CN108730562B - A self-priming damping vacuum diaphragm valve - Google Patents
A self-priming damping vacuum diaphragm valve Download PDFInfo
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- CN108730562B CN108730562B CN201810637316.XA CN201810637316A CN108730562B CN 108730562 B CN108730562 B CN 108730562B CN 201810637316 A CN201810637316 A CN 201810637316A CN 108730562 B CN108730562 B CN 108730562B
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K7/00—Diaphragm valves or cut-off apparatus, e.g. with a member deformed, but not moved bodily, to close the passage ; Pinch valves
- F16K7/12—Diaphragm valves or cut-off apparatus, e.g. with a member deformed, but not moved bodily, to close the passage ; Pinch valves with flat, dished, or bowl-shaped diaphragm
- F16K7/14—Diaphragm valves or cut-off apparatus, e.g. with a member deformed, but not moved bodily, to close the passage ; Pinch valves with flat, dished, or bowl-shaped diaphragm arranged to be deformed against a flat seat
- F16K7/17—Diaphragm valves or cut-off apparatus, e.g. with a member deformed, but not moved bodily, to close the passage ; Pinch valves with flat, dished, or bowl-shaped diaphragm arranged to be deformed against a flat seat the diaphragm being actuated by fluid pressure
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K21/00—Fluid-delivery valves, e.g. self-closing valves
- F16K21/04—Self-closing valves, i.e. closing automatically after operation
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Abstract
一种自引阻尼真空隔膜阀,属于真空隔膜阀技术领域。包括隔膜腔、上膜腔、中膜腔,上壳体顶部与大气压或真空系统连接;中壳体底部设置真空通道、阻尼通道和至少一条大气通道,阻尼通道上端出口覆盖挡接设置阻尼块,阻尼块将中膜片压紧在中壳体底部内壁,中膜片与大气通道端口覆盖挡接配合,阻尼块上设置阻尼孔与阻尼通道连通,中壳体中间设置连杆,连杆顶部与上膜片固定连接,连杆与阻尼块中部通孔穿接配合,连杆底部固定设置阀片,阀片与真空通道出口覆盖挡接配合,真空通道另一端连接止回阀,止回阀另一端连接真空端。上述一种自引阻尼真空隔膜阀,开启及关闭具有延时性,保证抽的彻底干净,使用稳定、可靠。
A self-guiding damping vacuum diaphragm valve belongs to the technical field of vacuum diaphragm valves. Including the diaphragm cavity, the upper membrane cavity, and the middle membrane cavity, the top of the upper shell is connected to the atmospheric pressure or vacuum system; the bottom of the middle shell is provided with a vacuum channel, a damping channel and at least one atmospheric channel, and the upper outlet of the damping channel is covered with a damping block. The damping block presses the middle diaphragm against the inner wall of the bottom of the middle casing, and the middle diaphragm and the port of the air passage are covered and matched. The damping block is provided with a damping hole to communicate with the damping passage. A connecting rod is arranged in the middle of the middle casing. The upper diaphragm is fixedly connected, the connecting rod is connected with the through hole in the middle of the damping block, the valve plate is fixedly installed at the bottom of the connecting rod, and the valve plate is covered with the outlet of the vacuum channel, and the other end of the vacuum channel is connected to the check valve. Connect one end to the vacuum end. The above-mentioned self-guiding damping vacuum diaphragm valve has a delay in opening and closing, which ensures thorough and clean pumping, and is stable and reliable in use.
Description
技术领域technical field
本发明属于真空排污技术领域,具体为一种自引阻尼真空隔膜阀。The invention belongs to the technical field of vacuum blowdown, in particular to a self-leading damping vacuum diaphragm valve.
背景技术Background technique
在真空排污领域,介质流动速度快,膜片的响应速度极大影响管道密封性能和流动噪声控制,隔膜阀用在真空领域,属于比较新的应用,没有专门用于真空领域的隔膜阀。阀开太快,噪声大,阀关太快不能保证抽的彻底干净,急需一种具有可控开启、关闭延时性功能的隔膜阀。In the field of vacuum sewage, the flow speed of the medium is fast, and the response speed of the diaphragm greatly affects the sealing performance of the pipeline and the control of flow noise. The diaphragm valve is used in the vacuum field, which is a relatively new application. There is no diaphragm valve specially used in the vacuum field. The valve opens too fast, the noise is loud, and the valve closes too fast to ensure that the pumping is completely clean. There is an urgent need for a diaphragm valve with controllable opening and closing delay functions.
发明内容Contents of the invention
针对现有技术中存在的上述问题,本发明的目的在于设计提供一种自引阻尼真空隔膜阀的技术方案,其开启、关闭具有延时性,保证抽的彻底干净;且通量大,密封性好,使用效果好,抽气体或液体介质,适用于抽真空马桶、水槽等真空领域。In view of the above-mentioned problems existing in the prior art, the object of the present invention is to design and provide a technical solution for a self-guided damping vacuum diaphragm valve, whose opening and closing are time-delayed to ensure thorough and clean pumping; Good performance, good use effect, pumping gas or liquid medium, suitable for vacuuming toilets, sinks and other vacuum fields.
所述的一种自引阻尼真空隔膜阀,由阀体及隔膜片构成工作室,工作室一端为真空端,另一端为吸入端,其特征在于隔膜片上方设置中壳体构成隔膜腔,中壳体上方设置上壳体,中壳体、上壳体之间配合设置上膜片构成上膜腔、中膜腔,上壳体顶部设置接头,接头与大气压或真空系统连接;中壳体底部壳体上设置真空通道、阻尼通道和至少一条大气通道,阻尼通道上端出口覆盖挡接设置阻尼块,阻尼块将中膜片压紧在中壳体底部内壁,中膜片与大气通道端口覆盖挡接配合,阻尼块上设置阻尼孔与阻尼通道连通,中壳体中间设置连杆,连杆顶部与上膜片固定连接,连杆与阻尼块中部通孔穿接配合,连杆底部固定设置阀片,阀片与真空通道出口覆盖挡接配合,真空通道另一端连接止回阀,止回阀另一端连接工作室的真空端。The self-guided damping vacuum diaphragm valve is composed of a valve body and a diaphragm to form a working chamber. One end of the working chamber is a vacuum end and the other end is a suction end. It is characterized in that a middle shell is arranged above the diaphragm to form a diaphragm cavity. The upper shell is arranged above the shell, and the upper diaphragm is arranged between the middle shell and the upper shell to form the upper membrane cavity and the middle membrane cavity. The joint is arranged on the top of the upper shell, and the joint is connected to the atmospheric pressure or vacuum system; the bottom of the middle shell The housing is provided with a vacuum channel, a damping channel and at least one atmospheric channel. The upper end of the damping channel is covered with a damping block. The damping block presses the middle diaphragm against the inner wall of the bottom of the middle shell, and the middle diaphragm and the port of the atmospheric channel cover the block The damping hole is set on the damping block to communicate with the damping channel. The connecting rod is set in the middle of the middle shell. The valve plate is matched with the cover block of the outlet of the vacuum channel, the other end of the vacuum channel is connected to the check valve, and the other end of the check valve is connected to the vacuum end of the working chamber.
所述的一种自引阻尼真空隔膜阀,其特征在于阀体底部设置凸起部,凸起部顶部设置至少一条阻隔筋,隔膜片底部与阻隔筋间隔或挡接配合,阻隔筋的高度为3.5-5.5mm,宽度为5.5-7.5mm。The self-guided damping vacuum diaphragm valve is characterized in that a raised portion is arranged at the bottom of the valve body, at least one barrier rib is arranged on the top of the raised portion, the bottom of the diaphragm is spaced or connected with the barrier rib, and the height of the barrier rib is 3.5-5.5mm, width 5.5-7.5mm.
所述的一种自引阻尼真空隔膜阀,其特征在于隔膜腔中间设置弹簧,弹簧顶部与中壳体底部固定连接,弹簧底部与隔膜片弹性顶触配合。The self-guided damping vacuum diaphragm valve is characterized in that a spring is arranged in the middle of the diaphragm cavity, the top of the spring is fixedly connected with the bottom of the middle housing, and the bottom of the spring is elastically contacted with the diaphragm.
所述的一种自引阻尼真空隔膜阀,其特征在于阀体、隔膜片边缘连接部设置成回字形密封连接结构,并与中壳体边缘连接部通过螺丝锁紧固定配合;上壳体、上膜片边缘连接部设置成凹槽形密封连接结构,并与中壳体边缘连接部通过螺丝锁紧固定配合。The self-guided damping vacuum diaphragm valve is characterized in that the valve body and the edge connection part of the diaphragm are arranged in a back-shaped sealing connection structure, and are locked and fixedly matched with the edge connection part of the middle casing by screws; the upper casing, The edge connecting portion of the upper diaphragm is arranged in a groove-shaped sealing connection structure, and is locked and fixedly matched with the edge connecting portion of the middle housing through screws.
所述的一种自引阻尼真空隔膜阀,其特征在于所述的真空通道、阻尼通道、大气通道均为L形通道,止回阀通过直角接管与真空通道连接,止回阀通过引流管与真空端配合连接。The self-guided damping vacuum diaphragm valve is characterized in that the vacuum channel, the damping channel, and the atmospheric channel are all L-shaped channels, the check valve is connected to the vacuum channel through a right-angled pipe, and the check valve is connected to the vacuum channel through a drainage tube. Vacuum end mating connection.
所述的一种自引阻尼真空隔膜阀,其特征在于中壳体底部壳体上设置2-4条大气通道。The self-guided damping vacuum diaphragm valve is characterized in that 2-4 air passages are arranged on the bottom shell of the middle shell.
所述的一种自引阻尼真空隔膜阀,其特征在于连杆顶部通过上连接件、下连接件与上膜片螺丝固定连接。The self-guided damping vacuum diaphragm valve is characterized in that the top of the connecting rod is fixedly connected to the upper diaphragm by screws through the upper connecting piece and the lower connecting piece.
所述的一种自引阻尼真空隔膜阀,其特征在于阻尼孔的孔径为0.2-0.35mm。The self-guiding damping vacuum diaphragm valve is characterized in that the diameter of the damping hole is 0.2-0.35mm.
所述的一种自引阻尼真空隔膜阀,其特征在于上膜腔顶部中间设置凹膜腔。The self-guided damping vacuum diaphragm valve is characterized in that a concave membrane cavity is set in the middle of the top of the upper membrane cavity.
所述的一种自引阻尼真空隔膜阀,其特征在于上膜腔、中膜腔之间的上膜片上设置膜片凸起部。The self-guided damping vacuum diaphragm valve is characterized in that a diaphragm protrusion is arranged on the upper diaphragm between the upper diaphragm chamber and the middle diaphragm chamber.
上述一种自引阻尼真空隔膜阀,其开启、关闭具有延时性,延长0.5秒-1.5秒,保证抽的彻底干净;且通量大,密封性好,使用效果好,抽气体或液体介质,适用于抽真空马桶、水槽等真空领域,由于全部采用机械结构,使用稳定、可靠。The above-mentioned self-guiding damping vacuum diaphragm valve has a delay in opening and closing, which can be extended by 0.5 seconds to 1.5 seconds to ensure thorough and clean pumping; it has large flux, good sealing performance, and good use effect. It is suitable for pumping gas or liquid media. , suitable for vacuuming toilets, sinks and other vacuum fields, because all of them adopt mechanical structures, the use is stable and reliable.
附图说明Description of drawings
图1为本发明的结构示意图;Fig. 1 is a structural representation of the present invention;
图2为本发明阀体的结构示意图。Fig. 2 is a structural schematic diagram of the valve body of the present invention.
具体实施方式Detailed ways
下面将结合附图,对本发明实施例中的技术方案进行清楚、完整描述,显然所描述的实施例仅是本发明一部分实施例,不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
如图所示,该自引阻尼真空隔膜阀,由阀体1及隔膜片2构成工作室,工作室一端为真空端6,另一端为吸入端27,隔膜片2上方设置中壳体10构成隔膜腔26,中壳体10上方设置上壳体14,中壳体10、上壳体14之间配合设置上膜片19构成上膜腔18、中膜腔20,上壳体14顶部设置接头16,接头16与大气压或真空系统连接;中壳体10底部壳体上设置真空通道9、阻尼通道25和至少一条大气通道22,阻尼通道9上端出口覆盖挡接设置阻尼块23,阻尼块23将中膜片21压紧在中壳体10底部内壁,中膜片21与大气通道22端口覆盖挡接配合,阻尼块23上设置阻尼孔24与阻尼通道25连通,中壳体10中间设置连杆17,连杆17顶部与上膜片19固定连接,连杆17与阻尼块23中部通孔穿接配合,连杆17底部固定设置阀片11,阀片11与真空通道9出口覆盖挡接配合,真空通道9另一端连接止回阀8,止回阀8另一端连接工作室的真空端6。吸入端27连接马桶、水槽等设备。如果阀片11坏掉,由于止回阀8设置,防止大气跑到真空通道9。As shown in the figure, the self-guided damping vacuum diaphragm valve consists of a valve body 1 and a diaphragm 2 to form a working chamber. One end of the working chamber is a vacuum end 6, and the other end is a suction end 27. A middle housing 10 is arranged above the diaphragm 2. Diaphragm cavity 26, an upper casing 14 is arranged above the middle casing 10, an upper diaphragm 19 is arranged between the middle casing 10 and the upper casing 14 to form an upper membrane cavity 18 and a middle membrane cavity 20, and a joint is arranged on the top of the upper casing 14 16. The joint 16 is connected to the atmospheric pressure or vacuum system; the bottom shell of the middle shell 10 is provided with a vacuum channel 9, a damping channel 25 and at least one atmospheric channel 22, and the upper end of the damping channel 9 is covered with a damping block 23, and the damping block 23 The middle diaphragm 21 is pressed against the inner wall of the bottom of the middle casing 10, the middle diaphragm 21 and the port of the air passage 22 are covered and engaged, the damping block 23 is provided with a damping hole 24 to communicate with the damping passage 25, and the middle of the middle casing 10 is provided with a connection The rod 17, the top of the connecting rod 17 is fixedly connected with the upper diaphragm 19, the connecting rod 17 is connected with the through hole in the middle of the damping block 23, and the bottom of the connecting rod 17 is fixed with a valve plate 11, and the valve plate 11 is covered and blocked with the outlet of the vacuum channel 9 Coordinated, the other end of the vacuum channel 9 is connected to the check valve 8, and the other end of the check valve 8 is connected to the vacuum end 6 of the working chamber. Suction end 27 is connected with equipment such as toilet, sink. If the valve plate 11 is broken, due to the setting of the check valve 8, it is prevented that the atmosphere goes to the vacuum passage 9.
优选,阀体1底部设置凸起部,凸起部顶部设置至少一条阻隔筋3,隔膜片2底部与阻隔筋3间隔或挡接配合。隔膜片2采用天然橡胶制成。阻隔筋3的高度为3.5-5.5mm,宽度为5.5-7.5mm,隔膜片2受压形变范围为3.5-5.5mm;不顶在阀体1上,增加使用寿命;如果顶在阀体1上,还容易形成局部高压,隔膜片2易崩断,容易疲劳。阻隔筋3和阀体1一体浇筑成型,为1-3条,增加使用寿命。Preferably, the bottom of the valve body 1 is provided with a raised portion, and the top of the raised portion is provided with at least one barrier rib 3 , and the bottom of the diaphragm 2 is spaced or engaged with the barrier rib 3 . Diaphragm 2 is made of natural rubber. The height of the barrier rib 3 is 3.5-5.5mm, the width is 5.5-7.5mm, and the pressure deformation range of the diaphragm 2 is 3.5-5.5mm; if it is not on the valve body 1, the service life will be increased; if it is on the valve body 1 , it is also easy to form a local high pressure, the diaphragm 2 is easy to break, and it is easy to fatigue. The barrier ribs 3 and the valve body 1 are integrally cast and formed, and there are 1-3 bars, which increases the service life.
优选,隔膜腔26中间设置弹簧4,弹簧4顶部与中壳体10底部固定连接,弹簧4底部与隔膜片2弹性顶触配合。Preferably, a spring 4 is arranged in the middle of the diaphragm cavity 26 , the top of the spring 4 is fixedly connected to the bottom of the middle housing 10 , and the bottom of the spring 4 is elastically contacted with the diaphragm 2 .
优选,阀体1、隔膜片2边缘连接部设置成回字形密封连接结构,并与中壳体10边缘连接部通过螺丝锁紧固定配合;上壳体14、上膜片19边缘连接部设置成凹槽形密封连接结构,并与中壳体10边缘连接部通过螺丝锁紧固定配合。Preferably, the valve body 1 and the edge connection of the diaphragm 2 are arranged in a back-shaped sealing connection structure, and are locked and fixedly matched with the edge connection of the middle housing 10; the upper casing 14 and the upper diaphragm 19 are arranged in a The groove-shaped sealing connection structure is fixedly matched with the edge connection part of the middle housing 10 through screw locking.
优选,所述的真空通道9、阻尼通道25、大气通道22均为L形通道,止回阀8通过直角接管5与真空通道9连接,止回阀8通过引流管7与真空端6配合连接。Preferably, the vacuum channel 9, the damping channel 25, and the atmospheric channel 22 are all L-shaped channels, the check valve 8 is connected to the vacuum channel 9 through the right-angle connecting pipe 5, and the check valve 8 is connected to the vacuum port 6 through the drainage tube 7. .
优选,中壳体10底部壳体上设置2-4条大气通道22。Preferably, 2-4 air channels 22 are arranged on the bottom shell of the middle shell 10 .
优选,连杆17顶部通过上连接件13、下连接件12与上膜片19螺丝固定连接。Preferably, the top of the connecting rod 17 is fixedly connected to the upper diaphragm 19 by screws through the upper connecting piece 13 and the lower connecting piece 12 .
优选,阻尼孔24的孔径为0.2-0.35mm。Preferably, the diameter of the damping hole 24 is 0.2-0.35mm.
优选,上膜腔18顶部中间设置凹膜腔15。Preferably, the concave film cavity 15 is arranged in the middle of the top of the upper film cavity 18 .
优选,上膜腔18、中膜腔20之间的上膜片19上设置膜片凸起部19a。Preferably, a membrane protrusion 19 a is provided on the upper membrane 19 between the upper membrane cavity 18 and the middle membrane cavity 20 .
本文中应用了具体个例对本发明的原理及实施方式进行了阐述,以上实施例的说明只是用于帮助理解本发明的核心思想。应当指出,本发明所属技术领域的技术人员可以对所描述的具体实施例作各种各样的修改、补充、采用类似的方式替代,但并不会偏离本发明的旨意或者超越权利要求所定义的范围。In this paper, specific examples are used to illustrate the principles and implementation modes of the present invention, and the descriptions of the above embodiments are only used to help understand the core idea of the present invention. It should be pointed out that those skilled in the art to which the present invention belongs can make various modifications, supplements, and substitutes in similar ways to the described specific embodiments, but they will not deviate from the gist of the present invention or go beyond the definition of the claims range.
工作原理如下所述:当接头16连接大气压,阀片11上面大气压,压住阀片11,真空不会跑到隔膜腔26;当接头16连接真空系统,上膜腔18变真空腔,中膜腔20大气压,产生压差,上膜片19由中壳体10、上壳体14压紧,上膜片19向上顶,带动连杆17及阀片11整体向上移动,阀片11打开,真空通道9、阻尼通道25连通。接头16与大气压和真空系统之间的连接,通过三通阀切换。当接头16连接真空系统切换到大气压,隔膜腔26还是真空,因为大气压通过阻尼孔24、阻尼通道25对里面压力进行平衡,阻尼孔24的孔径小,具有延时功能,隔膜腔26才能达到大气压,一般延长0.5秒-1.5秒。延时好处:顺时开、关,冲击载荷大;延时为柔性的,开的时间长,保证抽的彻底干净。通过阻尼孔24孔径大小、个数,隔膜腔26大小,达到所需的延时时间。The working principle is as follows: when the joint 16 is connected to the atmospheric pressure, the atmospheric pressure on the valve plate 11 presses the valve plate 11, and the vacuum will not go to the diaphragm chamber 26; when the joint 16 is connected to the vacuum system, the upper membrane chamber 18 becomes a vacuum chamber, and the middle membrane The cavity is 20 atmospheres, and a pressure difference is generated. The upper diaphragm 19 is pressed by the middle housing 10 and the upper housing 14, and the upper diaphragm 19 pushes upwards, driving the connecting rod 17 and the valve plate 11 to move upward as a whole, and the valve plate 11 is opened. The channel 9 and the damping channel 25 are connected. The connection between the connection 16 and the atmospheric pressure and the vacuum system is switched by a three-way valve. When the joint 16 is connected to the vacuum system and switched to atmospheric pressure, the diaphragm cavity 26 is still a vacuum, because the atmospheric pressure balances the pressure inside through the damping hole 24 and the damping channel 25, and the damping hole 24 has a small aperture and has a delay function, so that the diaphragm cavity 26 can reach atmospheric pressure , generally extended by 0.5 seconds -1.5 seconds. Advantages of time delay: opening and closing at the same time, the impact load is large; the time delay is flexible, the opening time is long, and the pumping is completely clean. The required delay time is achieved through the size and number of the apertures of the damping holes 24 and the size of the diaphragm cavity 26 .
Claims (10)
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| Application Number | Priority Date | Filing Date | Title |
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| CN201810637316.XA CN108730562B (en) | 2018-06-20 | 2018-06-20 | A self-priming damping vacuum diaphragm valve |
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| CN201810637316.XA CN108730562B (en) | 2018-06-20 | 2018-06-20 | A self-priming damping vacuum diaphragm valve |
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| CN110319233B (en) * | 2019-06-25 | 2024-09-17 | 浙江开放大学 | Shock-resistant vacuum interface valve |
| CN110894735B (en) * | 2019-12-02 | 2021-06-08 | 厚力德机器(杭州)有限公司 | Electroless toilet bowl quick opening and closing vacuum diaphragm interface valve |
| IT202100026171A1 (en) * | 2021-10-13 | 2023-04-13 | Cefla Soc Cooperativa | VALVE FOR DENTAL SUCTION SYSTEMS |
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| CN2253750Y (en) * | 1996-02-15 | 1997-05-07 | 周宾 | Time-delay self-close flushing valve for closet |
| JP4117549B2 (en) * | 2003-02-14 | 2008-07-16 | 旭有機材工業株式会社 | Vacuum regulator |
| JP4625730B2 (en) * | 2005-07-12 | 2011-02-02 | アドバンス電気工業株式会社 | Pressure control valve |
| CN201297219Y (en) * | 2008-12-03 | 2009-08-26 | 北京恩吉威机电科技发展有限公司 | Pressure reducing regulator |
| CN104806783A (en) * | 2015-03-03 | 2015-07-29 | 杭州聚川环保科技有限公司 | Fully-opened vacuum diaphragm valve |
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