters and reduce production costs, the invention provides a fully automatic monorail conveying lighter barrel inserting machine. In order to realize the automatic insertion of the lighter barrel.

SUMMARY OF THE INVENTION

Aiming at the shortcomings of low efficiency and high labor cost in the prior art, the present invention provides a fully automatic monorail conveying lighter barrel inserting machine, which can accurately place the lighter barrel, save manpower, and at the same time the lighter There will be no collision and scratches between the cylinders.

In order to achieve the above purpose, the technical scheme adopted in the present invention is: a fully automatic monorail conveying lighter barrel inserting machine, comprising: a frame, a lighter barrel feeding system, a lighter barrel grabbing system, and an empty disk feeding system, It is characterized in that it also includes: vibrating plate 3, primary feeding track 6, rotating brush 7, secondary feeding track 8, first air cylinder 10, second air cylinder 11, third air cylinder 12, empty disc storage device 13, air gripper 17 , baffle mechanism 19, transfer mechanism 22, the frame includes a first frame 1 supporting a vibrating disc, a second frame 15 supporting a grabbing system, and a chassis 25; the lighter barrel feeding system includes a vibrating disc 3. The primary feeding track 6, the rotating brush 7, the secondary feeding track 8, the transfer mechanism 22, and the vibrating plate 3 are installed on the upper end of the first frame 1, and are connected to the primary feeding track 6 through the output slide rail 5. The vibrating plate 3 is also provided with a height-limiting bar 4, and the rotating brush 7 is mounted on the upper end of the primary feeding track 6. The primary feeding track 6 is higher than the secondary feeding track 8 and is installed at the end of the secondary feeding track 8. There is a transfer mechanism 22, a fourth cylinder 24 is installed at the lower end of the transfer mechanism 22, the transfer mechanism 22 is moved by the fourth cylinder 24, and a support plate 20 is also installed on the outside of the transfer mechanism 22; the grabbing system includes: The movable arm 14, the air gripper 17, the movable arm 14 is located on the side of the second frame 15, the movable arm 14 and the second frame 15 are connected by a moving pair, and the direction of the moving pair is in the horizontal plane, and the movable arm 14 includes The fixed end and the moving end, the moving direction of the movable arm 14 is the vertical direction, and the air gripper 17 is fixed on the lower end of the moving end; the empty disk feeding system includes a disk feeding mechanism, a disk discharging mechanism, an empty disk storage device 13, and a blocking mechanism. 19. The disk feeding mechanism includes a first cylinder 10 and a third cylinder 12, the disk discharging mechanism includes a second cylinder 11, the empty disk storage devices 13 are distributed on both sides of the desktop, and the blocking mechanism 19 includes a fixed end and a movable end, The fixed end is installed at the bottom of the desktop, and the mobile end can move up and down to achieve material blocking.

The feeding track 3.1 of the vibrating plate 3 is provided with a sieve opening 3.2, the width is greater than the width of the lighter barrel, and the length is less than the length from the center of gravity of the lighter barrel inserter to its large end, and is greater than the center of gravity of the lighter barrel to its small end. The length can ensure that the barrel of the lighter entering the output slide rail 5 is oriented in the same direction.

The moving pair is a ball screw 16, which is installed inside the second frame 15 and is driven by a DC motor. The ball screw 16 is used to make the transmission more stable; the lower end of the second frame 15 and the upper end of the movable arm 14 are arranged There are guide rails, and the direction of the guide rails is the same as the moving direction of the moving pair.

A sliding plate 9 is installed between the primary feeding track 6 and the secondary feeding track 8 , and the lighter cylinder can be stacked together after passing through the sliding plate 9 .

A spring is installed inside the air claw 17, and a cylinder is installed on the outside. The air cylinder can drive the air claw to perform telescopic motion, and then grab the lighter cylinder. A limit rod 18 is installed on the outside of the air claw 17, and the direction of the limit rod 18 is vertical. down to prevent the lighter barrel from shifting horizontally.

A baffle plate 23 is installed on the inner side of the material transfer mechanism 22, and the baffle plate 23 is placed obliquely. During the movement of the lighter cylinder, the baffle plate 23 is squeezed due to the action of inertia, thereby increasing the overlapping degree of the lighter cylinder.

An air pipe 21 is installed on the upper end of the support plate 20. The direction of the air pipe 21 is the same as that of the secondary feeding track 8. The air pipe 21 blows air, and the stacked lighter cylinders stand up under the action of force.

The empty disk storage device 13 is connected by grooves and bolts, the space size of which can be adjusted, and can be applied to various types of empty disks.

The baffle mechanism 19 includes a baffle, and the height of the baffle extending from the desktop is the same as the height of the empty plate, and the baffle can move up and down to realize the baffle.

The beneficial effects of the present invention are as follows: the present invention uses the vibrating plate to feed materials, which can automatically sort the lighter cylinders, and has high conveying efficiency; The conveying efficiency is improved and manpower is saved; the grabbing system can move on the X-axis and Z-axis, so that the lighter cylinder can be grabbed and placed in any slot of the empty disk; the empty disk storage device is connected by the groove and the bolt The size of the space can be adjusted, which increases the scope of application of the inserting machine; the grasping system adopts screw drive, which can realize the accurate positioning of the air gripper and implement the gripping and inserting. The air gripper adopts spring reset, which makes the gripping more reliable. ; The inserting machine saves manpower, and the positioning, grasping and slotting are accurate, avoiding the uncertainty of manual operation, and at the same time improving work efficiency and saving manpower.

Description of drawings

FIG. 1 is a schematic structural diagram of the present invention.

Figure 2 is a cross-sectional view of the present invention.

Figure 3 is a schematic diagram of a vibrating plate.

Figure 4 is a schematic diagram of the sliding plate.

Figure 5 is a schematic diagram of the air gripper.

Figure 6 is an enlarged schematic view of the transfer mechanism.

In the picture: 1-first frame, 2-support feet, 3-vibration plate (3), 3.1-feeding track, 3.2-screening port, 4-high-grade rod, 5-output slide rail, 6-first-stage feeding Track, 7-Rotating Brush, 8-Secondary Feeding Path, 9-Sliding Plate, 10-First Cylinder, 11-Second Cylinder, 12-Third Cylinder, 13-Empty Disk Storage Device, 14-Active Arm, 15 -Second frame, 16-ball screw, 17-air gripper, 18-limiting rod, 19-stopper mechanism, 20-support plate, 21-trachea, 22-transfer mechanism, 23-stopper, 24- Fourth cylinder, 25- Chassis.

specific implementation

The present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments.

As shown in Figure 1 and Figure 2, a fully automatic monorail conveying lighter barrel inserting machine, including: rack, lighter barrel feeding system, lighter barrel grabbing system, empty tray feeding system, it is characterized in that it also includes: vibration Disc 3, primary feeding track 6, rotating brush 7, secondary feeding track 8, first cylinder 10, second cylinder 11, third cylinder 12, empty disk storage device 13, air gripper 17, stopper mechanism 19, rotary The feeding mechanism 22, the frame to which it belongs includes the first frame 1 supporting the vibrating plate, the second frame 15 supporting the grabbing system, and the chassis 25. The lower end of the first frame 1 is installed with four uniformly distributed rubber-made The formed support feet 2; the lighter barrel feeding system includes a vibrating plate 3, a primary feeding track 6, a rotating brush 7, a secondary feeding track 8, and a transfer mechanism 22, and the vibrating disc 3 is installed on the upper end of the frame 1, through The output slide rail 5 is connected with the primary feeding rail 6, and a height-limiting bar 4 is welded on the vibrating plate 3. The rotating brush 7 is installed on the upper end of the primary feeding rail 6, and the primary feeding rail 6 is higher than the secondary feeding rail 6. A sliding plate 9 is welded between the feeding rails 8, and a feeding mechanism 22 is installed at the end of the secondary feeding rail 8. A fourth cylinder 24 is installed at the lower end of the feeding mechanism 22, and the feeding mechanism 22 is carried out by the fourth cylinder 22. Moving, a support plate 20 is installed on the outer side of the transfer mechanism 22, and an air pipe 21 is welded on the upper end of the support plate 20; , the movable arm 14 and the second frame 15 are connected by setting a moving pair. The moving arm 14 can use a cylinder, and the direction of the moving pair is in the horizontal plane. The moving arm 14 includes a fixed end and a moving end. The moving direction of the moving arm 14 In the vertical direction, the air gripper 17 is fixed on the lower end of the moving end; the empty disk feeding system includes a disk feeding mechanism, a disk discharging mechanism, an empty disk storage device 13, and a blocking mechanism 19, and the disk feeding mechanism includes a first cylinder 10 , the third cylinder 12, the second cylinder 11 of the disk ejection mechanism, the empty disk storage devices 13 are distributed on both sides of the desktop, the blocking mechanism 19 includes a fixed end and a mobile end, the fixed end is installed at the bottom of the desktop, and the mobile end can move up and down , to achieve blocking.

Working principle: After the lighter cylinder is poured into the vibrating plate 3, it enters the feeding track 3.1 under the vibration of the vibration motor, and then the lighter cylinders with the same orientation are screened out through the screen opening 3.2, and the lighter cylinders with the same orientation enter the output slide rail. 5. The lighter barrel enters the primary feeding track 6 through the output slide rail 5, and is acted by the rotating brush 7 at the end of the primary feeding track 6 to accelerate into the secondary feeding track 8, so that the lighter barrels are superimposed together. The lighter barrel moves forward under the action of the conveyor belt, and then comes to the transfer mechanism 22, and squeezes the baffle 23 under the action of inertia, thereby increasing the degree of superposition. On the other hand, the empty disk is stored at the empty disk storage device 13. First, the first cylinder 10 pushes the disk in the Y direction, the empty disk stops after encountering the baffle, and the third cylinder 12 pushes the disk in the X direction. , After pushing to the designated position, the air claw 17 takes the lighter cylinder and inserts it into the groove of the empty plate. After the empty plate is fully inserted, the blocking plate mechanism 19 moves downward, and the second cylinder 11 is pushed forward, and then complete The insertion and removal of a plug-in lighter barrel.

The above description is only the preferred content of the present invention, of course, it cannot limit the scope of the right of the present invention; it should be pointed out that for those of ordinary skill in the art, without departing from the concept of the present invention, Several modifications, improvements and substitutions can be made, which all belong to the protection scope of the present invention; therefore, the protection scope of the patent of the present invention shall be subject to the claims.

Claims (5)

1. a fully automatic monorail conveying lighter barrel inserting disk machine, comprising: rack, lighter barrel feeding system, lighter barrel grabbing system, empty disk feeding system, it is characterized in that, it also comprises: vibrating plate (3 ), primary feeding track (6), rotating brush (7), secondary feeding track (8), first cylinder (10), second cylinder (11), third cylinder (12), empty disk storage device ( 13), an air gripper (17), a stopper mechanism (19), and a material transfer mechanism (22), the racks include a first rack (1) supporting the vibrating disk, and a second rack (1) supporting the grabbing system 15), a chassis (25); the lighter barrel feeding system includes a vibrating plate (3), a primary feeding track (6), a rotating brush (7), a secondary feeding track (8), and a feeding mechanism (22) , the vibrating plate (3) is installed on the upper end of the first frame (1), and is connected with the first-level feeding track (6) through the output slide rail (5), and a height limiter is also installed on the vibrating plate (3) The blocking rod (4) and the rotating brush (7) are installed on the upper end of the primary feeding track (6). The primary feeding track (6) is higher than the secondary feeding track (8) and is installed at the end of the secondary feeding track (8). There is a transfer mechanism (22), a fourth cylinder (24) is installed at the lower end of the transfer mechanism (22), the transfer mechanism (22) is moved by the fourth cylinder (24), and the outer side of the transfer mechanism (22) is also installed There is a support plate (20); an air pipe (21) is installed on the upper end of the support plate (20), and the direction of the air pipe (21) is the same as that of the secondary feeding track (8); the grabbing system includes a movable arm (14) ), the air gripper (17), the movable arm (14) is located on the side of the second frame (15), the movable arm (14) and the second frame (15) are connected by setting a moving pair, and the direction of the moving pair Located in the horizontal plane, the movable arm (14) includes a fixed end and a movable end, the moving direction of the movable arm (14) is the vertical direction, and the air gripper (17) is fixed on the lower end of the movable end; A spring, a cylinder is installed on the side, and a limit rod (18) is installed on the outside of the air gripper (17); the empty disk feeding system includes a disk feeding mechanism, a disk discharging mechanism, an empty disk storage device (13), and a blocking mechanism (19) , the disk feeding mechanism includes a first air cylinder (10) and a third air cylinder (12), the disk discharging mechanism includes a second air cylinder (11), the empty disk storage devices (13) are distributed on both sides of the desktop, and the disk blocking mechanism (19) ) includes a fixed end and a mobile end, the fixed end is installed at the bottom of the desktop, and the mobile end can move up and down to achieve material blocking; the working process of the fully automatic monorail conveying lighter barrel inserting machine is: the lighter barrel is poured into the vibrating plate (3) After that, under the action of the vibration motor, the lighter cylinders with the same orientation are screened out through the screen material opening (3.2), and the lighter cylinders enter the first-level feeding track (6) through the output slide rail (5). Under the action of 7), it accelerates into the secondary feeding track (8), so that the lighter cylinders are superimposed together, and the superimposed lighter cylinders squeeze the baffle plate (23). The lighter barrel stands up; on the other hand, the empty disk is stored at the empty disk storage device (13). 17) Grab the lighter cylinder and insert it into the groove of the empty disk, the blocking mechanism (19) moves downward, and the disk ejection mechanism pushes the insertion disk outwards, and then completes the insertion and removal of a lighter cylinder with an inserted disk; A sliding plate (9) is installed between the primary feeding track (6) and the secondary feeding track (8); a baffle plate (23) is installed inside the transfer mechanism (22), and the baffle plate (23) It is placed obliquely, and the vertical height is two-thirds of the lighter barrel. 2. A kind of fully automatic monorail conveying lighter barrel inserting machine according to claim 1, characterized in that: the feeding track (3.1) of the vibrating plate (3) is provided with a sieve opening (3.2), and the sieve The width of the material opening (3.2) is greater than the width of the lighter barrel, and the length is less than the length from the center of gravity of the lighter barrel to its large end, and greater than the length from the center of gravity of the lighter barrel to its small end. 3. A kind of fully automatic monorail conveying lighter barrel inserting machine according to claim 1, characterized in that: the moving pair is a ball screw (16), and the ball screw (16) is driven by a DC motor; A guide rail is arranged between the lower end of the second frame (15) and the upper end of the movable arm (14), and the direction of the guide rail is the same as the moving direction of the moving pair. 4. A fully automatic monorail conveying lighter barrel inserting machine according to claim 1, characterized in that: the empty disk storage device (13) is connected by a slot and a bolt, and the space size thereof can be adjusted. 5. A kind of fully automatic monorail conveying lighter barrel inserting machine according to claim 1, characterized in that: the baffle mechanism (19) comprises a baffle, the baffle can be moved up and down, and the baffle extends The height of the table top is the same as the height of the empty tray.

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