CN108777221A - A kind of dry-type transformer aluminium alloy folder - Google Patents

A kind of dry-type transformer aluminium alloy folder Download PDF

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Publication number
CN108777221A
CN108777221A CN201810556499.2A CN201810556499A CN108777221A CN 108777221 A CN108777221 A CN 108777221A CN 201810556499 A CN201810556499 A CN 201810556499A CN 108777221 A CN108777221 A CN 108777221A
Authority
CN
China
Prior art keywords
clamping piece
aluminium alloy
upper clamping
dry
type transformer
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201810556499.2A
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Chinese (zh)
Inventor
温立民
李佳宇
姚雄伟
肖勋
李霞
田琬莹
区富洋
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
SUNTEN ELECTRIC EQUIPMENT CO Ltd
Original Assignee
SUNTEN ELECTRIC EQUIPMENT CO Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by SUNTEN ELECTRIC EQUIPMENT CO Ltd filed Critical SUNTEN ELECTRIC EQUIPMENT CO Ltd
Priority to CN201810556499.2A priority Critical patent/CN108777221A/en
Publication of CN108777221A publication Critical patent/CN108777221A/en
Pending legal-status Critical Current

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Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F27/00Details of transformers or inductances, in general
    • H01F27/24Magnetic cores
    • H01F27/26Fastening parts of the core together; Fastening or mounting the core on casing or support
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C21/00Alloys based on aluminium
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F27/00Details of transformers or inductances, in general
    • H01F27/28Coils; Windings; Conductive connections
    • H01F27/30Fastening or clamping coils, windings, or parts thereof together; Fastening or mounting coils or windings on core, casing, or other support

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Housings And Mounting Of Transformers (AREA)

Abstract

A kind of dry-type transformer aluminium alloy folder, include the upper clamping piece and lower clamping piece made of 6061-T6 aluminium alloys, to substitute now commonly used steel construction folder, 6061-T6 aluminum alloy surface anodizeds, anodic oxidation film thickness is 8-10 μm, can greatly improve the corrosion resisting property on upper and lower folder surface;Upper and lower folder intensity is calculated using finite element modeling, the lifting of upper and lower clamp dry type transformer, handling, transport and overturning operating mode are calculated, optimizes the cross sectional shape of upper and lower folder, reaches the cost for reducing upper and lower folder;By reducing the use of upper and lower folder welding, to improve the intensity of upper and lower folder;Increase elastic washer in iron core clamping, coil compression, steel structure bolt connecting portion, clamping force reduces phenomenon caused by being expanded with heat and contract with cold with compensation, in the steel construction piece and steel fastening surface contacted with aluminium alloy folder using zinc-plated or plating zinc-nickel preservative treatment, 8-12 μm of thickness of coating reduces the bimetallic corrosion degree to aluminium alloy.

Description

A kind of dry-type transformer aluminium alloy folder
Technical field
The present invention relates to a kind of dry-type transformer aluminium alloy folder, specifically a kind of weight is not more than 3 tons and indoor use F class B insulation formula dry-type transformer aluminium alloy folders.
Background technology
In recent years, since Environmental pollution improvement is more and more tighter, the processing of steel construction folder surface lacquer is to environment It pollutes, qualified external coordination producer selection is less.Since aluminum alloy surface has layer oxide film to protect aluminum alloy surface.With Aluminium alloy folder replaces steel construction folder to reduce to air environmental pollution without processing of painting again.Meanwhile transformer aluminium closes Golden folder also has the advantage that:
One) Heat Transfer for Aluminum is good, is conducive to transformer core heat dissipation.
Two) for aluminium alloy without magnetism, being conducive to transformer core reduces no-load loss.
Three) under -196 DEG C of low-temperature conditions brittleness variation, still flexible will not occur for aluminium alloy, so aluminium alloy is low Using there is some superiority under warm environment.
Four) aluminium alloy recyclability is good, is conducive to waste utilization, resource-effective.
When using aluminium alloy folder, there is also problems with:
1) cost performance problem:Since aluminum alloy trough aluminium weight unit price is 4~5 times of channel steel, cost is higher.Aluminium alloy resists Tensile strength ratio Q235 is low, so, aluminium alloy folder should meet intensity requirement, again control cost, and there are one suitable sexual valences Than convenient for promoting the use of.
2) welding position strength reduction problem:Aluminium alloy folder welding position intensity declines more, about strength of parent 60%.So needing to reduce welded use to the greatest extent, to improve the intensity of aluminium alloy folder.
3) the swollen coefficients comparison of aluminium alloy wire is high.Under the thermal stress effect that temperature raises and reduces, it is easy to make transformer Clamping force reduces.
4) aluminium alloy folder temperature in use cannot be high, and after 200 DEG C, aluminium alloy will appear softening.
5) aluminium electrode current potential is very negative, when contacting with dissimilar metal, is easy to generate serious galvanic corrosion as anode.Cause This, need to take measures, and prevent and reduce the harm of bimetallic corrosion.
So aluminium alloy folder replaces steel construction folder, need to solve the above technical problem.
Invention content
The purpose of the present invention be intended to provide it is a kind of it is simple and reasonable, have excellent performance, be easy to use, manufacturing cost is low, easy Production, easily realization, service life length and safe and reliable dry-type transformer aluminium alloy clamping structure, it is in the prior art to overcome Shortcoming.
By a kind of dry-type transformer aluminium alloy folder that this purpose designs, including upper clamping piece and lower clamping piece, it is characterised in that: Upper clamping piece and lower clamping piece are made of 6061-T6 aluminum alloy materials respectively and transformer total weight is not more than 3 tons, when use most High-temperature is no more than 155 DEG C, and by anodized, anodic oxidation film thickness is 8-10 μ for upper clamping piece and lower clamping piece surface m;Wherein, 6061-T6 aluminium alloys are made of in terms of mass fraction following chemical composition:The Si of 0.4-0.8,0.7 Fe, 0.15- The Al of the Cr of Mg, 0.04-0.35 of 0.4 Cu, 0.15 Mu, 0.8-1.2,0.25 Zn, 0.15 Ti, surplus.
The section of the upper clamping piece is that circular arc is excessive in the interior outside corner of groove profile and its slot position, slot position it is inside and outside Side wall is plane setting;Also split settings have hanging ring and support angle steel on the upper clamping piece.
The upper clamping piece corresponds to hanging ring and is provided with the first plain washer and nut;The hanging ring passes through the first plain washer and spiral shell Female cooperation split settings are on upper clamping piece.
The upper clamping piece corresponds to support angle steel and is provided with bolt, the second plain washer and nut;The support angle steel passes through The cooperation split settings of bolt, the second plain washer and nut are on upper clamping piece.
It is additionally provided with elastic washer between the upper clamping piece and support angle steel, passes through elasticity between upper clamping piece and support angle steel Washer elastic connection.
The upper clamping piece connects with hanging ring, support angle steel, the first plain washer, nut, bolt, the second plain washer, nut installation Tactile surface also passes through zinc-plated or plating zinc-nickel preservative treatment, 8-12 μm of thickness of coating.
The section of the lower clamping piece is in groove profile, and the interior outside corner of its slot position is that circular arc is excessive, slot position it is inside and outside Side wall is plane setting;Also split settings have cushion block channel bar on the lower clamping piece.
The lower clamping piece corresponds to cushion block channel bar and is provided with locating pin and positioning pin;The cushion block channel bar passes through positioning Nail and positioning pin split settings are on lower clamping piece.
The surface that the lower clamping piece is contacted with the installation of cushion block channel bar, locating pin and positioning pin also passes through zinc-plated or plating zinc-nickel Preservative treatment, 8-12 μm of thickness of coating.
The present invention by the improvement of above structure, using 6061-T6 aluminium alloys makes weight no more than 3 tons and indoor makes Dry-type transformer aluminium alloy folder, to substitute now commonly used steel construction folder, wherein 6061-T6 aluminum alloy surfaces Anodized, anodic oxidation film thickness be 8-10 μm, anode oxide film be used as protective layer, can greatly improve upper clamping piece with The corrosion resisting property on lower clamping piece surface, prolongs the service life;Upper clamping piece and lower clamping piece intensity are calculated using finite element modeling simultaneously, it is right Lifting, handling, transport and the overturning operating mode of upper clamping piece and lower clamping piece dry-type transformer are calculated, and upper clamping piece and lower clamping piece are optimized Cross sectional shape, reach reduce upper clamping piece and lower clamping piece cost;Since intensity decline in aluminium alloy folder welding position is more, about It is the 60% of strength of parent, therefore the use by reducing upper clamping piece and lower clamping piece welding, to improve upper clamping piece and lower clamping piece Intensity;And increase elastic washer in iron core clamping, coil compression, steel structure bolt connecting portion, it is expanded with heat and contract with cold with compensation Caused by clamping force reduce phenomenon, steel construction piece contact with aluminium alloy folder at other and steel fastening surface use it is zinc-plated or Zinc-nickel preservative treatment is plated, the bimetallic corrosion degree to aluminium alloy can be greatly reduced in 8-12 μm of thickness of coating.
In terms of comprehensive, with it is simple and reasonable, have excellent performance, easy to use, manufacturing cost is low, easy to produce, Yi Shi Now, the features such as service life is long and safe and reliable, it is highly practical.
Description of the drawings
Fig. 1 is the upper clamping piece positive structure schematic of first embodiment of the invention.
Fig. 2 is the lower clamping piece positive structure schematic of first embodiment of the invention.
Fig. 3 is to split structural schematic diagram along line A-A in Fig. 1.
Fig. 4 is to split structural schematic diagram along line B-B in Fig. 1.
Fig. 5 is the lower clamping piece side structure schematic diagram of first embodiment of the invention.
Specific implementation mode
The invention will be further described with reference to the accompanying drawings and embodiments.
Referring to Fig. 1-Fig. 5, this dry-type transformer aluminium alloy folder, including upper clamping piece 1 and lower clamping piece 1 ', upper clamping piece 1 is under Folder 1 ' is made of 6061-T6 aluminum alloy materials respectively and transformer total weight is not more than 3 tons, and maximum temperature when use is not More than 155 DEG C, upper clamping piece 1 and 1 ' surface of lower clamping piece are by anodized, and anodic oxidation film thickness is 8-10 μm, anode Oxidation film can greatly improve the corrosion resisting property on aluminium alloy folder surface, prolong the service life as protective layer.
6061-T6 aluminium alloys are made of in terms of mass fraction following chemical composition:The Si of 0.4-0.8,0.7 Fe, The Al of the Cr of Mg, 0.04-0.35 of the Cu of 0.15-0.4,0.15 Mu, 0.8-1.2,0.25 Zn, 0.15 Ti, surplus.
The mechanical performance of 6061-T6 aluminium alloys is as follows:Tensile strength is not less than not less than 260MPa, yield strength 240MPa, elongation after fracture are not less than 10%.
Further speaking, the section of upper clamping piece 1 is that circular arc is excessive in the interior outside corner of groove profile and its slot position, slot The outboard sidewalls of position are plane setting;Also split settings have hanging ring 2 and support angle steel 3 on the upper clamping piece 1.
Further speaking, upper clamping piece 1 corresponds to hanging ring 2 and is provided with the first plain washer 4 and nut 5;The hanging ring 2 passes through The cooperation split settings of one plain washer 4 and nut 5 are on upper clamping piece 1.
Further speaking, upper clamping piece 1 corresponds to support angle steel 3 and is provided with bolt 6, the second plain washer 7 and nut 9;Described Support angle steel 3 is by the cooperation split settings of bolt 6, the second plain washer 7 and nut 9 on upper clamping piece 1.
The linear expansion coefficient of aluminium alloy is relatively high, under the thermal stress effect that temperature raises and reduces, is easy to make transformer Clamping force reduces.In order to solve this problem, increase elastic washer in iron core clamping, coil compression, steel structure bolt connecting portion 8, clamping force reduces problem caused by being expanded with heat and contract with cold with compensation.
In particular, be additionally provided with elastic washer 8 between upper clamping piece 1 and support angle steel 3, upper clamping piece 1 and support angle steel 3 it Between pass through 8 elastic connection of elastic washer.
Further speaking, the section of lower clamping piece 1 ' is in groove profile, and the interior outside corner of its slot position is that circular arc is excessive, The outboard sidewalls of slot position are plane setting;Also split settings have cushion block channel bar 2 ' on the lower clamping piece 1 '.
Further speaking, lower clamping piece 1 ' corresponds to cushion block channel bar 2 ' and is provided with locating pin 3 ' and positioning pin 4 ';The pad Block channel bar 2 ' is by locating pin 3 ' and 4 ' split settings of positioning pin on lower clamping piece 1 '.
Hanging ring 2 and support angle steel 3 are changed to be threadedly coupled by being welded to connect for the prior art, while by cushion block channel bar 2 ' It is changed to pin by being welded to connect for the prior art and is located by connecting, the use welded by reducing upper clamping piece 1 and lower clamping piece 1 ', to Improve the intensity of upper clamping piece 1 and lower clamping piece 1 '.
It is as follows to improve aluminium alloy cost performance technical measures:Since the slot aluminium weight unit price of upper clamping piece 1 and lower clamping piece 1 ' is slot 4-5 times of steel, cost is higher, and in order to reduce cost, the intensity of upper clamping piece 1 and lower clamping piece 1 ' is calculated using finite element modeling, right Lifting, handling, transport and the overturning operating mode of aluminium alloy clamp dry type transformer are calculated, and the section shape of aluminium alloy folder is optimized Shape reaches the cost for reducing upper clamping piece 1 and lower clamping piece 1 '.
Below table is the aluminium alloy folder stress situation of FEM calculation:.
As can be known from the above table, under 3 tons of weight, dry-type transformer aluminium alloy folder is implementing lifting, handling, transport and iron core It overturns operating mode and carries out strength Calculation result.From upper table as it can be seen that the maximum stress of upper clamping piece 1 and lower clamping piece 1 ' is in transport 161.19MPa is less than aluminium alloy yield strength 240MPa.
Below table is that channel steel and slot aluminum material and processing cost compare calculated case:
As can be known from the above table, upper clamping piece 1 made of aluminium alloy and 1 ' cost of lower clamping piece and steel construction folder cost remain basically stable.
Upper clamping piece 1 made of aluminium alloy and 1 ' temperature in use of lower clamping piece cannot be high, and after 200 DEG C, aluminium alloy will appear Softening.Therefore, on F class B insulation grade dry-type transformers, F class B insulation maximum temperatures are no more than for upper clamping piece 1 and lower clamping piece 1 ' 155 DEG C, it is ensured that upper clamping piece 1 and lower clamping piece 1 ' are not in softening.
Upper clamping piece 1 made of aluminium alloy and 1 ' aluminium electrode current potential of lower clamping piece are very negative, when being contacted with dissimilar metal, are easy conduct Anode generates serious galvanic corrosion.Therefore, in order to prevent with the harm that reduces bimetallic corrosion, other with upper clamping piece 1 and The steel construction piece and steel fastening surface that lower clamping piece 1 ' contacts use zinc-plated or plating zinc-nickel preservative treatment.
In particular, upper clamping piece 1 and hanging ring 2, support angle steel 3, the first plain washer 4, nut 5, bolt 6, the second plain washer 7, the surface of the installation of nut 9 contact also passes through zinc-plated or plating zinc-nickel preservative treatment, 8-12 μm of thickness of coating.
The surface that lower clamping piece 1 ' is contacted with the installation of cushion block channel bar 2 ', locating pin 3 ' and positioning pin 4 ' also passes through zinc-plated or plating Zinc-nickel preservative treatment, 8-12 μm of thickness of coating.
By above-mentioned zinc-plated or plating zinc-nickel preservative treatment, upper clamping piece 1 and lower clamping piece 1 ' made of aluminium alloy can be greatly reduced Bimetallic corrosion degree.
The basic principles, main features and advantages of the present invention have been shown and described above.The technology of this field Personnel should be recognized that the present invention is not limited to the above embodiments, and the above embodiments and description only describe this hairs Bright principle, various changes and improvements may be made to the invention without departing from the spirit and scope of the present invention, these variations It all fall within the protetion scope of the claimed invention with improvement.The claimed scope of the invention is by appended claims and its waits Jljl is defined.

Claims (9)

1. a kind of dry-type transformer aluminium alloy folder, including upper clamping piece (1) and lower clamping piece (1 '), it is characterised in that:Upper clamping piece (1) It is made respectively of 6061-T6 aluminum alloy materials with lower clamping piece (1 ') and transformer total weight is not more than 3 tons, highest when use Temperature is no more than 155 DEG C, and by anodized, anodic oxidation film thickness is for upper clamping piece (1) and lower clamping piece (1 ') surface 8-10μm;Wherein, 6061-T6 aluminium alloys are made of in terms of mass fraction following chemical composition:The Si of 0.4-0.8,0.7 Fe, The Al of the Cr of Mg, 0.04-0.35 of the Cu of 0.15-0.4,0.15 Mu, 0.8-1.2,0.25 Zn, 0.15 Ti, surplus.
2. dry-type transformer aluminium alloy folder according to claim 1, it is characterised in that:The section of the upper clamping piece (1) Interior outside corner in groove profile and its slot position is that circular arc is excessive, and the outboard sidewalls of slot position are plane setting;Described is upper Also split settings have hanging ring (2) and support angle steel (3) on folder (1).
3. dry-type transformer aluminium alloy folder according to claim 2, it is characterised in that:Upper clamping piece (1) correspondence is hung Ring (2) is provided with the first plain washer (4) and nut (5);The hanging ring (2) is matched by the first plain washer (4) and nut (5) Split settings are closed on upper clamping piece (1).
4. dry-type transformer aluminium alloy folder according to claim 3, it is characterised in that:The corresponding branch of the upper clamping piece (1) Support angle steel (3) is provided with bolt (6), the second plain washer (7) and nut (9);The support angle steel (3) passes through nut (9), The cooperation split settings of two plain washers (7) and bolt (6) are on upper clamping piece (1).
5. dry-type transformer aluminium alloy folder according to claim 4, it is characterised in that:The upper clamping piece (1) and support It is additionally provided with elastic washer (8) between angle steel (3), passes through elastic washer (8) elasticity between upper clamping piece (1) and support angle steel (3) Connection.
6. dry-type transformer aluminium alloy folder according to claim 5, it is characterised in that:The upper clamping piece (1) and hanging ring (2), support angle steel (3), the first plain washer (4), nut (5), bolt (6), the second plain washer (7), nut (9) installation contact Surface also passes through zinc-plated or plating zinc-nickel preservative treatment, 8-12 μm of thickness of coating.
7. dry-type transformer aluminium alloy folder according to claim 1, it is characterised in that:The section of the lower clamping piece (1 ') In groove profile, and the interior outside corner of its slot position is that circular arc is excessive, and the outboard sidewalls of slot position are plane setting;Described Also split settings have cushion block channel bar (2 ') on lower clamping piece (1 ').
8. dry-type transformer aluminium alloy folder according to claim 7, it is characterised in that:The corresponding pad of the lower clamping piece (1 ') Block channel bar (2 ') is provided with locating pin (3 ') and positioning pin (4 ');The cushion block channel bar (2 ') by locating pin (3 ') and Positioning pin (4 ') split settings are on lower clamping piece (1 ').
9. dry-type transformer aluminium alloy folder according to claim 8, it is characterised in that:The lower clamping piece (1 ') and cushion block Channel bar (2 '), locating pin (3 ') and positioning pin (4 ') installation contact surface also by it is zinc-plated or plating zinc-nickel preservative treatment, 8-12 μm of thickness of coating.
CN201810556499.2A 2018-06-01 2018-06-01 A kind of dry-type transformer aluminium alloy folder Pending CN108777221A (en)

Priority Applications (1)

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CN108777221A true CN108777221A (en) 2018-11-09

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201112122Y (en) * 2007-09-11 2008-09-10 中电电气集团有限公司 Fixing device for rectifier transformer manufacturing technology
CN101930834A (en) * 2009-06-26 2010-12-29 苏州工业园区隆盛电器成套设备制造有限公司 Coil compressing device for dry type transformer
CN105374527A (en) * 2014-08-26 2016-03-02 镇江船舶电器有限责任公司 Marine light-weight transformer
CN207010230U (en) * 2017-05-19 2018-02-13 许继变压器有限公司 an arc suppressing coil
CN208690075U (en) * 2018-06-01 2019-04-02 顺特电气设备有限公司 A kind of dry-type transformer aluminium alloy folder

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201112122Y (en) * 2007-09-11 2008-09-10 中电电气集团有限公司 Fixing device for rectifier transformer manufacturing technology
CN101930834A (en) * 2009-06-26 2010-12-29 苏州工业园区隆盛电器成套设备制造有限公司 Coil compressing device for dry type transformer
CN105374527A (en) * 2014-08-26 2016-03-02 镇江船舶电器有限责任公司 Marine light-weight transformer
CN207010230U (en) * 2017-05-19 2018-02-13 许继变压器有限公司 an arc suppressing coil
CN208690075U (en) * 2018-06-01 2019-04-02 顺特电气设备有限公司 A kind of dry-type transformer aluminium alloy folder

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