CN108741146B - Red date deep processing, sewage treatment and jujube pit recycle composite set - Google Patents
Red date deep processing, sewage treatment and jujube pit recycle composite set Download PDFInfo
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- CN108741146B CN108741146B CN201810589248.4A CN201810589248A CN108741146B CN 108741146 B CN108741146 B CN 108741146B CN 201810589248 A CN201810589248 A CN 201810589248A CN 108741146 B CN108741146 B CN 108741146B
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23N—MACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
- A23N12/00—Machines for cleaning, blanching, drying or roasting fruits or vegetables, e.g. coffee, cocoa, nuts
- A23N12/06—Machines for cleaning, blanching, drying or roasting fruits or vegetables, e.g. coffee, cocoa, nuts for washing or blanching, combined with subsequent drying
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES, NOT OTHERWISE PROVIDED FOR; PREPARATION OR TREATMENT THEREOF
- A23L19/00—Products from fruits or vegetables; Preparation or treatment thereof
- A23L19/01—Instant products; Powders; Flakes; Granules
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES, NOT OTHERWISE PROVIDED FOR; PREPARATION OR TREATMENT THEREOF
- A23L19/00—Products from fruits or vegetables; Preparation or treatment thereof
- A23L19/09—Mashed or comminuted products, e.g. pulp, purée, sauce, or products made therefrom, e.g. snacks
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
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- A23N15/00—Machines or apparatus for other treatment of fruits or vegetables for human purposes; Machines or apparatus for topping or skinning flower bulbs
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23N—MACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
- A23N15/00—Machines or apparatus for other treatment of fruits or vegetables for human purposes; Machines or apparatus for topping or skinning flower bulbs
- A23N15/06—Devices for other treatment of fruit, e.g. marking, maturing, polishing
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
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- A23N4/00—Machines for stoning fruit or removing seed-containing sections from fruit, characterised by their stoning or removing device
- A23N4/02—Machines for stoning fruit or removing seed-containing sections from fruit, characterised by their stoning or removing device for stoning fruit
- A23N4/08—Machines for stoning fruit or removing seed-containing sections from fruit, characterised by their stoning or removing device for stoning fruit for dates, olives or the like oblong fruits
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B1/00—Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
- B07B1/28—Moving screens not otherwise provided for, e.g. swinging, reciprocating, rocking, tilting or wobbling screens
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B1/00—Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
- B07B1/46—Constructional details of screens in general; Cleaning or heating of screens
- B07B1/4609—Constructional details of screens in general; Cleaning or heating of screens constructional details of screening surfaces or meshes
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23N—MACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
- A23N15/00—Machines or apparatus for other treatment of fruits or vegetables for human purposes; Machines or apparatus for topping or skinning flower bulbs
- A23N2015/008—Sorting of fruit and vegetables
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A40/00—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production
- Y02A40/90—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in food processing or handling, e.g. food conservation
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Abstract
本发明公开红枣深加工、污水处理及枣核回收利用复合装置,包括包括依次分别设置在生产线上的用于鲜红枣生产的气泡清洗槽、毛刷转鼓清洗机、喷淋选果机、振动沥水机、穿流干燥机、滚筒分级机和鲜红枣品质检测装置,依次分别设置在生产线上的用于枣片生产的连续预煮机、双道打浆机和铺片机,依次分别设置在生产线上的用于枣粉生产的冲核机和分选机,用于污水处理的污水处理装置,以及用于枣核回收利用的枣核壳和枣仁分离装置和排渣螺旋输送机构。所生产出来的鲜红枣、枣片和枣粉符合国家卫生标准,可以直接食用。
The invention discloses a composite device for deep processing of red dates, sewage treatment and recycling of jujube pits, which comprises a bubble cleaning tank, a brush drum cleaning machine, a spray fruit sorting machine, a vibration draining machine, which are respectively arranged on a production line for the production of fresh red dates. The continuous pre-cooking machine, the double-pass beater and the sheet spreader for the production of jujube slices are respectively set on the production line in turn. They are respectively set on the production line. The core punching machine and sorting machine for jujube powder production, the sewage treatment device for sewage treatment, and the jujube core shell and jujube kernel separation device and slag discharge screw conveying mechanism for jujube core recycling. The produced fresh red dates, jujube slices and jujube powder meet the national hygiene standards and can be eaten directly.
Description
技术领域technical field
本发明涉及鲜红枣加工装置。具体地说是红枣深加工、污水处理及枣核回收利用复合装置。The invention relates to a fresh red jujube processing device. Specifically, it is a composite device for deep processing of jujube, sewage treatment and recycling of jujube core.
背景技术Background technique
新疆红枣是新疆的一种特产水果,属李科枣属水果。新疆属于典型的大陆性气候,光照时间长,昼夜温差大,干燥少雨,因此所种植出的新疆红枣相比于其他地区的红枣具有果实饱满、个大皮薄、枣皮颜色暗红、味甜等优点,具有补气养血、安神的功效。Xinjiang red jujube is a specialty fruit in Xinjiang, belonging to the genus Prunus jujube. Xinjiang belongs to a typical continental climate, with long light hours, large temperature difference between day and night, and dryness and little rainfall. Therefore, compared with the red dates in other regions, the Xinjiang red jujubes planted have plump fruits, large skins and thin skins. The color of the jujube skins is dark red and sweet. It has the functions of tonifying qi and nourishing blood and soothing the nerves.
新疆红枣种植面积已经突破700万亩大关,占全国红枣种植面积的三分之一以上。新疆红枣种植已经成为当地经济的支柱产业。然而红枣的含水率高达80%以上,新鲜红枣采摘后,存储时间短、失水后腐烂,易发酵,不易保存,不易运输,严重影响了流通销售,深加工项目少之又少,给当地枣农带来巨大的经济损失。The jujube planting area in Xinjiang has exceeded the 7 million mu mark, accounting for more than one-third of the national jujube planting area. The cultivation of red dates in Xinjiang has become a pillar industry of the local economy. However, the moisture content of red dates is as high as more than 80%. After picking, fresh red dates have a short storage time, rot after dehydration, easy to ferment, difficult to preserve, and difficult to transport, which seriously affects circulation and sales. bring huge economic losses.
近年来,有研究报道对鲜红枣的进一步加工制成枣干和枣粉加工方法,或是对枣干的进一步处理,为红枣的进一步加工和利用提供的思路。In recent years, there have been research reports on the further processing of fresh jujube into dried jujube and jujube powder, or the further processing of dried jujube, which provides ideas for the further processing and utilization of jujube.
但是到目前为止,还没有一整套深加工装置,而新疆鲜红枣的深加工项目又具有广泛需求。But so far, there is no complete set of deep processing equipment, and the deep processing project of Xinjiang fresh red dates has extensive demand.
发明内容SUMMARY OF THE INVENTION
为此,本发明所要解决的技术问题在于提供一套红枣深加工装置、以及枣核的回收利用、深加工过程中废水处理的复合装置。Therefore, the technical problem to be solved by the present invention is to provide a set of deep processing device for jujube, and a composite device for recycling and utilization of jujube seeds and wastewater treatment during deep processing.
为解决上述技术问题,本发明提供如下技术方案:红枣深加工、污水处理及枣核回收利用复合装置,包括依次分别设置在生产线上的用于鲜红枣生产的气泡清洗槽、毛刷转鼓清洗机、喷淋选果机、振动沥水机、穿流干燥机、滚筒分级机和鲜红枣品质检测装置,依次分别设置在生产线上的用于枣片生产的连续预煮机、双道打浆机和铺片机,依次分别设置在生产线上的用于枣粉生产的冲核机和分选机,用于污水处理的污水处理装置,以及用于枣核回收利用的枣核壳和枣仁分离装置和排渣螺旋输送机构;In order to solve the above technical problems, the present invention provides the following technical solutions: a composite device for deep processing of jujube, sewage treatment and jujube core recycling, including a bubble cleaning tank and a brush drum cleaning machine for the production of fresh red jujube, which are respectively arranged on the production line in turn. , spray fruit sorting machine, vibration draining machine, through-flow dryer, drum classifier and fresh red jujube quality inspection device, which are respectively set on the production line for continuous pre-cooking machine, double-pass beater and paving machine for jujube slice production. The tablet machine, the core punching machine and the sorting machine for the production of jujube powder, the sewage treatment device for sewage treatment, and the jujube core shell and jujube kernel separation device and Slag discharge screw conveying mechanism;
自气泡清洗槽出来的鲜红枣输入到毛刷转鼓清洗机进行清洗,自毛刷转鼓清洗机出来的鲜红枣输入到喷淋选果机进行喷淋清洗及选果,自喷淋选果机出来的鲜红枣输入到振动沥水机进行振动沥水,自振动沥水机出来的鲜红枣输入穿流干燥机进行干燥,自穿流干燥机出来的鲜红枣输入到滚筒分级机进行分级,利用鲜红枣品质检测装置对滚筒分级机分级后的鲜红枣进行抽检或全检;将滚筒分级机分级得到的二级以下鲜红枣输入到连续预煮机中进行蒸煮,自连续预煮机中出来的鲜红枣输入到双道打浆机进行打浆及浆核分离,向双道打浆机出来的枣肉浆中添加辅料后进行浓缩,然后将浓缩后得到的混合浆输入到铺片机进行铺片;The fresh red dates from the bubble cleaning tank are input to the brush drum cleaning machine for cleaning, and the fresh red dates from the brush and drum cleaning machine are input to the spray fruit sorting machine for spray cleaning and fruit selection. The fresh red dates from the machine are input into the vibrating water draining machine for vibration draining, the fresh red dates from the vibrating water draining machine are input into the through-flow dryer for drying, and the fresh red dates from the through-flow dryer are input into the drum classifier for classification. The quality inspection device performs random inspection or full inspection on the fresh red dates classified by the drum classifier; the fresh red dates below the second grade obtained by the drum classifier are input into the continuous pre-cooking machine for cooking, and the fresh red dates from the continuous pre-cooking machine are used. Input into the double-channel beater for beating and pulp core separation, add auxiliary materials to the jujube pulp from the double-channel beater and then concentrate, and then input the mixed pulp obtained after concentration into the spreader for spreading;
将滚筒分级机分级得到的二级鲜红枣输入到冲核机进行冲核使得枣核和枣肉分离,自冲核机出来的枣肉输入到分选机中进行粉碎及进一步核肉分离,得到的枣泥用于枣粉生产;The second-level fresh red dates obtained by the classification of the drum classifier are input into the punching machine for core punching so that the jujube core and the jujube flesh are separated, and the jujube flesh from the self punching core machine is input into the sorting machine for crushing and further separation of the core meat to obtain The jujube puree is used for the production of jujube powder;
气泡清洗槽清洗产生的污水输入到污水处理装置中进行排放前的处理;自双道打浆机出来的枣核,一部分输入枣核壳和枣仁分离装置进行高附加值枣核回收利用,另一部分输入到排渣螺旋输送机构进行低附加值枣核回收利用;自冲核机出来的枣核,一部分输入枣核壳和枣仁分离装置进行高附加值枣核回收利用,另一部分输入到排渣螺旋输送机构进行低附加值枣核回收利用。本发明生产出来的鲜红枣、枣片和枣粉符合国家卫生标准,可以直接食用。The sewage generated by the cleaning of the bubble cleaning tank is input to the sewage treatment device for pre-discharge treatment; part of the jujube core from the double beater is input to the jujube core shell and jujube kernel separation device for high value-added jujube core recycling, and the other part Input to the slag discharge screw conveying mechanism for low value-added jujube core recycling; part of the jujube core from the self-punching machine is input to the jujube core shell and jujube kernel separation device for high value-added jujube core recycling, and the other part is input to the slag discharge. The screw conveying mechanism is used to recycle the low value-added jujube seeds. The fresh red dates, jujube slices and jujube powder produced by the invention conform to the national hygiene standards and can be directly eaten.
附图说明Description of drawings
图1-1为本发明的气泡清洗槽的俯视内部结构示意图;Figure 1-1 is a schematic top view of the internal structure of the bubble cleaning tank of the present invention;
图1-2为本发明的气泡清洗槽的侧视内部结构示意图;Figure 1-2 is a schematic side view of the internal structure of the bubble cleaning tank of the present invention;
图1-3为图1-2所示本发明气泡清洗槽的A部放大结构示意图;Fig. 1-3 is a schematic diagram showing the enlarged structure of part A of the bubble cleaning tank of the present invention shown in Fig. 1-2;
图1-4为本发明的气泡清洗槽的转杆放大结构示意图。1-4 are schematic diagrams showing the enlarged structure of the rotating rod of the bubble cleaning tank of the present invention.
图中:1-1、清洗槽,1-2、底柜,1-3、风机,1-4、电动机,1-5、转轴,1-6、搅拌杆,1-7、防护罩,1-8、毛刷,1-9、挡板插槽,1-10、挡板,1-11、收集盒,1-12、卡板,1-13、进入口,1-14、出水管,1-15、杀菌灯,1-16、进料口,1-17、减速布袋,1-18、圆形挡片,1-19、转杆,1-20、转槽,1-21、鼓风管,1-22、鼓风机,1-23、水泵,1-24、储水池,1-25、阀门。In the picture: 1-1, cleaning tank, 1-2, bottom cabinet, 1-3, fan, 1-4, motor, 1-5, shaft, 1-6, stirring rod, 1-7, protective cover, 1 -8, brush, 1-9, baffle slot, 1-10, baffle, 1-11, collection box, 1-12, card board, 1-13, inlet, 1-14, outlet pipe, 1-15, germicidal lamp, 1-16, feeding port, 1-17, deceleration bag, 1-18, circular baffle, 1-19, rotating rod, 1-20, rotating groove, 1-21, drum Air duct, 1-22, blower, 1-23, water pump, 1-24, reservoir, 1-25, valve.
图2-1为本发明毛刷转鼓清洗机俯视结构示意图(为了清楚地显示相邻转轴之间的位置关系,图中未示出相邻两个转轴之间,一个转轴上的主毛刷的刷毛伸入到另一个转轴上的副毛刷的刷毛内);Figure 2-1 is a schematic top view of the brush drum cleaning machine of the present invention (in order to clearly show the positional relationship between adjacent rotating shafts, the main brush on one rotating shaft between two adjacent rotating shafts is not shown in the figure. The bristles extend into the bristles of the auxiliary brush on the other shaft);
图2-2为本发明毛刷转鼓清洗机侧视结构示意图;Figure 2-2 is a schematic side view of the structure of the brush drum cleaning machine of the present invention;
图2-3为本发明毛刷转鼓清洗机的水管和连接管安装结构示意图。Figure 2-3 is a schematic diagram of the installation structure of the water pipe and the connecting pipe of the brush drum cleaning machine of the present invention.
图中:2-1、机体,2-2、下料口,2-3、夹块,2-4、出料口,2-5、六角螺栓,2-6、水管,2-7、水阀,2-8、转轴,2-9、主毛刷,2-10、电动机,2-11、皮带,2-12、皮带轮,2-13、固定架,2-14、滚轮,2-15、调节螺母,2-16、连接管,2-17、喷头,2-18、副毛刷。In the picture: 2-1, body, 2-2, discharge port, 2-3, clamping block, 2-4, discharge port, 2-5, hexagon bolt, 2-6, water pipe, 2-7, water Valve, 2-8, Shaft, 2-9, Main Brush, 2-10, Electric Motor, 2-11, Belt, 2-12, Pulley, 2-13, Holder, 2-14, Roller, 2-15 , Adjusting nut, 2-16, connecting pipe, 2-17, nozzle, 2-18, auxiliary brush.
图3-1为本发明喷淋选果机的结构示意图;Figure 3-1 is a schematic structural diagram of the spray fruit sorting machine of the present invention;
图3-2为本发明喷淋选果机的侧面图结构示意图;Figure 3-2 is a schematic structural diagram of a side view of the spray fruit sorting machine of the present invention;
图3-3为本发明喷淋选果机的筛板的结构示意图。3-3 is a schematic structural diagram of the sieve plate of the spray fruit sorting machine of the present invention.
图中:3-1、水池,3-2、水箱,3-3、输水管,3-4、出水口,3-5、喷头,3-6、喷淋箱,3-7、滑板,3-8、筛板,3-9、果箱,3-10、振动板,3-11、振动电机,3-12、选果机台,3-13、滚轮,3-14、支撑架,3-15、进果口,3-16、筛孔,3-17、过滤板,3-18、喷水管。In the picture: 3-1, pool, 3-2, water tank, 3-3, water pipe, 3-4, water outlet, 3-5, sprinkler, 3-6, sprinkler box, 3-7, slide plate, 3 -8, sieve plate, 3-9, fruit box, 3-10, vibration plate, 3-11, vibration motor, 3-12, fruit sorting machine, 3-13, roller, 3-14, support frame, 3 -15. Fruit inlet, 3-16, sieve hole, 3-17, filter plate, 3-18, water spray pipe.
图4-1为本发明振动沥水机的内部结构示意图;Fig. 4-1 is the internal structure schematic diagram of the vibrating water drainer of the present invention;
图4-2为本发明振动沥水机的第一集水槽局部放大结构示意图;Fig. 4-2 is a partial enlarged structural schematic diagram of the first water collecting tank of the vibrating water drainer of the present invention;
图4-3为本发明振动沥水机的第一传送带俯视结构示意图。4-3 is a schematic top-view structural diagram of the first conveyor belt of the vibrating water drainer of the present invention.
图中:4-1、机体,4-2、第一振动电机,4-3、第一固定板,4-4、第一传送带,4-5、第一挡板,4-6、入料口,4-7、连接杆,4-8、毛刷,4-9、第二传送带,4-10、第二风机,4-11、第三传送带,4-12、出料口,4-13、支撑柱,4-14、出水口,4-15、第一集水槽,4-16、第一水泵,4-17、第一管道,4-18、第一转轴,4-19、第一电动机,4-20、第三风机。In the picture: 4-1, body, 4-2, first vibration motor, 4-3, first fixing plate, 4-4, first conveyor belt, 4-5, first baffle, 4-6, feeding Port, 4-7, connecting rod, 4-8, brush, 4-9, second conveyor belt, 4-10, second fan, 4-11, third conveyor belt, 4-12, discharge port, 4- 13. Support column, 4-14, water outlet, 4-15, first water collection tank, 4-16, first water pump, 4-17, first pipeline, 4-18, first shaft, 4-19, first A motor, 4-20, a third fan.
图5-1为本发明穿流干燥机的结构示意图;Figure 5-1 is a schematic structural diagram of the through-flow dryer of the present invention;
图5-2为本发明穿流干燥机的第一挡板结构示意图;Figure 5-2 is a schematic structural diagram of the first baffle plate of the through-flow dryer of the present invention;
图5-3为本发明穿流干燥机的传送带内部结构示意图。Figure 5-3 is a schematic diagram of the internal structure of the conveyor belt of the through-flow dryer of the present invention.
图中:5-1、过滤室,5-2、橡胶层,5-3、进料口,5-4、振动器接口,5-5、螺栓,5-6、缓冲板,5-7、过滤板,5-8、第一吸水层,5-9、支撑板,5-10、风扇,5-11、通风口,5-12、第一挡板,5-13、第二挡板,5-14、传送带,5-15、隔板,5-16、出料板,5-17、集水槽,5-18、收集网,5-19、吸水树脂板,5-20、第二吸水层,5-21、过滤孔,5-22、出枣口,5-23、出枣管。In the picture: 5-1, filter chamber, 5-2, rubber layer, 5-3, feed port, 5-4, vibrator interface, 5-5, bolt, 5-6, buffer plate, 5-7, Filter plate, 5-8, first water absorption layer, 5-9, support plate, 5-10, fan, 5-11, vent, 5-12, first baffle, 5-13, second baffle, 5-14, conveyor belt, 5-15, partition plate, 5-16, discharge plate, 5-17, water collecting tank, 5-18, collecting net, 5-19, water absorbent resin board, 5-20, second water absorption Layer, 5-21, filter hole, 5-22, jujube outlet, 5-23, jujube outlet.
图6-1为本发明滚筒分级机的主视图结构示意图;Figure 6-1 is a schematic structural diagram of the front view of the drum classifier of the present invention;
图6-2为本发明滚筒分级机的轴承结构示意图;Figure 6-2 is a schematic diagram of the bearing structure of the drum classifier of the present invention;
图6-3为本发明滚筒分级机的叶片结构示意图;Figure 6-3 is a schematic diagram of the blade structure of the drum classifier of the present invention;
图6-4为本发明滚筒分级机的收枣器结构示意图。6-4 is a schematic structural diagram of the date harvester of the drum classifier of the present invention.
图中:6-1、底座,6-2、支撑架,6-3、轴承座,6-4、轴承,6-5、外筒,6-6、出枣口,6-7、分枣口,6-8、内筒,6-9、叶片,6-10、固定座,6-11、转动轴,6-12、鲜红枣加入通道,6-13、减速机,6-14、电动机,6-15、固定架,6-16、收枣器,6-17、弧面,6-18、从动齿轮,6-19、主动齿轮,6-20、从动轴。In the picture: 6-1, base, 6-2, support frame, 6-3, bearing seat, 6-4, bearing, 6-5, outer cylinder, 6-6, jujube outlet, 6-7, dividing jujube Mouth, 6-8, inner cylinder, 6-9, blade, 6-10, fixed seat, 6-11, rotating shaft, 6-12, fresh red dates joining channel, 6-13, reducer, 6-14, electric motor , 6-15, fixed frame, 6-16, date collector, 6-17, camber, 6-18, driven gear, 6-19, driving gear, 6-20, driven shaft.
图7-1为本发明连续预煮机的结构示意图;Figure 7-1 is a schematic structural diagram of the continuous pre-cooking machine of the present invention;
图7-2为本发明连续预煮机的俯视结构示意图;Figure 7-2 is a schematic top view of the continuous pre-cooking machine of the present invention;
图7-3为本发明连续预煮机的固定器结构示意图。Figure 7-3 is a schematic diagram of the structure of the fixture of the continuous pre-cooking machine of the present invention.
图中:7-1、预煮腔室,7-2、搅拌器,7-3、出料口,7-4、隔板,7-5、分离箱,7-6、升降器,7-7、右侧滤板,7-8、滑轨,7-9、集水箱,7-10、握把,7-11、电动机,7-12、支架,7-13、固定器,7-14、销轴,7-15、弹簧,7-16、软垫,7-17、螺栓,7-18、电加热管,7-19、过滤料斗,7-20、红枣倾倒口,7-21、箱底板,7-22、左侧箱壁,7-23、右侧箱壁,7-24、底部滤板,7-25、开口槽,7-26、水泵,7-27、进料口。In the picture: 7-1, pre-cooking chamber, 7-2, agitator, 7-3, outlet, 7-4, partition plate, 7-5, separation box, 7-6, lifter, 7- 7. Right filter plate, 7-8, slide rail, 7-9, water collecting tank, 7-10, handle, 7-11, motor, 7-12, bracket, 7-13, holder, 7-14 , pin, 7-15, spring, 7-16, cushion, 7-17, bolt, 7-18, electric heating tube, 7-19, filter hopper, 7-20, red date dump, 7-21, Box bottom plate, 7-22, left box wall, 7-23, right box wall, 7-24, bottom filter plate, 7-25, open slot, 7-26, water pump, 7-27, feed inlet.
图8-1 为本发明红枣深加工污水处理系统的结构示意图;Figure 8-1 is a schematic structural diagram of the sewage treatment system for deep processing of jujube according to the present invention;
图8-2 为本发明红枣深加工污水处理系统中的过滤用构件的结构示意图;Figure 8-2 is a schematic structural diagram of a filter component in the deep processing sewage treatment system for jujube of the present invention;
图8-3 为本发明红枣深加工污水处理系统的扰流构件的结构示意图;Figure 8-3 is a schematic structural diagram of the turbulent component of the red jujube deep processing sewage treatment system of the present invention;
图8-4 为图8-3中A部分B-B向剖面结构示意图。Fig. 8-4 is a schematic diagram of the cross-sectional structure of part A of Fig. 8-3 along the direction B-B.
图中附图标记表示为:8-1、端板;8-2、支撑杆;8-3、支管;8-4、流通孔;8-5、十字安装架;8-6、螺旋扰流板;8-7、波纹板;8-8、催化剂颗粒;8-9、凹槽;8-10、催化剂涂层。The reference signs in the figure are: 8-1, end plate; 8-2, support rod; 8-3, branch pipe; 8-4, flow hole; 8-5, cross mounting bracket; 8-6, spiral spoiler plate; 8-7, corrugated plate; 8-8, catalyst particles; 8-9, groove; 8-10, catalyst coating.
图9-1为本发明双道打浆机的结构示意图;Figure 9-1 is a schematic structural diagram of a double-pass beater of the present invention;
图9-2为本发明双道打浆机的滤网板俯视结构示意图;Figure 9-2 is a schematic top view structure diagram of the screen plate of the double-channel beater of the present invention;
图9-3为本发明双道打浆机的双通道浆核分离罐内部结构示意图;Figure 9-3 is a schematic diagram of the internal structure of the dual-channel pulp core separation tank of the dual-channel beater of the present invention;
图9-4为本发明双道打浆机的核泥一次离心分离盘盘面和核泥二次分离筒筒底面的结构示意图。9-4 is a schematic diagram of the structure of the primary centrifugal separation disc surface of the nuclear mud and the bottom surface of the secondary separation cylinder of the nuclear mud of the double-channel beater of the present invention.
图中:9-1、左固定台,9-2、机架,9-3、电机,9-4、双通道浆核分离罐,9-5、打浆杆,9-6、连接块,9-7、打浆罐,9-8、打浆叶片,9-9、滤网板,9-10、第三过滤网,9-11、第一过滤网,9-12、第二过滤网,9-13、外罐,9-14、出料口,9-15、内罐,9-16、核泥一次离心分离盘,9-17、右固定台,9-18、核泥二次分离筒,9-19、枣核下落孔,9-20、连接件,9-21、同心镂空环,9-22、枣泥输送管,9-23、打浆刀片,9-24、滤浆网。In the picture: 9-1, left fixing table, 9-2, frame, 9-3, motor, 9-4, double-channel pulp and core separation tank, 9-5, beating rod, 9-6, connecting block, 9 -7, beating tank, 9-8, beating blade, 9-9, filter plate, 9-10, third filter, 9-11, first filter, 9-12, second filter, 9- 13. Outer tank, 9-14, outlet, 9-15, inner tank, 9-16, primary centrifugal separation disc for nuclear mud, 9-17, right fixed table, 9-18, secondary separation cylinder for nuclear mud, 9-19, Drop hole for jujube core, 9-20, connecting piece, 9-21, concentric hollow ring, 9-22, jujube mud conveying pipe, 9-23, beating blade, 9-24, slurry filter.
图10-1为本发明用于红枣枣核输送的排渣螺旋输送机构的内部结构示意图;Figure 10-1 is a schematic diagram of the internal structure of the slag discharge screw conveying mechanism used for the transportation of red dates and jujube cores according to the present invention;
图10-2为图10-1所示本发明用于红枣枣核输送的排渣螺旋输送机构的后视结构示意图;Fig. 10-2 is a schematic view of the rear view of the slag discharge screw conveying mechanism of the present invention for the transportation of red dates and jujube cores shown in Fig. 10-1;
图10-3为本发明用于红枣枣核输送的排渣螺旋输送机构的粉碎仓的局部放大结构示意图;Fig. 10-3 is a partial enlarged structural schematic diagram of the crushing bin of the slag discharge screw conveying mechanism used for the transportation of red dates and jujube cores according to the present invention;
图10-4为本发明用于红枣枣核输送的排渣螺旋输送机构的固定圈结构示意图。Fig. 10-4 is a schematic structural diagram of the fixed ring of the slag discharge screw conveying mechanism used for the conveying of red dates and jujube cores according to the present invention.
图中:10-1、底座,10-2、屯料抽屉,10-3、主体外壳,10-4、辅电动机,10-5、主动轮,10-6、皮带,10-7、传动轮,10-8、出料口,10-9、粉碎仓,10-10、碾压轮,10-11、啮合齿,10-12、支撑柱,10-13、输送管,10-14、进料口,10-15、固定圈,10-16、固定轴承,10-17、输送轴,10-18、导向口,10-19、主电动机。In the picture: 10-1, base, 10-2, material drawer, 10-3, main shell, 10-4, auxiliary motor, 10-5, driving wheel, 10-6, belt, 10-7, transmission wheel , 10-8, discharge port, 10-9, crushing bin, 10-10, rolling wheel, 10-11, meshing teeth, 10-12, support column, 10-13, conveying pipe, 10-14, inlet Material port, 10-15, fixed ring, 10-16, fixed bearing, 10-17, conveying shaft, 10-18, guide port, 10-19, main motor.
图11-1为本发明枣片生产加工用铺片机的结构示意图;Figure 11-1 is a schematic structural diagram of a spreader for the production and processing of jujube slices according to the present invention;
图11-2为本发明枣片生产加工用铺片机的输送带结构示意图;Figure 11-2 is a schematic diagram of the conveyor belt structure of the sheet spreader for the production and processing of jujube slices of the present invention;
图11-3为图11-1所示本发明枣片生产加工用铺片机的11-A处放大结构示意图;Fig. 11-3 is an enlarged schematic view of the structure at position 11-A of the slicer for jujube slice production and processing of the present invention shown in Fig. 11-1;
图11-4为本发明枣片生产加工用铺片机的铺片盘水平输送机构的结构示意图。11-4 is a schematic structural diagram of the horizontal conveying mechanism of the spreader tray of the spreader for the production and processing of jujube slices according to the present invention.
图中:11-1、万向轮,11-2、机体,11-3、电机,11-4、传动带,11-5、传动轮,11-6、输送带,11-7、侧板,11-8、导料斜槽,11-9、铺片盘,11-10、L形支撑板,11-11、液压缸,11-12、挡板,11-13、出料口,11-14、铺片盘运输小车,11-15、滑块,11-16、滑道,11-17、减振弹簧,11-18、橡胶垫,11-19、螺丝,11-20、固定座,11-21、收集槽,11-22、气动伸缩杆,11-23、刮板,11-24、导向槽,11-25、滚筒。In the picture: 11-1, universal wheel, 11-2, body, 11-3, motor, 11-4, transmission belt, 11-5, transmission wheel, 11-6, conveyor belt, 11-7, side plate, 11-8, material guide chute, 11-9, spreading plate, 11-10, L-shaped support plate, 11-11, hydraulic cylinder, 11-12, baffle plate, 11-13, discharge port, 11- 14. Spreading tray transport trolley, 11-15, slider, 11-16, slideway, 11-17, damping spring, 11-18, rubber pad, 11-19, screw, 11-20, fixing seat, 11-21, collection tank, 11-22, pneumatic telescopic rod, 11-23, scraper, 11-24, guide groove, 11-25, roller.
图12-1为本发明冲核机的局部结构示意图;Figure 12-1 is a schematic diagram of the partial structure of the core punching machine of the present invention;
图12-2为本发明冲核机的局部结构示意图;Figure 12-2 is a schematic diagram of the partial structure of the core punching machine of the present invention;
图12-3为本发明冲核机的转盘结构示意图;Figure 12-3 is a schematic diagram of the structure of the turntable of the core punching machine of the present invention;
图12-4为本发明冲核机的支撑盘仰视结构示意图;Figure 12-4 is a schematic view of the bottom view of the support plate of the core punching machine of the present invention;
图12-5为本发明冲核机的俯视结构示意图;Figure 12-5 is a schematic top view of the core punching machine of the present invention;
图12-6为本发明冲核机的安置槽的结构示意图。12-6 is a schematic diagram of the structure of the placement groove of the core punching machine of the present invention.
图中:12-1、支撑盘,12-2、枣肉收集桶,12-3、枣核收集桶,12-4、电动机,12-5、转轴,12-6、转盘,12-7、挡盘,12-8、机架,12-9、进料管,12-10、液压缸,12-11、右连接盘,12-12、压杆,12-13、左连接盘,12-14、冲杆,12-15、安置槽,12-16、冲核通孔,12-17、螺母,12-18、外丝,12-19、通孔,12-20、弧形排肉通孔,12-21、核肉通道。In the picture: 12-1, support plate, 12-2, jujube meat collection bucket, 12-3, jujube core collection bucket, 12-4, electric motor, 12-5, rotating shaft, 12-6, turntable, 12-7, Baffle plate, 12-8, frame, 12-9, feed pipe, 12-10, hydraulic cylinder, 12-11, right connecting plate, 12-12, pressure rod, 12-13, left connecting plate, 12- 14, punch, 12-15, placement slot, 12-16, punch through hole, 12-17, nut, 12-18, outer wire, 12-19, through hole, 12-20, arc-shaped pork ribs Pore, 12-21, nuclear channel.
图13-1为本发明能够避免枣肉中掺杂枣核的分选机的内部结构示意图;Figure 13-1 is a schematic diagram of the internal structure of the sorting machine capable of avoiding the inclusion of jujube seeds in the jujube meat according to the present invention;
图13-2为图13-1所示本发明能够避免枣肉中掺杂枣核的分选机的13-A处局部放大结构示意图;Fig. 13-2 is a schematic diagram showing a partial enlarged structure at 13-A of the sorting machine shown in Fig. 13-1 according to the present invention, which can avoid the inclusion of jujube seeds in jujube flesh;
图13-3为本发明能够避免枣肉中掺杂枣核的分选机的挡板安装结构示意图;Figure 13-3 is a schematic diagram of the installation structure of the baffle plate of the sorting machine that can avoid the inclusion of jujube seeds in the jujube meat according to the present invention;
图13-4为本发明能够避免枣肉中掺杂枣核的分选机的分隔箱底部箱壁结构示意图。13-4 is a schematic diagram of the bottom box wall structure of the separating box of the sorting machine that can prevent the jujube meat from being mixed with jujube seeds according to the present invention.
图中:13-1、空冷箱,13-2、底座,13-3、出料口,13-4、榨螺,13-5、轴承座,13-6、螺杆,13-7、分选箱,13-8、辐条,13-9、通孔,13-10、分隔箱,13-11、进气口,13-12、滤网,13-13、防堵通道,13-14、转轴,13-15、挡板,13-16、橡胶卡槽,13-17、进气孔,13-18、固定杆,13-19、连接板,13-20、进料口,13-21、螺栓,13-22、外箱,13-23、内箱。In the picture: 13-1, air cooler, 13-2, base, 13-3, outlet, 13-4, screw press, 13-5, bearing seat, 13-6, screw, 13-7, sorting Box, 13-8, spokes, 13-9, through holes, 13-10, partition box, 13-11, air inlet, 13-12, strainer, 13-13, anti-blocking channel, 13-14, shaft , 13-15, baffle plate, 13-16, rubber slot, 13-17, air inlet, 13-18, fixing rod, 13-19, connecting plate, 13-20, feed port, 13-21, Bolts, 13-22, outer box, 13-23, inner box.
图14-1为本发明枣核壳和枣仁分离装置的结构示意图;Figure 14-1 is a schematic structural diagram of the jujube core shell and jujube kernel separation device of the present invention;
图14-2为本发明枣核壳和枣仁分离装置的一种工作状态结构示意图;Figure 14-2 is a schematic structural diagram of a working state of the jujube core shell and jujube kernel separation device of the present invention;
图14-3为本发明枣核壳和枣仁分离装置的出仁凹槽内圆柱形凸起布置方式的结构示意图。14-3 is a schematic structural diagram of the arrangement of cylindrical protrusions in the kernel outlet groove of the jujube core shell and jujube kernel separation device of the present invention.
图中:14-1、台柱,14-2、升降架底座,14-3、操作平台,14-4、圆盘,14-5、预破壳环槽,14-6、升降架,14-7、出仁凹槽,14-8、第一支撑杆,14-9、第二支撑杆,14-10、支撑柱,14-11、上层平台,14-12、升降支架,14-13、固定板,14-14、电机,14-15、传动轴,14-16、承压板,14-17、压盘,14-18、枣核,14-19、环刀组,14-20、环形顶板,14-21、环形挡板,14-22、吹风环管,14-23、环形抽气道,14-24、圆柱形凸起。In the picture: 14-1, the column, 14-2, the base of the lifting frame, 14-3, the operating platform, 14-4, the disc, 14-5, the pre-breaking shell ring groove, 14-6, the lifting frame, 14- 7. Outlet groove, 14-8, first support rod, 14-9, second support rod, 14-10, support column, 14-11, upper platform, 14-12, lifting bracket, 14-13, Fixed plate, 14-14, motor, 14-15, drive shaft, 14-16, bearing plate, 14-17, pressure plate, 14-18, jujube core, 14-19, ring knife set, 14-20, Annular top plate, 14-21, annular baffle plate, 14-22, blowing ring pipe, 14-23, annular air suction channel, 14-24, cylindrical protrusion.
图15-1本发明鲜红枣品质检测装置的结构示意图;Figure 15-1 is a schematic structural diagram of the fresh red jujube quality detection device of the present invention;
图15-2本发明鲜红枣品质检测装置的黑色传送带结构示意图。Figure 15-2 is a schematic diagram of the structure of the black conveyor belt of the fresh jujube quality detection device of the present invention.
图中附图标记表示为:15-1、主动轮;15-2、从动轮;15-3、黑色传送带;15-4、黑色橡胶扰动片;15-5、限位槽;15-6、扰动豁口;15-7、送料斗;15-8、光照箱;15-9、光纤探头;15-10、球面镜;15-11、第一滤光片;15-12、干涉仪;15-13、放大器;15-14、数模转换器;15-15、计算机;15-16、近红外光源;15-17、第二滤光片;15-18、摄像机;15-19、鲜红枣;15-20、黑色橡胶条。The reference signs in the figure are: 15-1, driving wheel; 15-2, driven wheel; 15-3, black conveyor belt; 15-4, black rubber disturbance sheet; 15-5, limit groove; 15-6, Disturbance gap; 15-7, feeding hopper; 15-8, light box; 15-9, fiber probe; 15-10, spherical mirror; 15-11, first filter; 15-12, interferometer; 15-13 , amplifier; 15-14, digital-to-analog converter; 15-15, computer; 15-16, near-infrared light source; 15-17, second filter; 15-18, camera; 15-19, fresh red dates; 15 -20, black rubber strip.
图16为本发明红枣深加工、污水处理及枣核回收利用复合装置结构示意图。Figure 16 is a schematic structural diagram of a composite device for deep processing of jujube, sewage treatment and recycling of jujube pits according to the present invention.
图中:101、气泡清洗槽,102、毛刷转鼓清洗机,103、喷淋选果机,104振动沥水机,105、穿流干燥机,106、滚筒分级机,107、连续预煮机,108、污水处理的污水处理装置,109、双道打浆机,110、排渣螺旋输送机构,111、铺片机,112、冲核机,113、分选机,114、枣核壳和枣仁分离装置,115、鲜红枣品质检测装置。In the picture: 101, bubble cleaning tank, 102, brush drum cleaning machine, 103, spray fruit sorting machine, 104 vibration drainer, 105, through-flow dryer, 106, drum classifier, 107, continuous pre-cooking machine , 108, sewage treatment device for sewage treatment, 109, double beater, 110, slag discharge screw conveying mechanism, 111, slicer, 112, punching machine, 113, sorting machine, 114, jujube core shell and jujube Kernel separation device, 115, fresh red dates quality testing device.
具体实施方式Detailed ways
本实施例红枣深加工、污水处理及枣核回收利用复合装置包括依次分别设置在生产线上的用于鲜红枣生产的气泡清洗槽、毛刷转鼓清洗机、喷淋选果机、振动沥水机、穿流干燥机、滚筒分级机和鲜红枣品质检测装置,依次分别设置在生产线上的用于枣片生产的连续预煮机、双道打浆机和铺片机,依次分别设置在生产线上的用于枣粉生产的冲核机和分选机,用于污水处理的污水处理装置,以及用于枣核回收利用的枣核壳和枣仁分离装置和排渣螺旋输送机构;The composite device for deep processing, sewage treatment and jujube core recycling of the present embodiment includes a bubble cleaning tank for the production of fresh red dates, a brush drum cleaning machine, a spray fruit sorting machine, a vibrating water draining machine, and The through-flow dryer, the drum classifier and the fresh jujube quality inspection device are respectively set on the production line for the continuous pre-cooking machine, the double-pass beater and the sheet spreader for the production of jujube slices. Core punching machine and sorting machine for jujube powder production, sewage treatment device for sewage treatment, jujube core shell and jujube kernel separation device and slag discharge screw conveying mechanism for jujube core recycling;
自气泡清洗槽出来的鲜红枣输入到毛刷转鼓清洗机进行清洗,自毛刷转鼓清洗机出来的鲜红枣输入到喷淋选果机进行喷淋清洗及选果,自喷淋选果机出来的鲜红枣输入到振动沥水机进行振动沥水,自振动沥水机出来的鲜红枣输入穿流干燥机进行干燥,自穿流干燥机出来的鲜红枣输入到滚筒分级机进行分级,利用鲜红枣品质检测装置对滚筒分级机分级后的鲜红枣进行抽检或全检;The fresh red dates from the bubble cleaning tank are input to the brush drum cleaning machine for cleaning, and the fresh red dates from the brush and drum cleaning machine are input to the spray fruit sorting machine for spray cleaning and fruit selection. The fresh red dates from the machine are input into the vibrating water draining machine for vibration draining, the fresh red dates from the vibrating water draining machine are input into the through-flow dryer for drying, and the fresh red dates from the through-flow dryer are input into the drum classifier for classification. The quality inspection device performs random inspection or full inspection on the fresh red dates classified by the drum classifier;
将滚筒分级机分级得到的二级以下鲜红枣输入到连续预煮机中进行蒸煮,自连续预煮机中出来的鲜红枣输入到双道打浆机进行打浆及浆核分离,向双道打浆机出来的枣肉浆中添加辅料后进行浓缩,然后将浓缩后得到的混合浆输入到铺片机进行铺片;The fresh red dates below the second grade obtained by the classification of the drum classifier are input into the continuous pre-cooking machine for cooking, and the fresh red dates from the continuous pre-cooking machine are input into the double-channel beater for beating and pulp core separation. The jujube pulp that comes out is concentrated after adding auxiliary materials, and then the mixed pulp obtained after concentration is input into the spreading machine for spreading;
将滚筒分级机分级得到的二级鲜红枣输入到冲核机进行冲核使得枣核和枣肉分离,自冲核机出来的枣肉输入到分选机中进行粉碎及进一步核肉分离,得到的枣泥用于枣粉生产;The second-level fresh red dates obtained by the classification of the drum classifier are input into the punching machine for core punching so that the jujube core and the jujube flesh are separated, and the jujube flesh from the self punching core machine is input into the sorting machine for crushing and further separation of the core meat to obtain The jujube puree is used for the production of jujube powder;
气泡清洗槽清洗产生的污水输入到污水处理装置中进行排放前的处理;The sewage generated by the bubble cleaning tank is input to the sewage treatment device for pre-discharge treatment;
自双道打浆机出来的枣核,一部分输入枣核壳和枣仁分离装置进行高附加值枣核回收利用,另一部分输入到排渣螺旋输送机构进行低附加值枣核回收利用;自冲核机出来的枣核,一部分输入枣核壳和枣仁分离装置进行高附加值枣核回收利用,另一部分输入到排渣螺旋输送机构进行低附加值枣核回收利用。Part of the jujube core from the double-channel beater is input to the jujube core shell and jujube kernel separation device for high value-added jujube core recycling, and the other part is input to the slag discharge screw conveying mechanism for low value-added jujube core recycling; self-flushing core Part of the jujube core from the machine is input to the jujube core shell and jujube kernel separation device for high value-added jujube core recycling, and the other part is input to the slag discharge screw conveying mechanism for low value-added jujube core recycling.
气泡清洗槽如图1-1至图1-4所示,包括清洗槽1-1、搅拌杆1-6和出水管1-14,清洗槽1-1的左侧固定有底柜1-2,且底柜1-2的上方安装有风机1-3,清洗槽1-1的一侧安装有电动机1-4,且电动机1-4与转轴1-5驱动连接,搅拌杆1-6固定于转轴1-5的外侧面上,且转轴1-5的外侧固定有防护罩1-7,搅拌杆1-6位于防护罩1-7内,防护罩1-7的外侧固定有毛刷1-8,清洗槽1-1的右侧内侧壁上设置有挡板插槽1-9,且挡板插槽1-9的内部安装有挡板1-10,挡板1-10的右下方设置有收集池,收集池内安装有收集盒1-11,且收集盒1-11上固定有卡板1-12,收集盒1-11的左侧设置有进入口1-13,进入口1-13的下边沿与清洗槽1-1的槽底面平齐,出水管1-14设置于收集池的底部,且清洗槽1-1的中部上方安装有杀菌灯1-15,杀菌灯1-15的上方设置有进料口1-16,且进料口1-16的下方固定有减速布袋1-17,出水管1-14的内部设置有圆形挡片1-18,圆形挡片1-18的边沿与出水管1-14内壁密封配合,且圆形挡片1-18与转杆1-19的一端固定连接,转杆1-19的另一端穿过出水管1-14侧壁上的转槽1-20伸出到出水管1-14外;清洗槽1-1的底部安装有鼓风管1-21,鼓风管1-21的进气端与鼓风机1-22的出气端流体导通,鼓风管1-21的出气端与清洗槽1-1内部流体导通;收集盒1-11的内壁上开设有孔径小于红枣直径的过滤孔;收集池、水泵1-23、储水池1-24和清洗槽1-1依次流体导通,储水池1-24和清洗槽1-1之间的管道上安装有阀门1-25。搅拌杆1-6呈扇叶状结构,且搅拌杆1-6关于转轴1-5的轴向中心线均匀分布。防护罩1-7呈网状镂空结构,且防护罩1-7的半径大于搅拌杆1-6的长度,并且防护罩1-7与毛刷1-8固定连接构成一体化结构。挡板1-10的高度大于清洗槽1-1右侧壁的高度,且挡板1-10通过挡板插槽1-9与清洗槽1-1可拆卸连接。收集盒1-11呈L状镂空结构,其收集盒1-11与卡板1-12通过焊接构成一体化结构,且卡板1-12呈凹槽状结构,并且卡板1-12的凹槽状结构的槽宽大于收集池的侧壁厚度。As shown in Figure 1-1 to Figure 1-4, the bubble cleaning tank includes cleaning tank 1-1, stirring rod 1-6 and water outlet pipe 1-14. Bottom cabinet 1-2 is fixed on the left side of cleaning tank 1-1 , and the fan 1-3 is installed above the bottom cabinet 1-2, the motor 1-4 is installed on one side of the cleaning tank 1-1, and the motor 1-4 is driven and connected with the rotating shaft 1-5, and the stirring rod 1-6 is fixed On the outer side of the rotating shaft 1-5, and the outer side of the rotating shaft 1-5 is fixed with a protective cover 1-7, the stirring rod 1-6 is located in the protective cover 1-7, and the outer side of the protective cover 1-7 is fixed with a brush 1 -8, a baffle slot 1-9 is arranged on the right inner side wall of the cleaning tank 1-1, and a baffle 1-10 is installed inside the baffle slot 1-9, and the lower right side of the baffle 1-10 A collection pool is provided, a collection box 1-11 is installed in the collection pool, and a card board 1-12 is fixed on the collection box 1-11, an inlet port 1-13 is arranged on the left side of the collection box 1-11, and the inlet port 1- The lower edge of 13 is flush with the bottom surface of the cleaning tank 1-1, the water outlet pipe 1-14 is arranged at the bottom of the collection tank, and a germicidal lamp 1-15 is installed above the middle of the cleaning tank 1-1, and the germicidal lamp 1-15 A feeding port 1-16 is arranged above the inlet, and a deceleration cloth bag 1-17 is fixed below the feeding port 1-16, and a circular baffle 1-18 is arranged inside the water outlet pipe 1-14, and the circular baffle 1 The edge of -18 is in sealing fit with the inner wall of the water outlet pipe 1-14, and the circular baffle 1-18 is fixedly connected with one end of the rotating rod 1-19, and the other end of the rotating rod 1-19 passes through the side wall of the water outlet pipe 1-14 The rotary tank 1-20 on the top extends out of the water outlet pipe 1-14; the bottom of the cleaning tank 1-1 is installed with a blower pipe 1-21, the air inlet end of the blower pipe 1-21 and the air outlet of the blower 1-22 The air outlet end of the blast pipe 1-21 is in fluid communication with the interior of the cleaning tank 1-1; the inner wall of the collection box 1-11 is provided with a filter hole with a diameter smaller than the diameter of the red date; the collection tank and the water pump 1-23 , The storage tank 1-24 and the cleaning tank 1-1 are in fluid conduction in sequence, and a valve 1-25 is installed on the pipeline between the storage tank 1-24 and the cleaning tank 1-1. The stirring rods 1-6 have a fan-blade structure, and the stirring rods 1-6 are evenly distributed about the axial centerline of the rotating shaft 1-5. The protective cover 1-7 has a net-shaped hollow structure, and the radius of the protective cover 1-7 is greater than the length of the stirring rod 1-6, and the protective cover 1-7 and the brush 1-8 are fixedly connected to form an integrated structure. The height of the baffle 1-10 is greater than the height of the right side wall of the cleaning tank 1-1, and the baffle 1-10 is detachably connected to the cleaning tank 1-1 through the baffle slot 1-9. The collection box 1-11 has an L-shaped hollow structure. The collection box 1-11 and the card plate 1-12 are welded to form an integrated structure, and the card plate 1-12 has a groove-like structure, and the groove of the card plate 1-12 is formed. The groove width of the groove structure is larger than the side wall thickness of the collecting tank.
工作原理:首先将适量的水注入清洗槽1-1的内部,此时清洗槽1-1右侧的挡板1-10插入到挡板插槽1-9内,防止水流走,再通过进料口1-16将待清洗的红枣倒入清洗槽1-1的内部,清洗槽1-1下方的减速布袋1-17能够降低红枣掉落在水面上的速度,防止红枣损坏,此时打开电动机1-4和鼓风机1-22,电动机1-4带动转轴1-5进行顺时针旋转,从而带动外侧的搅拌杆1-6和防护罩1-7(防护罩1-7上的网孔直径小于鲜红枣的直径,这样可以防止鲜红枣进入到防护罩1-7内部)进行旋转,旋转中的搅拌杆1-6能够对清洗槽1-1内部的水流进行搅动处理,鼓风机1-22鼓出的气体通过鼓风管1-21从清洗槽1-1底部鼓入清洗槽1-1,产生大量的气泡,从而使红枣在鼓入的气泡和搅拌杆1-6的带动下,呈翻滚状态,进而可对清洗槽1-1内部的红枣表面的污泥和农药进行清洗处理,防护罩1-7在旋转的过程中,能够防止鲜红枣因与转轴1-5和搅拌杆1-6之间的碰撞而造成的破损,提高红枣清洗后的质量,同时均匀分布的毛刷1-8能够避免了红枣与防护罩1-7直接碰撞造成破损,鼓风管1-21鼓出的气泡增加清洗槽1-1内部的红枣的翻滚程度,可去除红枣表面的附着物,从而对红枣进行彻底的清洗,此时启动风机1-3对水面进行持续吹动处理,从而对清洗槽1-1表面漂浮的红枣进行翻动清洗处理,保证红枣的清洗力度,红枣在清洗的过程中,杀菌灯1-15能够对红枣表面的细菌进行消毒处理,保证红枣的质量,待红枣清洗结束后,通过挡板插槽1-9将挡板1-10向上拉出,使红枣和水在搅拌杆1-6产生的涡流的带动下和风机1-3的吹动下通过进入口1-13进入收集池内的收集盒1-11的内部,此时通过两侧卡板1-12将收集盒1-11向上取出,从而对清洗后的红枣进行收集,待收集盒1-11内部的红枣取出后,再将收集盒1-11通过卡板1-12置于清洗槽1-1的右侧的收集池内,以便进行下次收集,收集结束后,关闭风机1-3和电动机1-4,通过转槽1-20旋转转杆1-19呈一定角度,从而带动圆形挡片1-18旋转,使收集池内部的水流经出水管1-14流出,从而便于对内部进行清洗,便于下次使用;另外,收集池、水泵1-23、储水池1-24和清洗槽1-1依次流体导通,储水池1-24和清洗槽1-1之间的管道上安装有阀门1-25,通过水泵1-23可以将收集池内的水输送到清洗槽1-1内反复利用,储水池1-24临时存储来自收集池内的水,在收集盒1-11开始收集清洗后的红枣的时候,水泵1-23即可开始工作将水泵入储水池1-24中进行临时存放此时阀门1-25关闭,待收集工作完成之后即可打开阀门1-25进行下一批鲜红枣的清洗工作,从而确保清洗工作可以连续进行,同时又节约用水;当水循环使用达到设定次数的时候,再通过旋转转杆1-19使得污水通过出水管1-14排出。可以减少红枣清洗过程中因碰撞而产生损坏,提高了清洗后红枣的质量,能够对红枣表面的污泥和农药进行充分清洗,同时清洗后的红枣便于收集。Working principle: First, inject an appropriate amount of water into the cleaning tank 1-1. At this time, the baffle 1-10 on the right side of the cleaning tank 1-1 is inserted into the baffle slot 1-9 to prevent the water from flowing away. The feed port 1-16 pours the red dates to be cleaned into the cleaning tank 1-1. The speed reduction cloth bag 1-17 under the cleaning tank 1-1 can reduce the speed of the red dates falling on the water surface and prevent the red dates from being damaged. Open at this time The motor 1-4 and the blower 1-22, the motor 1-4 drives the shaft 1-5 to rotate clockwise, thereby driving the outer stirring rod 1-6 and the protective cover 1-7 (the mesh diameter on the protective cover 1-7). smaller than the diameter of the fresh red dates, which can prevent the fresh red dates from entering the protective cover 1-7) for rotation, the rotating stirring rods 1-6 can agitate the water flow in the cleaning tank 1-1, and the blowers 1-22 drum The outgoing gas is blown into the cleaning tank 1-1 from the bottom of the cleaning tank 1-1 through the blowing pipe 1-21, and a large number of air bubbles are generated, so that the red dates are tumbling under the driving of the inflated air bubbles and the stirring rod 1-6. Then, the sludge and pesticides on the surface of the red dates in the cleaning tank 1-1 can be cleaned. During the rotation process of the protective cover 1-7, it can prevent the fresh red dates from interacting with the rotating shaft 1-5 and the stirring rod 1-6. The damage caused by the collision between the two can improve the quality of the red dates after cleaning. At the same time, the evenly distributed brushes 1-8 can avoid the damage caused by the direct collision between the red dates and the protective cover 1-7. Increasing the degree of tumbling of the red dates in the cleaning tank 1-1 can remove the attachments on the surface of the red dates, so that the red dates can be thoroughly cleaned. 1. The red dates floating on the surface are cleaned by flipping to ensure the cleaning strength of the red dates. During the cleaning process of the red dates, the germicidal lamp 1-15 can disinfect the bacteria on the surface of the red dates to ensure the quality of the red dates. After the red dates are cleaned, pass The baffle slot 1-9 pulls the baffle 1-10 upwards, so that the red dates and water are driven by the eddy current generated by the stirring rod 1-6 and the blower of the fan 1-3 to enter the collection through the inlet port 1-13 Inside the collection box 1-11 in the pool, at this time, the collection box 1-11 is taken out upward through the clamping plates 1-12 on both sides, so as to collect the cleaned red dates. After the red dates in the collection box 1-11 are taken out, Then put the collection box 1-11 in the collection tank on the right side of the cleaning tank 1-1 through the card board 1-12 for the next collection. After the collection is completed, turn off the fan 1-3 and the motor 1-4. The groove 1-20 rotates the rotating rod 1-19 at a certain angle, thereby driving the circular baffle 1-18 to rotate, so that the water inside the collection tank flows out through the water outlet pipe 1-14, so as to facilitate the cleaning of the interior and facilitate the next use ; In addition, the collection tank, the water pump 1-23, the water storage tank 1-24 and the cleaning tank 1-1 are fluidly connected in sequence, and a valve 1-25 is installed on the pipeline between the water storage tank 1-24 and the cleaning tank 1-1, Through the water pump 1-23, the water in the collection tank can be transported to the cleaning tank 1-1 for repeated use , the storage tank 1-24 temporarily stores the water from the collection tank. When the collection box 1-11 starts to collect the cleaned red dates, the water pump 1-23 can start to work and pump the water into the storage tank 1-24 for temporary storage. When the collection work is completed, valve 1-25 can be opened to clean the next batch of fresh red dates, so as to ensure that the cleaning work can be carried out continuously and save water at the same time; when the water cycle reaches the set number of times At this time, the sewage is discharged through the water outlet pipe 1-14 by rotating the rotating rod 1-19. It can reduce the damage caused by collision in the cleaning process of red dates, improve the quality of red dates after cleaning, and can fully clean the sludge and pesticides on the surface of red dates, and at the same time, the cleaned red dates are easy to collect.
毛刷转鼓清洗机如图2-1至图2-3所示,包括机体2-1、下料口2-2、夹块2-3、出料口2-4、六角螺栓2-5、水管2-6、水阀2-7、转轴2-8、主毛刷2-9、电动机2-10、皮带2-11、皮带轮2-12、固定架2-13、滚轮2-14、调节螺母2-15、连接管2-16、喷头2-17和副毛刷2-18,机体2-1的左侧上端连接有下料口2-2,且机体2-1的右侧末端安装有夹块2-3,下料口2-2呈漏斗状结构,且下料口2-2和机体2-1之间为焊接,下料口2-2和机体2-1之间具有很好的稳定,防止在使用中下料口2-2和机体2-1之间发生断裂,导致下料口2-2出现倾斜,鲜红枣无法有效从下料口2-2落入机体2-1内,同时下料口2-2能够有效防止鲜红枣在下料时,出现鲜红枣堆积的情况,出料口2-4分布于夹块2-3的内侧,且出料口2-4的两侧贯穿有六角螺栓2-5,出料口2-4通过六角螺栓2-5和夹块2-3与机体2-1可拆卸连接,夹块2-3起到很好的固定夹紧的作用,防止在使用中出现夹块2-3固定不稳,出料口2-4从机体2-1右侧脱离,导致鲜红枣无法有效落入储存装置内,同时当出料口2-4出现损坏时,使用中能够通过拆卸六角螺栓2-5,将出料口2-4拆卸下来,方便使用者更换新的出料口2-4。机体2-1的上端安装有水管2-6,且水管2-6的外侧固定有水阀2-7,机体2-1的内侧设置有转轴2-8,且转轴2-8的外侧四周连接有主毛刷2-9和副毛刷2-18,主毛刷2-9和副毛刷2-18相间分布在转轴2-8的外侧,主毛刷2-9沿转轴2-8轴向的宽度等于副毛刷2-18沿转轴2-8轴向的宽度;相邻两个转轴2-8之间:一个转轴2-8上的主毛刷2-9正对另一个转轴2-8上的副毛刷2-18,并且一个转轴2-8上的主毛刷2-9刷毛伸入到另一个转轴2-8上的副毛刷2-18刷毛内,在红枣清洗过程中,一个转轴2-8上主毛刷2-9和副毛刷2-18与相邻的另一个转轴2-8上的主毛刷2-9和副毛刷2-18相互配合对鲜红枣进行夹紧,主毛刷2-9和副毛刷2-18对鲜红枣表面进行清洗,防止在使用中出现清洗力度不够导致红枣无法有效进行清洗,电动机2-10分布于机体2-1的左侧下端,且电动机2-10的动力输出上安装有皮带2-11,机体2-1最左侧的转轴2-8上固定安装有皮带轮2-12,电动机2-10的动力输出端与皮带轮2-12通过皮带2-11驱动连接,相邻的转轴2-8之间通过链条传动连接,电动机2-10通过皮带2-11与皮带轮2-12驱动连接,清洗时,开启电动机2-10,电动机2-10带动皮带轮2-12转动,皮带2-11带动转轴2-8转动,每个转轴2-8的一端上均安装有链轮,相邻的转轴2-8之间通过相配合的链条和链轮传动连接,多个主毛刷2-9和副毛刷2-18跟着转动,对鲜红枣进行旋转清洗。机体2-1的下端设置有固定架2-13,且固定架2-13的下端两侧连接有滚轮2-14。在本实施例中,水管2-6的内侧分布有调节螺母2-15,且调节螺母2-15的内侧固定有连接管2-16,连接管2-16的下端安装有喷头2-17,喷头2-17与连接管2-16流体导通,连接管2-16与水管2-6流体导通,水管2-6内侧外壁上等间距成型有支管,调节螺母2-15安装在支管上,连接管2-16端头的外表面上设置有与调节螺母2-15的内螺纹相匹配的外螺纹,支管的自由端伸入到连接管2-16内,并且支管和连接管2-16通过调节螺母2-15可拆卸连接,当喷头2-17无法有效对鲜红枣进行喷洒时,可通过旋松调节螺母2-15,进而可以旋转连接管2-16,从而可以调节喷头2-17的喷洒角度。The brush drum cleaning machine is shown in Figure 2-1 to Figure 2-3, including the body 2-1, the discharge port 2-2, the clamping block 2-3, the discharge port 2-4, and the hexagonal bolt 2-5 , water pipe 2-6, water valve 2-7, shaft 2-8, main brush 2-9, motor 2-10, belt 2-11, pulley 2-12, fixed frame 2-13, roller 2-14, Adjusting nut 2-15, connecting pipe 2-16, spray head 2-17 and auxiliary brush 2-18, the left upper end of the body 2-1 is connected with a feeding port 2-2, and the right end of the body 2-1 The clamping block 2-3 is installed, the feeding port 2-2 has a funnel-shaped structure, and the feeding port 2-2 and the body 2-1 are welded, and there is a gap between the feeding port 2-2 and the body 2-1. It is very stable and prevents the breakage between the feeding port 2-2 and the body 2-1 during use, resulting in the tilting of the feeding port 2-2, and the fresh red dates cannot effectively fall into the body 2 from the feeding port 2-2. -1, at the same time, the feeding port 2-2 can effectively prevent the accumulation of fresh red dates when the fresh red dates are being cut. There are hexagonal bolts 2-5 running through the two sides, and the discharge port 2-4 is detachably connected to the body 2-1 through the hexagonal bolts 2-5 and the clamping block 2-3. The clamping block 2-3 acts as a good fixing clip The tightening function prevents the clamping block 2-3 from being unstable during use, and the discharge port 2-4 is separated from the right side of the body 2-1, which causes the fresh red dates to fail to effectively fall into the storage device. At the same time, when the discharge port 2 When the -4 is damaged, the discharge port 2-4 can be disassembled by disassembling the hexagonal bolt 2-5 during use, which is convenient for users to replace the new discharge port 2-4. The upper end of the body 2-1 is installed with a water pipe 2-6, and the outer side of the water pipe 2-6 is fixed with a water valve 2-7, the inner side of the body 2-1 is provided with a rotating shaft 2-8, and the outer side of the rotating shaft 2-8 is connected around There are main brush 2-9 and auxiliary brush 2-18. The main brush 2-9 and the auxiliary brush 2-18 are alternately distributed on the outside of the rotating shaft 2-8, and the main brush 2-9 is along the rotating shaft 2-8. The width is equal to the width of the auxiliary brush 2-18 along the axial direction of the rotating shaft 2-8; between two adjacent rotating shafts 2-8: the main brush 2-9 on one rotating shaft 2-8 is facing the other rotating shaft 2 The auxiliary brush 2-18 on -8, and the bristles of the main brush 2-9 on one shaft 2-8 extend into the bristles of the auxiliary brush 2-18 on the other shaft 2-8, during the cleaning process of red dates Among them, the main brush 2-9 and the auxiliary brush 2-18 on one rotating shaft 2-8 and the main brush 2-9 and the auxiliary brush 2-18 on the adjacent other rotating shaft 2-8 cooperate with each other for freshness. The red dates are clamped, and the main brush 2-9 and the auxiliary brush 2-18 clean the surface of the fresh red dates to prevent the red dates from being cleaned effectively due to insufficient cleaning force during use. The motor 2-10 is distributed in the body 2-1. The lower left end of the motor 2-10, and the belt 2-11 is installed on the power output of the motor 2-10, the pulley 2-12 is fixedly installed on the leftmost shaft 2-8 of the body 2-1, and the power output end of the motor 2-10 It is connected with the pulley 2-12 through the belt 2-11, and the adjacent shafts 2-8 are connected by a chain drive. The motor 2-10 is connected with the pulley 2-12 through the belt 2-11. When cleaning, turn on the motor 2 -10, the motor 2-10 drives the pulley 2-12 to rotate, the belt 2-11 drives the rotating shaft 2-8 to rotate, a sprocket is installed on one end of each rotating shaft 2-8, and the adjacent rotating shafts 2-8 pass through The matching chain and sprocket are connected by transmission, and a plurality of main brushes 2-9 and auxiliary brushes 2-18 rotate along with them to rotate and clean the fresh red dates. The lower end of the body 2-1 is provided with a fixing frame 2-13, and two sides of the lower end of the fixing frame 2-13 are connected with rollers 2-14. In this embodiment, adjusting nuts 2-15 are distributed on the inner side of the water pipe 2-6, and a connecting pipe 2-16 is fixed on the inner side of the adjusting nut 2-15, and a spray head 2-17 is installed on the lower end of the connecting pipe 2-16. The nozzle 2-17 is in fluid communication with the connecting pipe 2-16, the connecting pipe 2-16 is in fluid communication with the water pipe 2-6, the inner and outer walls of the water pipe 2-6 are formed with branch pipes at equal intervals, and the adjusting nut 2-15 is installed on the branch pipe , the outer surface of the end of the connecting pipe 2-16 is provided with an external thread that matches the internal thread of the adjusting nut 2-15, the free end of the branch pipe extends into the connecting pipe 2-16, and the branch pipe and the connecting pipe 2- 16. Removable connection through adjusting nut 2-15. When the nozzle 2-17 cannot effectively spray the fresh red dates, the adjusting nut 2-15 can be loosened, and then the connecting pipe 2-16 can be rotated, so that the nozzle 2-16 can be adjusted. 17 spray angles.
工作原理:首先通过将电动机2-10开启,电动机2-10带动皮带轮2-12转动,皮带轮2-12通过皮带2-11带动转轴2-8转动,多个主毛刷2-9和副毛刷2-18跟着转动,同时开启水阀2-7,清水从水管2-6流入连接管2-16内,从喷头2-17喷出,连接管2-16等距离均匀分布在水管2-6的内侧,当喷头2-17无法有效对鲜红枣进行喷洒时,可通过调节螺母2-15,进而可以旋转连接管2-16,连接管2-16能够向左向右小幅度转动,调整喷头2-17的喷水角度;随后将鲜红枣放入下料口2-2内,一个转轴2-8上主毛刷2-9和副毛刷2-18与相邻的另一个转轴2-8上的主毛刷2-9和副毛刷2-18交错排列、相互配合对鲜红枣进行夹紧,主毛刷2-9和副毛刷2-18对鲜红枣表面进行清洗,喷头2-17喷出的清水,对红枣表面进行深度清洗,选择硬度适中的主毛刷2-9和副毛刷2-18,防止主毛刷2-9和副毛刷2-18对红枣表面造成损伤,又可以将主毛刷2-9和副毛刷2-18刷掉的污物带走,最后清洗完成的鲜红枣从出料口2-4流出。Working principle: First, by turning on the motor 2-10, the motor 2-10 drives the pulley 2-12 to rotate, the pulley 2-12 drives the shaft 2-8 to rotate through the belt 2-11, and multiple main brushes 2-9 and auxiliary hairs The brush 2-18 rotates along with it, and at the same time, the water valve 2-7 is opened. The clean water flows from the water pipe 2-6 into the connecting pipe 2-16, and is sprayed from the nozzle 2-17. The connecting pipes 2-16 are evenly distributed in the water pipe 2-16. 6, when the nozzle 2-17 cannot effectively spray the fresh red dates, the connecting pipe 2-16 can be rotated by adjusting the nut 2-15. The water spray angle of the nozzle 2-17; then put the fresh red dates into the feeding port 2-2, the main brush 2-9 and the auxiliary brush 2-18 on one rotating shaft 2-8 and the other adjacent rotating shaft 2 The main brushes 2-9 and the auxiliary brushes 2-18 on the -8 are staggered and cooperate with each other to clamp the fresh red dates. The main brushes 2-9 and the auxiliary brushes 2-18 clean the surface of the fresh red dates. 2-17 Clean the surface of the red dates with the water sprayed from 2-17, and choose the main brush 2-9 and the auxiliary brush 2-18 with moderate hardness to prevent the main brush 2-9 and the auxiliary brush 2-18 from affecting the surface of the red date. If damage is caused, the dirt brushed off by the main brush 2-9 and the auxiliary brush 2-18 can be taken away, and the fresh red dates that have been cleaned finally flow out from the discharge port 2-4.
另外,本实施例在主毛刷2-9和副毛刷2-18的下方设置集水槽,清洗产生的污水可以流入集水槽储存起来,以便进行污水处理或者循环使用。为了使得鲜红枣能够顺利或快速地从鲜红枣入口端至鲜红枣出口端,自鲜红枣入口端至鲜红枣出口端,转轴上链轮的半径逐渐变小,这样链轮的转速依次加快,有利于鲜红枣前进。当然,本领域技术人员也可以采取另外的形式,例如鲜红枣入口端的高度大于鲜红枣出口端的高度,这样鲜红枣借助自身重力滚动前进。也可以采用上述两种形式的结合,促使鲜红枣顺利或快速地从鲜红枣入口端至鲜红枣出口端。In addition, in this embodiment, a sump is provided below the main brush 2-9 and the auxiliary brush 2-18, and the sewage generated by cleaning can flow into the sump for storage for sewage treatment or recycling. In order to make the fresh red jujube smoothly or quickly from the fresh jujube inlet to the fresh jujube outlet, and from the fresh jujube inlet to the fresh jujube outlet, the radius of the sprocket on the rotating shaft gradually becomes smaller, so that the speed of the sprocket is accelerated in turn. Conducive to the progress of fresh red dates. Of course, those skilled in the art can also adopt other forms, for example, the height of the inlet end of the fresh red dates is greater than the height of the outlet end of the fresh red dates, so that the fresh red dates roll forward by their own gravity. The combination of the above two forms can also be used to promote the fresh red dates from the inlet end of the fresh red dates to the outlet end of the fresh red dates smoothly or quickly.
该用于鲜红枣清洗的毛刷转鼓清洗机设置有下料口,下料口和机体之间为焊接,下料口和机体之间具有很好的稳定,防止在使用中下料口和机体之间发生断裂,导致下料口出现倾斜,鲜红枣无法有效从下料口落入机体内,同时下料口能够有效防止鲜红枣在下料时,出现鲜红枣堆积的情况,出料口的两侧贯穿有六角螺栓,出料口通过六角螺栓和夹块与机体相连接,夹块起到很好的固定夹紧的作用,防止在使用中出现夹块固定不稳,出料口从机体右侧脱离,导致鲜红枣无法有效落入储存装置内,同时当出料口出现损坏时,使用中能够通过拆卸六角螺栓,将出料口拆卸下来,方便使用者更换新的出料口。转轴的外侧四周连接有主毛刷和副毛刷,主毛刷和副毛刷相间分布在转轴的外侧,且轴向的宽度相等,相邻两个转轴,一个转轴上的主毛刷正对另一个转轴上的副毛刷,并且一个转轴上的主毛刷刷毛伸入到另一个转轴上的副毛刷刷毛内,主毛刷和副毛刷可以对鲜红枣表面进行彻底清洗,防止在使用中出现清洗力度不够导致红枣无法有效进行清洗,连接管的下端安装有喷头,喷头喷出的水可以将主毛刷和副毛刷刷掉的鲜红枣上污物冲洗掉,连接管和支管之间为可旋转结构,当使用者感觉喷头的喷洒角度与其它喷头呈交叉喷洒,使得喷头无法有效对鲜红枣进行喷洒时,使用者能够通过旋转连接管,连接管能够向左向右小幅度进行转动,方便使用者使用。The brush drum cleaning machine used for cleaning fresh red dates is provided with a feeding port, the feeding port and the body are welded, and the feeding port and the body have good stability to prevent the feeding port and the body during use. The fracture occurs between the bodies, which causes the feeding port to tilt, and the fresh red dates cannot effectively fall into the body from the feeding port. At the same time, the feeding port can effectively prevent the fresh red dates from accumulating during the feeding. There are hexagonal bolts running through both sides, and the discharge port is connected with the body through the hexagonal bolts and the clamping block. The clamping block plays a very good role in fixing and clamping, preventing the clamping block from being unstable during use. The right side is disengaged, so that the fresh red dates cannot effectively fall into the storage device. At the same time, when the outlet is damaged, the outlet can be removed by removing the hexagonal bolt during use, so that the user can replace the outlet with a new one. The main brush and the auxiliary brush are connected around the outer side of the rotating shaft. The main brush and the auxiliary brush are alternately distributed on the outside of the rotating shaft, and the width of the axial direction is equal. Two adjacent rotating shafts, the main brush on one rotating shaft is facing each other. The auxiliary brush on the other rotating shaft, and the main brush bristles on one rotating shaft extend into the auxiliary brush bristles on the other rotating shaft. The main brush and the auxiliary brush can thoroughly clean the surface of the fresh red dates to prevent During use, the cleaning strength is not enough, so the red dates cannot be cleaned effectively. The lower end of the connecting pipe is equipped with a nozzle. The water sprayed from the nozzle can wash away the dirt on the fresh red dates that have been brushed off by the main brush and the auxiliary brush. The connecting pipe and branch pipe There is a rotatable structure in between. When the user feels that the spraying angle of the nozzle is crossed with other nozzles, so that the nozzle cannot effectively spray the fresh red dates, the user can rotate the connecting pipe, and the connecting pipe can be slightly left to right. It can be rotated for the convenience of the user.
喷淋选果机如图3-1至图3-3所示,包括喷淋箱3-6和选果机台3-12,选果机台3-12位于喷淋箱3-6的右侧,喷淋箱3-6的左侧设置有水池3-1,且喷淋箱3-6的内部左上方设置有水箱3-2,水箱3-2的出水端与输水管3-3的进水端流体导通,且输水管3-3的出水端与喷头3-5的进水端流体导通,水箱3-2开始运作,水箱3-2内的水通过输水管3-3进入喷头3-5内,能够将红枣进行喷淋清洗,喷淋箱3-6临近水池3-1一侧的底部设置有出水口3-4,喷头3-5的下方设置有过滤板3-17,过滤板3-17在喷淋箱3-6内:自邻近水池3-1的一侧向出料口的方向倾斜20°,即过滤板3-17邻近水池3-1的一侧水平高度大于出料口的水平高度,出水口3-4与过滤板3-17下方的空间流体导通;喷淋箱3-6临近选果机台3-12一侧的底部设置有出料口,选果机台3-12上安装有振动板3-10,振动板3-10上安装有筛板3-8,出料口处安装有滑板3-7,滑板3-7的出料端位于筛板3-8上方,筛板3-8的下方安装有果箱3-9,选果机台3-12的右侧安装有振动电机3-11,且振动电机3-11的左侧与振动板3-10连接,振动板3-10在选果机台3-12上自左至右倾斜5-15°,即振动板3-10邻近喷淋箱3-6一端的水平高度大于远离喷淋箱3-6一端的水平高度,振动电机3-11开启后,使振动板3-10开始振动,通过振动将红枣往前输送至筛板3-8上,选果机台3-12的底部固定支撑架3-14,且支撑架3-14的底部安装有滚轮3-13,选果机台3-12底部滚轮3-13的设计,有利于对整个装置进行移动,缩短红枣的运输时长,喷淋箱3-6的顶部设置有进果口3-15,筛板3-8的表面设置有筛孔3-16,筛板3-8的表面设置有若干筛孔3-16,且筛板3-8的外部形状呈半弧形,在振动板3-10上自左至右,第一块筛板3-8上筛孔3-16的孔径小于或等于1厘米,第二块筛板3-8上筛孔3-16的孔径大于1厘米且小于或等于2厘米,第三块筛板3-8上筛孔3-16的孔径大于2厘米且小于或等于3厘米,第四块筛板3-8上筛孔3-16的孔径大于3厘米且小于或等于3.5厘米,第五块筛板3-8上筛孔3-16的孔径大于6厘米,干瘪的红枣会根据不同的筛孔3-16进行筛选(一般情况下,变质的红枣其纵径和横径都会减小,因而可以将变质的红枣筛选出来;当然,不排除有些尚未变质的红枣其纵径和横径本身就比较小,会和变质的一起筛选出来,后期再通过人工分拣的工作量也会大大降低,根据红枣的价格情况,也可以将这些本身纵径和横径比较小的未变质红枣与变质枣一起处理掉)。The spray fruit sorting machine is shown in Figure 3-1 to Figure 3-3, including the spray box 3-6 and the fruit sorting machine 3-12. The fruit sorting machine 3-12 is located on the right side of the spray box 3-6. On the left side of the spray box 3-6, a water tank 3-1 is provided, and a water tank 3-2 is provided on the upper left side of the spray box 3-6. The water inlet end is in fluid conduction, and the water outlet end of the water delivery pipe 3-3 is in fluid conduction with the water inlet end of the nozzle 3-5, the water tank 3-2 starts to operate, and the water in the water tank 3-2 enters through the water delivery pipe 3-3. In the nozzle 3-5, the red dates can be sprayed and cleaned. The bottom of the spray box 3-6 adjacent to the pool 3-1 is provided with a water outlet 3-4, and the bottom of the nozzle 3-5 is provided with a filter plate 3-17 , the filter plate 3-17 is in the spray box 3-6: it is inclined 20° from the side adjacent to the pool 3-1 to the direction of the discharge port, that is, the horizontal height of the side of the filter plate 3-17 adjacent to the pool 3-1 The water outlet 3-4 is in fluid communication with the space below the filter plate 3-17 when it is greater than the level of the discharge port; A vibrating plate 3-10 is installed on the fruit sorting machine 3-12, a sieve plate 3-8 is installed on the vibrating plate 3-10, a sliding plate 3-7 is installed at the discharge port, and the discharge end of the sliding plate 3-7 is located at the Above the sieve plate 3-8, the fruit box 3-9 is installed below the sieve plate 3-8, the vibration motor 3-11 is installed on the right side of the fruit sorting machine 3-12, and the left side of the vibration motor 3-11 is connected to the The vibrating plate 3-10 is connected, and the vibrating plate 3-10 is inclined 5-15° from left to right on the fruit sorting machine 3-12, that is, the horizontal height of the vibrating plate 3-10 adjacent to the spray box 3-6 is greater than that far away. The horizontal height of one end of the spray box 3-6, after the vibration motor 3-11 is turned on, the vibration plate 3-10 starts to vibrate, and the red dates are transported forward to the sieve plate 3-8 through vibration, and the fruit sorting machine 3-12 The bottom fixed support frame 3-14, and the bottom of the support frame 3-14 is installed with rollers 3-13. The design of the bottom rollers 3-13 of fruit sorting machine 3-12 is conducive to the movement of the whole device and shortens the time of red dates. The top of the spray box 3-6 is provided with a fruit inlet 3-15, the surface of the sieve plate 3-8 is provided with sieve holes 3-16, and the surface of the sieve plate 3-8 is provided with a number of sieve holes 3-16 , and the external shape of the sieve plate 3-8 is a semi-arc. On the vibrating plate 3-10 from left to right, the aperture of the sieve hole 3-16 on the first sieve plate 3-8 is less than or equal to 1 cm. The hole diameter of the sieve holes 3-16 on the second sieve plate 3-8 is greater than 1 cm and less than or equal to 2 cm, and the hole diameter of the sieve holes 3-16 on the third sieve plate 3-8 is greater than 2 cm and less than or equal to 3 cm , the aperture of the sieve hole 3-16 on the fourth sieve plate 3-8 is greater than 3 cm and less than or equal to 3.5 cm, the aperture of the sieve hole 3-16 on the fifth sieve plate 3-8 is greater than 6 cm, the dried red dates It will be screened according to different sieve holes 3-16 (under normal circumstances, the longitudinal diameter and transverse diameter of the deteriorated red dates will be reduced, so the deteriorated red dates can be screened out; of course, no Excluding some jujubes that have not deteriorated, the longitudinal and transverse diameters themselves are relatively small, and they will be screened together with the deteriorated ones. The workload of manual sorting in the later stage will also be greatly reduced. According to the price of jujubes, these can also be The unmodified red dates with the smaller longitudinal and transverse diameters are disposed of together with the deteriorated dates).
工作原理:首先通过将鲜红枣通过喷淋箱3-6上方的进果口3-15将红枣倒入喷淋箱3-6内,打开水箱3-2出水端,水箱3-2内的水通过输水管3-3进入喷头3-5内,喷头3-5可以对内部的红枣进行喷淋冲洗,红枣在喷淋冲洗后,在过滤板3-17上水流与红枣进行分离,水流通过左侧出水口3-4流进水池3-1内,而红枣通过自邻近水池3-1的一侧向出料口方向倾斜10-30°的过滤板3-17,自喷淋箱3-6临近选果机台3-12一侧的底部设置有出料口,滑入滑板3-7,然后进入选果机台3-12上,之后开启振动电机3-11,振动电机3-11左侧与振动板3-10连接,振动电机3-11开启后,使振动板3-10开始振动,且振动板3-10在选果机台3-12上自左至右倾斜5-15°,通过振动和倾斜的振动板3-10将红枣往前输送至筛板3-8上,且自振动板3-10左侧至右侧安装有五块或五块以上筛板,筛板3-8上设置有筛孔3-16,筛孔3-16的大小规格全都不同,第一块至第五块筛板自左至右每块筛板3-8上筛孔3-16的孔径逐渐变大,变质不合格的红枣因为水分流失导致干瘪,形状不够饱满,在经过较小的筛孔3-16的筛板3-8会首先被筛选出去,然后通过倾斜的振动板3-10振动向前时,不同规格大小的红枣会根据不同的筛孔3-16进行筛选,依次进行筛选后,不仅将不合格的红枣筛选出,同时将相同大小的红枣筛选在一起,有利于后期人工进行筛选,降低工作强度,红枣筛选后会进入下方的果箱3-9内,选果机台3-12底部设计的滚轮3-13的设计,有利于对整个装置进行移动,缩短红枣的运输时长,最后将果箱3-9内的红枣取走,使得整个使用过程的效率得到很好的提高。筛板3-8正上方设置有喷水管3-18,喷水管3-18的喷水口正对筛板3-8,可以对位于筛板3-8上的鲜红枣再次进行清洗。为了避免鲜红枣在筛板3-8碰伤,振动电机3-11的振动幅度和频率不易过大;此外,筛板3-8优选使用橡胶板或塑料板,这样会降低因碰撞而对鲜红枣造成的损伤。Working principle: First, pour the red dates into the spray box 3-6 by passing the fresh red dates through the fruit inlet 3-15 above the spray box 3-6, open the water outlet of the water tank 3-2, and the water in the water tank 3-2 Enter the nozzle 3-5 through the water pipe 3-3. The nozzle 3-5 can spray and rinse the red dates inside. After the red dates are sprayed and rinsed, the water flow and the red dates are separated on the filter plate 3-17, and the water flow passes through the left side. The water outlet 3-4 flows into the water tank 3-1, and the red dates pass through the filter plate 3-17 inclined 10-30° from the side adjacent to the water tank 3-1 to the direction of the discharge outlet, and are adjacent to the spray box 3-6. The bottom of the fruit sorting machine 3-12 is provided with a discharge port, slide into the sliding plate 3-7, and then enter the fruit sorting machine 3-12, then turn on the vibration motor 3-11, the left side of the vibration motor 3-11 Connected to the vibration plate 3-10, after the vibration motor 3-11 is turned on, the vibration plate 3-10 starts to vibrate, and the vibration plate 3-10 is inclined 5-15° from left to right on the fruit sorting machine 3-12, The red dates are forwarded to the sieve plate 3-8 through the vibrating and inclined vibrating plate 3-10, and five or more sieve plates are installed from the left to the right side of the vibrating plate 3-10. The sieve plate 3- There are sieve holes 3-16 on the 8, and the sizes and specifications of the sieve holes 3-16 are all different. Larger and unqualified red dates are shriveled due to water loss, and the shape is not full enough. The sieve plate 3-8 passing through the smaller sieve hole 3-16 will first be screened out, and then vibrated by the inclined vibrating plate 3-10 When moving forward, red dates of different sizes will be screened according to different sieve holes 3-16. After screening in sequence, not only unqualified red dates will be screened out, but red dates of the same size will be screened together, which is conducive to manual work in the later stage. Screening to reduce the work intensity. After screening, the red dates will enter the fruit box 3-9 below. The design of the rollers 3-13 at the bottom of the fruit sorting machine 3-12 is conducive to the movement of the entire device and shortens the transportation time of red dates. , and finally remove the red dates in the fruit boxes 3-9, which greatly improves the efficiency of the entire use process. A water spray pipe 3-18 is arranged just above the sieve plate 3-8, and the water spray port of the water spray pipe 3-18 is facing the sieve plate 3-8, so that the fresh red dates on the sieve plate 3-8 can be cleaned again. In order to prevent the fresh red dates from being bruised on the sieve plate 3-8, the vibration amplitude and frequency of the vibration motor 3-11 are not too large; in addition, the sieve plate 3-8 is preferably made of a rubber plate or a plastic plate, which will reduce the impact on fresh dates due to collision. Damage caused by red dates.
该用于鲜红枣变质枣筛选的喷淋选果机设置有喷淋箱,喷淋箱的内部设置有喷头,能够将红枣进行冲洗,喷淋箱的左侧设置有出水口,红枣冲洗后,清洗废水流进水池内,冲洗后的红枣进入选果机台,振动电机与振动板相连接,通过振动将红枣往前运动进行挑选,振动板上设置筛板,能够对干瘪的红枣进行筛选,筛板的下方固定有果箱,红枣在筛选过程中会按照直径大小通过筛板上的筛孔依次进入果箱内,减轻人工劳动,筛板在选果机台的内部设置有若干,可以进行大量的红枣的筛选工作,另外,筛孔的孔径自左至右逐渐变大,能将干瘪的红枣优先筛选掉,大大提高的红枣的质量及工作效率。The spray fruit sorting machine used for the screening of fresh red dates is provided with a spray box. The inside of the spray box is provided with a spray head, which can wash the red dates. The left side of the spray box is provided with a water outlet. After the red dates are rinsed, The cleaning wastewater flows into the pool, and the rinsed red dates enter the fruit sorting machine. The vibration motor is connected to the vibrating plate, and the red dates are moved forward through vibration for selection. The fruit box is fixed under the sieve plate. During the screening process, red dates will enter the fruit box through the sieve holes on the sieve plate according to their diameters in order to reduce manual labor. There are several sieve plates inside the fruit sorting machine. A large number of red dates are screened. In addition, the aperture of the sieve hole gradually increases from left to right, which can preferentially screen out the dried red dates, which greatly improves the quality and work efficiency of red dates.
振动沥水机如图4-1至图4-3所示,包括机体4-1、第一传送带4-4和毛刷4-8,机体4-1的内部上方水平设置有两块第一固定板4-3,且在第一固定板4-3一侧的机体4-1内壁上安装有第一振动电机4-2,两块第一固定板4-3之间安装有第一转轴4-18,第一转轴4-18上安装有第一皮带轮,第一传送带4-4位于两块第一固定板4-3之间并且安装在第一皮带轮上,且两块第一固定板4-3的上表面上均安装有第一挡板4-5,第一振动电机4-2与第一固定板4-3之间通过连接管接触连接;机体4-1的左上方顶部设置有入料口4-6,且机体4-1的顶部内壁上固定有连接杆4-7,毛刷4-8安装于连接杆4-7的下方;As shown in Figure 4-1 to Figure 4-3, the vibrating drainer includes a body 4-1, a first conveyor belt 4-4 and a brush 4-8. Two first fixed pieces are horizontally arranged above the interior of the body 4-1. plate 4-3, and a first vibration motor 4-2 is installed on the inner wall of the body 4-1 on one side of the first fixing plate 4-3, and a first rotating shaft 4 is installed between the two first fixing plates 4-3 -18, a first pulley is installed on the first rotating shaft 4-18, the first conveyor belt 4-4 is located between the two first fixed plates 4-3 and installed on the first pulley, and the two first fixed plates 4 A first baffle plate 4-5 is installed on the upper surface of the -3, and the first vibration motor 4-2 and the first fixing plate 4-3 are in contact and connected through a connecting pipe; the upper left top of the body 4-1 is provided with a The feeding port 4-6, and the top inner wall of the body 4-1 is fixed with a connecting rod 4-7, and the brush 4-8 is installed under the connecting rod 4-7;
机体4-1的左下方侧壁上设置有出水口4-14,第一传送带4-4的下方设置有与第一固定板4-3固定连接的第一集水槽4-15,且第一集水槽4-15的下方安装有第一水泵4-16和第一管道4-17,第一水泵4-16的进水端与第一集水槽4-15内部流体导通,第一水泵4-16的出水端与第一管道4-17的进水端流体导通,第一管道4-17的出水端与出水口4-14流体导通,第一转轴4-18与第一电动机4-19驱动连接,第一传送带4-4为镂空的网状传送带。A water outlet 4-14 is arranged on the lower left side wall of the body 4-1, a first water collecting tank 4-15 fixedly connected to the first fixing plate 4-3 is arranged below the first conveyor belt 4-4, and the first A first water pump 4-16 and a first pipeline 4-17 are installed below the water collecting tank 4-15. The water inlet end of the first water pump 4-16 is in fluid communication with the interior of the first water collecting tank 4-15, and the first water pump 4-15 is in fluid communication. The water outlet end of -16 is in fluid communication with the water inlet end of the first pipe 4-17, the water outlet end of the first pipe 4-17 is in fluid communication with the water outlet 4-14, and the first rotating shaft 4-18 is in fluid communication with the first motor 4 -19 Drive connection, the first conveyor belt 4-4 is a hollow mesh conveyor belt.
机体4-1的内部下方水平设置有两块第二固定板,且在第二固定板一侧的机体4-1内壁上安装有第二振动电机,两块第二固定板之间安装有第二转轴,第二转轴上安装有第二皮带轮,第二传送带4-9位于两块第二固定板之间并且安装在第二皮带轮上,且两块第二固定板的上表面上均安装有第二挡板,第二振动电机与第二固定板之间通过连接管接触连接;Two second fixing plates are arranged horizontally under the inside of the body 4-1, and a second vibration motor is installed on the inner wall of the body 4-1 on one side of the second fixing plate, and a second vibration motor is installed between the two second fixing plates. Two rotating shafts, a second pulley is installed on the second rotating shaft, the second conveyor belt 4-9 is located between the two second fixing plates and is installed on the second pulley, and the upper surfaces of the two second fixing plates are installed with The second baffle plate, the second vibration motor and the second fixed plate are connected in contact with each other through a connecting pipe;
第二传送带4-9的下方设置有与第二固定板固定连接的第二集水槽,且第二集水槽的下方安装有第二水泵和第二管道,第二水泵的进水端与第二集水槽内部流体导通,第二水泵的出水端与第二管道的进水端流体导通,第二管道的出水端与出水口4-14流体导通,第二转轴与第二电动机驱动连接,第二传送带4-9为镂空的网状传送带。A second water collecting tank fixedly connected with the second fixing plate is provided below the second conveyor belt 4-9, and a second water pump and a second pipeline are installed below the second water collecting tank, and the water inlet end of the second water pump is connected to the second The internal fluid of the water collecting tank is in fluid communication, the water outlet end of the second water pump is in fluid communication with the water inlet end of the second pipe, the water outlet end of the second pipe is in fluid communication with the water outlet 4-14, and the second shaft is drivingly connected with the second motor. , the second conveyor belt 4-9 is a hollow mesh conveyor belt.
在机体4-1的内部并且位于第一集水槽4-15正下方、以及第二传送带4-9正上方水平设置有两块第三固定板,且在第三固定板一侧的机体4-1内壁上安装有第三振动电机,两块第三固定板之间安装有第三转轴,第三转轴上安装有第三皮带轮,第三传送带4-11位于两块第三固定板之间并且安装在第三皮带轮上,且两块第三固定板的上表面上均安装有第三挡板,第三振动电机与第三固定板之间通过连接管接触连接;Inside the body 4-1 and located just below the first water collecting tank 4-15 and just above the second conveyor belt 4-9 are horizontally provided two third fixing plates, and the body 4- on the side of the third fixing plate 1. A third vibration motor is installed on the inner wall, a third rotating shaft is installed between the two third fixed plates, a third pulley is installed on the third rotating shaft, and the third conveyor belt 4-11 is located between the two third fixed plates and It is installed on the third pulley, and the upper surfaces of the two third fixing plates are both equipped with a third baffle plate, and the third vibration motor and the third fixing plate are in contact and connected through a connecting pipe;
第三传送带4-11的下方设置有与第三固定板固定连接的第三集水槽,且第三集水槽的下方安装有第三水泵和第三管道,第三水泵的进水端与第三集水槽内部流体导通,第三水泵的出水端与第三管道的进水端流体导通,第三管道的出水端与出水口4-14流体导通,第三转轴与第三电动机驱动连接,第三传送带为镂空的网状传送带;第三传送带4-11的右下方设置有出料口4-12,机体4-1的下方固定有支撑柱4-13。A third water collecting tank fixedly connected with the third fixing plate is arranged below the third conveyor belt 4-11, and a third water pump and a third pipeline are installed below the third water collecting tank. The water inlet end of the third water pump is connected to the third water collecting tank The fluid inside the water collecting tank is in fluid communication, the water outlet end of the third water pump is in fluid communication with the water inlet end of the third pipe, the water outlet end of the third pipe is in fluid communication with the water outlet 4-14, and the third shaft is drivingly connected with the third motor. , the third conveyor belt is a hollow mesh conveyor belt; the lower right of the third conveyor belt 4-11 is provided with a discharge port 4-12, and the bottom of the body 4-1 is fixed with a support column 4-13.
第一转轴4-18沿顺时针方向旋转、第三转轴沿逆时针方向旋转、第二转轴沿顺时针方向旋转,第三传送带4-11的右上方的机体4-1内壁上安装有第三风机4-20,第二传送带4-9的左上方的机体4-1内壁上安装有第二风机4-10。The first rotating shaft 4-18 rotates in a clockwise direction, the third rotating shaft rotates in a counterclockwise direction, and the second rotating shaft rotates in a clockwise direction. Fan 4-20, a second fan 4-10 is installed on the inner wall of the body 4-1 at the upper left of the second conveyor belt 4-9.
第一传送带4-4、第二传送带4-9和第三传送带4-11为平行状结构,且第一传送带4-4、第二传送带4-9和第三传送带4-11的长度小于机体4-1的长度。The first conveyor belt 4-4, the second conveyor belt 4-9 and the third conveyor belt 4-11 are parallel structures, and the lengths of the first conveyor belt 4-4, the second conveyor belt 4-9 and the third conveyor belt 4-11 are smaller than the machine body 4-1 length.
第一挡板4-5的板面与第一传送带4-4的承载面垂直,且第一挡板4-5与厚度与第一固定板4-3的厚度相同;第二挡板的板面与第二传送带4-9的承载面垂直,且第二挡板与厚度与第二固定板的厚度相同;第三挡板的板面与第三传送带4-11的承载面垂直,且第三挡板与厚度与第三固定板的厚度相同。The plate surface of the first baffle 4-5 is perpendicular to the bearing surface of the first conveyor belt 4-4, and the thickness of the first baffle 4-5 is the same as that of the first fixing plate 4-3; the plate of the second baffle The surface is perpendicular to the bearing surface of the second conveyor belt 4-9, and the thickness of the second baffle is the same as that of the second fixing plate; the plate surface of the third baffle is perpendicular to the bearing surface of the third conveyor belt 4-11, and the The thickness of the three baffles is the same as that of the third fixing plate.
第二风机4-10的出风口与第二传送带4-9的承载面平行,第三风机4-20的出风口与第三传送带4-11的承载面平行。The air outlet of the second fan 4-10 is parallel to the bearing surface of the second conveyor belt 4-9, and the air outlet of the third fan 4-20 is parallel to the bearing surface of the third conveyor belt 4-11.
网状传送带上网孔的孔径为0.5-1.5cm,避免鲜红枣跌落。The hole diameter of the mesh conveyor belt is 0.5-1.5cm to prevent the fresh red dates from falling.
工作原理:首先将清洗后的鲜红枣从入料口4-6处倒入机体4-1中,鲜红枣落入第一传送带4-4上,第一传送带4-4为网状传送带,网状传送带为软织物,能够减少鲜红枣在振动沥水过程中造成的破损,然后打开第一电动机4-19,第一皮带轮通过第一转轴4-18顺时针旋转运动带动第一传送带4-4的运行,使得鲜红枣在第一传送带4-4上进行传输,在传输过程中,启动第一振动电机4-2,第一振动电机4-2带动第一传送带4-4的振动,使得鲜红枣振动沥水,当鲜红枣途径毛刷4-8时,毛刷4-8会对鲜红枣进行清洁,同时扫除鲜红枣表面多余的水分,在此过程中,第一挡板4-5可以避免鲜红枣在传送过程中从两侧掉落,振动后沥出的水分会落入第一集水槽4-15中,启动第一水泵4-16,第一水泵4-16会将第一集水槽4-15通过第一管道4-17由出水口4-14处排出,然后鲜红枣从第一传送带4-4的右端,落入第三传送带4-11上,打开第三风机4-20,第三风机4-20能够吹出冷风,加速鲜红枣表面的水分蒸发,使得鲜红枣快速沥干,鲜红枣在第三传送带4-11上逆时针运动,第三振动机振动后沥出的水分会落入第三集水槽中,通过第三水泵将第三集水槽内的水通过自第三管道由出水口4-14处排出,红枣继续传输,从第三传送带4-11的左端,落入第二传送带4-9上,并在第二传送带4-9上顺时针传输,继续由第二风机4-10和第二振动电机共同作用进行沥水,第二集水槽内的水通过第二水泵泵出经过第二管道有出水口4-14排出,最后完成振动沥水的鲜红枣由设置在第二传送带4-9右下方的出料口4-12排出。Working principle: First, pour the cleaned fresh red dates into the body 4-1 from the feeding port 4-6, and the fresh red dates fall on the first conveyor belt 4-4. The first conveyor belt 4-4 is a mesh conveyor belt. The conveyor belt is made of soft fabric, which can reduce the damage caused by the fresh red dates during the vibration and draining process. Then, the first motor 4-19 is turned on, and the first pulley drives the first conveyor belt 4-4 through the clockwise rotation of the first shaft 4-18. During the transmission process, the first vibration motor 4-2 is started, and the first vibration motor 4-2 drives the vibration of the first conveyor belt 4-4, so that the fresh red dates are Vibrate and drain the water. When the fresh red dates pass through the brushes 4-8, the brushes 4-8 will clean the fresh red dates, and at the same time remove the excess water on the surface of the fresh red dates. During this process, the first baffle 4-5 can avoid fresh red dates. The red dates fall from both sides during the conveying process, and the water leached out after vibration will fall into the first water collecting tank 4-15, start the first water pump 4-16, and the first water pump 4-16 will move the first water collecting tank 4-16. -15 Through the first pipe 4-17, it is discharged from the water outlet 4-14, and then the fresh red dates fall from the right end of the first conveyor belt 4-4 to the third conveyor belt 4-11, turn on the third fan 4-20, the first The three fans 4-20 can blow out cold air, accelerate the evaporation of water on the surface of the fresh red dates, and make the fresh red dates drain quickly. The fresh red dates move counterclockwise on the third conveyor belt 4-11, and the water drained after the third vibrator vibrates will fall. Into the third water collecting tank, the water in the third water collecting tank is discharged from the third pipe from the water outlet 4-14 by the third water pump, and the red dates continue to be transported, from the left end of the third conveyor belt 4-11, falling into the first On the second conveyor belt 4-9, and transmit clockwise on the second conveyor belt 4-9, continue to drain water by the joint action of the second fan 4-10 and the second vibration motor, and the water in the second water collection tank is pumped by the second water pump There is a water outlet 4-14 to discharge through the second pipeline, and finally the fresh red dates that have been vibrated and drained are discharged from the discharge outlet 4-12 arranged at the lower right of the second conveyor belt 4-9.
该用于鲜红枣生产的振动沥水机设置有第一传送带、第二传送带和第三传送带可以更加高效的完成沥水,入料口用于鲜红枣的进入,倾斜状的入口能够避免鲜红枣的堆积造成挤压破损,毛刷可以对鲜红枣进行清洁,同时扫除鲜红枣表面多余的水分,第一挡板、第二挡板和第三挡板可以避免鲜红枣在传送过程中从两侧掉落,第一振动电机、第二振动电机和第三振动电机可以间接使得第一传送带、第二传送带和第三传送带产生振动,从而对鲜红枣进行振动沥水,第二风机和第三风机能够对鲜红枣表面的水分进行风干,使得鲜红枣快速沥干,沥水效果好,第一集水槽、第二集水槽和第三集水槽用于集中鲜红枣清洗后沥出的水分,水泵能够使得第一集水槽、第二集水槽和第三集水槽通过管道由出水口处排出,第一电动机、第二电动机和第三电动机能够分别带动第一转轴、第二转轴和第三转轴的旋转从而使得第一传送带、第二传送带和第三传送带运行,网状传送带为软织物能够减少鲜红枣在振动沥水过程中造成的破损,网状传送带的表面呈筛网状结构能够使得水分通过,网状传送带的网孔大小为0.5-1.5cm可以避免鲜红枣通过网状传送带落入下方第一集水槽、第二集水槽和第三集水槽中,支撑柱使得机体放置更加稳定。The vibrating water draining machine for the production of fresh red dates is provided with a first conveyor belt, a second conveyor belt and a third conveyor belt to more efficiently drain water. The feeding port is used for the entry of fresh red dates, and the inclined entrance can avoid the accumulation of fresh red dates. The brush can clean the fresh red dates and remove excess water on the surface of the fresh red dates. The first baffle, the second baffle and the third baffle can prevent the fresh red dates from falling from both sides during the conveying process. , the first vibration motor, the second vibration motor and the third vibration motor can indirectly make the first conveyor belt, the second conveyor belt and the third conveyor belt vibrate, so as to vibrate and drain the fresh red dates, and the second fan and the third fan can The water on the surface of the red dates is air-dried, so that the fresh red dates can be drained quickly and the drainage effect is good. The water tank, the second water collecting tank and the third water collecting tank are discharged from the water outlet through pipes, and the first motor, the second motor and the third motor can drive the rotation of the first shaft, the second shaft and the third shaft respectively, so that the first The conveyor belt, the second conveyor belt and the third conveyor belt are running. The mesh conveyor belt is a soft fabric to reduce the damage caused by the fresh red dates during the vibration and draining process. The hole size is 0.5-1.5cm, which can prevent the fresh red dates from falling into the first, second and third water collection tanks below through the mesh conveyor belt, and the support column makes the machine more stable.
穿流干燥机如图5-1至图5-3所示,包括过滤室5-1、振动器接口5-4、缓冲板5-6、通风口5-11、第二挡板5-13和集水槽5-17,过滤室5-1内壁设置有橡胶层5-2,且过滤室5-1的顶端左侧设置有进料口5-3,振动器接口5-4设置于进料口5-3的右侧,过滤室5-1的内壁两端固定有螺栓5-5,缓冲板5-6设置于螺栓5-5之间,缓冲板5-6设置有左右两排且均斜向下设置,且缓冲板5-6关于过滤室5-1的中轴线对称,缓冲板5-6的表面上设置有第三吸水层,并且缓冲板5-6通过螺栓5-5与过滤室5-1相连接,缓冲板5-6的设置可降低鲜枣在过滤室5-1内部通过的速度,同时通过过滤室5-1内壁的橡胶层5-2可减小红枣在过滤室5-1内的冲击,从而对鲜枣进行保护,避免鲜枣表面受到挤压而产生损坏,降低装置的使用性能,缓冲板5-6的表面上设置有第三吸水层可以在红枣通过过程中,对红枣表面的水分进行吸附;过滤室5-1的底端设置有过滤板5-7,且过滤板5-7的顶端固定有第一吸水层5-8,过滤板5-7的上端面积等于第一吸水层5-8下表面积,第一吸水层5-8的设置降低了鲜枣与过滤板5-7之间的摩擦力,从而可加快鲜枣在过滤板5-7上的流动速度,同时再一次对红枣表面的水分进行过滤和吸附,提高装置的过滤效率,过滤室5-1邻近传送带5-14左端的侧壁上开设有出枣口5-22,出枣口5-22处安装有自出枣口5-22向传送带5-14上表面倾斜的出枣管5-23, 传送带5-14左端位于出枣管5-23出口的正下方,过滤板5-7倾斜安装设置,即过滤板5-7邻近出枣口5-22的一端水平高度低于过滤板5-7远离出枣口5-22的一端水平高度,红枣通过出枣口5-22流出;过滤室5-1的右侧固定有支撑板5-9,且支撑板5-9的正上方设置有风扇5-10,通风口5-11设置于风扇5-10的上方,支撑板5-9的底端固定有第一挡板5-12,第二挡板5-13设置于两个第一挡板5-12之间,且第一挡板5-12和第二挡板5-13的正下方设置有传送带5-14,第一挡板5-12和第二挡板5-13沿传送带5-14的长度方向相间排列,吸水树脂板5-19邻近传送带5-14上表面的自由端上均设置有齿槽和齿牙,且沿传送带5-14长度方向:相邻的吸水树脂板5-19的齿槽和齿牙沿传送带5-14长度方向相对, 齿槽和齿牙的大小形状相吻合,吸水树脂板5-19之间的齿槽和齿牙相对排列的设计,提高了鲜枣与吸水树脂板5-19的有效的接触面积,从而提高对鲜枣的滤水效率,提高装置的使用性能,传送带5-14的正反两面设置有隔板5-15,且传送带5-14的右端设置有出料板5-16,集水槽5-17固定于传送带5-14的正下方,且集水槽5-17的顶端固定有收集网5-18,收集网5-18呈网状结构,且收集网5-18的高度小于集水槽5-17的高度,鲜枣在装置内部快速的流动,收集网5-18可对脱离过滤路线的鲜枣进行收集,可对其进行二次的清洗和过滤,避免浪费现象的产生,传送带5-14的表面上设置有第二吸水层5-20,且第二吸水层5-20的上设置有过滤孔5-21,第二吸水层5-20的外表面具有凸起结构,过滤孔5-21位于相邻凸起结构之间,第二吸水层5-20外表面具有凸起结构的设置可短时间的对鲜枣进行固定,同时通过吸水树脂板5-19之间的齿槽和齿牙之间相对排列的配合对鲜枣表面的水分进行吸附和过滤,提高装置的过滤的效率。The through-flow dryer is shown in Figure 5-1 to Figure 5-3, including a filter chamber 5-1, a vibrator interface 5-4, a buffer plate 5-6, a vent 5-11, and a second baffle 5-13 and the sump 5-17, the inner wall of the filter chamber 5-1 is provided with a rubber layer 5-2, and the top left side of the filter chamber 5-1 is provided with a feed port 5-3, and the vibrator interface 5-4 is provided on the feed port 5-4. On the right side of the port 5-3, the two ends of the inner wall of the filter chamber 5-1 are fixed with bolts 5-5, and the buffer plate 5-6 is arranged between the bolts 5-5. The buffer plate 5-6 is arranged obliquely downward, and the buffer plate 5-6 is symmetrical about the central axis of the filter chamber 5-1. The surface of the buffer plate 5-6 is provided with a third water absorption layer, and the buffer plate 5-6 is connected to the filter The chamber 5-1 is connected, and the setting of the buffer plate 5-6 can reduce the speed of the fresh jujube passing through the filter chamber 5-1. 5-1, so as to protect the fresh jujube, prevent the surface of the fresh jujube from being squeezed and cause damage, and reduce the performance of the device. , the water on the surface of the red dates is adsorbed; the bottom end of the filter chamber 5-1 is provided with a filter plate 5-7, and the top of the filter plate 5-7 is fixed with a first water-absorbing layer 5-8, and the filter plate 5-7 is The upper end area is equal to the lower surface area of the first water-absorbing layer 5-8, and the setting of the first water-absorbing layer 5-8 reduces the friction between the fresh jujube and the filter plate 5-7, thereby accelerating the fresh jujube on the filter plate 5-7. At the same time, the water on the surface of the red dates is filtered and adsorbed again to improve the filtration efficiency of the device. A date outlet pipe 5-23 is installed at the 5-22 place, which is inclined from the date outlet 5-22 to the upper surface of the conveyor belt 5-14. The left end of the conveyor belt 5-14 is located just below the outlet of the date outlet pipe 5-23. 7. Inclined installation, that is, the horizontal height of one end of the filter plate 5-7 adjacent to the jujube outlet 5-22 is lower than the horizontal height of the end of the filter plate 5-7 away from the jujube outlet 5-22, and the red dates flow out through the jujube outlet 5-22. ; The right side of the filter chamber 5-1 is fixed with a support plate 5-9, and a fan 5-10 is provided directly above the support plate 5-9, and the vent 5-11 is arranged above the fan 5-10, and the support plate 5 The bottom end of -9 is fixed with a first baffle 5-12, a second baffle 5-13 is arranged between the two first baffles 5-12, and the first baffle 5-12 and the second baffle 5 A conveyor belt 5-14 is arranged just below the -13, the first baffle 5-12 and the second baffle 5-13 are arranged alternately along the length direction of the conveyor belt 5-14, and the water absorbent resin plate 5-19 is adjacent to the conveyor belt 5-14 The free ends of the surface are provided with tooth grooves and teeth, and along the length direction of the conveyor belt 5-14: the tooth grooves and teeth of the adjacent water absorbent resin plates 5-19 are opposite along the length direction of the conveyor belt 5-14, and the tooth grooves and The size and shape of the teeth match, and the water absorbent resin board 5-19 The design of the relative arrangement between the teeth and the teeth increases the effective contact area between the fresh jujube and the water-absorbing resin plate 5-19, thereby improving the water filtration efficiency of the fresh jujube and improving the performance of the device. The conveyor belt 5-14 There are partitions 5-15 on the front and back sides of the conveyor belt 5-14, and a discharge plate 5-16 is arranged on the right end of the conveyor belt 5-14. The water collecting tank 5-17 is fixed directly below the conveyor belt A collection net 5-18 is fixed at the top. The collection net 5-18 has a net-like structure, and the height of the collection net 5-18 is less than the height of the collection tank 5-17. The fresh jujube flows quickly inside the device. The collection net 5-18 The fresh dates that are separated from the filtration route can be collected, and they can be cleaned and filtered twice to avoid waste. The surface of the conveyor belt 5-14 is provided with a second water-absorbing layer 5-20, and the second water-absorbing layer 5-20 is provided with filter holes 5-21, the outer surface of the second water-absorbing layer 5-20 has a raised structure, the filter holes 5-21 are located between adjacent raised structures, and the second water-absorbing layer 5-20 is outside The arrangement with the convex structure on the surface can fix the fresh jujube in a short time, and at the same time, the water on the surface of the fresh jujube can be adsorbed and filtered through the relative arrangement between the alveolus between the water-absorbing resin plates 5-19 and the teeth. Improve the filtration efficiency of the device.
工作原理:首先可通过车轮将装置移至工作位置,进料口5-3与过滤室5-1设置为一体化结构,避免进料口5-3与过滤室5-1之间接口有缝隙对红枣进行挤压对红枣过造成破坏,从而造成浪费,缓冲板5-6设置有左右两排且均斜向下设置,且缓冲板5-6关于过滤室5-1的中轴线对称,缓冲板5-6的表面上设置有第三吸水层, 缓冲板5-6通过螺栓5-5安装在过滤室5-1的内壁上,通过缓冲板5-6可降低鲜枣通过过滤室5-1的速度,同时通过过滤室5-1内壁上的橡胶层5-2可以进一步降低鲜枣的速度,通过缓冲板5-6和橡胶层5-2的相互配合对鲜枣进行保护,避免鲜枣速度较大、过滤室5-1内壁过硬对鲜枣造成损坏,同时缓冲板5-6表面上的第三吸水层,也可以吸收鲜枣上的水分,通过振动器接口5-4一端的振动器的振动加快过滤室5-1内鲜枣表面携带的水分的分离,进而缩短装置过滤所用的时间,从而提高装置的过滤效率。鲜红枣经过第一次过滤,从位于过滤室5-1邻近的传送带5-14左端的侧壁上的出枣口5-22以及倾斜的出枣管5-23流出,送入到传送带5-14上,鲜红枣在传送带5-14上进行二次滤水,鲜枣在传送时可同时通过传送带5-14表面上的第二吸水层5-20、第一挡板5-12和第二挡板5-13上可拆卸安装的吸水树脂板5-19对鲜枣表面的水分进行吸附,同时通风口5-11设置的风扇5-10向下方的传送带5-14吹风,加快鲜枣表面水分的蒸发;且传送带5-14与第二吸水层5-20之间设置有过滤孔5-21,可对鲜枣表面的水分进行过滤,同时通过集水槽5-17对滤水进行收集,第一挡板5-12和第二挡板5-13上吸水树脂板自由端上可拆卸安装吸水树脂板5-19表面上有齿槽和齿牙,且相邻的吸水树脂板5-19的齿槽和齿牙沿传送带5-14长度方向相对,提高了鲜枣与吸水树脂板5-19接触的有效的面积,进而提高该设备的过滤效率,经过第一次过滤和第二次过滤的鲜红枣,从传送带5-14右端的出料板5-16流出,完成了整个穿流干燥过程。Working principle: First, the device can be moved to the working position through the wheels, and the feed port 5-3 and the filter chamber 5-1 are set as an integrated structure to avoid gaps in the interface between the feed port 5-3 and the filter chamber 5-1 Squeezing the red dates will cause damage to the red dates, resulting in waste. The buffer plate 5-6 is provided with two rows on the left and right, and both are arranged obliquely downward, and the buffer plate 5-6 is symmetrical about the central axis of the filter chamber 5-1. The surface of the plate 5-6 is provided with a third water absorption layer, the buffer plate 5-6 is installed on the inner wall of the filter chamber 5-1 through the bolt 5-5, and the fresh dates can be reduced through the filter chamber 5-6 through the buffer plate 5-6. At the same time, the speed of fresh jujubes can be further reduced by the rubber layer 5-2 on the inner wall of the filter chamber 5-1. The speed of the jujube is high and the inner wall of the filter chamber 5-1 is too hard, which will damage the fresh jujube. At the same time, the third water-absorbing layer on the surface of the buffer plate 5-6 can also absorb the moisture on the fresh jujube. The vibration of the vibrator accelerates the separation of the moisture carried on the surface of the fresh jujube in the filtration chamber 5-1, thereby shortening the time used for filtration of the device, thereby improving the filtration efficiency of the device. After the first filtration, the fresh red dates flow out from the jujube outlet 5-22 and the inclined jujube outlet pipe 5-23 on the side wall of the left end of the conveyor belt 5-14 adjacent to the filter chamber 5-1, and are sent to the conveyor belt 5-23. 14, the fresh red dates are subjected to secondary water filtration on the conveyor belt 5-14, and the fresh dates can pass through the second water absorbing layer 5-20, the first baffle 5-12 and the second water absorbing layer 5-20 on the surface of the conveyor belt 5-14 at the same time when conveying. The detachable water-absorbing resin plate 5-19 on the baffle 5-13 absorbs the moisture on the surface of the fresh jujube, while the fan 5-10 set at the vent 5-11 blows air to the conveyor belt 5-14 below to speed up the surface of the fresh jujube Evaporation of water; and filter holes 5-21 are provided between the conveyor belt 5-14 and the second water absorption layer 5-20, which can filter the water on the surface of the fresh jujube, and collect the filtered water through the sump 5-17, The free ends of the water-absorbent resin plates on the first baffle 5-12 and the second baffle 5-13 are detachably installed. There are tooth grooves and teeth on the surface of the water-absorbent resin plates 5-19, and the adjacent water-absorbent resin plates 5-19 The tooth slots and teeth are opposite along the length direction of the conveyor belt 5-14, which increases the effective contact area between the fresh jujube and the water-absorbent resin plate 5-19, thereby improving the filtration efficiency of the equipment. After the first filtration and the second filtration The fresh red dates flow out from the discharge plate 5-16 at the right end of the conveyor belt 5-14, completing the entire flow drying process.
该用于鲜红枣生产的穿流干燥机具有不用加热、灵活性高、便于移动等优点,进料口与过滤室设置为一体化结构,避免进料口与过滤室之间接口有缝隙对红枣进行挤压对红枣过造成破坏,从而造成浪费,当红枣进入到过滤室内部时,为了降低过滤室内壁过硬对鲜枣造成损伤,故在过滤室内壁上设置橡胶层和缓冲板,缓冲板可以降低红枣在过滤室内的流速,从而达到一定缓冲的效果,通过橡胶板可减小过滤室内壁对红枣的冲击,通过二者的配合有效的对红枣进行保护,且提高该装置的使用性能,通过振动器接口可安装振动器可加快鲜枣表面携带的水分的分离,缩短集水和鲜枣流动的时间,从而提高该设备的工作效率,通过传送带对第一次过滤之后的鲜枣进行二次滤水,鲜枣在传送时可同时通过第二吸水层和吸水树脂板对鲜枣表面的水分进行吸附,且传送带与软胶板之间设置有过滤孔,可对鲜枣表面的水分进行过滤,同时通过集水槽对滤水进行收集,吸水树脂板自由端有齿槽和齿牙,与相邻的吸水树脂板之间的齿槽和齿牙沿传送带长度方向相对,提高了鲜枣与吸水树脂板接触的有效的面积,进而提高该设备的过滤效率,对红枣的后续的处理工作提供了方便。The through-flow dryer used for the production of fresh red dates has the advantages of no heating, high flexibility, and easy movement. Extrusion will cause damage to the red dates, resulting in waste. When the red dates enter the filter chamber, in order to reduce the damage to the fresh dates caused by the excessive hardness of the filter chamber, a rubber layer and a buffer plate are set on the filter chamber wall. Reduce the flow rate of red dates in the filter chamber, so as to achieve a certain buffering effect. The impact of the inner wall of the filter chamber on the red dates can be reduced through the rubber plate. The cooperation of the two can effectively protect the red dates and improve the performance of the device. The vibrator interface can be installed with a vibrator, which can speed up the separation of the water carried on the surface of the fresh jujube, shorten the time for collecting water and the flow of fresh jujube, thereby improving the working efficiency of the equipment. Water filtering, the fresh jujube can absorb the moisture on the surface of the fresh jujube through the second water-absorbing layer and the water-absorbing resin plate at the same time when conveying, and a filter hole is set between the conveyor belt and the soft rubber plate, which can filter the moisture on the surface of the fresh jujube. At the same time, the filtered water is collected through the water collection tank. The free end of the water-absorbent resin plate has tooth slots and teeth, which are opposite to the tooth slots and teeth between the adjacent water-absorbent resin plates along the length of the conveyor belt, which improves the efficiency of fresh dates and water absorption. The effective contact area of the resin plate improves the filtration efficiency of the equipment and provides convenience for the subsequent processing of red dates.
滚筒分级机如图6-1至图6-4所示,包括机架、分级滚筒、驱动装置、收枣器6-16和分级辅助装置,分级滚筒通过转动轴6-11安装在机架上,驱动装置与转动轴6-11驱动连接,收枣器6-16位于分级滚筒的出枣口6-6的下方,分级辅助装置安装在分级滚筒内,分级辅助装置驱动分级滚筒内的鲜红枣从分级滚筒的一端向另一端移动。As shown in Figure 6-1 to Figure 6-4, the drum classifier includes a frame, a classification drum, a driving device, a date harvester 6-16 and a classification auxiliary device. The classification drum is installed on the frame through the rotating shaft 6-11. , the driving device is drivingly connected with the rotating shaft 6-11, the jujube collector 6-16 is located below the jujube outlet 6-6 of the grading drum, the grading auxiliary device is installed in the grading drum, and the grading auxiliary device drives the fresh red dates in the grading drum Move from one end of the grading drum to the other.
分级滚筒包括同轴固定安装在转动轴6-11上的内筒6-8和外筒6-5,内筒6-8位于外筒6-5内,分级辅助装置安装在内筒6-8内;内筒6-8的筒壁上开设有分枣口6-7,分枣口6-7的孔径自内筒6-8的第一端至内筒6-8的第二端逐渐变大;出枣口6-6开设在外筒6-5的筒壁上,并且出枣口6-6的孔径与径向相对的分枣口6-7的孔径相等。The grading drum includes an inner cylinder 6-8 and an outer cylinder 6-5 that are coaxially fixed on the rotating shaft 6-11, the inner cylinder 6-8 is located in the outer cylinder 6-5, and the grading auxiliary device is installed in the inner cylinder 6-8 Inside; the wall of the inner cylinder 6-8 is provided with a jujube opening 6-7, and the aperture of the jujube opening 6-7 gradually changes from the first end of the inner cylinder 6-8 to the second end of the inner cylinder 6-8. Large; the jujube outlet 6-6 is opened on the cylinder wall of the outer cylinder 6-5, and the aperture of the jujube outlet 6-6 is equal to the aperture of the radially opposite jujube outlet 6-7.
分级辅助装置包括叶片6-9、从动轴6-20、链条和从动齿轮6-18,从动轴6-20与转动轴6-11平行,并且从动轴6-20的两端通过轴承安装在内筒6-8的侧壁上,从动齿轮6-18固定安装在从动轴6-20上,转动轴6-11上固定安装有主动齿轮6-19,从动齿轮6-18和主动齿轮6-19通过链条传动连接,主动齿轮6-19的直径为从动齿轮6-18的直径的2-5倍,叶片6-9通过固定座6-10安装在从动轴6-20上,从动齿轮6-18外接圆与内筒6-8内壁的间距为3厘米。The grading auxiliary device includes a blade 6-9, a driven shaft 6-20, a chain and a driven gear 6-18, the driven shaft 6-20 is parallel to the rotating shaft 6-11, and both ends of the driven shaft 6-20 pass through The bearing is installed on the side wall of the inner cylinder 6-8, the driven gear 6-18 is fixedly installed on the driven shaft 6-20, the rotating shaft 6-11 is fixedly installed with the driving gear 6-19, and the driven gear 6- 18 and the driving gear 6-19 are connected by chain transmission, the diameter of the driving gear 6-19 is 2-5 times the diameter of the driven gear 6-18, and the blade 6-9 is installed on the driven
机架包括底座6-1、固定架6-15和轴承6-4,底座6-1的左右两侧分别安装有支撑架6-2,且支撑架6-2的上端安装有轴承座6-3,轴承6-4位于轴承座6-3上,转动轴6-11的两端通过轴承6-4安装在支撑架6-2上;内筒6-8的第一端上开设有鲜红枣加入通道6-12,鲜红枣加入通道6-12的一端与内筒6-8内部导通、另一端延伸至外筒6-5的外侧;The frame includes a base 6-1, a fixing frame 6-15 and a bearing 6-4. A support frame 6-2 is installed on the left and right sides of the base 6-1, and a bearing seat 6-2 is installed on the upper end of the support frame 6-2. 3. The bearing 6-4 is located on the bearing seat 6-3, the two ends of the rotating shaft 6-11 are installed on the support frame 6-2 through the bearing 6-4; the first end of the inner cylinder 6-8 is provided with fresh red dates Add channel 6-12, one end of the fresh red date adding channel 6-12 is connected with the inner tube 6-8, and the other end extends to the outside of the outer tube 6-5;
固定架6-15位于底座6-1的右侧,驱动装置安装在固定架6-15上,驱动装置包括电动机6-14和减速机6-13,电动机6-14通过减速机6-13驱动转动轴6-11。The fixing frame 6-15 is located on the right side of the base 6-1. The driving device is installed on the fixing frame 6-15. The driving device includes a motor 6-14 and a reducer 6-13. The motor 6-14 is driven by the reducer 6-13. Turn axes 6-11.
收枣器6-16的内安装有弧面6-17,底座6-1与支撑架6-2之间为焊接。An arc surface 6-17 is installed inside the date collector 6-16, and the base 6-1 and the support frame 6-2 are welded.
工作原理:首先通过鲜红枣加入通道6-12将鲜枣加入,经过外筒6-5,再进入到内筒6-8中,启动电动机6-14,电动机6-14带动转动轴6-11转动,转动轴6-11带动内筒6-8和外筒6-5一起转动,同时转动轴6-11上的主动齿轮6-19通过链条传动带动从动齿轮6-18转动,从而带动从动轴6-20转动,固定在从动轴6-20的叶片6-9开始转动,叶片6-9的转动使得加入的鲜枣从右端向左端运动,且主动齿轮6-19为从动齿轮6-18的直径的5倍,使得从动轴6-20的转速比转动轴6-11快,鲜枣随转动从内筒6-8的第一端向内筒的第二端移动,鲜枣通过自内筒6-8的第一端至内筒6-8的第二端逐渐变大孔径的分枣口6-7流出,并经出枣口6-6落入收枣器6-16中,利用收枣器6-16对鲜枣进行收集,收枣器6-16的弧面6-17可减小鲜枣在下落过程中对红枣的碰撞。另外,可以将外筒和内筒自左至右倾斜安装设置,即左端的水平高度小于右端的水平高度,这样鲜红枣又可以在自身重力作用下在内筒内自右向左运动,为了防止鲜红枣在筒内运动速度过快、实现较好的分离效果,倾角不易过大,优选外筒和内筒的轴线与水平面的夹角为2-5°。Working principle: First, add fresh jujube through channel 6-12 for adding fresh red dates, pass through outer cylinder 6-5, and then enter into inner cylinder 6-8, start motor 6-14, motor 6-14 drives rotating shaft 6-11 Rotating, the rotating shaft 6-11 drives the inner cylinder 6-8 and the outer cylinder 6-5 to rotate together, and at the same time, the driving gear 6-19 on the rotating shaft 6-11 drives the driven gear 6-18 to rotate through the chain drive, thereby driving the slave gear 6-18 to rotate. The driving shaft 6-20 rotates, the blade 6-9 fixed on the driven shaft 6-20 starts to rotate, the rotation of the blade 6-9 makes the added fresh jujube move from the right end to the left end, and the driving gear 6-19 is the driven
分级辅助装置安装在分级滚筒内,且分级辅助装置内的从动轴与分级滚桶的转动轴平行,且通过链条传动将从动轴的从动齿轮和转动轴的主动齿轮传动连接,且从动齿轮和主动齿轮的直径不同,从动轴和转动轴的转速不同,可通过一台电动机实现对分级滚筒内和分级辅助装置的转动,使得红枣得到更快的分离。The grading auxiliary device is installed in the grading drum, and the driven shaft in the grading auxiliary device is parallel to the rotating shaft of the grading drum, and the driven gear of the driven shaft and the driving gear of the rotating shaft are connected by chain transmission, and are driven from the rotating shaft. The diameters of the driving gear and the driving gear are different, and the rotational speed of the driven shaft and the rotating shaft is different. A motor can be used to realize the rotation of the grading drum and the grading auxiliary device, so that the red dates can be separated faster.
在底座两端安装有支撑架,支撑架上安装有轴承座与转动轴,当转动轴转动时,轴承座固定转动轴,防止转动轴移位,使转动轴正常转动,保证滚筒分级机正常工作,为滚筒分级机的正常运行提供条件,轴承座安装在支撑架上可以在保证转动轴正常工作同时,还能支撑滚筒分级机的重量,不影响转动轴的转动,减少转动轴转动的摩擦力,减少动能的消耗,节省电能。A support frame is installed at both ends of the base, and a bearing seat and a rotating shaft are installed on the support frame. When the rotating shaft rotates, the bearing seat fixes the rotating shaft to prevent the rotating shaft from shifting, so that the rotating shaft rotates normally and ensures the normal operation of the drum classifier. , to provide conditions for the normal operation of the drum classifier. The bearing seat is installed on the support frame, which can ensure the normal operation of the rotating shaft, and also support the weight of the drum classifier, without affecting the rotation of the rotating shaft and reducing the frictional force of the rotating shaft. , reduce kinetic energy consumption and save electricity.
设置的分枣口的孔径从内筒的第一端至内筒的第二端逐渐变大,转动轴带动从动轴上叶片转动,使得鲜红枣跟随着从内筒的第一端移动至内筒的第二端,在移动的过程中,鲜红枣安装分枣口孔径的从小到大的顺序逐级从分枣口分离,完成对鲜红枣的分离,收枣器内的弧面结构可以降低鲜红枣落下的撞击力,保证鲜红枣的完整性。The aperture of the jujube-separating port is gradually enlarged from the first end of the inner cylinder to the second end of the inner cylinder, and the rotating shaft drives the blades on the driven shaft to rotate, so that the fresh red dates follow the movement from the first end of the inner cylinder to the inner cylinder. The second end of the cylinder, in the process of moving, the fresh red dates are installed and separated from the jujube opening in the order from small to large, and the separation of the fresh red dates is completed. The arc structure in the jujube collector can be reduced. The impact force of the fresh red dates falling ensures the integrity of the fresh red dates.
鲜红枣品质检测装置如图15-1至图15-2所示,包括主动轮15-1、从动轮15-2、黑色传送带15-3、黑色橡胶扰动片15-4、限位槽15-5、扰动豁口15-6、送料斗15-7、光照箱15-8、光纤探头15-9、球面镜15-10、第一滤光片15-11、干涉仪15-12、放大器15-13、数模转换器15-14、计算机15-15、近红外光源15-16、第二滤光片15-17和摄像机15-18;黑色传送带15-3安装在主动轮15-1和从动轮15-2上,主动轮15-1与驱动装置驱动连接,主动轮15-1通过黑色传送带15-3带动从动轮15-2同步转动;在黑色传送带15-3上沿黑色传送带15-3的长度方向铺设有凸出黑色传送带15-3表面的两条平行的黑色橡胶条15-20,两条黑色橡胶条15-20之间形成限位槽15-5,两条黑色橡胶条15-20之间的间距小于或等于鲜红枣的2倍最大纵径且大于或等于鲜红枣的最大横径;黑色橡胶扰动片15-4的第一端固定在限位槽15-5槽底、第二端向背离黑色传送带15-3运动方向延伸,并且黑色橡胶扰动片15-4与黑色传送带15-3表面的夹角为15-30°;主动轮15-1的所处的一端为黑色传送带15-3的进料端、从动轮15-2所处的一端为黑色传送带15-3的出料端,送料斗15-7位于主动轮15-1的正上方并且送料斗15-7的出料口正对限位槽15-5,送料斗15-7的出料口底部开设有扰动豁口15-6,黑色橡胶扰动片15-4正对扰动豁口15-6,并且黑色橡胶扰动片15-4的宽度和长度分别小于扰动豁口15-6的宽度和长度,送料斗15-7的出料口直径小于或等于鲜红枣的1.5倍最大纵径且大于或等于鲜红枣的最大横径;光照箱15-8位于黑色传送带15-3的正上方,近红外光源15-16、第二滤光片15-17和摄像机15-18分别安装在光照箱15-8的左侧箱体内,第二滤光片15-17位于摄像机15-18的正下方,近红外光源15-16安装在第二滤光片15-17下方的光照箱15-8箱壁上,摄像机15-18的信号输出端与计算机15-15的信号输入端连接;干涉仪15-12的发射光依次经第一滤光片15-11、球面镜15-10、以及光纤探头15-9的入射光纤照射到位于黑色传送带15-3上的鲜红枣15-19上,鲜红枣15-19的反射光依次经光纤探头15-9的接收光纤、放大器15-13和数模转换器15-14并输入计算机15-15。The fresh red dates quality inspection device is shown in Figure 15-1 to Figure 15-2, including driving wheel 15-1, driven wheel 15-2, black conveyor belt 15-3, black rubber disturbance sheet 15-4, limit groove 15- 5. Disturbance gap 15-6, feeding hopper 15-7, light box 15-8, fiber probe 15-9, spherical mirror 15-10, first filter 15-11, interferometer 15-12, amplifier 15-13 , digital-to-analog converter 15-14, computer 15-15, near-infrared light source 15-16, second filter 15-17 and camera 15-18; black conveyor belt 15-3 is installed on driving wheel 15-1 and driven wheel On 15-2, the driving wheel 15-1 is drivingly connected with the driving device, and the driving wheel 15-1 drives the driven wheel 15-2 to rotate synchronously through the black conveyor belt 15-3; Two parallel black rubber strips 15-20 protruding from the surface of the black conveyor belt 15-3 are laid in the length direction, a limit groove 15-5 is formed between the two black rubber strips 15-20, and the two black rubber strips 15-20 The distance between them is less than or equal to 2 times the maximum longitudinal diameter of fresh red dates and greater than or equal to the maximum transverse diameter of fresh red dates; the first end of the black rubber disturbance piece 15-4 is The end extends away from the moving direction of the black conveyor belt 15-3, and the angle between the black rubber disturbance sheet 15-4 and the surface of the black conveyor belt 15-3 is 15-30°; the end where the driving wheel 15-1 is located is the black conveyor belt 15 The feeding end of -3 and the end where the driven wheel 15-2 is located is the discharging end of the black conveyor belt 15-3, the feeding hopper 15-7 is located directly above the driving wheel 15-1 and the feeding hopper 15-7 discharges The mouth is facing the limit groove 15-5, the bottom of the discharge port of the feeding hopper 15-7 is provided with a disturbance gap 15-6, the black rubber disturbance piece 15-4 is facing the disturbance gap 15-6, and the black rubber disturbance piece 15- The width and length of 4 are respectively smaller than the width and length of the disturbance gap 15-6, and the diameter of the outlet of the feeding hopper 15-7 is less than or equal to 1.5 times the maximum longitudinal diameter of fresh red dates and greater than or equal to the maximum transverse diameter of fresh red dates; The box 15-8 is located directly above the black conveyor belt 15-3. The near-infrared light source 15-16, the second filter 15-17 and the camera 15-18 are respectively installed in the left box of the light box 15-8. The filter 15-17 is located directly below the camera 15-18, the near-infrared light source 15-16 is installed on the wall of the light box 15-8 below the second filter 15-17, and the signal output end of the camera 15-18 Connected with the signal input end of the computer 15-15; the emitted light of the interferometer 15-12 is irradiated to the
由于在黑色传送带15-3上设置了限位槽15-5,使得鲜红枣可以逐个排列在限位槽15-5内,通过黑色橡胶扰动片15-4和扰动豁口15-6的配合可以使得送料斗15-7内的鲜红枣15-19顺利地逐个滚出并位于限位槽15-5内,有效地防止鲜红枣堵塞送料斗15-7的出料口。在对生产出来的鲜红枣进行抽样检查的时候,只需将鲜红枣放入送料斗15-7内,启动电机即可自动进行检测,无须人工干预鲜红枣在黑色传送带15-3上的摆放。通过摄像机15-18对位于黑色传送带15-3上的鲜红枣15-19进行拍照并输入到计算机15-15中进行图像处理,经亮度校正后输出图像,据此判断鲜红枣15-19表面品质(虫害、霉烂、损伤裂口等);图像处理和亮度校正均为现有技术,在此不再赘述。干涉仪发出的入射光照射到鲜红枣15-19上之后,鲜红枣15-19可以对入射光进行漫反射,将采集到的漫反射光谱信号输入计算机15-15中进行处理,通过事先建立好的鲜红枣内部品质数学模型,来分析所检测鲜红枣内部部分物质的含量;鲜红枣漫反射光谱信号处理及鲜红枣内部品质数学模型建立等均属于现有技术,在此不再赘述。Since the limit slot 15-5 is set on the black conveyor belt 15-3, the fresh red dates can be arranged in the limit slot 15-5 one by one. The fresh red dates 15-19 in the feeding hopper 15-7 are smoothly rolled out one by one and located in the limit groove 15-5, which effectively prevents the fresh red dates from blocking the discharge port of the feeding hopper 15-7. When sampling and inspecting the produced fresh red dates, it is only necessary to put the fresh red dates into the feeding hopper 15-7, and start the motor to automatically detect, without manual intervention in the placement of the fresh red dates on the black conveyor belt 15-3 . The fresh red dates 15-19 located on the black conveyor belt 15-3 are photographed by the camera 15-18 and input to the computer 15-15 for image processing, and the images are output after brightness correction, and the surface quality of the fresh dates 15-19 is judged accordingly. (insect pests, mildew, damage and cracks, etc.); image processing and brightness correction are existing technologies, and will not be repeated here. After the incident light emitted by the interferometer is irradiated on the fresh red dates 15-19, the fresh red dates 15-19 can diffusely reflect the incident light, and input the collected diffuse reflection spectrum signals into the computer 15-15 for processing. The internal quality mathematical model of fresh red jujube is used to analyze the content of some substances in the detected fresh red jujube; the diffuse reflection spectrum signal processing of fresh red jujube and the establishment of mathematical model of internal quality of fresh red jujube belong to the prior art, and will not be repeated here.
采用GB2762-2017对生产出来的鲜红枣的表面进行检测,铅、铬、镉、汞、砷、锡、镍、亚硝酸盐、硝酸盐等污染物均为检出;根据种植户使用的农药种类,采用GB2763-2016对生产出来的鲜红枣的表面农药残留进行检测,种植户所用农药均未检出;采用GB29921-2013对生产出来的鲜红枣的表面致病菌进行检测,沙门菌、金黄色葡萄球菌和大肠埃希氏菌均未检出;采用GB2761-2017对生产出来的鲜红枣的表面真菌毒素进行检测,未检出展青霉素。充分证明生产出来的鲜红枣可以免洗而直接使用。由于在生产过程中对鲜红枣进行了分级、分拣及充分干燥,残次果低于3%,可以进行长途运输销售,保存时间超过15天而不会发生霉烂。Using GB2762-2017 to test the surface of the produced fresh red dates, lead, chromium, cadmium, mercury, arsenic, tin, nickel, nitrite, nitrate and other pollutants were detected; according to the types of pesticides used by farmers , GB2763-2016 was used to detect the surface pesticide residues of the fresh red dates produced, and none of the pesticides used by the growers were detected; GB29921-2013 was used to detect the surface pathogenic bacteria of the fresh red dates produced, Salmonella, golden yellow Staphylococcus and Escherichia coli were not detected; GB2761-2017 was used to detect the surface mycotoxins of the fresh red dates produced, and no patulin was detected. It is fully proved that the fresh red dates produced can be used directly without washing. Due to the grading, sorting and full drying of fresh red dates in the production process, the defective fruit is less than 3%, which can be transported and sold over long distances, and the storage time is more than 15 days without mildew.
连续预煮机包括:图7-1至图7-3,本发明用于红枣枣片生产的连续预煮机包括具有出料口7-3的预煮腔室7-1、分离箱7-5、支架7-12和固定器7-13,预煮腔室7-1固定安装在支架7-12上,预煮腔室7-1内部安装有搅拌器7-2,出料口7-3设置在预煮腔室7-1的底部,且出料口7-3处安装有用于密封出料口7-3的隔板7-4,分离箱7-5设置在预煮腔室7-1的下方,分离箱7-5包括箱底板7-21、左侧箱壁7-22、右侧箱壁7-23、前部箱壁和后部箱壁,左侧箱壁7-22、右侧箱壁7-23、前部箱壁和后部箱壁的底部边沿分别与箱底板7-21密封连接,分离箱7-5内安装有由底部滤板7-24、右侧滤板7-7、前部滤板和后部滤板组成的过滤料斗7-19,右侧滤板7-7、前部滤板和后部滤板的底部边沿分别与底部滤板固定连接,左侧箱壁的上部开设有红枣倾倒口7-20,底部滤板7-24的左侧边沿铰接安装于红枣倾倒口7-20处,并且底部滤板7-24自红枣倾倒口7-20向箱底板倾斜,右侧滤板7-7上设置有升降器7-6,分离箱7-5底部的左右两侧设置有滑轨7-8,且滑轨7-8的内侧安装有集水箱7-9,集水箱7-9上设置有与滑轨7-8相配合的滑槽,集水箱7-9的左右两侧设置有握把7-10,预煮腔室7-1左侧的支架7-12上设置有电动机7-11,电动机7-11的动力输出端与搅拌器7-2驱动连接,固定器7-13安装在预煮腔室7-1的右侧壁上,且固定器7-13的底部设置有销轴7-14,固定器7-13包括第一固定部和第二固定部,第一固定部的上端和第二固定部的上端铰接,销轴7-14贯穿第一固定部和第二固定部上的销轴孔,第一固定部和第二固定部均具有一个横截面为半圆形的开口槽7-25,开口槽7-25的内壁上安装有弹簧7-15,弹簧7-15的一端与开口槽7-25内壁固定连接、另一端与软垫7-16固定连接,第一固定部上设置有安装部,固定器7-13通过螺栓7-17和安装部固定安装在预煮腔室7-1上。The continuous pre-cooking machine includes: Figures 7-1 to 7-3, the continuous pre-cooking machine used for the production of red jujube slices of the present invention includes a pre-cooking chamber 7-1 with a discharge port 7-3, a separation box 7- 5. The bracket 7-12 and the holder 7-13, the pre-cooking chamber 7-1 is fixedly installed on the bracket 7-12, the agitator 7-2 is installed inside the pre-cooking chamber 7-1, and the outlet 7- 3 is arranged at the bottom of the pre-cooking chamber 7-1, and a partition 7-4 for sealing the outlet 7-3 is installed at the outlet 7-3, and the separation box 7-5 is arranged in the pre-cooking chamber 7 Below -1, the separation box 7-5 includes a box bottom plate 7-21, a left box wall 7-22, a right box wall 7-23, a front box wall and a rear box wall, and the left box wall 7-22 , The bottom edge of the right box wall 7-23, the front box wall and the rear box wall are respectively sealed with the box bottom plate 7-21, and the separation box 7-5 is installed with a filter plate 7-24 at the bottom, a filter on the right side. The filter hopper 7-19 composed of the plate 7-7, the front filter plate and the rear filter plate, the bottom edges of the right filter plate 7-7, the front filter plate and the rear filter plate are respectively fixedly connected with the bottom filter plate, The upper part of the left box wall is provided with a red date pouring port 7-20, the left edge of the bottom filter plate 7-24 is hingedly installed at the red date pouring port 7-20, and the bottom filter plate 7-24 is poured from the red date pouring port 7-20. It is inclined to the bottom of the box, the right filter plate 7-7 is provided with a lifter 7-6, the left and right sides of the bottom of the separation box 7-5 are provided with slide rails 7-8, and the inner side of the slide rail 7-8 is provided with a collector. The water tank 7-9, the water collecting tank 7-9 is provided with a chute matched with the slide rail 7-8, the left and right sides of the water collecting tank 7-9 are provided with handles 7-10, and the pre-cooking chamber 7-1 is on the left side. The side bracket 7-12 is provided with a motor 7-11, the power output end of the motor 7-11 is drivingly connected with the stirrer 7-2, and the holder 7-13 is installed on the right side wall of the pre-cooking chamber 7-1 , and the bottom of the holder 7-13 is provided with a pin 7-14, the holder 7-13 includes a first fixing part and a second fixing part, the upper end of the first fixing part and the upper end of the second fixing part are hinged, and the pin shaft 7-14 penetrates the pin shaft holes on the first fixing part and the second fixing part, and both the first fixing part and the second fixing part have an open groove 7-25 with a semicircular cross section, A spring 7-15 is installed on the inner wall, one end of the spring 7-15 is fixedly connected with the inner wall of the opening slot 7-25, and the other end is fixedly connected with the soft pad 7-16, the first fixed part is provided with a mounting part, the holder 7- 13 is fixedly mounted on the pre-cooking chamber 7-1 through the bolts 7-17 and the mounting part.
其中,隔板7-4与出料口7-3为卡合结构,且出料口7-3与预煮腔室7-1为固定连接;集水箱7-9通过水泵7-26与预煮腔室7-1内部流体导通。Among them, the partition plate 7-4 and the discharge port 7-3 are in a snap-fit structure, and the discharge port 7-3 and the pre-cooking chamber 7-1 are fixedly connected; The inside of the boiling chamber 7-1 is fluidly connected.
使用本发明时,先通过进料口7-27向预煮腔室7-1内加入红枣,然后通过安装在固定器7-13上的进水管或者通过水泵7-26向预煮腔室7-1内加水,然后开启电动机7-11和电加热管7-18,电动机7-11带动搅拌器7-2进行转动,搅拌器7-2对位于预煮腔室7-1内的红枣与水的混合物进行搅拌,从而使混合物内部受热均匀且温度均匀,避免一部分红枣已经完全软化而一部分红枣刚开始软化,当预煮到预定时间后,关闭电加热管7-18,将隔板7-4从出料口7-3中抽出,则红枣与水的混合物经出料口7-3流出进入分离箱7-5内的过滤料斗7-19内,经过滤料斗7-19过滤后枣与水分离,枣留在底部滤板7-24上,水经过箱底板7-21上的出水口进入集水箱7-9内,当预煮腔室7-1内的红枣和水全部排出后,将隔板7-4插入出料口7-3内,以对出料口7-3形成封堵,然后通过进料口7-27添加新一批的红枣,再启动水泵7-26将集水箱7-9内的水泵入预煮腔室7-1内,然后通过进水管向预煮腔室7-1内补充一定量的水,然后开启电加热管7-18,即可进行下一批的红枣软化。在出料过程中,保持电动机7-11持续运转,可以避免软化后的红枣附着在预煮腔室7-1的内壁上或者搅拌器7-2上。而当水与红枣分离之后,利用升降器7-6通过右侧滤板7-7将底部滤板7-24的右端提起,直至底部滤板7-24上的红枣从红枣倾倒口7-20中流出,然后在利用升降器7-6将底部滤板7-24的右端下放直至底部滤板7-24的右端与左端齐平或者右端比左端低。通过隔板的拉动可以将完成预煮的红枣和水引入分离箱中进行蒸煮水和红枣的分离,不会堵塞住出料口,隔板与出料口的紧密卡合可以提高预煮机的密封性,降低了水的泄露,防止了因为漏水而导致的红枣预煮不完全,通过升降器伸缩可以带动过滤料斗的右侧升降,可以将预煮后的红枣进行水固分离之后从红枣倾倒口将分离出来的红枣倒入输送带上;在水与红枣分离时通过隔板对预煮腔室进行密封,通过水泵将预煮水泵入预煮腔室内循环利用,继续进行下一批次的预煮,隔板的设置降低了水的渗漏。过滤料斗可以实现预煮后的红枣与水自动分离,减少了人工分离所需的时间,减轻了工人清理的难度,节约了人工的不必要消耗,增加了生产的效率,分离箱底部与集水箱顶部流体导通,可以将预煮水回收利用,起到节约用水和加快分离的速度的作用,握把的向外侧拉动可以对集水箱进行清理,握把的向内侧推动可以对集水箱进行安装,预煮水进行重复利用,降低了资源的消耗,节约了枣片生产的难度,通过固定器与销轴之间的转动可以对进水管进行固定,防止了在输水过程中进水管的脱落,软垫的移动可以带动弹簧伸缩,可以对不同口径的进水管进行固定,可以适应不同大小的进水管,增加了预煮机的市场竞争力,提高了预煮机的使用范围,而在固定的时候,软垫可以对进水管进行保护,防止了进水管的破损,减轻了工人清理的问题,加快了生产,节约了维修的成本。When using the present invention, first add red dates into the pre-cooking chamber 7-1 through the feeding port 7-27, and then send the dates to the pre-cooking chamber 7 through the water inlet pipe installed on the holder 7-13 or through the water pump 7-26. Add water in -1, then turn on the motor 7-11 and the electric heating tube 7-18, the motor 7-11 drives the stirrer 7-2 to rotate, and the stirrer 7-2 adjusts the red dates and the The mixture of water is stirred, so that the inside of the mixture is heated evenly and the temperature is uniform, so as to avoid that some red dates have been completely softened and some red dates have just begun to soften. 4. Pull out from the discharge port 7-3, then the mixture of red dates and water flows out through the discharge port 7-3 and enters the filter hopper 7-19 in the separation box 7-5. After being filtered by the filter hopper 7-19, the dates and The water is separated, the dates are left on the bottom filter plate 7-24, and the water enters the water collecting tank 7-9 through the water outlet on the bottom plate 7-21 of the tank. Insert the partition plate 7-4 into the discharge port 7-3 to block the discharge port 7-3, then add a new batch of red dates through the feed port 7-27, and then start the water pump 7-26 to collect The water in the water tank 7-9 is pumped into the pre-cooking chamber 7-1, and then a certain amount of water is added to the pre-cooking chamber 7-1 through the water inlet pipe, and then the electric heating pipe 7-18 is turned on to proceed to the next step. The batch of red dates is softened. During the discharging process, keeping the motor 7-11 running continuously can prevent the softened red dates from adhering to the inner wall of the pre-cooking chamber 7-1 or the stirrer 7-2. When the water and the red dates are separated, the lifter 7-6 is used to lift the right end of the bottom filter plate 7-24 through the right filter plate 7-7 until the red dates on the bottom filter plate 7-24 are poured from the red date pouring port 7-20 Then use the lifter 7-6 to lower the right end of the bottom filter plate 7-24 until the right end of the bottom filter plate 7-24 is flush with the left end or the right end is lower than the left end. By pulling the separator, the pre-cooked red dates and water can be introduced into the separation box to separate the cooking water and the red dates without blocking the outlet. The airtightness reduces water leakage and prevents incomplete pre-cooking of red dates caused by water leakage. The right side of the filter hopper can be lifted and lowered through the expansion and contraction of the lifter, and the pre-cooked red dates can be separated from water and solid and then dumped from the red dates. The separated red dates are poured onto the conveyor belt; when the water and red dates are separated, the pre-cooking chamber is sealed by the partition, and the pre-cooking water is pumped into the pre-cooking chamber through the water pump for recycling, and the next batch of processing is continued. For pre-cooking, the setting of the baffle reduces the leakage of water. The filter hopper can realize the automatic separation of pre-cooked red dates and water, which reduces the time required for manual separation, reduces the difficulty of cleaning by workers, saves unnecessary labor consumption, and increases production efficiency. The top fluid is connected, which can recycle the pre-boiled water, which can save water and speed up the separation. Pull the handle outward to clean the water collecting tank, and push the handle inward to install the water collecting tank. , the pre-boiled water is reused, which reduces the consumption of resources and saves the difficulty of producing jujube slices. The water inlet pipe can be fixed by the rotation between the holder and the pin, which prevents the water inlet pipe from falling off during the water delivery process. , The movement of the cushion can drive the spring to expand and contract, and it can fix the water inlet pipes of different diameters, and can adapt to the water inlet pipes of different sizes, which increases the market competitiveness of the pre-boiler and improves the use range of the pre-boiler. The soft pad can protect the water inlet pipe, prevent the damage of the water inlet pipe, reduce the cleaning problem of workers, speed up the production and save the maintenance cost.
双道打浆机如图9-1至图9-4所示,包括左固定台9-1、右固定台9-17、机架9-2、打浆罐9-7、电机9-3、打浆杆9-5和双通道浆核分离罐9-4;机架9-2安装在右固定台9-17,电机9-3和打浆杆9-5安装在机架9-2上,并且电机9-3的动力输出端与打浆杆9-5驱动连接;打浆罐9-7固定安装左固定台9-1和右固定台9-17之间并分别与左固定台9-1和右固定台9-17固定连接,双通道浆核分离罐9-4位于打浆罐9-7正下方并分别与左固定台9-1和右固定台9-17固定连接,打浆罐9-7底部与双通道浆核分离罐9-4导通;打浆杆9-5从上方穿过打浆罐9-7并伸入到双通道浆核分离罐9-4内;位于打浆罐9-7内的打浆杆9-5上安装有打浆叶片9-8,打浆罐9-7的底壁为一个滤网板9-9,滤网板9-9与打浆杆9-5通过轴承安装在一起,即滤网板9-9不随打浆杆9-5一起转动;双通道浆核分离罐9-4包括用于存放枣核的外罐9-13、用于存放枣泥的内罐9-15、核泥一次离心分离盘9-16和核泥二次分离筒9-18,内罐9-15、核泥一次离心分离盘9-16和核泥二次分离筒9-18均位于外罐9-13内,打浆杆9-5由上至下依次穿过核泥一次离心分离盘9-16的盘中心和核泥二次分离筒9-18的筒底中心并伸入到内罐9-15罐底的转动槽内,即内罐9-15不随打浆杆9-5一起转动,核泥一次离心分离盘9-16的盘中心和核泥二次分离筒9-18分别与打浆杆9-5固定连接并随打浆杆9-5一起同步转动,核泥一次离心分离盘9-16位于核泥二次分离筒9-18内,核泥一次离心分离盘9-16直径小于核泥二次分离筒9-18的筒内径且大于滤网板9-9的直径,核泥一次离心分离盘9-16的边沿与核泥二次分离筒9-18内壁之间为枣核一次下落通道,核泥二次分离筒9-18临近筒底的筒侧壁上开设有枣核下落孔9-19,核泥二次分离筒9-18的外径大于内罐9-15的外径,内罐9-15的罐侧壁通过连接件9-20与外罐9-13内壁固定连接,相邻连接件9-20之间为枣核二次下落通道;内罐9-15内固定安装有滤浆网9-24,滤浆网9-24与打浆杆9-5固定安装在一起并随打浆杆9-5一起同步转动,滤浆网9-24的网孔直径为0.5-2毫米,滤浆网9-24上方的打浆杆9-5上固定安装有打浆刀片9-23,打浆刀片9-23均位于内罐9-15内。As shown in Figure 9-1 to Figure 9-4, the double-channel beater includes a left fixing table 9-1, a right fixing table 9-17, a frame 9-2, a beating tank 9-7, a motor 9-3, a beating Rod 9-5 and double-channel pulp core separation tank 9-4; frame 9-2 is installed on the right fixed table 9-17, motor 9-3 and beating rod 9-5 are installed on frame 9-2, and the motor The power output end of 9-3 is drivingly connected with the beating rod 9-5; the beating tank 9-7 is fixedly installed between the left fixing table 9-1 and the right fixing table 9-17 and is respectively fixed with the left fixing table 9-1 and the right fixing table 9-1. Station 9-17 is fixedly connected, the double-channel pulp core separation tank 9-4 is located directly below the beating tank 9-7 and is fixedly connected with the left fixing table 9-1 and the right fixing table 9-17 respectively, and the bottom of the beating tank 9-7 is connected to the The double-channel pulp core separation tank 9-4 is turned on; the beating rod 9-5 passes through the beating tank 9-7 from above and extends into the double-channel pulp core separation tank 9-4; the beating rod located in the beating tank 9-7 A beating blade 9-8 is installed on the rod 9-5, the bottom wall of the beating tank 9-7 is a screen plate 9-9, the screen plate 9-9 and the beating rod 9-5 are installed together through bearings, that is, the filter screen The screen plate 9-9 does not rotate with the beating rod 9-5; the double-channel pulp core separation tank 9-4 includes an outer tank 9-13 for storing jujube pits, an inner tank 9-15 for storing jujube pulp, and a primary Centrifugal separation disc 9-16 and nuclear sludge secondary separation cylinder 9-18, inner tank 9-15, nuclear sludge primary centrifugal separation disc 9-16 and nuclear sludge secondary separation cylinder 9-18 are all located in outer tank 9-13 , the beating rod 9-5 passes through the center of the nuclear mud primary centrifugal separation disk 9-16 and the center of the bottom of the nuclear mud secondary separation cylinder 9-18 in sequence from top to bottom, and extends into the bottom of the inner tank 9-15. In the rotating groove, that is, the inner tank 9-15 does not rotate with the beating rod 9-5, the disk center of the nuclear mud primary centrifugal separation disc 9-16 and the nuclear mud secondary separation cylinder 9-18 are respectively fixed with the beating rod 9-5. Connected and rotates synchronously with the beating rod 9-5, the primary centrifugal separation disc 9-16 of nuclear mud is located in the secondary separation cylinder 9-18 of nuclear mud, the diameter of the primary centrifugal separation disc 9-16 of nuclear mud is smaller than the secondary separation cylinder of nuclear mud The inner diameter of the cylinder 9-18 is larger than the diameter of the screen plate 9-9. The edge of the nuclear sludge primary centrifugal separation disc 9-16 and the inner wall of the core sludge secondary separation cylinder 9-18 are the primary falling channels of the jujube core. The side wall of the secondary separation cylinder 9-18 adjacent to the bottom of the cylinder is provided with a jujube drop hole 9-19, and the outer diameter of the secondary separation cylinder 9-18 of the core mud is larger than the outer diameter of the inner tank 9-15, and the inner tank 9 The side wall of the tank of -15 is fixedly connected with the inner wall of the outer tank 9-13 through the connecting piece 9-20, and between the adjacent connecting pieces 9-20 is the secondary falling channel of the jujube kernel; the inner tank 9-15 is fixedly installed with a filter slurry The mesh 9-24, the filter mesh 9-24 and the beating rod 9-5 are fixedly installed together and rotate synchronously with the beating rod 9-5. The mesh diameter of the pulp filter mesh 9-24 is 0.5-2 mm. A beating blade 9-23 is fixedly installed on the beating rod 9-5 above the net 9-24, and the beating blades 9-23 are all located in the inner tank 9-15.
本实施例中,滤网板9-9包括第三过滤网9-10、第一过滤网9-11和第二过滤网9-12,第二过滤网9-12位于滤网板9-9的中心,第三过滤网9-10和第一过滤网9-11环绕第二过滤网9-12四周相间设置;第二过滤网9-12上的网孔为圆形孔或正六边形孔,圆形孔的孔径或正六边形孔的最大孔径小于红枣枣核的横径;第三过滤网9-10上的网孔是以滤网板9-9中心为圆心的弧形孔,弧形孔沿径向的宽度大于红枣枣核横径且小于1.5倍的红枣枣核横径;第一过滤网9-11上的网孔为平行于滤网板9-9直径的长条形孔,长条形孔的宽度大于红枣枣核横径且小于1.5倍的红枣枣核横径。In this embodiment, the filter screen 9-9 includes a third filter screen 9-10, a first filter screen 9-11 and a second filter screen 9-12, and the second filter screen 9-12 is located on the filter screen plate 9-9 The center of the third filter screen 9-10 and the first filter screen 9-11 are arranged alternately around the second filter screen 9-12; the mesh on the second filter screen 9-12 is a circular hole or a regular hexagonal hole , the hole diameter of the circular hole or the maximum hole diameter of the regular hexagonal hole is smaller than the transverse diameter of the jujube core; The width of the shaped hole in the radial direction is greater than the transverse diameter of the red jujube and jujube core and less than 1.5 times the transverse diameter of the red jujube core; , the width of the elongated hole is larger than the transverse diameter of the jujube jujube core and less than 1.5 times the transverse diameter of the jujube jujube core.
核泥一次离心分离盘9-16和核泥二次分离筒9-18的筒底上均开设有同心镂空环9-21,同心镂空环9-21的沿径向的宽度为0.8倍的红枣枣核横径;打浆罐9-7的罐壁通过连接块9-6分别与左固定台9-1和右固定台9-17固定连接;枣核下落孔9-19沿核泥二次分离筒9-18轴向的宽度为红枣枣核横径的2-4倍,枣核下落孔9-19下边沿与核泥二次分离筒9-18的筒底面平齐。The bottoms of the primary centrifugal separation disc 9-16 of the nuclear mud and the secondary separation cylinder 9-18 of the nuclear mud are provided with concentric hollow rings 9-21, and the width of the concentric hollow rings 9-21 in the radial direction is 0.8 times of red dates. The transverse diameter of the jujube core; the tank wall of the beating tank 9-7 is fixedly connected with the left fixing platform 9-1 and the right fixing platform 9-17 through the connecting block 9-6; The axial width of the tube 9-18 is 2-4 times of the transverse diameter of the red jujube pit, and the lower edge of the jujube pit 9-19 is flush with the bottom surface of the secondary separation tube 9-18 of the nuclear mud.
使用时,首先将已经软化的红枣放置于打浆罐9-7的内部,然后启动电机9-3,电机9-3驱动打浆杆9-5转动,此时打浆杆9-5上的打浆叶片9-8则会将软化的红枣打碎实现枣肉和枣核分离,由于软化的红枣是经过水蒸煮的,因而枣肉极易被打碎成浆而进一步实现枣皮和枣肉分离。部分枣肉浆沿第二过滤网9-12上的网孔直接向下流动依次穿过核泥一次离心分离盘9-16上的同心镂空环9-21和核泥二次分离筒9-18的筒底上的同心镂空环9-21进入到内罐9-15内,并在打浆刀片9-23的作用下进一步被打碎后通过滤浆网9-24上的网孔进入到滤浆网9-24下方的内罐9-15内,另一部分枣肉浆分别通过第三过滤网9-10和第一过滤网9-11上的网孔向下流动依次穿过核泥一次离心分离盘9-16上的同心镂空环9-21和核泥二次分离筒9-18的筒底上的同心镂空环9-21进入到内罐9-15内,并在打浆刀片9-23的作用下进一步被打碎后通过滤浆网9-24上的网孔进入到滤浆网9-24下方的内罐9-15内;由于软化的红枣极易打浆,且打浆后产生的枣肉浆颗粒不会有较大的体积和质量,因而枣肉浆颗粒在核泥一次离心分离盘9-16和核泥二次分离筒9-18上的离心力较小,这使得绝大部分的枣肉浆能够最终进入到内罐9-15内。When in use, first place the softened red dates in the beating tank 9-7, then start the motor 9-3, the motor 9-3 drives the beating rod 9-5 to rotate, and the beating blade 9 on the beating rod 9-5 rotates. -8 will break the softened red dates to separate the jujube flesh and the jujube core. Since the softened red dates are boiled with water, the jujube flesh is easily broken into pulp to further separate the jujube skin and the jujube flesh. Part of the jujube pulp flows directly downward along the meshes on the second filter screen 9-12, and passes through the concentric hollow rings 9-21 on the nuclear mud primary centrifugal separation disc 9-16 and the nuclear mud secondary separation cylinder 9-18 in turn. The concentric hollow ring 9-21 on the bottom of the cylinder enters the inner tank 9-15, and is further broken under the action of the beating blade 9-23. In the inner tank 9-15 below the net 9-24, another part of the jujube pulp slurry flows downward through the meshes on the third filter screen 9-10 and the first filter screen 9-11 and passes through the core mud for a centrifugal separation. The concentric hollow ring 9-21 on the disk 9-16 and the concentric hollow ring 9-21 on the bottom of the core mud secondary separation cylinder 9-18 enter into the inner tank 9-15, and the beating blade 9-23 After being further broken under the action, it enters the inner tank 9-15 under the pulp filter screen 9-24 through the mesh on the pulp filter screen 9-24; because the softened red dates are easily beaten, and the pulp produced after beating The pulp particles will not have a large volume and mass, so the centrifugal force of the jujube pulp particles on the nuclear mud primary centrifugal separation disc 9-16 and the nuclear mud secondary separation cylinder 9-18 is small, which makes most of the jujube pulp particles have less centrifugal force. The pulp can end up in the inner tank 9-15.
由于第二过滤网9-12上的网孔孔径较小,使得枣核只能通过第三过滤网9-10和第一过滤网9-11上的网孔向下跌落到距离核泥一次离心分离盘9-16中心较远的核泥一次离心分离盘9-16上,核泥一次离心分离盘9-16与打浆杆9-5一起同步转动,核泥一次离心分离盘9-16上同心镂空环9-21的宽度较小,使得枣核在离心力的作用下移动到核泥一次离心分离盘9-16的边沿,并跌落在核泥二次分离筒9-18的筒底上并且远离核泥二次分离筒9-18的筒底中心,核泥二次分离筒9-18与打浆杆9-5一起同步转动,使得枣核在离心力的作用下移动到核泥二次分离筒9-18的筒底边沿并通过枣核下落孔9-19落入外罐9-13内。Due to the small aperture of the mesh on the second filter screen 9-12, the jujube seeds can only fall down through the mesh holes on the third filter screen 9-10 and the first filter screen 9-11 to a distance from the core mud for one centrifugation. The nuclear mud primary centrifugal separation disc 9-16, which is far from the center of the separation disc 9-16, rotates synchronously with the beating rod 9-5, and the nuclear mud primary centrifugal separation disc 9-16 is concentric. The width of the hollow ring 9-21 is small, so that the jujube core moves to the edge of the nuclear mud primary centrifugal separation disc 9-16 under the action of centrifugal force, and falls on the bottom of the nuclear mud secondary separation cylinder 9-18 and is far away. In the center of the bottom of the nuclear mud secondary separation cylinder 9-18, the nuclear mud secondary separation cylinder 9-18 rotates synchronously with the beating rod 9-5, so that the jujube core moves to the nuclear mud secondary separation cylinder 9 under the action of centrifugal force. The bottom edge of the cylinder of -18 falls into the outer tank 9-13 through the jujube core drop hole 9-19.
枣皮密度相对枣核密度较小,且体积亦不会很大,因而核泥一次离心分离盘9-16和核泥二次分离筒9-18筒底上的离心力也比较小,这使得体积较小的枣皮可以进入到内罐9-15内,而体积较大且无法通过同心镂空环9-21下落的枣皮会在离心力的作用下随枣核一起进入到外罐9-13内。The density of the jujube peel is smaller than that of the jujube core, and the volume is not very large, so the centrifugal force on the bottom of the nuclear mud primary centrifugal separation disc 9-16 and the nuclear mud secondary separation cylinder 9-18 is also relatively small, which makes the volume The smaller jujube peel can enter the inner tank 9-15, while the larger jujube peel that cannot fall through the concentric hollow ring 9-21 will enter the outer tank 9-13 together with the jujube core under the action of centrifugal force. .
在本发明中滤网板9-9、核泥一次离心分离盘9-16和核泥二次分离筒9-18筒底直径逐渐变大,充分利用了枣核质量较大的特点,从滤网板9-9落到核泥一次离心分离盘9-16上的枣核即远离核泥一次离心分离盘9-16的中心,从核泥一次离心分离盘9-16落到核泥二次分离筒9-18筒底的枣核的离心半径进一步增大,使得枣核能够彻底与枣肉浆分离,避免枣肉浆中掺杂枣核。利用本双道打浆机可以实现枣核与枣肉浆100%分离,彻底避免枣肉浆中掺杂枣核。In the present invention, the diameter of the bottom of the filter screen plate 9-9, the primary centrifugal separation disc 9-16 of the nuclear mud and the secondary separation cylinder 9-18 of the nuclear mud gradually becomes larger, and the characteristics of the large quality of the jujube kernel are fully utilized. The jujube cores falling on the stencil 9-9 on the primary centrifugal separation disc 9-16 of the nuclear mud are far away from the center of the primary centrifugal separation disc 9-16 of the nuclear mud, and fall from the primary centrifugal separation disc 9-16 of the nuclear mud to the secondary centrifugal separation disc 9-16 of the nuclear mud. The centrifugal radius of the jujube core at the bottom of the separation cylinder 9-18 is further increased, so that the jujube core can be completely separated from the jujube pulp, and the jujube pulp can be prevented from being mixed with the jujube pulp. The use of the double-channel beater can realize 100% separation of jujube pits and jujube pulp, and completely avoid the inclusion of jujube pits in the jujube pulp.
将预煮后的红枣送入双道打浆机的同时,向双道打浆机中加入清洗干净的黑枸杞鲜果、葡萄鲜果和玫瑰花瓣,黑枸杞、葡萄鲜果和玫瑰花瓣的加入量以预煮前鲜红枣的量计算,每50千克的鲜红枣分别加入黑枸杞5千克、葡萄鲜果3千克、玫瑰鲜花瓣2千克;分离出的枣核和葡萄籽经水洗和风干,筛分后得到的枣核干燥备用;将从双道打浆机中流出的果浆与鲜奶和蜂蜜混合均匀,果浆为70千克、鲜奶为5千克、蜂蜜为2千克,用预煮水调节总固形物小于15%,加热至100℃,浓缩至总固形物为30%时停止加热。While feeding the pre-cooked red dates to the double-channel beater, add the cleaned black wolfberry fruit, grape fresh fruit and rose petals to the double-channel pulper. The addition amount of black wolfberry, grape fresh fruit and rose petal is the same as before To calculate the amount of fresh red dates, for every 50 kg of fresh red dates, add 5 kg of black wolfberry, 3 kg of fresh grape fruit, and 2 kg of fresh rose petals; the separated jujube pits and grape seeds are washed and air-dried. Dry and reserve; mix the pulp from the double-channel beater with fresh milk and honey evenly, the pulp is 70 kg, the fresh milk is 5 kg, and the honey is 2 kg, and the total solids are adjusted with pre-boiled water to less than 15% , heated to 100 ℃, concentrated to 30% of the total solids and stopped heating.
铺片机如图11-1至图11-4所示,包括机体11-2、铺片盘水平输送机构、铺片盘竖直输送机构、铺片平整机构、铺片盘11-9和铺片料回收机构;机体11-2包括底架和安装在底架左右两端的侧板11-7;铺片盘水平输送机构包括电机11-3、传动带11-4、传动轮11-5、输送带11-6和滚筒11-25,电机11-3安装在机体11-2的底架上,电机11-3的动力输出端通过传动带11-4与传动轮11-5驱动连接,传动轮11-5和滚筒11-25同轴安装且在电机11-3的带动下同步转动,输送带11-6的两端分别安装在两个滚筒11-25上,传动轮11-5、输送带11-6和滚筒11-25一起安装在机体11-2的底架上;铺片盘竖直输送机构包括至少两个气动伸缩杆11-22和至少两个L形支撑板11-10,输送带11-6的横向两侧的机体11-2底架上均至少安装一个气动伸缩杆11-22,每个气动伸缩杆11-22的顶端安装一个L形支撑板11-10,输送带11-6的横向两侧的L形支撑板11-10镜像对称,并且输送带11-6的横向两侧对应的L形支撑板11-10的直立板之间的间距等于铺片盘11-9的宽度,气动伸缩杆11-22的底端固定在机体11-2上;铺片平整机构包括液压缸11-11和刮板11-23,液压缸11-11的一端固定安装在机体11-2右端的侧板11-7上,并且液压缸11-11的轴线与铺片盘11-9的盘面平行,刮板11-23安装在液压缸11-11活塞杆的自由端上,刮板11-23的下边沿与铺片盘11-9的盘面平齐;铺片料回收机构包括导料斜槽11-8和收集槽11-21,导料斜槽11-8和收集槽11-21均位于机体11-2左端的侧板11-7外侧,导料斜槽11-8的上端入口与机体11-2左端的侧板11-7顶部的铺片料掉落出口连通,导料斜槽11-8的下端与收集槽11-21入口导通,导料斜槽11-8与侧板11-7的夹角为10-15°;机体11-2左端的侧板11-7的内侧壁上开设有导向槽11-24,铺片盘11-9临近导向槽11-24的侧壁上设置有与导向槽11-24相配合的导轨,导轨位于导向槽11-24内。其中,为了便于对本发明位置进行调整和移动,本实施例中,在机体11-2底部安装有万向轮11-1。As shown in Figure 11-1 to Figure 11-4, the chip spreader includes a body 11-2, a horizontal conveying mechanism for the laying tray, a vertical transport mechanism for the laying tray, a laying leveling mechanism, a laying tray 11-9 and a laying tray 11-9. Sheet material recovery mechanism; the body 11-2 includes a chassis and side plates 11-7 installed at the left and right ends of the chassis; the horizontal conveying mechanism of the spreader plate includes a motor 11-3, a transmission belt 11-4, a transmission wheel 11-5, a conveying mechanism Belt 11-6 and roller 11-25, motor 11-3 is installed on the bottom frame of body 11-2, the power output end of motor 11-3 is drivingly connected to transmission wheel 11-5 through transmission belt 11-4, transmission wheel 11 -5 and the rollers 11-25 are installed coaxially and rotate synchronously under the drive of the motor 11-3. The two ends of the conveyor belt 11-6 are respectively installed on the two rollers 11-25. -6 and the drum 11-25 are installed on the chassis of the machine body 11-2; the vertical conveying mechanism of the spreading disc includes at least two pneumatic telescopic rods 11-22 and at least two L-shaped support plates 11-10, and the conveyor belt At least one pneumatic telescopic rod 11-22 is installed on the bottom frame of the body 11-2 on the lateral sides of 11-6, and an L-shaped support plate 11-10 is installed on the top of each pneumatic telescopic rod 11-22, and the conveyor belt 11- The L-shaped support plates 11-10 on the lateral sides of Width, the bottom end of the pneumatic telescopic rod 11-22 is fixed on the body 11-2; the flattening mechanism includes a hydraulic cylinder 11-11 and a scraper 11-23, and one end of the hydraulic cylinder 11-11 is fixed on the body 11-2 On the side plate 11-7 at the right end, and the axis of the hydraulic cylinder 11-11 is parallel to the disk surface of the spreading plate 11-9, the scraper 11-23 is installed on the free end of the piston rod of the hydraulic cylinder 11-11, and the scraper 11 The lower edge of the -23 is flush with the surface of the tiling tray 11-9; the tiling material recovery mechanism includes a material guide chute 11-8 and a collection chute 11-21, and a material guide chute 11-8 and a collection chute 11-21 Both are located outside the side plate 11-7 at the left end of the body 11-2. The upper inlet of the material guide chute 11-8 is connected to the drop outlet of the laying material at the top of the side plate 11-7 at the left end of the body 11-2, and the material guide is inclined. The lower end of the groove 11-8 is connected to the inlet of the collecting groove 11-21, and the angle between the material guide chute 11-8 and the side plate 11-7 is 10-15°; A guide groove 11-24 is provided on the inner side wall, and a guide rail matched with the guide groove 11-24 is provided on the side wall of the spreading plate 11-9 adjacent to the guide groove 11-24, and the guide rail is located in the guide groove 11-24. Among them, in order to facilitate the adjustment and movement of the position of the present invention, in this embodiment, a universal wheel 11-1 is installed at the bottom of the body 11-2.
为了避免在运输铺片盘11-9过程中铺片盘11-9因为振动而发生铺片破裂的现象,本实施例中,选用双层输送带作为输送带11-6使用,且两层之间固定有减振弹簧11-17。在输送带11-6的横向两侧的气动伸缩杆11-22的外侧安装有挡板11-12,起到隔离保护作用。而为了减少电机11-3运转过程中产生的振动传递给机体11-2,进而避免共振给整个设备带来的危害,本实施例中,在电机11-3下方的底架上通过螺丝11-19固定安装有橡胶垫11-18,橡胶垫11-18上固定安装有固定座11-20,电机11-3固定安装在固定座11-20上。In order to avoid the phenomenon that the spreading disc 11-9 is broken due to vibration during the transportation of the spreading disc 11-9, in this embodiment, a double-layer conveyor belt is used as the conveying belt 11-6, and the two-layer conveyor belt is used as the conveyor belt 11-6. The damping springs 11-17 are fixed between them. Baffles 11-12 are installed on the outer sides of the pneumatic telescopic rods 11-22 on both lateral sides of the conveyor belt 11-6, which play the role of isolation and protection. In order to reduce the transmission of the vibration generated during the operation of the motor 11-3 to the body 11-2, thereby avoiding the harm caused by resonance to the entire equipment, in this embodiment, the screws 11- 19 A rubber pad 11-18 is fixedly installed, a fixing base 11-20 is fixedly installed on the rubber pad 11-18, and the motor 11-3 is fixedly installed on the fixing base 11-20.
使用本发明时,将铺片盘11-9放置在L形支撑板11-10上,然后通过气动伸缩杆11-22使得铺片盘11-9升至铺片装料位置,接向铺片盘11-9内添加铺片料直至铺片盘11-9加满,然后启动液压缸11-11,液压缸11-11驱动刮板11-23沿水平方向向靠近导料斜槽11-8的方向移动,直至刮板11-23移动到侧板11-7的正上方,然后启动气动伸缩杆11-22(同时液压缸11-11回缩),气动伸缩杆11-22带动L形支撑板11-10向下移动,则铺片盘11-9在重力作用下随着L形支撑板11-10向下移动,当气动伸缩杆11-22缩至铺片盘11-9与输送带11-6平齐时,盛满有铺片料的铺片盘11-9落到输送带11-6上,并由输送带11-6将铺片盘11-9运送至出料口11-13,然后被移至铺片盘运输小车11-14上,而刮板11-23则在液压缸11-11的驱动下复位。在刮板11-23沿水平方向向靠近导料斜槽11-8的方向移动的过程中,多余的铺片料经由导料斜槽11-8流入收集槽11-21内。When using the present invention, place the tiling tray 11-9 on the L-shaped support plate 11-10, and then raise the tiling tray 11-9 to the tiling loading position through the pneumatic telescopic rod 11-22, and connect to the tiling Add the sheeting material to the plate 11-9 until the plate is full, then start the hydraulic cylinder 11-11, the hydraulic cylinder 11-11 drives the scraper 11-23 to approach the material guide chute 11-8 in the horizontal direction Move in the direction until the scraper 11-23 moves to the top of the side plate 11-7, then start the pneumatic telescopic rod 11-22 (at the same time the hydraulic cylinder 11-11 retracts), the pneumatic telescopic rod 11-22 drives the L-shaped support When the plate 11-10 moves downward, the spreading plate 11-9 moves downward with the L-shaped support plate 11-10 under the action of gravity. When 11-6 is flush, the spreading disc 11-9 filled with the spreading material falls on the conveyor belt 11-6, and the spreading disc 11-9 is transported by the conveyor belt 11-6 to the discharge port 11- 13, and then moved to the spreader tray transport trolley 11-14, and the scraper 11-23 is reset under the drive of the hydraulic cylinder 11-11. During the movement of the scraper 11-23 in the horizontal direction to the direction close to the material guide chute 11-8, the excess laying material flows into the collection tank 11-21 through the material guide chute 11-8.
本实施例中,铺片盘运输小车11-14的左端安置有滑块11-15,机体11-2的右侧设置有滑道11-16,铺片盘运输小车11-14通过万向轮11-1构成移动结构,且铺片盘运输小车11-14通过滑块11-15与机体11-2上的滑道11-16构成可拆卸结构,便于铺片盘运输小车11-14与机体11-2对接,铺片盘运输小车11-14可以对出料口11-13中送出的盛放原料的铺片盘11-9进行存放,再通过万向轮11-1的转动带动铺片盘运输小车11-14进行移动,便于使用者对原料进行移动,使后续的烘干工作更加方便。该枣片生产加工用铺片机便于对原料进行铺片装盘,对装盘后的原料移动方便,且工作时不会发生抖动,其中铺片盘位于该铺片机的顶端,将原料放在铺片盘上,L形支撑板对铺片盘提供了支撑作用,导向槽和导轨的配合使铺片盘无法进行水平方向上的移动;通过液压缸的伸缩使得刮板能够对铺片盘上的原料进行平整,铺片厚度均匀;通过气动伸缩杆的伸缩,使L形支撑板及其上的铺片盘进行竖直方向的移动,从而使铺片盘竖直下落至输送带上,使使用者对原料铺片装盘的更加容易进行,便于使用,电机带动输送带进行输送工作,使铺片盘可以通过出料口到达铺片盘运输小车中,减振弹簧可以起到缓冲的作用,使落到输送带上的铺片盘受到的反作用力减小,防止铺片盘在下落后受到反作用力的影响,造成铺片盘振动剧烈而破坏铺片,橡胶垫可以减小振动的幅度,使电机工作时产生的振动减小,从而使该铺片机在工作时不会产生抖动,避免了因该铺片机工作时产生的抖动,造成输送带上铺片盘中的原料被抖落的情况发生。In this embodiment, a slider 11-15 is arranged on the left end of the spreader tray transport trolley 11-14, and a slideway 11-16 is set on the right side of the body 11-2, and the spreader tray transport trolley 11-14 passes through the universal wheel 11-1 constitutes a moving structure, and the spreader tray transport trolley 11-14 forms a detachable structure through the slider 11-15 and the slideway 11-16 on the body 11-2, which is convenient for the spreader tray transport trolley 11-14 and the body 11-2 is docked, the spreader tray transport trolley 11-14 can store the spreader tray 11-9 containing the raw materials sent out from the discharge port 11-13, and then drive the spreader through the rotation of the universal wheel 11-1. The movement of the tray transport trolleys 11-14 is convenient for the user to move the raw materials, and the subsequent drying work is more convenient. The spreader for the production and processing of jujube slices is convenient for spreading and loading the raw materials on a plate, and it is convenient to move the loaded materials without shaking during operation. The spreader is located at the top of the spreader, and the raw materials are placed On the spreader plate, the L-shaped support plate provides support for the spreader plate, and the cooperation of the guide groove and the guide rail makes the spreader plate unable to move in the horizontal direction; The raw material on the top is leveled, and the thickness of the spread sheet is uniform; through the expansion and contraction of the pneumatic telescopic rod, the L-shaped support plate and the spread sheet disc on it move in the vertical direction, so that the spread sheet disc falls vertically to the conveyor belt, It makes it easier for the user to load the raw material into the tray, and it is easy to use. The motor drives the conveyor belt to carry out the conveying work, so that the spreading tray can reach the tray transport trolley through the discharge port, and the vibration damping spring can play a buffering role. It can reduce the reaction force of the spreader plate falling on the conveyor belt, and prevent the spreader plate from being affected by the reaction force after falling, causing the spreader plate to vibrate violently and destroy the spreader. The rubber pad can reduce the amplitude of the vibration. , so that the vibration generated by the motor is reduced, so that the sheet spreader will not vibrate during operation, and the vibration generated by the sheet spreader during operation is avoided, causing the material in the sheet spreader on the conveyor belt to be shaken. fall occurs.
采用GB2762-2017对生产出来的枣片进行检测,铅、铬、镉、汞、砷、锡、镍、亚硝酸盐、硝酸盐等污染物均为检出;根据种植户使用的农药种类,采用GB2763-2016对生产出来的枣片中农药残留进行检测,种植户所用农药均未检出;采用GB29921-2013对生产出来的枣片中致病菌进行检测,沙门菌、金黄色葡萄球菌和大肠埃希氏菌均未检出;采用GB2761-2017对生产出来的枣片中真菌毒素进行检测,未检出展青霉素。Using GB2762-2017 to test the produced jujube slices, lead, chromium, cadmium, mercury, arsenic, tin, nickel, nitrite, nitrate and other pollutants were detected; according to the types of pesticides used by farmers, the use of GB2763-2016 detects pesticide residues in the produced jujube slices, and none of the pesticides used by the growers is detected; GB29921-2013 is used to detect the pathogenic bacteria in the produced jujube slices, Salmonella, Staphylococcus aureus and large intestine Escherichia was not detected; GB2761-2017 was used to detect mycotoxins in the produced jujube tablets, and no patulin was detected.
冲核机如图12-1至图12-6所示,包括机架、支撑盘12-1、转盘12-6、转盘驱动机构、两个枣肉收集桶12-2、两个枣核收集桶12-3、鲜红枣供给机构和两个去核排肉机构,支撑盘12-1固定安装在机架上,转盘12-6位于支撑盘12-1的正上方并且与转盘驱动机构驱动连接,转盘12-6上设置有六个圆心角相等的半扇形工作区,每个半扇形工作区上均设置有安置槽12-15,每个安置槽12-15的槽底中心均开设有贯穿转盘12-6的冲核通孔12-16,在每个安置槽12-15的槽底且环绕冲核通孔12-16等间距开设有弧形排肉通孔12-20,在支撑盘12-1上正对半扇形工作区开设有核肉通道12-21;在转盘12-6的盘面上沿顺时针方向:半扇形工作区依次为第一半扇形工作区、第二半扇形工作区、第三半扇形工作区、第四半扇形工作区、第五半扇形工作区和第六半扇形工作区;两个枣核收集桶12-3分别位于第二半扇形工作区和第五半扇形工作区的正下方,两个枣肉收集桶12-2分别位于第三半扇形工作区和第六半扇形工作区的正下方,且枣核收集桶12-3和枣肉收集桶12-2均位于支撑盘12-1的正下方,鲜红枣供给机构包括两个分别固定于第一半扇形工作区和第四半扇形工作区正上方的进料管12-9,每个去核排肉机构均包括液压缸12-10、安装有冲杆12-14的右连接盘12-11、以及安装有压杆12-12的左连接盘12-13,液压缸12-10活塞杆的自由端分别与右连接盘12-11和左连接盘12-13驱动连接,一个去核排肉机构的右连接盘12-11和左连接盘12-13分别位于第二半扇形工作区和第三半扇形工作区的正上方,另一个去核排肉机构的右连接盘12-11和左连接盘12-13分别位于第五半扇形工作区和第六半扇形工作区的正上方,冲杆12-14的端面直径为冲核通孔12-16直径的0.9倍,压杆12-12的端面直径小于安置槽12-15的直径且大于冲核通孔12-16的直径,冲杆12-14与第二半扇形工作区和第五半扇形工作区上的冲核通孔12-16一一对应,压杆12-12与第三半扇形工作区和第六半扇形工作区上的安置槽12-15一一对应。其中,转盘驱动机构包括电动机12-4和通过轴承安装在支撑盘12-1上的转轴12-5,电动机12-4位于支撑盘12-1的下方,转轴12-5的下端与电动机12-4的动力输出端驱动连接,转轴12-5的上端与转盘12-6固定连接,核肉通道12-21的下端开口通过外丝12-18与枣肉收集桶12-2或枣核收集桶12-3连接。As shown in Figure 12-1 to Figure 12-6, the core punching machine includes a frame, a support plate 12-1, a turntable 12-6, a turntable drive mechanism, two jujube meat collection buckets 12-2, and two jujube core collection buckets. The bucket 12-3, the fresh red dates supply mechanism and the two meat removal mechanisms, the support plate 12-1 is fixedly installed on the frame, and the turntable 12-6 is located directly above the support plate 12-1 and is drivingly connected with the turntable drive mechanism , the turntable 12-6 is provided with six half-sector working areas with equal central angles, each half-sector working area is provided with placement grooves 12-15, and the center of the groove bottom of each placement groove 12-15 is provided with a through-hole The punching through holes 12-16 of the turntable 12-6 are provided with arc-shaped meat rowing through holes 12-20 at the bottom of each placement slot 12-15 and around the punching through holes 12-16 at equal intervals. On the top of 12-1, there is a meat channel 12-21 directly opposite the half-sector working area; on the disk surface of the turntable 12-6, in a clockwise direction: the half-sector working area is the first half-sector working area and the second half-sector working area in turn. area, the third semi-sector working area, the fourth semi-sector working area, the fifth semi-sector working area and the sixth semi-sector working area; the two date pit collecting buckets 12-3 are located in the second semi-sector working area and the fifth Just below the half-sector working area, two jujube meat collecting buckets 12-2 are respectively located directly below the third half-sector working area and the sixth half-sector working area, and the jujube pit collecting bucket 12-3 and the jujube flesh collecting bucket 12 -2 are located directly below the support plate 12-1, and the fresh red dates supply mechanism includes two feeding pipes 12-9 respectively fixed on the first half-sector working area and the fourth half-sector working area. The meat rowing mechanism includes a hydraulic cylinder 12-10, a right connecting plate 12-11 on which a punch rod 12-14 is installed, and a left connecting plate 12-13 on which a pressing rod 12-12 is installed. The free ends are respectively drivingly connected with the right connecting plate 12-11 and the left connecting plate 12-13, and the right connecting plate 12-11 and the left connecting plate 12-13 of a meat removal mechanism are located in the second half-sector working area and the first Right above the third half-sector working area, the right connecting plate 12-11 and the left connecting plate 12-13 of the other meat removal mechanism are located just above the fifth half-sector working area and the sixth half-sector working area, respectively. The diameter of the end face of the rod 12-14 is 0.9 times the diameter of the punching through hole 12-16. The diameter of the end face of the pressing rod 12-12 is smaller than the diameter of the placement groove 12-15 and larger than the diameter of the punching through hole 12-16. 12-14 are in one-to-one correspondence with the punching through holes 12-16 on the second half-sector working area and the fifth half-sector working area, and the pressing rods 12-12 correspond to the third and sixth half-sector working areas. The placement grooves 12-15 correspond one by one. Wherein, the turntable driving mechanism includes a motor 12-4 and a rotating shaft 12-5 mounted on the support plate 12-1 through a bearing. The power output end of 4 is drivingly connected, the upper end of the rotating shaft 12-5 is fixedly connected with the turntable 12-6, and the lower end opening of the meat channel 12-21 is connected to the jujube meat collecting bucket 12-2 or the jujube core collecting bucket through the outer wire 12-18. 12-3 connections.
为了便于红枣在安置槽12-15内竖立起来,进而便于将红枣的枣核从果肉中冲出,安置槽12-15为上端开口大、下端开口小的倒圆台形,且倒圆台形下端开口的直径大于鲜红枣的横径、上端开口的直径大于鲜红枣的横径且小于鲜红枣的纵径,冲核通孔12-16的直径为1.3倍的枣核横径,且进料管12-9的出料口与转盘12-6盘面的距离小于鲜红枣的横径。In order to facilitate the red dates to be erected in the placement grooves 12-15, and then to facilitate the jujube pits of the red dates to be punched out of the pulp, the placement grooves 12-15 are in the shape of an inverted truncated truncated cone with a large opening at the upper end and a small opening at the lower end, and the lower end of the inverted truncated truncated cone is open. The diameter of the jujube is larger than the transverse diameter of the fresh red jujube, the diameter of the upper opening is larger than the transverse diameter of the fresh jujube and smaller than the longitudinal diameter of the fresh jujube. The distance between the discharge port of -9 and the surface of the turntable 12-6 is smaller than the transverse diameter of fresh red dates.
使用本发明进行鲜红枣枣肉与枣核进行分离时,将鲜红枣放入进料管12-9内,此时位于进料管12-9底部的鲜红枣会落在转盘12-6上,并随着转盘12-6的转动,在进料管12-9管壁的推动作用下,竖立着落入安置槽12-15内,实现了红枣的自动码放,由于进料管12-9的出料口与转盘12-6盘面的距离小于鲜红枣的横径以及安置槽12-15上端开口的直径大于鲜红枣的横径且小于鲜红枣的纵径,鲜红枣不会横着放置在安置槽12-15内,尤其是经过过筛处理的规格统一的鲜红枣,从而避免了枣核堵塞冲核通道12-16以及枣核打碎之后与枣肉混合的情况。而当载有鲜红枣的安置槽12-15转动到冲杆12-14的正下方时,启动支撑盘12-1两侧液压缸12-10,并通过右连接盘12-11和左连接盘12-13分别带动冲杆12-14和压杆12-12向下运动,冲杆12-14将鲜红枣中的枣核从鲜红枣的枣肉中冲出,枣核经冲核通孔12-16落入枣核收集桶12-3内,当枣核被冲出之后,通过右连接盘12-11和左连接盘12-13分别带动冲杆12-14和压杆12-12向上运动,使得压杆12-12和冲杆12-14重新位于安置槽12-15的上方,然后转动转盘12-6,使得被进行过冲核处理的鲜红枣位于压杆12-12的下方,然后通过右连接盘12-11和左连接盘12-13带动压杆12-12和冲杆12-14向下运动,压杆12-12将鲜红枣的枣肉从安置槽12-15压出并经弧形排肉通孔12-20、冲核通孔12-16和核肉通道12-21进入枣肉收集桶12-2内。当本发明正常工作时,只要保证进料管12-9内有足够的鲜红枣,安置槽12-15内鲜红枣的装填和鲜红枣的枣核去除以及枣肉的收集可以同时进行,有效提高了鲜红枣枣肉和枣核的分离效率。When using the present invention to separate the fresh red dates and jujube cores, the fresh red dates are put into the feeding pipe 12-9, and the fresh red dates at the bottom of the feeding pipe 12-9 will fall on the turntable 12-6 at this time, And with the rotation of the turntable 12-6, under the pushing action of the pipe wall of the feeding pipe 12-9, it falls into the placement groove 12-15 upright, realizing the automatic stacking of red dates. The distance between the discharge port and the surface of the turntable 12-6 is smaller than the transverse diameter of the fresh red dates and the diameter of the opening at the upper end of the placement groove 12-15 is larger than the transverse diameter of the fresh dates and smaller than the longitudinal diameter of the fresh dates, and the fresh dates will not be placed horizontally in the placement groove. 12-15, especially the fresh red dates with uniform specifications that have been sieved, so as to avoid the clogging of the punching channel 12-16 by the jujube pits and the mixing with the jujube flesh after the jujube pits are broken. And when the placement groove 12-15 carrying fresh red dates rotates to just below the punch 12-14, the hydraulic cylinders 12-10 on both sides of the support plate 12-1 are activated, and the right connecting plate 12-11 and the left connecting plate are passed through 12-13 drive the punch 12-14 and the pressure rod 12-12 to move downward respectively. The punch 12-14 punches the jujube pits in the fresh red dates from the jujube flesh of the fresh red dates, and the jujube pits pass through the punching through hole 12 -16 falls into the jujube pit collecting bucket 12-3. After the jujube pits are flushed out, the punching rod 12-14 and the pressing rod 12-12 are moved upward respectively through the right connecting plate 12-11 and the left connecting plate 12-13. , so that the pressing rod 12-12 and the punching rod 12-14 are relocated above the placement groove 12-15, and then the turntable 12-6 is rotated, so that the fresh red dates that have been punched and cored are located below the pressing rod 12-12, and then the turntable 12-6 is rotated. Through the right connecting plate 12-11 and the left connecting plate 12-13, the pressing rod 12-12 and the punching rod 12-14 are driven to move downward, and the pressing rod 12-12 presses the jujube flesh of the fresh red dates from the placement groove 12-15 and pushes them out. Enter the jujube meat collecting bucket 12-2 through the arc-shaped meat row through hole 12-20, the punching through hole 12-16 and the core meat channel 12-21. When the present invention works normally, as long as it is ensured that there are enough fresh red dates in the feeding pipes 12-9, the filling of the fresh red dates in the placement grooves 12-15, the removal of the jujube pits of the fresh red dates and the collection of the jujube flesh can be carried out at the same time, which effectively improves the The separation efficiency of fresh red jujube flesh and jujube pit was studied.
本实施例中,枣肉收集桶12-2通过外丝12-18与通孔12-19构成活动结构,枣肉收集桶12-2和枣核收集桶12-3能够对枣肉和枣核进行分类收集,减少后期需要将枣核从枣肉中分离出来的麻烦,同时活动结构便于对枣核和枣肉进行拿取。In this embodiment, the jujube meat collecting bucket 12-2 forms a movable structure through the outer wire 12-18 and the through hole 12-19. The classification and collection are carried out to reduce the trouble of separating the jujube pits from the jujube flesh in the later stage, and at the same time, the movable structure is convenient for taking the jujube pits and the jujube flesh.
通过2个进料管的设置,能够批量添加待去核红枣、减轻人工劳动强度,避免了需要多次添加红枣的麻烦,同时通过进料管的下方与转盘上方的距离为0.5cm的设置,能够对转盘上方的红枣进行阻挡处理,从而使红枣在转盘的带动下自动进入安置槽内部,避免了需人工将红枣放入安置槽的麻烦,通过端面直径小于冲核通孔的冲杆的设置,能够对进入安置槽内部的红枣进行去核处理,并通过冲核通孔进入枣核收集桶的内部,结构简单,便于操作,同时也提高了工作效率,通过端面直径大于冲核通孔的内径且小于安置槽直径的压杆的设置,能够将去核后的红枣通过冲核通孔以及弧形排肉通孔挤压进入枣肉收集桶的内部,从而便于下一个待去核红枣的摆放,同时也便于对枣肉和枣核进行分类收集,减少后期需要将枣核从枣肉中分离出来的麻烦,其次枣肉收集桶和枣核收集桶均通过外丝与通孔构成的活动结构,便于对枣肉和枣核进行拿取处理。本发明用于鲜红枣的枣肉和枣核分离的冲核机尤其适用于规格相对统一的鲜红枣去核作业,在批量处理时去核率可达100%,枣核破碎率低于5%。Through the setting of two feeding pipes, the red dates to be pitted can be added in batches, the labor intensity is reduced, and the trouble of adding red dates many times is avoided. The red dates above the turntable can be blocked, so that the red dates can automatically enter the placement groove under the drive of the turntable, avoiding the trouble of manually putting the red dates into the placement groove. , it can carry out pitting treatment on the red dates entering the placement groove, and enter the inside of the jujube pit collecting barrel through the punching through hole. The structure is simple, easy to operate, and also improves the work efficiency. The diameter of the end face is larger than the punching through hole. The setting of the pressing rod whose inner diameter is smaller than the diameter of the placement groove can squeeze the de-pitted red dates into the inside of the jujube meat collection barrel through the punching through holes and the arc-shaped meat row through holes, so as to facilitate the next red dates to be de-pitted. At the same time, it is also convenient to classify and collect the jujube flesh and jujube pits, reducing the trouble of separating the jujube pits from the jujube pits in the later stage. Secondly, the jujube meat collection bucket and the jujube pit collection bucket are composed of outer wires and through holes. The movable structure is convenient for handling the jujube flesh and jujube pit. The core punching machine for separating jujube flesh and jujube pits of fresh red dates is especially suitable for pitting operations of fresh red dates with relatively uniform specifications. .
分选机包括:如图13-1至图13-4所示,本发明的能够避免枣肉中掺杂枣核的分选机,包括空冷箱13-1、底座13-2、出料口13-3、榨螺13-4、轴承座13-5、螺杆13-6、分选箱13-7、辐条13-8、通孔13-9、分隔箱13-10、进气口13-11、滤网13-12、防堵通道13-13、转轴13-14、挡板13-15、橡胶卡槽13-16、进气孔13-17、固定杆13-18、连接板13-19和进料口13-20;The sorting machine includes: as shown in Figures 13-1 to 13-4, the sorting machine of the present invention that can avoid the inclusion of jujube pits in the jujube meat includes an air cooling box 13-1, a base 13-2, and a material outlet 13-3, screw press 13-4, bearing seat 13-5, screw 13-6, sorting box 13-7, spoke 13-8, through hole 13-9, partition box 13-10, air inlet 13- 11. Filter screen 13-12, anti-blocking channel 13-13, rotating shaft 13-14, baffle plate 13-15, rubber slot 13-16, air intake hole 13-17, fixing rod 13-18, connecting plate 13- 19 and feed port 13-20;
空冷箱13-1和分隔箱13-10均固定安装在底座13-2上,并且分隔箱13-10位于空冷箱13-1内部,空冷箱13-1内部和分隔箱13-10外壁之间为气流通道;分选箱13-7位于分隔箱13-10内,分选箱13-7的上端与分隔箱13-10内壁固定连接,分选箱13-7外壁与分隔箱13-10内壁之间为枣泥通道,并且分选箱13-7外壁与分隔箱13-10内壁之间通过固定杆13-18固定连接;螺杆13-6的上端穿过空冷箱13-1顶部箱壁并通过轴承安装在空冷箱13-1顶部箱壁上,螺杆13-6的下端头从上向下依次穿过分隔箱13-10顶部的进料口、分选箱13-7顶部的进料口、分选箱13-7内部的分选腔室和分选箱13-7底部的滤网13-12并通过轴承安装在分隔箱13-10的底部箱壁中心的轴承座13-5上;Both the air-cooled box 13-1 and the partition box 13-10 are fixedly mounted on the base 13-2, and the partition box 13-10 is located inside the air-cooled box 13-1, between the inside of the air-cooled box 13-1 and the outer wall of the partition box 13-10 It is an airflow channel; the sorting box 13-7 is located in the partition box 13-10, the upper end of the sorting box 13-7 is fixedly connected with the inner wall of the partition box 13-10, and the outer wall of the sorting box 13-7 is connected with the inner wall of the partition box 13-10. There is a jujube mud channel in between, and the outer wall of the sorting box 13-7 and the inner wall of the partition box 13-10 are fixedly connected by a fixing rod 13-18; the upper end of the screw 13-6 passes through the top box wall of the air cooling box 13-1 and passes through The bearing is installed on the top box wall of the air cooling box 13-1, and the lower end of the screw 13-6 passes through the feed port at the top of the separation box 13-10, the feed port at the top of the sorting box 13-7, The sorting chamber inside the sorting box 13-7 and the filter screen 13-12 at the bottom of the sorting box 13-7 are mounted on the bearing seat 13-5 in the center of the bottom box wall of the dividing box 13-10 through bearings;
底部箱壁为镂空结构,轴承座13-5通过六个辐条与分隔箱13-10的箱侧壁固定连接,镂空结构的正下方的底座13-2上设置有出料口13-3;滤网13-12的网孔直径为1-5毫米,通孔13-9位于分选箱13-7的侧壁上、通孔13-9的直径为1-5毫米,螺杆13-6转动(榨螺13-4成型在螺杆13-6的外表面上),可以将枣肉中枣泥从通孔13-9挤出。The bottom box wall is a hollow structure, the bearing seat 13-5 is fixedly connected with the box side wall of the partition box 13-10 through six spokes, and a discharge port 13-3 is provided on the base 13-2 directly below the hollow structure; The mesh diameter of the mesh 13-12 is 1-5 mm, the through hole 13-9 is located on the side wall of the sorting box 13-7, the diameter of the through hole 13-9 is 1-5 mm, and the screw 13-6 rotates ( The squeezing screw 13-4 is formed on the outer surface of the screw 13-6), and the jujube puree in the jujube meat can be extruded from the through hole 13-9.
如图13-2和图13-3所示,上下相邻的通孔13-9之间的分选箱13-7侧壁上设置有防堵通道13-13;挡板13-15位于防堵通道13-13内且挡板13-15的直径小于防堵通道13-13的孔径,挡板13-15通过连接板13-19和转轴13-14铰接安装在分选箱13-7侧壁上,转轴13-14位于分选箱13-7侧壁内,橡胶卡槽13-16位于与转轴13-14径向正对的防堵通道13-13内壁上,挡板13-15的边沿位于橡胶卡槽13-16内;可以防止可能的枣核在通孔13-9内堵塞通孔,当通孔13-9堵塞后,接下来挤进通孔13-9内的枣泥,会进入防堵通道13-13内,随着枣泥进入量的增加,枣泥进一步压迫挡板13-15,当橡胶卡槽13-16不能支撑枣泥挤压时,挡板13-15沿转轴13-14转动,防堵通道13-13打开,枣泥通过防堵通道13-13进入到相邻的通孔13-9内,从而可以有效防止枣泥堵塞通孔13-9。As shown in Figure 13-2 and Figure 13-3, an anti-blocking channel 13-13 is provided on the side wall of the sorting box 13-7 between the upper and lower adjacent through holes 13-9; Inside the blocking channel 13-13 and the diameter of the baffle plate 13-15 is smaller than the diameter of the anti-blocking channel 13-13, the baffle plate 13-15 is hingedly installed on the side of the sorting box 13-7 through the connecting plate 13-19 and the rotating shaft 13-14 On the wall, the rotating shaft 13-14 is located in the side wall of the sorting box 13-7, the rubber groove 13-16 is located on the inner wall of the anti-blocking channel 13-13 radially opposite to the rotating shaft 13-14, the baffle plate 13-15 The edge is located in the rubber groove 13-16; it can prevent the possible jujube core from blocking the through hole in the through hole 13-9. Enter into the anti-blocking channel 13-13, with the increase of the amount of jujube mud entering, the jujube mud further presses the baffle 13-15. When the rubber groove 13-16 cannot support the jujube mud to squeeze, the baffle 13-15 moves along the rotating shaft 13-14. Rotation, the anti-blocking channel 13-13 is opened, and the jujube mud enters the adjacent through hole 13-9 through the anti-blocking channel 13-13, thereby effectively preventing the jujube mud from blocking the through hole 13-9.
如图13-1所示,进气口13-11位于空冷箱13-1下部侧壁上,并通过气流通道和进气孔13-17与枣泥通道导通,进气孔13-17位于分隔箱13-10上部的侧壁上;鼓入的冷风气流可以从进气口13-11进入,通过气流通道和进气孔13-17进入分隔箱内,可以有效降低红枣的温度,减小高温对枣泥维生素C的破坏。As shown in Figure 13-1, the air inlet 13-11 is located on the lower side wall of the air-cooled box 13-1, and communicates with the jujube mud channel through the air flow channel and the air inlet hole 13-17, and the air inlet hole 13-17 is located in the partition On the side wall of the upper part of the box 13-10; the blown cold air can enter from the air inlet 13-11, and enter the partition box through the air passage and the air inlet hole 13-17, which can effectively reduce the temperature of the red dates and reduce the high temperature Destruction of vitamin C in jujube paste.
如图13-1所示,进料口13-20由空冷箱13-1顶部的进料口、分隔箱13-10顶部的进料口和分选箱13-7顶部的进料口组成,空冷箱13-1顶部的进料口、分隔箱13-10顶部的进料口、分选箱13-7顶部的进料口导通和分选箱13-7内部的分选腔室从上至下依次导通,进料口与气流通道和枣泥通道密封隔绝;螺杆13-6与分选腔室内壁之间的最小距离为枣核横径的1.5-3倍;螺杆13-6的上端与驱动装置驱动连接。分选箱13-7由同轴安装在一起的内箱和外箱组成,内箱和外箱通过螺栓13-21固定连接。As shown in Figure 13-1, the feed port 13-20 consists of the feed port at the top of the air cooling box 13-1, the feed port at the top of the separation box 13-10 and the feed port at the top of the sorting box 13-7. The feed port at the top of the air cooling box 13-1, the feed port at the top of the partition box 13-10, the feed port at the top of the sorting box 13-7 are connected, and the sorting chamber inside the sorting box 13-7 is connected from above It is connected in sequence from bottom to bottom, and the feed port is sealed and isolated from the airflow channel and the jujube mud channel; the minimum distance between the screw 13-6 and the inner wall of the sorting chamber is 1.5-3 times the transverse diameter of the jujube kernel; the upper end of the screw 13-6 Drive connection to the drive unit. The sorting box 13-7 is composed of an inner box and an outer box that are coaxially installed together, and the inner box and the outer box are fixedly connected by bolts 13-21.
工作原理:首先将去核后的枣肉从进料口13-20送入分选箱13-7内,进料口13-20由空冷箱13-1顶部的进料口、分隔箱13-10顶部的进料口和分选箱13-7顶部的进料口组成,空冷箱13-1顶部的进料口、分隔箱13-10顶部的进料口、分选箱13-7顶部的进料口导通和分选箱13-7内部的分选腔室从上至下依次导通,进料口与气流通道和枣泥通道密封隔绝;此时启动螺杆13-6的驱动装置,螺杆13-6开始转动,螺杆13-6与分选腔室内壁之间的最小距离为枣核横径的1.5-3倍(防止把枣核挤压碎),在螺杆13-6上榨螺13-4的输送及挤压作用下,枣肉自上而下运动,使得枣肉挤压成枣泥并通过分选箱13-7侧壁上设置的通孔13-9挤出,进入分隔箱13-10内,通孔13-9的直径为1-5毫米,可以起到对枣肉的粉碎作用;为了防止可能的枣核碎渣堵塞通孔13-9,在上下相邻的通孔13-9之间的分选箱13-7侧壁上设置有防堵通道13-13,防堵通道13-13内设置有挡板13-15,挡板13-15的直径小于防堵通道13-13的孔径,挡板13-15通过连接板13-19和转轴13-14铰接安装在分选箱13-7侧壁上,转轴13-14位于分选箱13-7侧壁内,橡胶卡槽13-16位于与转轴13-14径向正对的防堵通道13-13内壁上,挡板13-15的边沿位于橡胶卡槽13-16内,当枣核碎渣等堵塞通孔13-9后,接下来挤进通孔13-9内的枣泥,会进入防堵通道13-13内,随着枣泥进入量的增加,枣泥进一步压迫挡板13-15,当橡胶卡槽13-16不能支撑枣泥挤压时,挡板13-15沿转轴13-14转动,防堵通道13-13打开,枣泥通过防堵通道13-13进入到相邻的通孔13-9内,从而可以有效防止通孔13-9的堵塞。至此枣泥通过螺杆挤压,通过通孔13-9,进入到分隔箱13-10内,而枣核落入分选箱13-7底部的滤网13-12上面,由于鲜枣枣肉非常易于挤压成泥且加入的物料是已经去核的枣肉,因此枣核数量较少,落在滤网13-12上面的枣核不会由于枣泥的挤压而破碎,而位于滤网上的枣核可以进一步收集利用。Working principle: First, the jujube meat after de-nucleating is sent into the sorting box 13-7 from the feeding port 13-20. The feed port at the top of 10 is composed of the feed port at the top of the sorting box 13-7, the feed port at the top of the air cooling box 13-1, the feed port at the top of the separation box 13-10, and the The feeding port is connected and the sorting chamber inside the sorting box 13-7 is connected in sequence from top to bottom, and the feeding port is sealed and isolated from the airflow channel and the jujube mud channel; at this time, the driving device of the screw 13-6 is activated, and the screw 13-6 starts to rotate, the minimum distance between the screw 13-6 and the inner wall of the sorting chamber is 1.5-3 times the transverse diameter of the jujube core (to prevent crushing the jujube core), squeeze the screw 13 on the screw 13-6 Under the conveying and extrusion action of -4, the jujube meat moves from top to bottom, so that the jujube meat is squeezed into jujube puree and extruded through the through hole 13-9 provided on the side wall of the sorting box 13-7, and enters the separation box 13 -10, the diameter of the through hole 13-9 is 1-5 mm, which can pulverize the jujube flesh; in order to prevent possible jujube pit debris from clogging the through hole 13-9, the upper and lower adjacent through holes 13 An anti-blocking channel 13-13 is provided on the side wall of the sorting box 13-7 between -9, and a baffle plate 13-15 is arranged in the anti-blocking channel 13-13. The diameter of the baffle plate 13-15 is smaller than that of the anti-blocking channel 13 -13 aperture, the baffle 13-15 is hingedly installed on the side wall of the sorting box 13-7 through the connecting plate 13-19 and the rotating shaft 13-14, the rotating shaft 13-14 is located in the side wall of the sorting box 13-7, the rubber The card slot 13-16 is located on the inner wall of the anti-blocking channel 13-13 radially opposite to the rotating shaft 13-14, and the edge of the baffle plate 13-15 is located in the rubber card slot 13-16. After 13-9, the jujube mud squeezed into the through hole 13-9 will enter the anti-blocking channel 13-13. -16 When the jujube paste cannot be supported for extrusion, the baffle plate 13-15 rotates along the rotating shaft 13-14, the anti-blocking channel 13-13 is opened, and the jujube paste enters the adjacent through hole 13-9 through the anti-blocking channel 13-13, thereby The clogging of the through holes 13-9 can be effectively prevented. So far, the jujube puree is extruded through the screw, through the through hole 13-9, into the separation box 13-10, and the jujube core falls on the filter screen 13-12 at the bottom of the sorting box 13-7, because the fresh jujube meat is very easy to The jujube meat that is extruded into mud and the added material is the jujube meat that has been pitted, so the number of jujube pits is small. The core can be further collected and utilized.
被挤压进入分隔箱13-10枣泥,由于螺杆13-6的转动挤压,枣泥温度高,会破坏枣泥内的维生素C,此时,从位于空冷箱13-1下部侧壁上的进气口13-11鼓入冷风,冷风通过位于空冷箱13-1和分隔箱13-10之间的气流通道,自分隔箱13-10上部的侧壁上的进气孔13-17,进入分选箱13-7外壁与分隔箱13-10内壁之间的枣泥通道,冷却枣泥温度,同时鼓入的冷风,还可加入枣泥的降落速度,提高分离效率。经过冷却的枣泥落入镂空结构的底部箱壁后,通过底座13-2上设置的出料口13-3收集,从而实现了枣肉和枣核的进一步分选。The jujube mud is squeezed into the partition box 13-10. Due to the rotation and extrusion of the screw 13-6, the temperature of the jujube mud is high, which will destroy the vitamin C in the jujube mud. Cold air is blown into the port 13-11, and the cold air passes through the airflow channel located between the air cooling box 13-1 and the partition box 13-10, and enters the sorting from the air inlet hole 13-17 on the side wall of the upper part of the partition box 13-10. The jujube mud channel between the outer wall of the box 13-7 and the inner wall of the partition box 13-10 cools the temperature of the jujube mud, and at the same time, the blowing cold air can also add the falling speed of the jujube mud to improve the separation efficiency. After the cooled jujube mud falls into the bottom box wall of the hollow structure, it is collected through the discharge port 13-3 provided on the base 13-2, thereby realizing the further sorting of the jujube flesh and the jujube pit.
(1) 分选腔室内壁内的螺杆通过转动,挤压枣肉成枣泥,使得枣泥通过分选箱侧壁上的通孔被挤压出来,且通孔的孔径只有1-5毫米,可以防止枣核随着枣泥一起被挤压出来,实现枣肉和枣核的分离,又可以起到粉碎枣肉的作用。(1) The screw in the inner wall of the sorting chamber is rotated to squeeze the jujube flesh into jujube puree, so that the jujube puree is extruded through the through holes on the side wall of the sorting box, and the diameter of the through holes is only 1-5 mm, which can be It prevents the jujube pit from being squeezed out together with the jujube puree, realizes the separation of the jujube flesh and the jujube pit, and can also play the role of crushing the jujube flesh.
(2)为了防止可能的枣核碎渣堵塞通孔,在上下相邻的通孔之间设置的防堵通道,防堵通道内的挡板通过连接板和转轴铰接安装在分选箱侧壁上,挡板的另一端的边沿位于橡胶卡槽内,当通孔堵塞后,接下来挤进通孔内的枣泥,会进入防堵通道内,随着枣泥进入量的增加,枣泥进一步压迫挡板,当橡胶卡槽不能支撑枣泥挤压时,挡板沿转轴转动,防堵通道打开,枣泥通过防堵通道进入到相邻的通孔内,并被挤出分选箱。(2) In order to prevent possible jujube slag from clogging the through holes, an anti-blocking channel is set between the upper and lower adjacent through-holes, and the baffle in the anti-blocking channel is hingedly installed on the side wall of the sorting box through the connecting plate and the rotating shaft The edge of the other end of the baffle is located in the rubber groove. When the through hole is blocked, the jujube paste squeezed into the through hole will enter the anti-blocking channel. When the rubber groove cannot support the extrusion of the jujube paste, the baffle plate rotates along the rotating shaft, the anti-blocking channel is opened, and the jujube paste enters the adjacent through hole through the anti-blocking channel and is squeezed out of the sorting box.
(3)螺杆转动会产生大量的热,高温会破坏枣泥内的维生素C,影响枣肉的营养价值,本发明设置了空冷箱,并在空冷箱下部设有进气口,在分隔箱上部侧壁设有进气孔,这样从进气口可以鼓入冷风,冷风通过气流通道和进气孔与枣泥通道导通,降低枣泥的温度,减小高温对枣泥维生素C的破坏。(3) The rotation of the screw will generate a lot of heat, and the high temperature will destroy the vitamin C in the jujube paste and affect the nutritional value of the jujube pulp. The wall is provided with an air inlet, so that cold air can be blown in from the air inlet, and the cold air is connected to the jujube mud channel through the air flow channel and the air inlet hole, so as to reduce the temperature of the jujube mud and reduce the damage to the vitamin C of the jujube mud due to high temperature.
采用GB2762-2017对生产出来的枣粉进行检测,铅、铬、镉、汞、砷、锡、镍、亚硝酸盐、硝酸盐等污染物均为检出;根据种植户使用的农药种类,采用GB2763-2016对生产出来的枣粉中农药残留进行检测,种植户所用农药均未检出;采用GB29921-2013对生产出来的枣粉中致病菌进行检测,沙门菌、金黄色葡萄球菌和大肠埃希氏菌均未检出;采用GB2761-2017对生产出来的枣片中真菌毒素进行检测,未检出展青霉素。采用GB5009.86-2016对生产出来的二级鲜红枣以及制得的枣粉中的维生素C含量分别进行检测,所得枣粉中维生素C的含量为生产出来的二级鲜红枣中维生素C含量的83.3%,即维生素C的保留率为83.3%。Using GB2762-2017 to test the produced jujube powder, lead, chromium, cadmium, mercury, arsenic, tin, nickel, nitrite, nitrate and other pollutants were detected; GB2763-2016 detects pesticide residues in the produced jujube powder, and none of the pesticides used by the growers is detected; GB29921-2013 is used to detect the pathogenic bacteria in the produced jujube powder, including Salmonella, Staphylococcus aureus and large intestine. Escherichia was not detected; GB2761-2017 was used to detect mycotoxins in the produced jujube tablets, and no patulin was detected. GB5009.86-2016 was used to detect the vitamin C content in the produced secondary fresh red dates and the prepared jujube powder respectively, and the content of vitamin C in the obtained jujube powder was the same as the vitamin C content in the produced secondary fresh red dates. 83.3%, that is, the retention rate of vitamin C was 83.3%.
污水处理装置如图8-1和图8-4所示,包括格栅集水池、一级微滤池、初沉调节池、二级微滤池、厌氧反应池、兼氧反应池、接触氧化反应池、一级沉淀池、二级沉淀池、中间水池、污泥浓缩池和过滤器,格栅集水池、一级微滤池、初沉调节池、二级微滤池、厌氧反应池、兼氧反应池、接触氧化反应池、一级沉淀池、二级沉淀池、中间水池、污泥浓缩池和过滤器依次流体导通连接;格栅集水池的污泥排出端、一级微滤池的污泥排出端、初沉调节池的污泥排出端、二级微滤池的污泥排出端、厌氧反应池的污泥排出端、兼氧反应池的污泥排出端、接触氧化反应池的污泥排出端、一级沉淀池的污泥排出端、二级沉淀池的污泥排出端和中间水池的污泥排出端分别与污泥浓缩池的污泥进入端流体导通连接;格栅集水池中的格栅包括过滤用构件组,过滤用构件组包括端板8-1和过滤用构件,过滤用构件包括支撑杆8-2和支管8-3,支管8-3管身上设有贯穿支管8-3内壁和外壁的流通孔8-4,支管8-3的一端与支撑杆8-2外壁固定连接且支管8-3轴向与支撑杆8-2轴向之间的夹角α为33°,支撑杆8-2的固定端与一个端板8-1固定连接,支撑杆8-2的自由端与另一个端板8-1插接。The sewage treatment device is shown in Figure 8-1 and Figure 8-4, including grid collecting tank, first-level microfilter, primary sedimentation adjustment tank, second-level microfilter, anaerobic reaction tank, facultative oxygen reaction tank, contact Oxidation reaction tank, primary sedimentation tank, secondary sedimentation tank, intermediate water tank, sludge thickening tank and filter, grid collection tank, primary microfiltration tank, primary sedimentation adjustment tank, secondary microfiltration tank, anaerobic reaction The tank, facultative reaction tank, contact oxidation reaction tank, primary sedimentation tank, secondary sedimentation tank, intermediate water tank, sludge thickening tank and filter are connected in fluid conduction in sequence; the sludge discharge end of the grid collecting tank, the primary The sludge discharge end of the microfilter, the sludge discharge end of the primary sedimentation adjustment tank, the sludge discharge end of the secondary microfilter, the sludge discharge end of the anaerobic reaction tank, the sludge discharge end of the facultative reaction tank, The sludge discharge end of the contact oxidation reaction tank, the sludge discharge end of the primary sedimentation tank, the sludge discharge end of the secondary sedimentation tank and the sludge discharge end of the intermediate water tank are fluidly connected to the sludge inlet end of the sludge thickening tank respectively. The grid in the grid sump includes a filter component group, the filter component group includes an end plate 8-1 and a filter component, and the filter component includes a support rod 8-2 and a branch pipe 8-3, and the branch pipe 8- 3. The pipe body is provided with a circulation hole 8-4 that penetrates the inner wall and the outer wall of the branch pipe 8-3, one end of the branch pipe 8-3 is fixedly connected with the outer wall of the support rod 8-2, and the axial direction of the branch pipe 8-3 is the axial direction of the support rod 8-2. The included angle α between them is 33°, the fixed end of the support rod 8-2 is fixedly connected to one end plate 8-1, and the free end of the support rod 8-2 is inserted into the other end plate 8-1.
其中,如图8-2所示,在同一个过滤用构件组上,在两个相邻的支撑杆8-2上,第一个支撑杆8-2上支管8-3的轴向与第二个支撑杆8-2上的支管8-3的轴向夹角等于0°;在同一个过滤用构件组上,相邻的两个支撑杆8-2的固定端分别与不同的端板8-1固定连接。这样设置不仅便于体积较大的固体废弃物被支撑杆8-2和支管8-3构成的过滤网阻挡,而且体积较小的固体废弃物也会被流通孔8-4吸附和阻挡,从而降低一级微滤池的过滤压力。在支管8-3上,流通孔8-4、支管8-3内部空腔以及支管8-3自由端的管口构成一个流体通路,而且这个流体通路流体流动环境较为稳定,便于体积较小的固体废弃物被吸附在支管8-3的内壁上,从而形成对体积较小的固体废弃物的过滤,降低一级微滤池过滤压力。而且本实施例中的过滤用构件拆卸组装方便,利用支管8-3轴向与支撑杆8-2轴向之间的夹角α为33°,可以在保证格栅的污水流量的前提下,提高固体废弃物的滤除率,而且流通孔8-4也能够取出污水中的油污,其原理在于流通孔8-4为油污与支管8-3管壁发生浸润提供了便利,从而能够将油污吸附在流通孔8-4内或者支管8-3的内部。并且过滤用构件通过将两个端板8-1的分离可以实现过滤用构件的简单拆分,从而便于固体废弃物从支撑杆8-2和支管8-3上脱落,便于过滤用构件上的固体废弃物的去除。Among them, as shown in Fig. 8-2, on the same filter component group, on two adjacent support rods 8-2, the axial direction of the branch pipe 8-3 on the first support rod 8-2 is the same as that of the first support rod 8-2. The axial included angle of the branch pipes 8-3 on the two support rods 8-2 is equal to 0°; on the same filter component group, the fixed ends of the two adjacent support rods 8-2 are respectively connected with different end plates. 8-1 Fixed connection. This arrangement not only facilitates the blocking of the solid waste with a larger volume by the filter screen formed by the support rod 8-2 and the branch pipe 8-3, but also the solid waste with a smaller volume will be adsorbed and blocked by the flow hole 8-4, thereby reducing the Filtration pressure of the primary microfilter. On the branch pipe 8-3, the flow hole 8-4, the inner cavity of the branch pipe 8-3 and the orifice of the free end of the branch pipe 8-3 constitute a fluid passage, and the fluid flow environment of this fluid passage is relatively stable, which is convenient for small solids The waste is adsorbed on the inner wall of the branch pipe 8-3, so as to filter the solid waste with smaller volume and reduce the filtration pressure of the first-stage microfilter. Moreover, the filter component in this embodiment is easy to disassemble and assemble, and the angle α between the axial direction of the branch pipe 8-3 and the axial direction of the support rod 8-2 is 33°, which can ensure the sewage flow of the grille. The filtration rate of solid waste is improved, and the flow hole 8-4 can also take out the oil pollution in the sewage. The principle is that the flow hole 8-4 facilitates the infiltration of the oil pollution and the pipe wall of the branch pipe 8-3, so that the oil pollution can be removed. Adsorbed in the flow hole 8-4 or the inside of the branch pipe 8-3. And the filter member can be simply disassembled by separating the two end plates 8-1, so that the solid waste can be easily dropped from the support rod 8-2 and the branch pipe 8-3, and the filter member can be easily disassembled. Solid waste removal.
污水处理中的一个重要环节就是污水中的有机物降解,在降解有机物时。人们通常采用兼氧反应和接触氧化反应,在这一环节中,如何提高氧气的利用率和有机物的降解效率,为了解决现有设备中氧气利用率低以及有机物降解效率较低的问题,本实施例中,在兼氧反应池进水口和接触氧化反应池进水口均设置有扰流构件,扰流构件包括十字安装架8-5和螺旋扰流板8-6,如图8-3所示;在兼氧反应池内或者接触氧化反应池内,螺旋扰流板8-6的一端设置在兼氧反应池内或者接触氧化反应池内,螺旋扰流板8-6的另一端与十字安装架8-5固定连接,十字安装架8-5设置在兼氧反应池进水口内或者接触氧化反应池进水口内。如图8-3所示,本实施例中,扰流构件还包括波纹板8-7,波纹板8-7的一端设置在兼氧反应池内或者接触氧化反应池内,波纹板8-7的另一端与十字安装架8-5固定连接。其中,螺旋扰流板8-6和波纹板8-7均为孔板,螺旋扰流板8-6上的通孔孔径为12mm,波纹板8-7上的通孔孔径为18mm。而且螺旋扰流板8-6表面和波纹板8-7表面均设置有催化剂涂层8-10和催化剂颗粒8-8,催化剂颗粒8-8镶嵌在的催化剂涂层8-10内,如图8-4所示,其中,催化剂颗粒8-8粒径为0.8mm,且催化剂涂层-10设有凹槽8-9,凹槽8-9采用发泡的方式加工制得,即在制备催化剂涂层8-10时,在催化剂涂层8-10的原料中混入加热易分解成气体的材料,如碳酸铵等。利用本实施例中的扰流构件,不仅能够促进污水与富氧水的混合反应,而且可以增加污水中有机物与催化剂的有效接触面积,从而有利于提高氧气的利用率和有机物的降解效率,利用本实施例中的扰流构件氧气利用率提高了26%以上,有机物降解效率提高了30%。An important link in sewage treatment is the degradation of organic matter in sewage, when degrading organic matter. People usually use facultative oxygen reaction and contact oxidation reaction. In this link, how to improve the utilization rate of oxygen and the degradation efficiency of organic matter, in order to solve the problems of low utilization rate of oxygen and low degradation efficiency of organic matter in the existing equipment, this implementation In the example, both the water inlet of the facultative oxygen reaction tank and the water inlet of the contact oxidation reaction tank are provided with a spoiler member, and the spoiler member includes a cross mounting frame 8-5 and a spiral spoiler 8-6, as shown in Figure 8-3. In the facultative oxygen reaction tank or in the contact oxidation reaction tank, one end of the spiral spoiler 8-6 is arranged in the facultative oxygen reaction tank or in the contact oxidation reaction tank, and the other end of the spiral spoiler 8-6 and the cross mounting frame 8-5 Fixed connection, the cross mounting brackets 8-5 are arranged in the water inlet of the facultative oxygen reaction tank or the water inlet of the contact oxidation reaction tank. As shown in Fig. 8-3, in this embodiment, the disrupting member further includes a corrugated plate 8-7, one end of the corrugated plate 8-7 is arranged in the facultative oxygen reaction tank or in the contact oxidation reaction tank, and the other side of the corrugated plate 8-7 One end is fixedly connected with the cross mounting bracket 8-5. The spiral spoiler 8-6 and the corrugated plate 8-7 are orifice plates, the diameter of the through holes on the spiral spoiler 8-6 is 12 mm, and the diameter of the through holes on the corrugated plate 8-7 is 18 mm. Moreover, the surface of the spiral spoiler 8-6 and the surface of the corrugated plate 8-7 are provided with a catalyst coating 8-10 and catalyst particles 8-8, and the catalyst particles 8-8 are embedded in the catalyst coating 8-10, as shown in the figure As shown in 8-4, wherein, the particle size of catalyst particles 8-8 is 0.8mm, and the catalyst coating-10 is provided with grooves 8-9, and the grooves 8-9 are processed by foaming, that is, in the preparation When the catalyst coating layer 8-10 is used, the raw materials of the catalyst coating layer 8-10 are mixed with materials that are easily decomposed into gas by heating, such as ammonium carbonate. The use of the turbulence member in this embodiment can not only promote the mixing reaction of sewage and oxygen-enriched water, but also increase the effective contact area between organic matter and catalyst in the sewage, thereby helping to improve the utilization rate of oxygen and the degradation efficiency of organic matter. The oxygen utilization rate of the spoiler member in this embodiment is increased by more than 26%, and the organic matter degradation efficiency is increased by 30%.
为了进一步提高氧气利用效率和有机物降解效率,本实施例中,在兼氧反应池内设有6个进水口,相邻的两个进水口之间设有2个曝气头,而且接触氧化反应池内设有8个进水口,相邻的两个进水口之间设有2个曝气头。In order to further improve the oxygen utilization efficiency and the organic matter degradation efficiency, in this embodiment, six water inlets are arranged in the facultative oxygen reaction tank, and two aeration heads are arranged between two adjacent water inlets, and the contact oxidation reaction tank is provided with 6 water inlets. There are 8 water inlets, and 2 aeration heads are arranged between the two adjacent water inlets.
利用支撑杆、端板和管身上设有流通孔的支管构成格栅不仅可以保证格栅的污水流量,同时利用流通孔和支管管孔对污水中的有机物颗粒进行吸附性过滤,可有效降低污水中固含量36%以上。利用螺旋扰流板和波纹板的扰流作用下可以增加污水与含氧水体的混合,有利于污水中有机物的降解率。将曝气头设置在相邻的进水口之间有利于污水和含氧水体之间的混合,进而有利于污水中有机物的降解率。利用颗粒、涂层和凹槽相结合的结构,能够大大提高有机物与氧在催化剂表面上的接触概率,提高污水中有机物的降解率。The use of support rods, end plates and branch pipes with flow holes on the pipe body to form a grill can not only ensure the sewage flow of the grille, but also use the flow holes and branch pipe holes to adsorb and filter the organic particles in the sewage, which can effectively reduce sewage. The medium solid content is above 36%. The mixing of sewage and oxygenated water can be increased under the turbulent action of the spiral spoiler and the corrugated plate, which is beneficial to the degradation rate of organic matter in the sewage. Disposing the aeration head between adjacent water inlets is beneficial to the mixing between the sewage and the oxygenated water body, which in turn is beneficial to the degradation rate of the organic matter in the sewage. The combination of particles, coatings and grooves can greatly improve the contact probability of organic matter and oxygen on the catalyst surface, and improve the degradation rate of organic matter in sewage.
本实施例中的红枣深加工污水处理系统,通过过滤用构件不仅有效降低了 污水中的固含量,而且提高了过滤用构件上杂物去除效率,有效提高了过滤用构件返用效率,降低了设备闲置率,而通过扰流构件能够在无动力搅拌的作用下可以提高污水与富氧水的混合程度,不仅可以降低污水处理过程中的能耗,而且还可以提高氧气的利用率和有机物的降解率。In the sewage treatment system for deep processing of red dates in this embodiment, the filtering components not only effectively reduce the solid content in the sewage, but also improve the removal efficiency of debris on the filtering components, effectively improve the recycling efficiency of the filtering components, and reduce the equipment cost. Idle rate, and the mixing degree of sewage and oxygen-enriched water can be improved by the turbulent component without power stirring, which can not only reduce the energy consumption in the sewage treatment process, but also improve the utilization rate of oxygen and the degradation of organic matter. Rate.
枣核壳和枣仁分离装置如图14-1至图14-3所示,包括台柱14-1、升降架底座14-2、操作平台14-3、圆盘14-4、升降架14-6、第一支撑杆14-8、第二支撑杆14-9、支撑柱14-10、上层平台14-11、升降支架14-12、固定板14-13、电机14-14、传动轴14-15、承压板14-16、压盘14-17、枣核14-18、环刀组14-19、上表面具有齿牙的环形顶板14-20、环形挡板14-21、吹风环管14-22和环形抽气道14-23,操作平台14-3固定安装在台柱14-1的顶端,支撑柱14-10固定安装在操作平台14-3的台面四周,上层平台14-11固定安装在支撑柱14-10的顶端,升降支架14-12固定安装在上层平台14-11的台面上,固定板14-13固定安装在升降支架14-12上,电机14-14固定安装在固定板14-13上,传动轴14-15的上端通过轴承固定安装在固定板14-13上并与电机14-14的动力输出端驱动连接,传动轴14-15的下端穿过上层平台14-11上的升降通道并伸入到上层平台14-11下方,承压板14-16固定安装在传动轴14-15的下端,环刀组14-19和压盘14-17分别固定安装在承压板14-16的下板面上,并且环刀组14-19环绕压盘14-17设置,圆盘14-4固定安装在操作平台14-3的台面上,圆盘14-4的盘面上分别开设有出仁凹槽14-7和预破壳环槽14-5,出仁凹槽14-7位于压盘14-17正下方,并且出仁凹槽14-7的大小与压盘14-17的大小相适配以使得压盘14-17能够对位于出仁凹槽14-7内的预破壳后的枣核进行碾压,预破壳环槽14-5环绕出仁凹槽14-7,并且预破壳环槽14-5沿圆盘14-4径向的宽度与环刀组14-19的横向宽度相适配以使得环刀组14-19能够对位于预破壳环槽14-5内的枣核进行预破壳,吹风环管14-22沿圆盘14-4的周向边沿固定安装圆盘14-4,吹风环管14-22的内侧周向吹风口正对预破壳环槽14-5的槽口且朝向出仁凹槽14-7方向,升降架底座14-2位于操作平台14-3的正下方,升降架14-6固定安装在操作平台14-3上,第二支撑杆14-9的下端和第一支撑杆14-8的下端分别固定安装在升降架14-6上,第一支撑杆14-8的上端向上依次穿过操作平台14-3上的第一升降通孔和圆盘14-4上的第一升降通孔与位于预破壳环槽14-5槽底的环形顶板14-20固定连接,预破壳环槽14-5和出仁凹槽14-7之间的圆盘14-4内部设置有环形抽气道14-23,环形抽气道14-23与出仁凹槽14-7通过位于出仁凹槽14-7侧壁上的核壳及枣仁通道导通,第二支撑杆14-9的上端向上依次穿过操作平台14-3上的第二升降通孔和圆盘14-4上的第二升降通孔与位于环形抽气道14-23内的环形挡板14-21固定连接,环形挡板14-21上方的圆盘14-4上开设有与环形挡板14-21相适配的升降通道。The jujube core shell and jujube kernel separation device is shown in Figure 14-1 to Figure 14-3, including a column 14-1, a lifting frame base 14-2, an operating platform 14-3, a disc 14-4, a lifting frame 14- 6. The first support rod 14-8, the second support rod 14-9, the support column 14-10, the upper platform 14-11, the lifting bracket 14-12, the fixing plate 14-13, the motor 14-14, the transmission shaft 14 -15, pressure plate 14-16, pressure plate 14-17, jujube core 14-18, ring knife group 14-19, annular top plate with teeth on the upper surface 14-20, annular baffle 14-21, blowing ring Pipe 14-22 and annular air extraction channel 14-23, operation platform 14-3 is fixedly installed on the top of column 14-1, support column 14-10 is fixedly installed around the table of operation platform 14-3, upper platform 14-11 It is fixedly installed on the top of the support column 14-10, the lifting bracket 14-12 is fixedly installed on the table top of the upper platform 14-11, the fixing plate 14-13 is fixedly installed on the lifting bracket 14-12, and the motor 14-14 is fixedly installed on the On the fixed plate 14-13, the upper end of the transmission shaft 14-15 is fixedly mounted on the fixed plate 14-13 through a bearing and is drivingly connected with the power output end of the motor 14-14, and the lower end of the transmission shaft 14-15 passes through the upper platform 14 The lifting channel on -11 extends below the upper platform 14-11, the bearing plate 14-16 is fixedly installed on the lower end of the transmission shaft 14-15, the ring knife group 14-19 and the pressure plate 14-17 are fixedly installed on the On the lower surface of the pressure-bearing plate 14-16, the ring cutter group 14-19 is arranged around the pressure plate 14-17, the disc 14-4 is fixedly installed on the table surface of the operation platform 14-3, and the The disk surface is respectively provided with a groove 14-7 and a pre-breaking shell ring groove 14-5, the groove 14-7 is located directly below the pressure plate 14-17, and the size of the groove 14-7 is the same as the pressure. The size of the plate 14-17 is adapted so that the pressing plate 14-17 can roll the jujube core after the pre-crushing shell located in the kernel-exiting groove 14-7, and the pre-crushing ring groove 14-5 surrounds the kernel. The groove 14-7, and the width of the pre-breaking shell ring groove 14-5 along the radial direction of the disc 14-4 is adapted to the lateral width of the ring cutter group 14-19 so that the ring cutter group 14-19 can be positioned at the pre- The jujube core in the shell-breaking ring groove 14-5 is pre-shelled, the blowing ring pipe 14-22 is fixed and installed along the circumferential edge of the disk 14-4, and the inner circumferential direction of the blowing ring pipe 14-22 is The air outlet is facing the notch of the pre-breaking shell ring groove 14-5 and facing the direction of the benevolence groove 14-7, the lifting frame base 14-2 is located directly under the operation platform 14-3, and the lifting frame 14-6 is fixedly installed on the On the operation platform 14-3, the lower end of the second support rod 14-9 and the lower end of the first support rod 14-8 are respectively fixed and installed on the lifting frame 14-6, and the upper end of the first support rod 14-8 passes upward in sequence. The first lifting through hole on the operating platform 14-3 and the first lifting through hole on the disc 14-4 The lifting through hole is fixedly connected with the annular top plate 14-20 at the bottom of the pre-breaking shell ring groove 14-5, and the disc 14-4 between the pre-breaking shell ring groove 14-5 and the benefic groove 14-7 is arranged inside There is an annular air extraction channel 14-23, the annular air extraction channel 14-23 and the benevolence groove 14-7 are connected through the core shell and the jujube seed channel located on the side wall of the beneficiation groove 14-7, and the second support rod The upper end of 14-9 passes upward in sequence through the second lifting through hole on the operating platform 14-3, the second lifting through hole on the disc 14-4 and the annular baffle plate 14- 21 is fixedly connected, and a lifting channel adapted to the annular baffle 14-21 is opened on the disk 14-4 above the annular baffle 14-21.
使用本发明时,利用升降支架14-12使承压板14-16带动压盘14-17和环刀组14-19向上移动,从而使预破壳环槽14-5露出,便于工作人员向预破壳环槽14-5内加放枣核14-18以及预破壳的枣核进入到出仁凹槽14-7内,在工作人员将枣核14-18放入预破壳环槽14-5内之后,利用升降支架14-12使承压板14-16带动压盘14-17和环刀组14-19向下移动,直至环刀组14-19的刃部压在枣核14-18上,然后启动电机14-14,电机14-14通过传动轴14-15带动环刀组14-19和压盘14-17转动。由于环形顶板14-20的上表面具有齿牙(齿牙高度为1毫米),即使枣核与环刀组14-19同步运动也能够在枣核表面划出裂缝,环刀组14-19与齿牙之间的最小间距小于枣核横径而大于枣仁横径,这样可以尽量减少将枣仁切碎的几率。出仁凹槽14-7的槽底面上设置有圆柱形凸起14-24,圆柱形凸起14-24的横截面直径小于枣核的纵径,相邻圆柱形凸起14-24之间的间距等于8倍的枣核纵径,这样可以给枣核足够的运动空间但又不会由于圆柱形凸起14-24密度降低而减小壳、仁分离的比例;以出仁凹槽14-7的槽底面中心为圆心:径向R相邻的两个圆柱形凸起14-24之间的空间X的周向C两侧均设置有圆柱形凸起14-24,压盘14-17下底面上也设置有高度为1毫米的齿牙,这样可以防止枣核与压盘14-17一直保持同步运动,圆柱形凸起14-24还可以起到撞击枣核的作用;圆柱形凸起14-24的高度大于枣仁的横径且小于枣核的横径,使得分离出来的枣仁位于圆柱形凸起14-24之间的空间内,减少被压盘14-17压碎的几率。利用本实例枣核壳和枣仁分离装置可以使得枣核破壳为100%、核壳和枣仁分离率超过90%,并且枣仁完整出仁率超过70%。When using the present invention, the lifting bracket 14-12 is used to make the pressure-bearing plate 14-16 drive the pressure plate 14-17 and the ring cutter group 14-19 to move upward, so that the pre-breaking shell ring groove 14-5 is exposed, which is convenient for the staff to Put the jujube core 14-18 in the pre-crushing ring groove 14-5 and the pre-crushing jujube core into the kernel groove 14-7, and then put the jujube core 14-18 into the pre-crushing ring groove. After 14-5, use the lifting bracket 14-12 to make the pressure plate 14-16 drive the pressure plate 14-17 and the ring knife group 14-19 to move down until the blade of the ring knife group 14-19 is pressed against the jujube core. 14-18, and then start the motor 14-14, the motor 14-14 drives the ring cutter group 14-19 and the pressure plate 14-17 to rotate through the transmission shaft 14-15. Since the upper surface of the annular top plate 14-20 has teeth (the height of the teeth is 1 mm), even if the jujube core and the ring knife group 14-19 move synchronously, cracks can be drawn on the surface of the jujube core. The minimum distance between the teeth is smaller than the transverse diameter of the jujube kernel and larger than the transverse diameter of the jujube kernel, which can minimize the chance of cutting the jujube kernel. Cylindrical protrusions 14-24 are arranged on the bottom surface of the grooves 14-7, the cross-sectional diameter of the cylindrical protrusions 14-24 is smaller than the longitudinal diameter of the jujube core, and between the adjacent cylindrical protrusions 14-24 The spacing is equal to 8 times the longitudinal diameter of the jujube core, which can give enough movement space for the jujube core without reducing the ratio of shell and kernel separation due to the reduction in the density of the cylindrical protrusions 14-24; -7 The center of the bottom surface of the groove is the center of the circle: the space X between the two adjacent cylindrical protrusions 14-24 in the radial direction R is provided with cylindrical protrusions 14-24 on both sides of the circumferential direction C, and the pressure plate 14- There are also teeth with a height of 1 mm on the bottom surface of 17, which can prevent the jujube core and the pressure plate 14-17 from keeping synchronous movement, and the cylindrical protrusion 14-24 can also play the role of hitting the jujube core; The height of the protrusions 14-24 is greater than the transverse diameter of the jujube kernels and smaller than the transverse diameter of the jujube kernels, so that the separated jujube kernels are located in the space between the cylindrical protrusions 14-24, and the crushing by the pressing plate 14-17 is reduced. probability. Using the jujube core-shell and jujube kernel separation device of this example, the jujube core can be broken to 100%, the separation rate of the jujube core and the jujube kernel is over 90%, and the complete kernel rate of the jujube kernel is over 70%.
完成核壳预破碎和壳、仁分离之后,利用升降支架14-12使承压板14-16带动压盘14-17和环刀组14-19向上移动,使得环刀组14-19从预破壳环槽14-5内移出以及压盘14-17从出仁凹槽14-7内移出,然后利用升降架14-6使得环形顶板14-20和环形挡板14-21同时向上移动,直至环形顶板14-20上齿牙间的齿槽底与出仁凹槽14-7的槽口平齐(此时环形挡板14-21下边沿与出仁凹槽14-7的槽口平齐),然后通过吹风环管14-22向出仁凹槽14-7的方向吹风,此时枣核14-18在风的推力作用下会向出仁凹槽14-7滚动,直至被环形挡板14-21挡住而停止吹风;同时启动抽风机对环形抽气道14-23抽气,使得出仁凹槽14-7内的核壳和枣仁依次经出仁凹槽14-7侧壁上的核壳及枣仁通道、以及相邻第二支撑杆14-9之间的孔隙进入到环形抽气道14-23而抽走;启动升降架14-6使之下降直至环形顶板14-20和环形挡板14-21回位,再次通过吹风环管14-22吹风而使得预破壳的枣核进入到出仁凹槽14-7内,然后再向预破壳环槽14-5内放入新的枣核14-18,进行下一个工作循环。After the pre-crushing of the core and the shell and the separation of the shell and the kernel, the lifting bracket 14-12 is used to make the pressure-bearing plate 14-16 drive the pressure plate 14-17 and the ring knife group 14-19 to move upward, so that the ring knife group 14-19 moves upward from the pre- The shell breaking ring groove 14-5 is moved out and the pressure plate 14-17 is moved out from the benevolence groove 14-7, and then the lifting frame 14-6 is used to make the annular top plate 14-20 and the annular baffle plate 14-21 move upward at the same time, Until the bottom of the alveolus between the teeth on the annular top plate 14-20 is flush with the notch of the benevolence groove 14-7 (at this time, the lower edge of the annular baffle 14-21 is flush with the notch of the beneficence groove 14-7). Qi), and then blow the air in the direction of the groove 14-7 through the air blowing ring pipe 14-22. At this time, the jujube core 14-18 will roll toward the groove 14-7 under the thrust of the wind until it is surrounded by a ring. The baffle 14-21 blocks and stops blowing; at the same time, the exhaust fan is started to pump air to the annular air extraction channel 14-23, so that the core shell and the jujube seeds in the kernel outlet groove 14-7 pass through the kernel outlet groove 14-7 side in turn. The core-shell and jujube seed passages on the wall, as well as the pores between the adjacent second support rods 14-9 enter the annular air suction channel 14-23 and are pumped away; start the lifting frame 14-6 to lower it until the annular top plate 14 -20 and the annular baffle 14-21 return to their original positions, and blow through the air blowing ring pipe 14-22 again to make the pre-shelled jujube core enter into the kernel groove 14-7, and then go to the pre-breaking shell ring groove 14-7. 5 Put new jujube pits 14-18 into the next working cycle.
该枣核壳和枣仁分离装置枣核壳和枣仁之间的分离过程较为便捷,能够实现半自动化作业。在进行枣核壳和枣仁分离时,能够对枣核壳进行先行破壳处理,避免了枣核壳和枣仁一起被敲碎,提高了枣仁的利用率,该枣核壳和枣仁分离装置通过台柱对整个装置进行支撑;给电机通电,电机通过传动轴带动承压板进行旋转,当承压板旋转时,环刀组和压盘随之转动,使得环刀组对预破壳环槽内枣核的表面先进行预破壳,使得枣核的表面被切割形成裂缝,然后压盘再对表面有裂缝的枣核进行挤压,使得核壳和枣仁分离。The separation process of the jujube core shell and the jujube kernel separation device between the jujube core shell and the jujube kernel is relatively convenient, and the semi-automatic operation can be realized. When the jujube core shell and jujube kernel are separated, the jujube core shell can be broken first, so that the jujube core shell and the jujube kernel are not broken together, and the utilization rate of the jujube kernel is improved. The separation device supports the whole device through the column; the motor is energized, and the motor drives the bearing plate to rotate through the transmission shaft. When the bearing plate rotates, the ring knife group and the pressure plate rotate along with it, so that the ring knife group can prevent the pre-breaking shell. The surface of the jujube core in the ring groove is pre-shelled first, so that the surface of the jujube core is cut to form cracks, and then the pressure plate squeezes the jujube core with cracks on the surface, so that the core shell and the jujube kernel are separated.
排渣螺旋输送机构如图10-1至图10-4所示,包括底座10-1和出料口10-8,底座10-1的上设置有屯料抽屉10-2,屯料抽屉10-2位于出料口10-8正下方,且底座10-1的上方设置有主体外壳10-3,主体外壳10-3的内部左端设置有辅电动机10-4,且辅电动机10-4的后端安装有主动轮10-5,主动轮10-5上安装有皮带10-6,且皮带10-6的另一端连接有传动轮10-7,出料口10-8的上方设置有粉碎仓10-9,粉碎仓10-9位于主体外壳10-3内,且出料口10-8位于底座10-1的中部上方正对屯料抽屉10-2,粉碎仓10-9的内部左右两侧均设置有碾压轮10-10,且碾压轮10-10的四周固定有啮合齿10-11,主体外壳10-3的右侧设置有支撑柱10-12,且支撑柱10-12的上方设置有输送管10-13,输送管10-13的右端设置有进料口10-14,且输送管10-13的中部设置有固定圈10-15,固定圈10-15的内部设置有固定轴承10-16,且固定轴承10-16的内部设置有输送轴10-17,输送管10-13的左端连接有导向口10-18,且输送管10-13的上方设置有与输送轴10-17驱动连接的主电动机10-19,导向口10-18的一端为进料口并与输送管10-13导通、另一端为出料口并位于两个碾压轮10-10啮合处的正上方。The slag discharge screw conveying mechanism is shown in Figures 10-1 to 10-4, including a base 10-1 and a discharge port 10-8. The base 10-1 is provided with a stocking drawer 10-2, and a stocking drawer 10 -2 is located directly below the discharge port 10-8, and a main body casing 10-3 is arranged above the base 10-1, an auxiliary motor 10-4 is arranged at the inner left end of the main body casing 10-3, and the auxiliary motor 10-4 is A driving wheel 10-5 is installed at the rear end, a belt 10-6 is installed on the driving wheel 10-5, and the other end of the belt 10-6 is connected with a transmission wheel 10-7, and a crusher is arranged above the discharge port 10-8. The bin 10-9, the crushing bin 10-9 is located in the main body shell 10-3, and the discharge port 10-8 is located above the middle of the base 10-1, facing the feeding drawer 10-2, and the interior of the crushing bin 10-9 is left and right. Rolling wheels 10-10 are arranged on both sides, and meshing teeth 10-11 are fixed around the rolling wheels 10-10, and a support column 10-12 is arranged on the right side of the main shell 10-3, and the support column 10- 12 is provided with a conveying pipe 10-13, the right end of the conveying pipe 10-13 is provided with a feeding port 10-14, and the middle of the conveying pipe 10-13 is provided with a fixing ring 10-15, the interior of the fixing ring 10-15 A fixed bearing 10-16 is provided, and the inside of the fixed bearing 10-16 is provided with a conveying shaft 10-17, the left end of the conveying pipe 10-13 is connected with a guide port 10-18, and the upper part of the conveying pipe 10-13 is provided with a The conveying shaft 10-17 drives and connects the main motor 10-19, one end of the guide port 10-18 is the feeding port and is connected to the conveying pipe 10-13, and the other end is the discharging port and is located in the two rollers 10- 10 right above where it meshes.
本实施例中,辅电动机10-4的下端与底座10-1之间为固定连接,主动轮10-5通过皮带10-6和传动轮10-7之间的配合构成带传动结构;出料口10-8的上端与粉碎仓10-9的中部下端之间为焊接,且出料口10-8、粉碎仓10-9以及屯料抽屉10-2的中轴线A重合,并且屯料抽屉10-2嵌于底座10-1的内部;啮合齿10-11均匀等距的分布于碾压轮10-10的外部四周,且碾压轮10-10之间关于粉碎仓10-9的中轴线A对称,并且碾压轮10-10之间通过啮合齿10-11之间的配合构成啮合传动;输送管10-13通过支撑柱10-12与底座10-1的右端相连接,且输送管10-13的中轴线与水平线之间的夹角为30°,并且输送管10-13上端与导向口10-18之间为一体式结构;输送轴10-17的表面设置为螺旋结构,并且输送轴10-17的中轴线与输送管10-13的中轴线之间相互重合。In this embodiment, the lower end of the auxiliary motor 10-4 and the base 10-1 are fixedly connected, and the driving pulley 10-5 forms a belt drive structure through the cooperation between the belt 10-6 and the transmission pulley 10-7; The upper end of the port 10-8 and the lower end of the middle part of the crushing bin 10-9 are welded, and the central axis A of the discharge port 10-8, the crushing bin 10-9 and the charging drawer 10-2 coincide, and the charging drawer 10-2 is embedded in the interior of the base 10-1; the meshing teeth 10-11 are evenly distributed around the outer periphery of the rolling wheel 10-10, and the rolling wheels 10-10 are about the center of the crushing bin 10-9. The axis A is symmetrical, and the meshing transmission is formed between the rolling wheels 10-10 through the cooperation between the meshing teeth 10-11; the conveying pipe 10-13 is connected to the right end of the base 10-1 through the supporting column 10-12, and conveys The included angle between the central axis of the pipe 10-13 and the horizontal line is 30°, and the upper end of the conveying pipe 10-13 and the guide port 10-18 have an integrated structure; the surface of the conveying shaft 10-17 is set as a spiral structure, And the central axis of the conveying shaft 10-17 coincides with the central axis of the conveying pipe 10-13.
使用本发明时,先将进料口10-14置入枣核堆内,然后启动辅电动机10-4和主电动机10-19,主电动机10-19驱动输送轴10-17转动,输送轴10-17与其表面的螺旋结构一起转动,螺旋结构则会将枣核由进料口10-14运送至导向口10-18,并经由导向口10-18落入两个碾压轮10-10的啮合齿10-11之间,两个碾压轮10-10在辅电动机10-4的驱动下进行转动,枣核则在啮合齿10-11的挤压作用下破碎并落至粉碎仓10-9的下部,经由出料口10-8进入屯料抽屉10-2。粉碎后的枣核可以作为动物饲料或者其它进一步深加工用,红枣去核后,枣核上面通常会附着一些枣肉,人工去除枣肉生产附加值较低,倾斜设置的输送管10-13,在枣核从下向上输送的过程中,由于枣核之间的挤压和摩擦,有利于枣核和附着在枣核上的枣肉分离,分离后的枣肉由于体积较小且密度小, 因而会沿着输送管10-13下落,这样就可以实现部分枣肉和枣核的分离,分离出来的枣肉可以作为枣片或枣粉的制作原料。When using the present invention, the feeding port 10-14 is first placed in the jujube nuclear pile, and then the auxiliary motor 10-4 and the main motor 10-19 are started, and the main motor 10-19 drives the conveying shaft 10-17 to rotate, and the conveying shaft 10 -17 rotates with the helical structure on its surface, the helical structure will transport the jujube seeds from the feeding port 10-14 to the guide port 10-18, and fall into the two rolling wheels 10-10 through the guide port 10-18. Between the meshing teeth 10-11, the two rolling wheels 10-10 rotate under the drive of the auxiliary motor 10-4, and the jujube core is crushed under the pressing action of the meshing teeth 10-11 and falls to the crushing bin 10- The lower part of 9 enters the material drawer 10-2 through the discharge port 10-8. The crushed jujube pits can be used as animal feed or other further processing. After the jujubes are pitted, some jujube flesh is usually attached to the jujube pits. The added value of manual removal of the jujube flesh is low. During the transportation of the jujube pits from the bottom to the top, due to the extrusion and friction between the jujube pits, it is conducive to the separation of the jujube pits and the jujube flesh attached to the jujube pits. It will fall along the conveying pipes 10-13, so that part of the jujube flesh and the jujube core can be separated, and the separated jujube flesh can be used as the raw material for making jujube slices or jujube powder.
该用于红枣枣核输送的排渣螺旋输送机构,采用螺旋输送模式及碾碎结构,实现枣核输送的同时还可以进一步分离枣核和枣肉,还可以对枣核进行碾压处理便于后期处理使用,有效的满足了人们的使用需求;辅电动机与主动轮之间的直接连接可以有效保持主动轮的瞬时启动速度,保证动力的传输,而主动轮与传动轮之间的带传动结构简单、传动平稳并且能缓冲吸振,同时还具有防过载能力;出料口与屯料抽屉之间的同轴度可以使枣核渣集中收集,便于后期处理;碾压轮之间可以通过啮合齿的交错对枣核进行碾压粉碎操作,并且啮合齿之间的交错也可以带动右侧的碾压轮同步旋转,形成动力二次传输;输送管的倾斜角度可以保持对枣核的匀速输送,避免一次输送物料过多影响碾压轮的粉碎效果;螺旋状外表的输送轴可以通过主电动机的动力自主对枣核进行输送操作,其整体结构简单,后期的使用和维护都较为方便快捷。The slag-discharging screw conveying mechanism for red dates and jujube cores adopts a screw conveying mode and a crushing structure, which can further separate the jujube cores and the jujube flesh while realizing the delivery of the jujube cores. It can effectively meet people's use needs; the direct connection between the auxiliary motor and the driving wheel can effectively maintain the instantaneous starting speed of the driving wheel and ensure the transmission of power, and the belt drive structure between the driving wheel and the driving wheel is simple , The transmission is stable and can buffer vibration absorption, and also has the ability to prevent overload; the coaxiality between the discharge port and the material drawer can collect the jujube slag in a centralized manner, which is convenient for post-processing; the rolling wheels can pass through the meshing teeth. The jujube core is rolled and crushed in a staggered manner, and the interlacing between the meshing teeth can also drive the rolling wheel on the right to rotate synchronously to form a secondary power transmission; Too much material conveyed at one time will affect the crushing effect of the rolling wheel; the conveying shaft with the helical appearance can convey the jujube seeds independently by the power of the main motor. The overall structure is simple, and the later use and maintenance are more convenient and fast.
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| CN115138571B (en) * | 2021-07-27 | 2023-06-09 | 哈尔滨商业大学 | Traditional Chinese medicine sorting device with discharge channel for processing traditional Chinese medicine decoction pieces |
| CN120243493B (en) * | 2025-06-06 | 2025-08-01 | 南通江海储能技术有限公司 | Bolt type capacitor withstand voltage testing device with limiting function |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN1408282A (en) * | 2001-09-21 | 2003-04-09 | 倪建国 | Red date tea powder and its producing method |
| KR200453860Y1 (en) * | 2009-06-08 | 2011-05-30 | 서영춘 | Fruit sorting device equipped with cleaning brush |
| CN101878883B (en) * | 2010-06-11 | 2013-05-01 | 新疆新农食品有限公司 | Process for processing dried fruits and mechanical production line |
| CN202222372U (en) * | 2010-06-12 | 2012-05-23 | 新疆新农食品有限公司 | Dry fruit processing mechanical production line |
| CN103519260B (en) * | 2013-07-18 | 2015-06-17 | 中国中轻国际工程有限公司 | Production technology of red date concentrated clear juice |
| CN203841077U (en) * | 2014-03-13 | 2014-09-24 | 新疆哎呦喂食品有限公司 | Full-automatic red date processing equipment |
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