CN108751137A - A kind of comprehensive utilization process of flyash and ardealite - Google Patents

A kind of comprehensive utilization process of flyash and ardealite Download PDF

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Publication number
CN108751137A
CN108751137A CN201810711353.0A CN201810711353A CN108751137A CN 108751137 A CN108751137 A CN 108751137A CN 201810711353 A CN201810711353 A CN 201810711353A CN 108751137 A CN108751137 A CN 108751137A
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China
Prior art keywords
ardealite
flyash
comprehensive utilization
raw material
utilization process
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CN201810711353.0A
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Inventor
陈肖虎
李军旗
唐道文
赵平源
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Guizhou University
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Guizhou University
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    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B17/00Sulfur; Compounds thereof
    • C01B17/69Sulfur trioxide; Sulfuric acid
    • C01B17/74Preparation
    • C01B17/76Preparation by contact processes
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01FCOMPOUNDS OF THE METALS BERYLLIUM, MAGNESIUM, ALUMINIUM, CALCIUM, STRONTIUM, BARIUM, RADIUM, THORIUM, OR OF THE RARE-EARTH METALS
    • C01F7/00Compounds of aluminium
    • C01F7/02Aluminium oxide; Aluminium hydroxide; Aluminates
    • C01F7/04Preparation of alkali metal aluminates; Aluminium oxide or hydroxide therefrom
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01FCOMPOUNDS OF THE METALS BERYLLIUM, MAGNESIUM, ALUMINIUM, CALCIUM, STRONTIUM, BARIUM, RADIUM, THORIUM, OR OF THE RARE-EARTH METALS
    • C01F7/00Compounds of aluminium
    • C01F7/02Aluminium oxide; Aluminium hydroxide; Aluminates
    • C01F7/04Preparation of alkali metal aluminates; Aluminium oxide or hydroxide therefrom
    • C01F7/06Preparation of alkali metal aluminates; Aluminium oxide or hydroxide therefrom by treating aluminous minerals or waste-like raw materials with alkali hydroxide, e.g. leaching of bauxite according to the Bayer process
    • C01F7/0693Preparation of alkali metal aluminates; Aluminium oxide or hydroxide therefrom by treating aluminous minerals or waste-like raw materials with alkali hydroxide, e.g. leaching of bauxite according to the Bayer process from waste-like raw materials, e.g. fly ash or Bayer calcination dust
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01FCOMPOUNDS OF THE METALS BERYLLIUM, MAGNESIUM, ALUMINIUM, CALCIUM, STRONTIUM, BARIUM, RADIUM, THORIUM, OR OF THE RARE-EARTH METALS
    • C01F7/00Compounds of aluminium
    • C01F7/02Aluminium oxide; Aluminium hydroxide; Aluminates
    • C01F7/04Preparation of alkali metal aluminates; Aluminium oxide or hydroxide therefrom
    • C01F7/14Aluminium oxide or hydroxide from alkali metal aluminates
    • C01F7/141Aluminium oxide or hydroxide from alkali metal aluminates from aqueous aluminate solutions by neutralisation with an acidic agent
    • C01F7/142Aluminium oxide or hydroxide from alkali metal aluminates from aqueous aluminate solutions by neutralisation with an acidic agent with carbon dioxide
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01FCOMPOUNDS OF THE METALS BERYLLIUM, MAGNESIUM, ALUMINIUM, CALCIUM, STRONTIUM, BARIUM, RADIUM, THORIUM, OR OF THE RARE-EARTH METALS
    • C01F7/00Compounds of aluminium
    • C01F7/02Aluminium oxide; Aluminium hydroxide; Aluminates
    • C01F7/44Dehydration of aluminium oxide or hydroxide, i.e. all conversions of one form into another involving a loss of water
    • C01F7/441Dehydration of aluminium oxide or hydroxide, i.e. all conversions of one form into another involving a loss of water by calcination
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01GCOMPOUNDS CONTAINING METALS NOT COVERED BY SUBCLASSES C01D OR C01F
    • C01G49/00Compounds of iron
    • C01G49/02Oxides; Hydroxides
    • C01G49/06Ferric oxide (Fe2O3)
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B7/00Hydraulic cements
    • C04B7/24Cements from oil shales, residues or waste other than slag
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P40/00Technologies relating to the processing of minerals
    • Y02P40/10Production of cement, e.g. improving or optimising the production methods; Cement grinding

Abstract

The invention discloses the comprehensive utilization process of a kind of flyash and ardealite, include the following steps:1)Ardealite, flyash, additive and modifying agent are mixed and ground, raw material are made, it is 1 to control the weight ratio of ardealite and flyash in raw material:0.5-1.5, additive adding proportion press contained Na in raw material2O and A12O3+Fe2O3The molecular proportion of summation is 1:1 addition, the mixed proportion of modifying agent are the 8-16% of raw material total weight;Raw material are sent into kiln and are roasted, clinker is made;2)By step 1)It dissolves out, and is separated by solid-liquid separation after clinker grinding obtained.The present invention has opened up the new opplication of ardealite and flyash, has treatment process simple, at low cost, and added value is high, and the valuable material rate of recovery is high, the high feature of the aluminium component purity of recycling.

Description

A kind of comprehensive utilization process of flyash and ardealite
Technical field
The present invention relates to the comprehensive utilization process of a kind of flyash and ardealite, belong to field of metallurgy and chemical engineering.
Background technology
Ardealite refer in phosphoric acid production with sulfuric acid treating phosphorite when the solid slag that generates, main component is sulfuric acid Calcium (CaSO4), content generally can reach 70~90% or so.In addition, ardealite also contains plurality of impurities:Undecomposed phosphorus Mine, phosphoric acid, calcirm-fluoride, iron, aluminium compound, acid non-soluble substance, organic matter of non-washes clean etc..
Flyash is to capture the solids to get off in the flue gas after coal combustion, is concentrated mainly on the area of coal fired power generation, In contain the valuable constituents such as a large amount of aluminium, iron, silicon.The flyash that China generates every year is about more than 100,000,000 tons, and the overwhelming majority passes through Stockpiling mode is handled, and seriously polluted local environment.And for the processing of flyash, it is now concentrated mainly at present for cement etc. The raw material of building materials.
Although containing a large amount of valuable material, such as sulphur, iron, aluminium, silicon in ardealite and flyash;But China is annual About 20,000,000 tons of ardealite is discharged, nearly hundred million tons of discharge capacity is added up.And the flyash generated every year is about more than 100,000,000 tons.
Since ardealite and flyash yield are huge, meanwhile, now the application at present for ardealite and flyash is less, main It is used to produce building building cement and directly paves the way, and the technique that receipts valuable material is fetched by ardealite or coal ash lifting is multiple It is miscellaneous, it is of high cost.Result in that the now consumption of current ardealite and flyash is few, ardealite and flyash it is low using added value Defect.And comprehensively utilize ardealite and flyash, extraction recycling valuables Quality Research has not been reported.
Goal of the invention
The object of the present invention is to provide the comprehensive utilization process of a kind of flyash and ardealite.The present invention has opened up phosphorus The new opplication of gypsum and flyash has treatment process simple, at low cost, and added value is high, and the valuable material rate of recovery is high, recycling The high feature of aluminium component purity.
Technical scheme of the present invention
A kind of comprehensive utilization process of flyash and ardealite, includes the following steps:
1) ardealite, flyash, additive and modifying agent are mixed and are ground and raw material are made, control raw material in ardealite and The weight ratio of flyash is 1:0.5-1.5, additive adding proportion press contained Na in raw material2O and A12O3+Fe2O3The molecule of summation Than being 1:1 addition, the mixed proportion of modifying agent are the 8-16% of raw material total weight;Raw material are sent into kiln and are roasted, clinker is made;
2) it will dissolve out, and be separated by solid-liquid separation after clinker grinding made from step 1).
The comprehensive utilization process of flyash and ardealite above-mentioned, in step 1), the additive is sodium carbonate, sodium sulphate Or caustic soda;The modifying agent is anthracite, carbon or gangue.
The comprehensive utilization process of flyash and ardealite above-mentioned, in step 1), the kiln is industrial rotary kiln, industrial tunnel Road kiln or industrial shaft kiln.
The comprehensive utilization process of flyash and ardealite above-mentioned, in step 1), the raw material are in temperature 1000-1200 Roasting time 1-2.5 hours at DEG C.
The comprehensive utilization process of flyash and ardealite above-mentioned, described to be ground to water mill in step 2), water when dissolution Dissolution.
The comprehensive utilization process of flyash and ardealite above-mentioned, in step 2), the liquid when dissolution consolidates volume ratio and is 4-6:1。
The comprehensive utilization process of flyash and ardealite above-mentioned, the middle obtained precipitation that is separated by solid-liquid separation of step 2) are floated Choosing, isolates iron sulfide, and by the remaining residue of flotation for producing cement, the flue gas after iron sulfide is roasted is used for relieving haperacidity, residual Slag is iron oxide.
The comprehensive utilization process of flyash and ardealite above-mentioned, the iron sulfide are placed in the oxygen-enriched environment of 35-50% Under, it is roasted 1-3 hours at 800-1000 DEG C, the flue gas for roasting generation is absorbed after vanadic anhydride catalysis reaction with the concentrated sulfuric acid Sulfuric acid is made.
The comprehensive utilization process of flyash and ardealite above-mentioned, CO is added into liquid isolated in step 2)2 It is no longer generated to white precipitate, white precipitate is then filtered out into rear cleaning, drying, obtains aluminium hydroxide, the aluminium hydroxide of gained is roasted It burns, obtains aluminium oxide.
The comprehensive utilization process of flyash and ardealite above-mentioned, the roasting are when being roasted at 800-1000 DEG C of temperature Between 1-3 hours.
The present invention is by by ardealite and flyash reaction, recombination, making utility.The net reaction of principle For:
CaSO4(ardealite)+Na2O·SiO2·Al2O3(flyash) → Na2O·Al2O3+CaO·SiO2↓+[sulphur]
From the reaction equation it is found that with the SiO in the CaO and flyash in ardealite2Generate calcium orthosilicate (2CaOSiO2 ↓) after, obtain soluble fabulous sodium aluminate (Na2O·Al2O3).[sulphur] in reaction equation refers to adding modifying agent work by raw material Skill, the metal sulfide of generation, main component FeS;After leaching the sodium aluminate in clinker, i.e. by obtained sediment flotation FeS can be obtained.
Advantageous effect
1, the present invention is using ardealite and flyash by being used as primary raw material, by being subject to additive and after modifying agent roasts Grinding dissolution, you can obtain the mainly solution containing sodium aluminate, for recycling aluminium, and precipitating residue can be used to produce after flotation Sulfuric acid and recycling iron, residual residue is for producing portland cement, to carry out effectively main valuable material sulphur, silicon and aluminium Recycling extraction, open the new direction of ardealite and total utilization of PCA.
2, the present invention only need will ardealite, flyash mix after be added modifying agent and additive roasting, then dissolve out into Row is separated by solid-liquid separation, and solid portion and liquid portion can be detached valuable material ingredient by conventional extraction process Extraction, it is simple for process, and key reaction material is all waste residue, greatly reduces the cost of integrated application, and improve phosphorus stone The added value of cream and flyash.
3, the present invention makes substance recombinate by roasting, forms main silicate, metal sulfide and sodium aluminate ingredient, and Sodium aluminate can be directly dissolved in water, and other compositions can detach main iron sulfide after flotation in solid residue, Relieving haperacidity carries iron after roasting, easily separated because ingredient is clearly demarcated, substantially increases the rate of recovery of each ingredient, simultaneously as readily soluble It is mainly sodium aluminate in the ingredient of water, other compositions are seldom, almost without the purity of the aluminium of recycling is substantially increased.
Tests prove that after present invention process processing, the purity of the aluminium oxide recycled can reach 99% or more.
Specific implementation mode
With reference to embodiment, the present invention is further illustrated, but is not intended as the foundation limited the present invention.
The embodiment of the present invention
Embodiment 1:
The Principle components analysis table of the present embodiment flyash
A kind of comprehensive utilization process of flyash and ardealite, steps are as follows:
1) ardealite, flyash, sodium carbonate and anthracite are mixed and are ground and raw material are made, control raw material in ardealite and The weight ratio of flyash is 1:1, additive adding proportion presses contained Na in raw material2O and A12O3+Fe2O3The molecular proportion of summation is 1: 1 addition, the mixed proportion of modifying agent are the 12% of raw material total weight;Raw material are sent into industrial rotary kiln at 1100 DEG C of temperature Clinker is made in roasting time 2 hours;
2) by clinker water mill made from step 1), when dissolution with it is water-soluble go out, it is 5 that liquid when dissolution, which consolidates volume ratio,:1, it goes forward side by side Row is separated by solid-liquid separation.
Embodiment 2:
The Principle components analysis table of the present embodiment flyash
Composition Al2O3 Fe2O3 CaO SiO2 TiO2 Na2O MgO C P S
Content 20.2% 14.4% 13.8% 26.9% 1.7% 0.6% 0.7% 0.1% 0.4% 3.3%
A kind of comprehensive utilization process of flyash and ardealite, steps are as follows:
1) ardealite, flyash, sodium sulphate and carbon are mixed and is ground and raw material are made, control ardealite and fine coal in raw material The weight ratio of ash is 1:0.5, additive adding proportion presses contained Na in raw material2O and A12O3+Fe2O3The molecular proportion of summation is 1:1 Addition, the mixed proportion of modifying agent are the 8% of raw material total weight;Raw material are sent into Industry Tunnel Kiln at 1000 DEG C of temperature and are roasted 2.5 hours time is burnt, clinker is made;
2) by clinker water mill made from step 1), when dissolution with it is water-soluble go out, it is 4 that liquid when dissolution, which consolidates volume ratio,:1, it goes forward side by side Row is separated by solid-liquid separation.
Embodiment 3:
The Principle components analysis table of the present embodiment flyash
A kind of comprehensive utilization process of flyash and ardealite, steps are as follows:
1) ardealite, flyash, caustic soda and gangue are mixed and is ground and raw material are made, control ardealite and powder in raw material The weight ratio of coal ash is 1:1.5, additive adding proportion presses contained Na in raw material2O and A12O3+Fe2O3The molecular proportion of summation is 1: 1 addition, the mixed proportion of modifying agent are the 16% of raw material total weight;Raw material are sent into industrial shaft kiln at 1200 DEG C of temperature and are roasted 1 hour time is burnt, clinker is made;
2) by clinker water mill made from step 1), when dissolution with it is water-soluble go out, it is 6 that liquid when dissolution, which consolidates volume ratio,:1, it goes forward side by side Row is separated by solid-liquid separation.
Embodiment 4:A kind of comprehensive utilization process of flyash and ardealite obtains the separation of solid and liquid of embodiment 1/2/3 Precipitation carries out flotation, isolates iron sulfide, iron sulfide is placed under 35% oxygen-enriched environment, roasted 3 hours at 800 DEG C, roasts It burns the flue gas generated and sulfuric acid is made with concentrated sulfuric acid absorption after vanadic anhydride catalysis reaction, residue is iron oxide;FLOTATION SEPARATION When obtained residue be mainly silicic acid calcium component, which can be prepared into portland cement.
It is 95.7% that iron recovery is aoxidized in the present embodiment.
Embodiment 5:A kind of comprehensive utilization process of flyash and ardealite obtains the separation of solid and liquid of embodiment 1/2/3 Precipitation carries out flotation, isolates iron sulfide, iron sulfide is placed under 43% oxygen-enriched environment, roasted 2 hours at 900 DEG C, roasts It burns the flue gas generated and sulfuric acid is made with concentrated sulfuric acid absorption after vanadic anhydride catalysis reaction, residue is iron oxide;FLOTATION SEPARATION When obtained residue be mainly silicic acid calcium component, which can be prepared into portland cement.
It is 96.2% that iron recovery is aoxidized in the present embodiment.
Embodiment 6:A kind of comprehensive utilization process of flyash and ardealite obtains the separation of solid and liquid of embodiment 1/2/3 Precipitation carries out flotation, isolates iron sulfide, iron sulfide is placed under 40% oxygen-enriched environment, roasted 1 hour at 1000 DEG C, roasts It burns the flue gas generated and sulfuric acid is made with concentrated sulfuric acid absorption after vanadic anhydride catalysis reaction, residue is iron oxide;FLOTATION SEPARATION When obtained residue be mainly silicic acid calcium component, which can be prepared into portland cement.
It is 95.9% that iron recovery is aoxidized in the present embodiment.
Embodiment 7:A kind of comprehensive utilization process of flyash and ardealite is obtained to the separation of solid and liquid of embodiment 1/2/3 CO is added in liquid2It is no longer generated to white precipitate, white precipitate is then filtered out into rear cleaning, drying, obtains aluminium hydroxide, by institute Aluminium hydroxide at 800 DEG C of temperature roasting time 3 hours, obtain aluminium oxide.
The rate of recovery of aluminium oxide is 94.8% in the present embodiment, purity 99.8%.
Embodiment 8:A kind of comprehensive utilization process of flyash and ardealite is obtained to the separation of solid and liquid of embodiment 1/2/3 CO is added in liquid2It is no longer generated to white precipitate, white precipitate is then filtered out into rear cleaning, drying, obtains aluminium hydroxide, by institute Aluminium hydroxide at 900 DEG C of temperature roasting time 2 hours, obtain aluminium oxide.
The rate of recovery of aluminium oxide is 95.6% in the present embodiment, purity 99.1%.
Embodiment 9:A kind of comprehensive utilization process of flyash and ardealite is obtained to the separation of solid and liquid of embodiment 1/2/3 CO is added in liquid2It is no longer generated to white precipitate, white precipitate is then filtered out into rear cleaning, drying, obtains aluminium hydroxide, by institute Aluminium hydroxide at 1000 DEG C of temperature roasting time 1 hour, obtain aluminium oxide.
The rate of recovery of aluminium oxide is 95.0% in the present embodiment, purity 99.6%.

Claims (10)

1. the comprehensive utilization process of a kind of flyash and ardealite, which is characterized in that include the following steps:
1)Ardealite, flyash, additive and modifying agent are mixed and ground, raw material are made, controls ardealite and fine coal in raw material The weight ratio of ash is 1:0.5-1.5, additive adding proportion press contained Na in raw material2O and A12O3+Fe2O3The molecular proportion of summation is 1:1 addition, the mixed proportion of modifying agent are the 8-16% of raw material total weight;Raw material are sent into kiln and are roasted, clinker is made;
2)By step 1)It dissolves out, and is separated by solid-liquid separation after clinker grinding obtained.
2. the comprehensive utilization process of flyash according to claim 1 and ardealite, it is characterised in that:Step 1)In, institute It is sodium carbonate, sodium sulphate or caustic soda to state additive;The modifying agent is anthracite, carbon or gangue.
3. the comprehensive utilization process of flyash according to claim 1 and ardealite, it is characterised in that:Step 1)In, institute It is industrial rotary kiln, Industry Tunnel Kiln or industrial shaft kiln to state kiln.
4. the comprehensive utilization process of flyash according to claim 1 and ardealite, it is characterised in that:Step 1)In, institute It is roasting time 1-2.5 hours at 1000-1200 DEG C of temperature to state raw material.
5. the comprehensive utilization process of flyash according to claim 1 and ardealite, it is characterised in that:Step 2)In, institute State and be ground to water mill, when dissolution with it is water-soluble go out.
6. the comprehensive utilization process of flyash according to claim 1 and ardealite, it is characterised in that:Step 2)In, institute It is 4-6 to state liquid when dissolution to consolidate volume ratio:1.
7. the comprehensive utilization process of flyash according to claim 1 and ardealite, it is characterised in that:Step 2)Middle solid-liquid Isolated precipitation carries out flotation, isolates iron sulfide, and by the remaining residue of flotation for producing cement, iron sulfide is roasted Flue gas afterwards is used for relieving haperacidity, and residue is iron oxide.
8. the comprehensive utilization process of flyash according to claim 7 and ardealite, it is characterised in that:The iron sulfide is It is placed under the oxygen-enriched environment of 35-50%, is roasted 1-3 hours at 800-1000 DEG C, the flue gas for roasting generation is urged through vanadic anhydride Change to be absorbed with the concentrated sulfuric acid after reacting and sulfuric acid is made.
9. the comprehensive utilization process of flyash according to claim 1 and ardealite, it is characterised in that:To step 2)In point From CO is added in obtained liquid2It is no longer generated to white precipitate, white precipitate is then filtered out into rear cleaning, drying, obtains hydroxide The Aluminium hydroxide roasting of gained is obtained aluminium oxide by aluminium.
10. the comprehensive utilization process of flyash according to claim 9 and ardealite, it is characterised in that:The roasting is Roasting time 1-3 hours at 800-1000 DEG C of temperature.
CN201810711353.0A 2018-07-03 2018-07-03 A kind of comprehensive utilization process of flyash and ardealite Pending CN108751137A (en)

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Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101434403A (en) * 2008-12-16 2009-05-20 重庆市博赛矿业(集团)有限公司 Novel method for processing calx sodica sintered alumina by dry method
CN105776150A (en) * 2014-12-23 2016-07-20 中国科学院过程工程研究所 Method for cooperative activation of fly ash and decomposition of gypsum for recovery of sulfur resource

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101434403A (en) * 2008-12-16 2009-05-20 重庆市博赛矿业(集团)有限公司 Novel method for processing calx sodica sintered alumina by dry method
CN105776150A (en) * 2014-12-23 2016-07-20 中国科学院过程工程研究所 Method for cooperative activation of fly ash and decomposition of gypsum for recovery of sulfur resource

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Title
厉衡隆等: "《铝冶炼生产技术手册》", 31 July 2011, 冶金工业出版社 *
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Application publication date: 20181106