CN108746406A - A kind of tableware embossing automatic machine - Google Patents

Abstract

The invention discloses an automatic machine for tableware embossing, which comprises an automatic feeding mechanism, an automatic feeding mechanism, an automatic pulling mechanism, an automatic clamping mechanism, an automatic tube alignment mechanism, an automatic control mechanism and an automatic The receiving mechanism and the automatic control mechanism are connected with the automatic feeding mechanism, the automatic feeding mechanism, the automatic pulling mechanism, the automatic material clamping mechanism and the automatic tube straightening mechanism. The workpiece transmission process of the present invention is automated, which reduces potential safety hazards, improves work quality and benefits, and solves the problem of slow manual material handling, as well as manual material handling errors and machine tool falling, and workers’ hands that cannot be withdrawn in time will cause harm to the staff. And other issues.

Description

Automatic embossing machine for tableware

technical field

The invention relates to automatic processing technology, automatic tableware embossing, in particular to an automatic tableware embossing machine.

Background technique

In the traditional manufacturing industry, the embossing of the workpiece is generally done manually, and the material is manually picked up and operated, and then operated on the hydraulic press device of the punch press, which brings a variety of defects and shortcomings: First, such close-range on-site manual operation There is a huge potential safety hazard, which is easy to cause work-related injuries (for example, if the machine tool falls by mistake in manual operation of stamping with materials, and the worker's hands cannot be withdrawn in time, it will cause injury to the staff); secondly, manual stamping with materials requires a long processing time , the efficiency is difficult to control; third, due to the differences in the operating level and operating methods of the staff, it is easy to cause the quality of the products to vary, and the quality is difficult to control uniformly. Therefore, aiming at the current situation of insufficient existing technology and dangerous manual operation, it is urgent to develop a tableware embossing automatic machine to overcome the deficiencies in current practical applications.

Contents of the invention

The object of the present invention is to provide a tableware embossing automatic machine with reliable performance and high automatic procedure, so as to solve the problems raised in the above-mentioned background technology.

To achieve the above object, the present invention provides the following technical solutions:

An automatic embossing machine for tableware, comprising an automatic feeding mechanism, an automatic feeding mechanism, an automatic pulling mechanism, an automatic material clamping mechanism, an automatic pipe straightening mechanism, an automatic control mechanism and an automatic material receiving mechanism installed on a rack workbench, The automatic feeding mechanism is located below the automatic feeding mechanism, the automatic feeding mechanism is located on the left side of the automatic pulling mechanism, the automatic clamping mechanism is located above the automatic pulling mechanism, and the automatic tube positive mechanism is located on the automatic feeding mechanism. On the side of the mechanism, the automatic receiving mechanism is located on the side of the automatic pulling mechanism, and the automatic control mechanism is separated from the automatic feeding mechanism, the automatic feeding mechanism, the automatic pulling mechanism, the automatic clamping mechanism and the automatic pipe alignment mechanism connected.

As a further solution of the present invention: the rack workbench includes machine feet, a rack panel and a solenoid valve seat, and a solenoid valve for controlling the movement of the cylinder is installed on the solenoid valve seat.

As a further solution of the present invention: the automatic material receiving mechanism is provided separately, and the automatic material receiving mechanism includes a discharge frame, a movable round bar, a sliding round wheel group and a first cylinder, and the automatic material receiving mechanism also includes an inductor. When the sensor exceeds the preset value and is triggered, the first cylinder pushes the turning material to turn the workpiece onto the discharge rack.

As a further solution of the present invention: the automatic feeding mechanism is used to catch and transport the workpieces from the automatic feeding mechanism, and the automatic feeding mechanism includes a feeding rack, a hooking mechanism, a tube alignment mechanism, and an XYZ manual distance adjustment mechanism And tube positive cylinder, the feeding rack is provided with up and down adjustment round bars and left and right adjustment plates, the hooking mechanism is composed of hooking material, the second cylinder and the hooking cylinder seat, and the hooking material is connected with the hooking cylinder seat and the second cylinder , the hooking mechanism and the tube positive cylinder are installed on the feeding frame, the tube positive mechanism is composed of the tube positive cylinder and the tube positive block, and the tube positive block is driven by the tube positive air tube, and the XYZ manual distance adjustment mechanism is dragged by the X axis Board, Y-axis carriage and Z-axis up and down adjustment block.

As a further solution of the present invention: the automatic feeding mechanism is used to realize the automatic feeding of the workpiece, the automatic feeding mechanism is set on the Y-axis carriage, and the automatic feeding mechanism includes an auxiliary clamp device, a movable round bar, a bearing Seat and feeding cylinder, the feed cylinder drives the round bar with a clip at the front end to do the clamping movement, the movable round bar is connected to the bearing and the bearing seat, and the movable round bar is set on the X-axis carriage , the feeding cylinder device is set on the X-axis carriage and connected to the movable round bar.

As a further solution of the present invention: the automatic material pulling mechanism includes a material lifting mechanism and a material pulling mechanism, the material pulling mechanism is installed on the worktable of the frame, and the material lifting mechanism is provided with a linear guide rail, a material lifting cylinder and Electric eye induction device, the material lifting cylinder is set on the material pulling mechanism to drive the linear guide rail movement, the material pulling mechanism is set on the frame plate, the material pulling mechanism includes a material pulling plate, a material pulling cylinder, a material pulling cylinder seat and an induction device , the pulling plate is connected with the linear guide rail, and the lifting cylinder drives the lifting plate to move up and down. The pulling cylinder is arranged on the pulling cylinder seat, and the pulling cylinder drives the pulling plate seat to move left and right. The electric eye sensing device is set On the frame workbench, the frame workbench is equipped with a shock absorber seat, and the shock absorber seat is equipped with a shock absorber.

As a further solution of the present invention: the automatic clamping mechanism is used to realize the clamping of the product. The automatic clamping mechanism includes a main clamping seat, a main clamp, a clip, a main clamping cylinder and a tube alignment device, and the main clamping cylinder drives the main The clips do one-in-one-close movement for clipping and loosening.

As a further solution of the present invention: the automatic tube positive mechanism is arranged on the worktable of the frame, the automatic tube positive mechanism includes a tube positive cylinder and a tube positive clamp, and the tube positive clamp is driven by the tube positive cylinder to carry out the product Tube is correct and calibrated.

As a further solution of the present invention: the automatic control mechanism includes a computer control box, a computer display touch screen and a touch screen post.

Compared with the prior art, the beneficial effects of the present invention are: the present invention has a compact structure, uses an automatic embossing automatic machine to emboss materials such as tableware stainless steel, and is connected by a feeding mechanism, a feeding mechanism, a pulling mechanism, and a main clamping mechanism. With cooperation, the workpiece is automatically sent to the punching device for embossing processing. After the workpiece is completed, it is automatically transferred to the next one. The workpiece transmission process is automated, which reduces safety hazards and improves work quality and efficiency; automation replaces manual operation, and the feeding speed is faster than The manual speed is fast and the material is neatly clamped, which avoids work injuries and saves time. It solves the problems of slow manual material handling, and the machine tool falls due to manual material handling errors, and workers who cannot withdraw their hands in time will cause injuries to the staff.

Description of drawings

FIG. 1 is a schematic diagram of a front-view stereoscopic structure of the present invention.

Fig. 2 is a schematic diagram of a rear view stereoscopic structure in the present invention.

In the figure: 1-automatic feeding mechanism, 2-automatic feeding mechanism, 3-automatic pulling mechanism, 4-automatic clamping mechanism, 5-automatic tube alignment mechanism, 6-rack workbench, 7-automatic control mechanism, 8-Automatic receiving mechanism.

Detailed ways

The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.

Please refer to FIGS. 1-2. In an embodiment of the present invention, a tableware embossing automatic machine includes an automatic feeding mechanism 1 installed on a frame workbench 6, an automatic feeding mechanism 2, an automatic pulling mechanism 3, and an automatic clamping mechanism. Material mechanism 4, automatic pipe positive mechanism 5, automatic control mechanism 7 and automatic material receiving mechanism 8, the automatic feeding mechanism 1 is located below the automatic feeding mechanism 2, and the automatic feeding mechanism 2 is located on the left side of the automatic pulling mechanism 3 Side, the automatic clamping mechanism 4 is positioned at the top of the automatic pulling mechanism 3, and the automatic tube positive mechanism 5 is arranged on the side of the automatic feeding mechanism 2, and the automatic control mechanism 7 is separated from the automatic feeding mechanism 1 and the automatic feeding mechanism. The mechanism 2, the automatic material pulling mechanism 3, the automatic material clamping mechanism 4 and the automatic tube positive mechanism 5 are connected to control their mutual coordinated operation.

In this embodiment, the rack workbench 6 includes machine feet, a rack panel, and a solenoid valve seat, and the solenoid valve controls the action of the cylinder.

In this embodiment, the automatic material receiving mechanism 8 is set separately to realize the collection of processed products. The automatic material receiving mechanism 8 includes a discharge rack, a movable round bar, a sliding round wheel group and a first cylinder. There is also a sensor, when the workpieces are piled up to a certain extent, the sensor is triggered, and the first cylinder pushes the turning material, and the workpieces are turned over to the discharge rack.

In this embodiment, the automatic feeding mechanism 1 is used to catch and transport the workpieces output by the automatic feeding mechanism 2, and the automatic feeding mechanism 1 includes a feeding rack, a hooking mechanism, a tube alignment mechanism, and XYZ manual distance adjustment Mechanism and tube positive cylinder, the feeding rack is provided with up and down adjustment round bars and left and right adjustment plates, which can be adjusted according to different products. The hooking mechanism is composed of a hooking material, a second cylinder and a hooking cylinder seat. The material cylinder seat is connected with the second cylinder, the material hooking mechanism and the tube positive cylinder are installed on the feeding frame, the tube positive mechanism is composed of the tube positive cylinder and the tube positive block, and the tube positive block is driven by the tube positive air tube, and the XYZ The manual distance adjustment mechanism is composed of the X-axis carriage, the Y-axis carriage and the Z-axis up and down adjustment block, which can accurately adjust the material rack of the automatic feeding mechanism 1.

In this embodiment, the automatic feeding mechanism 2 is used to realize the automatic feeding of workpieces. The automatic feeding mechanism 2 is arranged on the Y-axis carriage. Seat and feeding cylinder, the feed cylinder drives the round bar with a clip at the front end to do the clamping movement, the movable round bar is connected to the bearing and the bearing seat, and the movable round bar is set on the X-axis carriage , the feeding cylinder device is located on the X-axis carriage and connected to the movable round bar, the auxiliary clip device is connected to the movable round bar, the feeding cylinder drives the movable round bar, and promotes the activity of the auxiliary clip device, thereby clamping from the feeding device Take the product.

In this embodiment, the automatic material pulling mechanism 3 includes a material lifting mechanism and a material pulling mechanism, the material pulling mechanism is installed on the frame workbench 6 board, and the material lifting mechanism is provided with a linear guide rail, a material lifting cylinder and a Electric eye induction device, the material lifting cylinder is set on the material pulling mechanism to drive the linear guide rail movement, the material pulling mechanism is set on the frame plate, the material pulling mechanism includes a material pulling plate, a material pulling cylinder, a material pulling cylinder seat and an induction device , the pulling plate is connected with the linear guide rail, and the lifting cylinder drives the lifting plate to move up and down. The material pulling cylinder is arranged on the material pulling cylinder seat, and the material pulling cylinder drives the material pulling plate seat to move in the left and right direction, and the electric eye sensing device is arranged on the 6 plates of the frame workbench, and the 6 plates of the frame workbench are equipped with shock absorbers. The shock absorber seat is equipped with a shock absorber, and the functions of shock absorption and fixed distance can be realized when the pulling plate moves.

In this embodiment, the automatic clamping mechanism 4 is used to realize the clamping of the product. The automatic clamping mechanism 4 includes a main clamp seat, a main clamp, a clip, a main clamp cylinder and a pipe alignment device, and the main clamp cylinder drives the main clamp Do one-in-one-close movement to clamp and loosen materials.

In this embodiment, the automatic pipe correcting mechanism 5 is arranged on the frame workbench 6, the automatic pipe correcting mechanism 5 includes a tube correcting cylinder and a tube correcting clip, and the automatic tube correcting mechanism 5 is composed of a tube correcting cylinder The positive clip of the drive tube plays a role in the tube alignment and calibration of the product.

In this embodiment, the automatic control mechanism 7 includes a computer control box, a computer display touch screen and a touch screen column, so as to realize the coordination of the automatic feeding mechanism 2, the automatic feeding mechanism 1, the automatic pulling mechanism 3 and the automatic clamping mechanism 4 control.

Start the automatic control mechanism 7 to control the automatic feeding mechanism 2, the automatic feeding mechanism 1, the automatic pulling mechanism 3 and the automatic clamping mechanism 4 to realize the automatic embossing of the workpiece, and the specific steps include as follows:

1. Workpiece loading, multiple workpieces are stacked and placed on the automatic feeding mechanism 2. This step is performed manually, and multiple workpieces can be placed at one time;

2. Workpiece feeding, the product moves down naturally from the material rack, and the material hooking tube moves up and down, and the feeding process of the automatic feeding mechanism 2 is realized. In this step, the product is moved up and down by the material hooking device. Send the pieces to the designated location, wait for the automatic feeding to be picked up and go to the feeding;

3. Workpiece feeding, the automatic feeding mechanism 1 catches the workpiece given by the automatic feeding mechanism 2 through the auxiliary clamp, and then transports the workpiece to the designated position through the feeding drive group;

4. Workpiece straightening, the main clamping device clamps the workpiece and moves to the straightening device, and the straightening device performs straightening treatment on the workpiece to ensure the quality of the workpiece;

5. Workpiece clamping, the automatic clamping mechanism 4 clamps the workpiece delivered by the automatic feeding mechanism 1;

6. Work piece embossing, the automatic material pulling mechanism 3 and the automatic clamping mechanism 4 drive the workpiece into the mold for stamping. This step is the main working step of the edge trimming and bowl pressing machine. The workpiece is clamped from the main clamp to the feeding mechanism, moved to the tube alignment device for tube alignment, and the accuracy of the product size is confirmed, and then clamped by the main clamp device to complete the tube. For the correct workpiece, the automatic pulling mechanism 3 drives the main clamp and the product to the mold to complete the embossing of the workpiece;

7. Each organization responds and prepares for the next work of trimming and pressing the bowl, and so on;

8. Set up an automatic material receiving mechanism 8 to realize the collection of processed products, including arrangement racks, movable round bars, sliding round wheel sets and cylinders. It is also provided with an inductor, and the workpieces are piled up to a certain extent. Triggered, the cylinder pushes the turning material, and the workpiece is turned over to the discharge rack.

The invention has a compact structure, uses an automatic embossing automatic machine to emboss tableware, stainless steel and other materials, and through the cooperation of the feeding mechanism, feeding mechanism, pulling mechanism and main clamping mechanism, the workpiece is automatically sent to the punching machine for embossing processing After the workpiece is completed, it is automatically transferred to the next one. The workpiece transfer process is automated, which reduces safety hazards and improves work quality and efficiency; automation replaces manual operation, the feeding speed is faster than manual speed and the material is neatly clamped, avoiding work injuries and saving time. It solves the problems of slow manual material taking, and the machine tool falls due to manual material handling errors, and workers' hands cannot be withdrawn in time, which will cause injury to the staff.

The above are only preferred embodiments of the present invention, and it should be pointed out that for those skilled in the art, some modifications and improvements can be made without departing from the concept of the present invention, and these should also be regarded as protection of the present invention. None of these will affect the effect of implementing the present invention and the practicability of the patent.

Claims (9)

1. An automatic machine for tableware embossing, comprising an automatic feeding mechanism, an automatic feeding mechanism, an automatic material pulling mechanism, an automatic material clamping mechanism, an automatic tube alignment mechanism, an automatic control mechanism and an automatic material receiving mechanism installed on the rack workbench Mechanism, characterized in that the automatic feeding mechanism is located below the automatic feeding mechanism, the automatic feeding mechanism is located on the left side of the automatic pulling mechanism, the automatic clamping mechanism is located above the automatic pulling mechanism, and the automatic tube is The mechanism is set on the side of the automatic feeding mechanism, and the automatic receiving mechanism is set on the side of the automatic pulling mechanism. The mechanism is connected with the automatic tube positive mechanism, and the automatic material pulling mechanism includes a material lifting mechanism and a material pulling mechanism. 2. The tableware embossing automatic machine according to claim 1, wherein the frame workbench includes machine feet, a frame panel and a solenoid valve seat, and a solenoid valve for controlling the action of the cylinder is installed on the solenoid valve seat. 3. The tableware embossing automatic machine according to claim 1 or 2, characterized in that, the automatic material receiving mechanism is provided separately, and the automatic material receiving mechanism includes a discharge rack, a movable round bar, a sliding round wheel group and a second One air cylinder, the automatic material receiving mechanism also includes an inductor, when the sensor exceeds the preset value and is triggered, the first air cylinder pushes the material turning, and the workpiece is turned over to the discharge rack. 4. The tableware embossing automatic machine according to claim 1, characterized in that, the automatic feeding mechanism is used to catch and transport the workpieces from the automatic feeding mechanism, and the automatic feeding mechanism includes a feeding rack, a hook Material mechanism, tube positive mechanism, XYZ manual distance adjustment mechanism and tube positive cylinder. The feeding frame is provided with up and down adjusting round bars and left and right adjusting plates. The hooking mechanism is composed of hooking material, second cylinder and hooking cylinder seat. The hooking material is connected with the hooking cylinder seat and the second cylinder, the hooking mechanism and the tube positive cylinder are installed on the feeding frame, the tube positive mechanism is composed of the tube positive cylinder and the tube positive block, and the tube positive air tube drives the tube positive block to move , the XYZ manual distance adjustment mechanism is composed of an X-axis carriage, a Y-axis carriage and a Z-axis up and down adjustment block. 5. tableware embossing automatic machine according to claim 4, is characterized in that, described automatic feeding mechanism is used for realizing the automatic feeding of workpiece, and automatic feeding mechanism is arranged on Y-axis carriage, and described automatic feeding mechanism The feeding mechanism includes an auxiliary clamping device, a movable round bar, a bearing seat and a feeding cylinder. The feeding cylinder drives the round bar with a clip at the front end to perform a clamping movement. The movable round bar is connected to the bearing and the bearing The movable round bar is arranged on the X-axis carriage, and the feeding cylinder device is arranged on the X-axis carriage and connected with the movable round bar. 6. The tableware embossing automatic machine according to claim 5, characterized in that, the material pulling mechanism is installed on the working table of the frame, and the material lifting mechanism is provided with a linear guide rail, a material lifting cylinder and an electric eye sensing device , the material lifting cylinder is arranged on the material pulling mechanism to drive the linear guide rail to move. The material pulling mechanism is arranged on the frame plate. The plate is connected with the linear guide rail, and the material lifting cylinder drives the material lifting plate to move up and down. The material pulling cylinder is set on the material pulling cylinder seat, and the material pulling cylinder drives the material pulling plate seat to move left and right. The electric eye sensing device is set on the frame. On the workbench, the frame workbench is equipped with a shock absorber seat, and the shock absorber seat is equipped with a shock absorber. 7. The tableware embossing automatic machine according to claim 1, characterized in that, the automatic clamping mechanism is used to realize the clamping of products, and the automatic clamping mechanism includes a main clamping seat, a main clamp, a clip, a main clamp Cylinder and tube positive device, the main clamp is driven by the main clamp cylinder to perform one-in-one-close movement for clamping and loosening. 8. The tableware embossing automatic machine according to claim 1 or 7, characterized in that, the automatic tube correcting mechanism is arranged on the worktable of the frame, and the automatic tube correcting mechanism includes a tube correcting cylinder and a tube correcting clamp The tube positive clamp is driven by the tube positive cylinder to carry out tube alignment and calibration of the product. 9. The tableware embossing automatic machine according to claim 8, wherein the automatic control mechanism comprises a computer control box, a computer display touch screen and a touch screen post.