CN108767071B - A kind of white light emitting diode epitaxial piece and preparation method thereof - Google Patents

A kind of white light emitting diode epitaxial piece and preparation method thereof Download PDF

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Publication number
CN108767071B
CN108767071B CN201810371709.0A CN201810371709A CN108767071B CN 108767071 B CN108767071 B CN 108767071B CN 201810371709 A CN201810371709 A CN 201810371709A CN 108767071 B CN108767071 B CN 108767071B
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layer
mos
white light
light emitting
active
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CN108767071A (en
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魏晓骏
郭炳磊
李鹏
胡加辉
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HC Semitek Suzhou Co Ltd
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    • HELECTRICITY
    • H01BASIC ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES; ELECTRIC SOLID STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H01L33/00Semiconductor devices with at least one potential-jump barrier or surface barrier specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L33/02Semiconductor devices with at least one potential-jump barrier or surface barrier specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor bodies
    • H01L33/26Materials of the light emitting region
    • H01L33/30Materials of the light emitting region containing only elements of group III and group V of the periodic system
    • H01L33/305Materials of the light emitting region containing only elements of group III and group V of the periodic system characterised by the doping materials
    • HELECTRICITY
    • H01BASIC ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES; ELECTRIC SOLID STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H01L33/00Semiconductor devices with at least one potential-jump barrier or surface barrier specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L33/005Processes
    • HELECTRICITY
    • H01BASIC ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES; ELECTRIC SOLID STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H01L33/00Semiconductor devices with at least one potential-jump barrier or surface barrier specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L33/48Semiconductor devices with at least one potential-jump barrier or surface barrier specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor body packages
    • H01L33/50Wavelength conversion elements
    • H01L33/501Wavelength conversion elements characterised by the materials, e.g. binder
    • H01L33/502Wavelength conversion materials
    • H01L33/504Elements with two or more wavelength conversion materials

Abstract

The invention discloses a kind of white light emitting diode epitaxial piece and its manufacturing methods, belong to technical field of semiconductors.Including substrate, and stack gradually buffer layer, undoped GaN layer, N-type layer, active layer, the first MoS on substrate2, the 2nd MoS2Layer and P-type layer, active layer include the In of alternating growthxGa1‑xN well layer and GaN barrier layer, 0.1≤x≤0.18, electrons and holes compound sending blue visible light, the first MoS in active layer2Layer is intrinsic MoS2Layer, electrons and holes are in the first MoS2Compound sending red visible in layer, the 2nd MoS2Layer is the MoS for mixing O2Layer, electrons and holes are in the 2nd MoS2Compound sending green visible in layer, the then final capable of emitting white light of LED, without using fluorescent powder.

Description

A kind of white light emitting diode epitaxial piece and preparation method thereof
Technical field
The present invention relates to technical field of semiconductors, in particular to a kind of white light emitting diode epitaxial piece and its preparation side Method.
Background technique
LED (Light Emitting Diode, light emitting diode) is a kind of semiconductor electronic component that can be luminous.Its core The chip that center portion point is made of P-type semiconductor and N-type semiconductor, there is a transition between P-type semiconductor and N-type semiconductor Layer, referred to as PN junction.In the PN junction of certain semiconductor materials, minority carrier and the majority carrier compound tense of injection can be more Remaining energy releases in the form of light, so that electric energy is converted directly into luminous energy.
Existing blue-ray LED includes the epitaxial layer of substrate and setting on substrate, and epitaxial layer includes stacking gradually on substrate Buffer layer, undoped GaN layer, N-type layer, active layer, electronic barrier layer and P-type layer.When a current passes through, N-type layer The hole of electronics and P-type layer enters that active layer is compound, issues the visible light of the blue wave band of our needs.For blue-ray LED, It is set finally to issue white light, it usually needs when blue-ray LED is packaged, yellow fluorescent powder is added, then uses package lens Encapsulation, blue LED excited yellow fluorescent powder, that is, capable of emitting white wave band visible light.
In the implementation of the present invention, the inventor finds that the existing technology has at least the following problems:
Since the LED material that package lens use when packaged is epoxide resin material, in illumination and the influence of temperature rise It may result in epoxy resin obviously to turn yellow, then become brown, package lens, which become brown, will affect its reflectivity, and And the blue light issued is made to be not enough to excite yellow fluorescent powder, lead to not issue white light.
Summary of the invention
In order to which blue-ray LED issues in solving the problem of blue light is not enough to excite yellow fluorescent powder that can not issue white light, this Inventive embodiments provide a kind of white light emitting diode epitaxial piece and preparation method thereof.The technical solution is as follows:
On the one hand, the present invention provides a kind of white light emitting diode epitaxial piece, the white light emitting diode epitaxial pieces Including substrate, and buffer layer, undoped GaN layer, N-type layer, active layer and P-type layer over the substrate is stacked gradually,
The active layer includes the In of alternating growthxGa1-xN well layer and GaN barrier layer, 0.1≤x≤0.18, the white light hair Optical diode epitaxial wafer further includes the first MoS being arranged between the active layer and the P-type layer2Layer and the 2nd MoS2Layer, institute State the first MoS2Layer is intrinsic MoS2Layer, the 2nd MoS2Layer is the MoS for mixing O2Layer.
Further, the first MoS2Layer with a thickness of 0.65~1.95nm.
Further, the 2nd MoS2Layer with a thickness of 0.65~1.95nm.
On the other hand, the present invention provides a kind of manufacturing method of white light emitting diode epitaxial piece, the manufacturing methods Include:
One substrate is provided;
Successively grown buffer layer, undoped GaN layer, N-type layer and active layer over the substrate, wherein described active Layer includes the In of alternating growthxGa1-xN well layer and GaN barrier layer, 0.1≤x≤0.18;
The first MoS is formed on the active layer2Layer, the first MoS2Layer is intrinsic MoS2Layer;
In the first MoS2Two MoS of growth regulation on layer2Layer, the 2nd MoS2Layer is the MoS for mixing O2Layer;
In the 2nd MoS2Growing P-type layer on layer.
Further, described to form the first MoS on the active layer2Layer, comprising:
Using the method for mechanical stripping from MoS2On piece separates MoS2Layer;
By the MoS2Layer, which is transferred on the active layer, forms the first MoS2Layer.
Further, the method using mechanical stripping is from MoS2On piece separates MoS2Layer, by the MoS2Layer transfer The first MoS is formed on to the active layer2Layer, comprising:
By the MoS2In layer removing to dimethyl silicone polymer substrate;
By the MoS on the dimethyl silicone polymer substrate2Layer is transferred on the active layer.
Further, described in the first MoS2Two MoS of growth regulation on layer2Layer, comprising:
With MoO3It is raw material with sulphur powder, using chemical vapour deposition technique in the first MoS2Two MoS of growth regulation on layer2Layer.
Further, described to use chemical vapour deposition technique in the first MoS2Two MoS of growth regulation on layer2Layer, comprising:
It is 500-700 DEG C in growth temperature, growth pressure is in the chemical vapor deposition chamber of 5-100mTorr, using Ar For carrier gas, in the first MoS2Two MoS of growth regulation on layer2Layer.
Further, the first MoS2Layer with a thickness of 0.65~1.95nm.
Further, the 2nd MoS2Layer with a thickness of 0.65~1.95nm.
Technical solution provided in an embodiment of the present invention has the benefit that
Due to the In of active layerxGa1-xIn N well layer, 0.1≤x≤0.18, then active layer issues the visible light of blue wave band, By the way that the first MoS is arranged between active layer and P-type layer2Layer and the 2nd MoS2Layer, the first MoS2Layer is intrinsic MoS2Layer, it is intrinsic MoS2The energy level of layer is lower, and capable of emitting ENERGY E is in 1.5eV or so, and correspondingly, electrons and holes are in the first MoS2Layer is compound can Issue the visible light of red band, the 2nd MoS2Layer is the MoS for mixing O2Layer, due to the 2nd MoS2The energy level of layer is higher, capable of emitting ENERGY E is in 2eV or so, and correspondingly, electrons and holes are in the 2nd MoS2The visible light of the compound capable of emitting green band of layer.Then issue First MoS of the visible light of the active layer and sending red band of the visible light of blue wave band2Layer and issue green band 2nd MoS of visible light2Layer matches, and LED finally may make to issue white light and keep away without using fluorescent powder in encapsulation process The light for having exempted from LED sending is not enough to the case where excitated fluorescent powder issues white light generation.Simultaneously because the 2nd MoS2The energy level of layer is high In the first MoS2Layer, therefore the 2nd MoS2Layer may act as electronic barrier layer and stop electronics, enable electrons and holes active Layer, the first MoS2Layer and the 2nd MoS2Layer recombination luminescence, improves the luminous efficiency of LED.
Detailed description of the invention
To describe the technical solutions in the embodiments of the present invention more clearly, make required in being described below to embodiment Attached drawing is briefly described, it should be apparent that, drawings in the following description are only some embodiments of the invention, for For those of ordinary skill in the art, without creative efforts, it can also be obtained according to these attached drawings other Attached drawing.
Fig. 1 is a kind of structural schematic diagram of white light emitting diode epitaxial piece provided in an embodiment of the present invention;
Fig. 2 is a kind of method flow of the manufacturing method of white light emitting diode epitaxial piece provided in an embodiment of the present invention Figure.
Specific embodiment
To make the object, technical solutions and advantages of the present invention clearer, below in conjunction with attached drawing to embodiment party of the present invention Formula is described in further detail.
The embodiment of the invention provides a kind of white light emitting diode epitaxial piece, Fig. 1 is provided in an embodiment of the present invention one The structural schematic diagram of kind white light emitting diode epitaxial piece, as shown in Figure 1, white light emitting diode epitaxial piece includes substrate 1, with And it is sequentially laminated on buffer layer 2, undoped GaN layer 3, N-type layer 4, active layer 5, the first MoS on substrate 12Layer 6, second MoS2Layer 7 and P-type layer 8.
Wherein, active layer 5 includes the In of alternating growthxGa1-xN well layer 51 and GaN barrier layer 52,0.1≤x≤0.18, first MoS2Layer 6 is intrinsic MoS2Layer, the 2nd MoS2Layer 7 is the MoS for mixing O2Layer.
Due to the In of active layerxGa1-xIn N well layer, 0.1≤x≤0.18, then active layer issues the visible light of blue wave band, By the way that the first MoS is arranged between active layer and P-type layer2Layer and the 2nd MoS2Layer, the first MoS2Layer is intrinsic MoS2Layer, it is intrinsic MoS2The energy level of layer is lower, and capable of emitting ENERGY E is in 1.5eV or so, and correspondingly, electrons and holes are in the first MoS2Layer is compound can Issue the visible light of red band, the 2nd MoS2Layer is the MoS for mixing O2Layer, due to the 2nd MoS2The energy level of layer is higher, capable of emitting ENERGY E is in 2eV or so, and correspondingly, electrons and holes are in the 2nd MoS2The visible light of the compound capable of emitting green band of layer.Then issue First MoS of the visible light of the active layer and sending red band of the visible light of blue wave band2Layer and issue green band 2nd MoS of visible light2Layer matches, and LED finally may make to issue white light and keep away without using fluorescent powder in encapsulation process The light for having exempted from LED sending is not enough to the case where excitated fluorescent powder issues white light generation.Simultaneously because the 2nd MoS2The energy level of layer is high In the first MoS2Layer, therefore the 2nd MoS2Layer may act as electronic barrier layer and stop electronics, enable electrons and holes active Layer, the first MoS2Layer and the 2nd MoS2Layer recombination luminescence, improves the luminous efficiency of LED.
In embodiments of the present invention, the first MoS2ENERGY E=the 1.5eV, the 2nd MoS that layer 6 issues2The ENERGY E that layer 7 issues =2eV, according to formula: the first MoS can be calculated in wavelength=1024/E2The wavelength of layer 6 is 682.6nm, the 2nd MoS2Layer 7 Wavelength be 512nm.Therefore, the first MoS2The visible light of 6 capable of emitting red of layer, and the 2nd MoS2Layer 7 it is capable of emitting green it is visible Light.
Further, the first MoS2Layer 6 with a thickness of 0.65~1.95nm.If the first MoS2Layer 6 thickness it is excessively thin, then without Method issues red visible light, if the first MoS2The thickness of layer 6 is blocked up, and meeting extinction reduces the luminous efficiency of LED.
In the present embodiment, the first MoS2The method of mechanical stripping can be used from MoS in layer 62On piece is removed to obtain.
Preferably, the first MoS2Layer 6 with a thickness of 0.65nm.Electrons and holes are in the first MoS at this time2Compound hair in layer 6 Light efficiency is best.
Further, the 2nd MoS2Layer 7 with a thickness of 0.65~1.95nm.If the 2nd MoS2Layer 7 thickness it is excessively thin, then without Method issues the visible light of green, while not having the effect for stopping electronics, if the 2nd MoS2The thickness of layer 7 is blocked up, then can stop Hole, at the same can also extinction, influence luminous efficiency.
Preferably, the 2nd MoS2Layer 7 with a thickness of 0.65nm.Electrons and holes are in the 2nd MoS at this time2Compound hair in layer 7 Light efficiency is best.
In the present embodiment, the 2nd MoS2Layer 7 is 500-700 DEG C in growth temperature, and growth pressure is 5-100mTorr's In chemical vapor deposition chamber, with MoO3It is raw material with sulphur powder, Ar is that carrier gas is grown.
Optionally, substrate 1 can be the Sapphire Substrate of (0001) crystal orientation.
Optionally, buffer layer 2 can be GaN layer, and thickness can be 15~35nm.
Optionally, the thickness of undoped GaN layer 3 can be 1~5um.
Optionally, N-type layer 4 can be to mix the GaN layer of Si, and wherein the doping concentration range of Si is 1018cm-3-1019cm-3;N The thickness of type layer 4 can be 1~5um.
Optionally, active layer 5 can be by the In in 5~11 periodsxGa1-x52 superlattice structure of N well layer 51 and GaN barrier layer Composition, wherein every layer of InxGa1-xThe thickness of N well layer 51 can be 2~3nm, the thickness of every layer of GaN barrier layer 52 can for 9~ 20nm。
Optionally, P-type layer 8 can be to mix the GaN layer of Mg, and the thickness of P-type layer 8 can be 5~300nm.
Embodiment two
The embodiment of the invention provides a kind of manufacturing methods of white light emitting diode epitaxial piece, mention suitable for embodiment one The white light emitting diode epitaxial piece of confession, Fig. 2 are a kind of systems of white light emitting diode epitaxial piece provided in an embodiment of the present invention The method flow diagram of method is made, as shown in Fig. 2, the manufacturing method includes:
Step 201 provides a substrate.
Optionally, substrate is the Al of (0001) crystal orientation2O3Sapphire Substrate.
Specifically, which includes:
In a hydrogen atmosphere, high-temperature process substrate 8min.Wherein, reaction chamber temperature is 1000-1200 DEG C, chamber pressure Control is in 200-500torr.
Step 202, on substrate grown buffer layer.
Specifically, buffer layer is GaN layer, with a thickness of 15~35nm.Reaction chamber temperature is 400-600 DEG C, chamber pressure Control is in 400-600torr.
Further, step 202 further include:
Chamber pressure is constant, and temperature is increased to 1000 DEG C -1200 DEG C, to buffer layer carry out in-situ annealing processing 5~ 10min。
Step 203 grows undoped GaN layer on the buffer layer.
In the present embodiment, undoped GaN layer is with a thickness of 1~5um.When growing undoped GaN layer, reaction chamber temperature It is 1000-1100 DEG C, chamber pressure is controlled in 100-500torr.
Step 204 grows N-type layer in undoped GaN layer.
In the present embodiment, N-type layer is to mix the GaN layer of Si, and Si doping concentration is 1018cm-3-1019cm-3Between, with a thickness of 1~5um.When growing N-type layer, reaction chamber temperature is 1000-1200 DEG C, and chamber pressure is controlled in 100-500torr.
Step 205 grows active layer in N-type layer.
Active layer may include the In in 5~11 periodsxGa1-xN well layer and GaN barrier layer superlattice structure, 0.1≤x≤ 0.18.Wherein, every layer of InxGa1-xN well layer with a thickness of 2~3nm, every layer of GaN barrier layer with a thickness of 9~20nm.
Specifically, when growing active layer, chamber pressure is controlled in 100-500torr.Grow InxGa1-xWhen N well layer, instead Answering room temperature is 720-829 DEG C.When growing GaN barrier layer, reaction chamber temperature is 850-952 DEG C.
It should be noted that in the present embodiment, active layer issues the visible light of blue.
Step 206 forms the first MoS on active layer2Layer.
Specifically, the first MoS2Layer is intrinsic MoS2Layer, with a thickness of 0.65~1.95nm.If the first MoS2The thickness mistake of layer It is thin, then red visible light can not be issued, if the first MoS2The thickness of layer is blocked up, and meeting extinction reduces the luminous efficiency of LED.
In the present embodiment, the method for mechanical stripping can be used from MoS2On piece separates MoS2Layer, then by the MoS2 Layer is transferred to the first MoS of formation on active layer2Layer.
It specifically, can will be from MoS2The MoS that on piece separates2Layer is placed by PDMS On substrate made of (polydimethylsiloxane, dimethyl silicone polymer) material, then by the dimethyl silicone polymer MoS on substrate2Layer is transferred on active layer, forms the first MoS2Layer.
In the present embodiment, the first MoS2Layer with a thickness of 0.65nm.
It should be noted that electrons and holes are in the first MoS2Recombination luminescence in layer, sending is the visible of red band Light.
Step 207, in the first MoS2Two MoS of growth regulation on layer2Layer.
Specifically, the 2nd MoS2Layer is the MoS for mixing O2Layer, with a thickness of 0.65~1.95nm.If the 2nd MoS2The thickness of layer 7 It is excessively thin, then the visible light of green can not be issued, while not having the effect for stopping electronics, if the 2nd MoS2The thickness of layer 7 is blocked up, Can then stop hole, at the same can also extinction, influence luminous efficiency.
Specifically, step 207 includes:
With MoO3It is raw material with sulphur powder, using chemical vapour deposition technique in the first MoS2Two MoS of growth regulation on layer2Layer.
Wherein, using chemical vapour deposition technique in the first MoS2Two MoS of growth regulation on layer2Layer, comprising:
It is 500-700 DEG C in growth temperature, growth pressure is in the chemical vapor deposition chamber of 5-100mTorr, using Ar For carrier gas, in the first MoS2Two MoS of growth regulation on layer2Layer.
In the present embodiment, the 2nd MoS2Layer with a thickness of 0.65nm.
It should be noted that electrons and holes are in the 2nd MoS2Recombination luminescence in layer, sending is the visible of green band Light.
Step 208, in the 2nd MoS2Growing P-type layer on layer.
In the present embodiment, P-type layer is to mix the GaN layer of Mg, with a thickness of 5~300nm.When growing P-type layer, reaction chamber temperature It is 850-1050 DEG C, chamber pressure is controlled in 100-300torr.
After epitaxial wafer is grown, reaction chamber temperature is reduced to 650 DEG C -850 DEG C, moves back epitaxial wafer in nitrogen atmosphere Fire 5~15min of processing, is then down to room temperature, epitaxial growth terminates.
The foregoing is merely presently preferred embodiments of the present invention, is not intended to limit the invention, it is all in spirit of the invention and Within principle, any modification, equivalent replacement, improvement and so on be should all be included in the protection scope of the present invention.

Claims (10)

1. a kind of white light emitting diode epitaxial piece, the white light emitting diode epitaxial piece includes substrate, and is stacked gradually Buffer layer, undoped GaN layer, N-type layer, active layer and P-type layer over the substrate, which is characterized in that
The active layer includes the In of alternating growthxGa1-xN well layer and GaN barrier layer, 0.1≤x≤0.18, the white-light emitting two Pole pipe epitaxial wafer further includes the first MoS being arranged between the active layer and the P-type layer2Layer and the 2nd MoS2Layer, described the One MoS2Layer is intrinsic MoS2Layer, the 2nd MoS2Layer is the MoS for mixing O2Layer.
2. white light emitting diode epitaxial piece according to claim 1, which is characterized in that the first MoS2The thickness of layer For 0.65~1.95nm.
3. white light emitting diode epitaxial piece according to claim 1 or 2, which is characterized in that the 2nd MoS2The thickness of layer Degree is 0.65~1.95nm.
4. a kind of manufacturing method of white light emitting diode epitaxial piece, which is characterized in that the manufacturing method includes:
One substrate is provided;
Successively grown buffer layer, undoped GaN layer, N-type layer and active layer over the substrate, wherein the active layer packet Include the In of alternating growthxGa1-xN well layer and GaN barrier layer, 0.1≤x≤0.18;
The first MoS is formed on the active layer2Layer, the first MoS2Layer is intrinsic MoS2Layer;
In the first MoS2Two MoS of growth regulation on layer2Layer, the 2nd MoS2Layer is the MoS for mixing O2Layer;
In the 2nd MoS2Growing P-type layer on layer.
5. manufacturing method according to claim 4, which is characterized in that described to form the first MoS on the active layer2Layer, Include:
Using the method for mechanical stripping from MoS2On piece separates MoS2Layer;
By the MoS2Layer, which is transferred on the active layer, forms the first MoS2Layer.
6. manufacturing method according to claim 5, which is characterized in that the method using mechanical stripping is from MoS2On piece Separate MoS2Layer, by the MoS2Layer, which is transferred on the active layer, forms the first MoS2Layer, comprising:
By the MoS2In layer removing to dimethyl silicone polymer substrate;
By the MoS on the dimethyl silicone polymer substrate2Layer is transferred on the active layer.
7. manufacturing method according to claim 4 or 5, which is characterized in that described in the first MoS2Growth regulation two on layer MoS2Layer, comprising:
With MoO3It is raw material with sulphur powder, using chemical vapour deposition technique in the first MoS2Two MoS of growth regulation on layer2Layer.
8. manufacturing method according to claim 7, which is characterized in that described to use chemical vapour deposition technique described first MoS2Two MoS of growth regulation on layer2Layer, comprising:
It is 500-700 DEG C in growth temperature, growth pressure is to use Ar in the chemical vapor deposition chamber of 5-100mTorr to carry Gas, in the first MoS2Two MoS of growth regulation on layer2Layer.
9. manufacturing method according to claim 4 or 5, which is characterized in that the first MoS2Layer with a thickness of 0.65~ 1.95nm。
10. manufacturing method according to claim 4 or 5, which is characterized in that the 2nd MoS2Layer with a thickness of 0.65~ 1.95nm。
CN201810371709.0A 2018-04-24 2018-04-24 A kind of white light emitting diode epitaxial piece and preparation method thereof Active CN108767071B (en)

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