CN108729925A - Kidney ellipsoid push-bench and its construction method - Google Patents

Kidney ellipsoid push-bench and its construction method Download PDF

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Publication number
CN108729925A
CN108729925A CN201810555682.0A CN201810555682A CN108729925A CN 108729925 A CN108729925 A CN 108729925A CN 201810555682 A CN201810555682 A CN 201810555682A CN 108729925 A CN108729925 A CN 108729925A
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CN
China
Prior art keywords
push
bench
kidney ellipsoid
pipeline
procapsid
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201810555682.0A
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Chinese (zh)
Inventor
沈传雄
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Chengdu Jin Hui Yuxiong Construction Engineering Co Ltd
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Chengdu Jin Hui Yuxiong Construction Engineering Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Chengdu Jin Hui Yuxiong Construction Engineering Co Ltd filed Critical Chengdu Jin Hui Yuxiong Construction Engineering Co Ltd
Priority to CN201810555682.0A priority Critical patent/CN108729925A/en
Publication of CN108729925A publication Critical patent/CN108729925A/en
Pending legal-status Critical Current

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    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D9/00Tunnels or galleries, with or without linings; Methods or apparatus for making thereof; Layout of tunnels or galleries
    • E21D9/10Making by using boring or cutting machines
    • E21D9/1006Making by using boring or cutting machines with rotary cutting tools
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D9/00Tunnels or galleries, with or without linings; Methods or apparatus for making thereof; Layout of tunnels or galleries
    • E21D9/12Devices for removing or hauling away excavated material or spoil; Working or loading platforms
    • E21D9/124Helical conveying means therefor

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  • Engineering & Computer Science (AREA)
  • Mining & Mineral Resources (AREA)
  • Environmental & Geological Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Geology (AREA)
  • Excavating Of Shafts Or Tunnels (AREA)

Abstract

The invention discloses a kind of kidney ellipsoid push-bench and its construction methods, include eccentric cutter disc groups, procapsid, correction oil cylinder, spiral conveyer, slurry transportation system and back casing;Kidney ellipsoid push-bench procapsid and back casing are kidney ellipsoid by the front-back of flanged joint and procapsid and back casing;Eccentric cutter disc groups are fixed on by bolt, nut on procapsid;Correction oil cylinder is connect by connecting rod with procapsid;Helical conveyer motor spindle is fixed on procapsid bottom by card slot;The bias cutter disc groups include eccentric cutterhead, bull stick and drilling machine;Construction method disclosed by the invention includes digging active well and received well;Equipment is installed;Each position of sinking kidney ellipsoid push-bench;Kidney ellipsoid push-bench is installed in well;Sinking pipeline;Sink top iron;It is laid with slurry pipeline and circuit-line;Normal jacking;Each component of dismounting kidney ellipsoid push-bench simultaneously hangs out received well according to the sequence opposite with installation;Inject thixotropic slurry;The technical solution that the present invention takes can be applied to the pipe-jacking project of the special shapes such as kidney ellipsoid, have higher space availability ratio and stock-removing efficiency.

Description

Kidney ellipsoid push-bench and its construction method
Technical field
The present invention relates to technical field of pipeline construction, and in particular to a kind of kidney ellipsoid push-bench and its construction method.
Background technology
Jacking construction is a kind of piping laying construction technology do not excavated or excavated less.Construction by pipeline jacking method is exactly to work The top power generated by means of jacking device in hole, overcomes the frictional force of pipeline and surrounding soil, by pipeline by the gradient top of design In burying, and the earthwork is transported.Existing push-bench is mostly round or rectangle, and round or rectangular pipe jacking machine is difficult to be suitable for mesh The more and more various development trend of sinciput tube shape;And round or rectangular top pipe often only has single cutterhead, to the profit in space It is low with rate, lead to the problem that stock-removing efficiency is relatively low.
Invention content
The purpose of the present invention is to provide a kind of kidney ellipsoid push-bench and its construction methods, solve round or rectangular pipe jacking machine It is difficult to the problems such as jacking construction suitable for current various shapes is total to journey and single cutterhead low space utilization, stock-removing efficiency is low.
In order to solve the above technical problems, the present invention uses following technical scheme:A kind of kidney ellipsoid push-bench includes inclined Heart cutter disc groups, procapsid, correction oil cylinder, spiral conveyer, slurry transportation system and back casing;The forward and backward shell of push-bench Front-back by flanged joint and front and rear housings is kidney ellipsoid;Before the bias cutter disc groups are fixed on by bolt, nut On shell;The correction oil cylinder is connect by connecting rod with procapsid;Before the helical conveyer motor spindle is fixed on by card slot Housing bottom;The bias cutter disc groups include eccentric cutterhead, bull stick and drilling machine;The top surface of push-bench kidney ellipsoid can accommodate Space availability ratio is improved while multiple bias cutterheads;Eccentric cutterhead can reduce cutting blind area and its radius of gyration is small;It is eccentric It is convenient by being detachably connected between cutter disc groups, procapsid, correction oil cylinder, spiral conveyer, slurry transportation system and back casing Each parts are separately sunk down into active well when construction, are then installed in active well;
The kidney ellipsoid push-bench installation steps include:Eccentric cutterhead is fixed on by bolt, nut on bull stick, bull stick is pacified On drilling machine, bull stick, favourable turn are mounted in procapsid, correction oil cylinder is installed;Spiral conveyer is installed;Back casing is passed through Flanged joint is on procapsid.
The present invention additionally uses a kind of kidney ellipsoid push-bench construction method, including digs active well and received well;After installation Back iron;Jack is installed;It is laid with guide rail;Dig dewatering well;Each position of sinking kidney ellipsoid push-bench;Kidney ellipsoid push pipe is installed in well Machine;Sinking pipeline;Sink top iron;It is laid with slurry pipeline and circuit-line;Normal jacking;The water in dewatering well is drained, is used in combination Rubble backfills dewatering well;Each component of dismounting kidney ellipsoid push-bench simultaneously hangs out received well according to the sequence opposite with installation; Inject thixotropic slurry;Dewatering well can gather together the water of the generation of jacking construction process;Backfill dewatering well prevents construction from tying It is collapsed after beam.
Further, the slurry transportation system includes slurry transportation pipeline, horizontal feed pumps, lubricant adds pipeline, Control element and vertical transport pump;The spiral conveyer discharge port is located above mud of technological requirement;The horizontal feed pump is located at waist In round push-bench;The vertical transport pump is located in active well;The horizontal feed pump and vertical transport pump are respectively positioned on mud On conveyance conduit;The lubricant addition pipeline is located above slurry transportation pipeline and lubricant adding tube road is equipped with control valve Door;The control valve is connected to control element;The mud that will be cut is pumped from spiral by horizontal feed pump and vertical transport Active well is transported below transporter, avoids artificial shovel soil transport soil;Lubricant is added in slurry transportation, can be effectively reduced Frictional resistance;Quantitative lubricant is conveyed into slurry transportation pipeline by control element timing;
Further, the eccentric cutter disc groups include a main eccentric cutterhead and at least two secondary eccentric cutterheads;The major-minor Eccentric cutterhead is mounted on respective bull stick and favourable turn independently of each other;The mutual indepedent operation of major-minor bias cutterhead, is independent of each other, And selective use can be carried out as needed.
The invention also includes step is implemented as follows:The sequence at each position of sinking kidney ellipsoid push-bench is eccentric cutter disc groups, preceding Shell, correction oil cylinder, spiral conveyer, back casing;According to each component of erection sequence sinking kidney ellipsoid push-bench, peace can be shortened Fill the operating time construction effect of kidney ellipsoid push-bench
Before jacking, distance identical with head cutterhead of manually cutting the earth forward;It is pushed forward into, until cutterhead is completely into hole wall;It starts Cutterhead;After cutterhead starts, correction oil cylinder is started, calibration tuningout is carried out to jacking orientation;Reduce the offset that follow-up jacking generates;
After sinking pipeline and top iron, first with iron jacking pipeline forward is pushed up, until the sealing ring of pipeline enclosure fits closely;Jacking at least two After length of tubing, top iron is hung out;Rigid lantern ring is installed in final section rear end of pipeline;Steel collar passes through flanged joint with rear end of pipeline; Slurry pipeline and circuit-line are laid in the pipeline between kidney ellipsoid push-bench head and rigid lantern ring;Slurry pipeline and electricity The channel that route road is reserved by steel collar bottom is pierced by;The small-bore pipeline of steel collar and the front is reaching received well Afterwards, it is mutually removed by flange, and hangs out received well;Slurry pipeline and circuit-line are located in pipeline and follow kidney ellipsoid top Pipe machine moves forward;It reduces because jacking leads to the damage to circuit to pipeline forward.
Compared with prior art, the beneficial effects of the invention are as follows:
1. can apply to the pipe-jacking project of the special shapes such as kidney ellipsoid;
2. the space availability ratio of kidney ellipsoid push-bench is high;
3. the eccentric cutter disc groups stock-removing efficiency of independently working is high;
4. the damage during effectively avoiding sinking jacking head to kidney ellipsoid push-bench;
5. using earth pressure balance, it is suitable for the construction ground of a variety of soil properties;
6. slurry transportation rapid and convenient effectively maintains the environment in active well;
7. it is cost-effective, it is with a wide range of applications.
Description of the drawings
Fig. 1 is the explosive view of the present invention.
Fig. 2 is the partial structurtes enlarged drawing of the present invention.
In attached drawing:1. eccentric cutter disc groups;2. procapsid;3. correction oil cylinder;4. back casing;5. spiral conveyer;6. mud Vehicle;7. slurry pipeline;8. lubricant adding tube;9. secondary bias cutterhead;10. main bias cutterhead;11. connecting rod.
Specific implementation mode
In order to make the purpose , technical scheme and advantage of the present invention be clearer, with reference to the accompanying drawings and embodiments, right The present invention is further elaborated.It should be appreciated that the specific embodiments described herein are merely illustrative of the present invention, and It is not used in the restriction present invention.
Embodiment 1:A kind of kidney ellipsoid push-bench as shown in Figure 1, includes eccentric cutter disc groups 1, procapsid 2, correction oil cylinder 3, spiral conveyer 5, slurry transportation system and back casing 4;Kidney ellipsoid push-bench procapsid 2 and back casing 4 pass through flanged joint And the front-back of procapsid 2 and back casing 4 is kidney ellipsoid;Eccentric cutter disc groups 1 are fixed on by bolt, nut on procapsid 2; Correction oil cylinder 3 is connect by connecting rod 11 with procapsid 2;5 bottom of spiral conveyer is fixed on 2 bottom of procapsid by card slot; Eccentric cutter disc groups 1 include eccentric cutterhead, bull stick and drilling machine;The top surface of push-bench kidney ellipsoid can accommodate multiple eccentric cutterheads While improve space availability ratio;Enable multiple eccentric cutterheads it is mutually independent in a limited space in operation simultaneously, carry High stock-removing efficiency;Eccentric cutterhead can reduce cutting blind area and its radius of gyration is small;Eccentric cutter disc groups 1, procapsid 2, correction oil By being detachably connected between cylinder 3, spiral conveyer 5, slurry transportation system and back casing 4, by each zero when facilitating construction Part is separately sunk down into active well, is then installed in active well;Reduce what the whole jacking heads of disposable sinking expended Working hour and manpower;It avoids when nose drop because shaking receives damage and influence;
The kidney ellipsoid push-bench installation steps include:Eccentric cutterhead is fixed on by bolt, nut on bull stick, bull stick is pacified On drilling machine, bull stick, favourable turn are mounted in procapsid 2, correction oil cylinder 3 is installed;Spiral conveyer 5 is installed;By back casing 4 By flanged joint on procapsid 2.
Embodiment 2:A kind of kidney ellipsoid push-bench construction method, it is characterised in that:Including digging active well and received well;Peace Back iron after dress;Jack is installed;It is laid with guide rail;Dig dewatering well;Each position of sinking kidney ellipsoid push-bench;Kidney ellipsoid is installed in well Push-bench;Sinking pipeline;Sink top iron;It is laid with slurry pipeline and circuit-line;Normal jacking;The water in dewatering well is drained, It is used in combination rubble to backfill dewatering well;Each component of dismounting kidney ellipsoid push-bench simultaneously hangs out reception according to the sequence opposite with installation Well;Inject thixotropic slurry;Dewatering well can gather together the water of the generation of jacking construction process;Backfill dewatering well prevents from constructing After collapse.
Embodiment 3:As shown in Figure 1, the slurry transportation system includes slurry transportation pipeline 7, horizontal feed pump, lubricant Add pipeline 8, mud of technological requirement 6, control element and vertical transport pump;The discharge port of the spiral conveyer 5 is located in mud of technological requirement 6 Side;Slurry transportation pipeline 7 is connected in the mud of technological requirement 6;The horizontal feed pump is located in kidney ellipsoid push-bench;It is described vertical Delivery pump is located in active well;The horizontal feed pump and vertical transport pump are respectively positioned on slurry transportation pipeline 7;The lubricant Addition pipeline 8 is located at 7 top of slurry transportation pipeline and lubricant adding tube road and is equipped with control valve;The control valve connection To control element;The mud cut is transported into work from 5 lower section of spiral conveyer by horizontal feed pump and vertical transport pump Well avoids artificial shovel soil transport;Lubricant is added in slurry transportation, frictional resistance can be effectively reduced, avoids mud stifled Plug is in slurry transportation pipeline 7;It is opened and closed the control valve on lubricant addition pipeline 8 by control element, realizes timing to mud Quantitative lubricant is conveyed in slurry transport pipeline;The dosage of lubricant is controlled, waste is reduced.
Embodiment 4:As shown in Fig. 2, the bias cutter disc groups include that a main eccentric cutterhead 10 and at least two is secondary eccentric Cutterhead 9;The main eccentric cutterhead 10 and secondary eccentric cutterhead 9 are mounted on respective bull stick and favourable turn independently of each other;Main bias The 9 mutual indepedent operation of cutterhead 10 and secondary eccentric cutterhead, is independent of each other, and can carry out selective use as needed;Main bias knife The synergistic effect of disk 10 and secondary eccentric cutterhead 9, effectively improves stock-removing efficiency.
Embodiment 5:The sequence of each component of sinking kidney ellipsoid push-bench is eccentric cutter disc groups 1, procapsid 2, correction oil cylinder 3, Spiral conveyer 5, back casing 4;According to each component of erection sequence sinking kidney ellipsoid push-bench, installation kidney ellipsoid push pipe can be shortened The operating time of machine;Improve construction efficiency.
Embodiment 6:Before jacking, distance identical with cutterhead of manually cutting the earth forward;It is pushed forward into, until cutterhead is completely into hole Wall;Start cutterhead;After cutterhead starts, correction oil cylinder 3 is started, calibration tuningout is carried out to jacking orientation;Follow-up jacking is reduced to generate Offset;Frequent shutdown tuningout in follow-up jack-in process is avoided, ensure that the continuity of construction.
Embodiment 7:After sinking pipeline and top iron, first with iron jacking pipeline forward is pushed up, until the sealing ring of pipeline enclosure closely pastes It closes;Behind jacking at least 2-section pipe road, top iron is hung out;Rigid lantern ring is installed in final section rear end of pipeline;Steel collar and rear end of pipeline Pass through flanged joint;Slurry pipeline 7 and circuit-line are laid in the pipeline between kidney ellipsoid push-bench and rigid lantern ring;Mud The channel that delivery pipe 7 and circuit-line are reserved by steel collar bottom is pierced by;Slurry pipeline 7 and circuit-line are located at pipeline It is interior and follow kidney ellipsoid push-bench move forward;It reduces because jacking leads to the damage to circuit to pipeline forward;Avoid work progress It is middle that safety accident occurs because circuit-line is impaired.
Although reference be made herein to invention has been described for multiple explanatory embodiments of the invention, however, it is to be understood that Those skilled in the art can be designed that a lot of other modification and implementations, these modifications and implementations will be fallen in this Shen It please be within disclosed scope and spirit.More specifically, disclose in the application, drawings and claims in the range of, can With the building block and/or a variety of variations and modifications of layout progress to theme combination layout.In addition to building block and/or layout Outside the modification and improvement of progress, to those skilled in the art, other purposes also will be apparent.

Claims (7)

1. a kind of kidney ellipsoid push-bench, it is characterised in that:Include eccentric cutter disc groups(1), procapsid(2), correction oil cylinder(3), Spiral conveyer(5), slurry transportation system and back casing(4);The kidney ellipsoid push-bench procapsid(2)And back casing(4)It is logical Cross flanged joint and procapsid(2)And back casing(4)Front-back be kidney ellipsoid;The bias cutter disc groups(1)By bolt, Nut is fixed on procapsid(2)On;The correction oil cylinder(3)Pass through connecting rod(11)With procapsid(2)Connection;The spiral fortune Defeated machine(5)Bottom is fixed on procapsid by card slot(2)Bottom;The bias cutter disc groups(1)Including eccentric cutterhead, bull stick and brill Machine;
The kidney ellipsoid push-bench installation steps include:Eccentric cutterhead is fixed on by bolt, nut on bull stick, bull stick is pacified On drilling machine, bull stick, favourable turn are mounted on procapsid(2)It is interior, correction oil cylinder is installed(3);Spiral conveyer is installed(5);It will Back casing(4)By flanged joint in procapsid(2)On.
2. a kind of kidney ellipsoid push-bench construction method, it is characterised in that:Including digging active well and received well;Back iron after installation; Jack is installed;It is laid with guide rail;Dig dewatering well;Each position of sinking kidney ellipsoid push-bench;Kidney ellipsoid push-bench is installed in well;Under Immersed tube road;Sink top iron;It is laid with slurry pipeline and circuit-line;Normal jacking;The water in dewatering well is drained, rubble pair is used in combination Dewatering well is backfilled;Each component of dismounting kidney ellipsoid push-bench simultaneously hangs out received well according to the sequence opposite with installation;Injection is touched Become mud.
3. kidney ellipsoid push-bench according to claim 1, it is characterised in that:The slurry transportation system includes slurry transportation Pipeline(7), horizontal feed pump, lubricant add pipeline(8), mud of technological requirement(6), control element and vertical transport pump;The spiral Transporter(5)Discharge port be located at mud of technological requirement(6)Top;The mud of technological requirement(6)On be connected with slurry transportation pipeline(7);It is described Horizontal feed pump is located in kidney ellipsoid push-bench;The vertical transport pump is located in active well;Horizontal feed pump and vertical Delivery pump is respectively positioned on slurry transportation pipeline(7)On;The lubricant adds pipeline(8)Positioned at slurry transportation pipeline(7)Top and Lubricant adding tube road is equipped with control valve;The control valve is connected to control element.
4. kidney ellipsoid push-bench according to claim 1, it is characterised in that:The bias cutter disc groups include a main bias Cutterhead(10)With at least two secondary eccentric cutterheads(9);The main eccentric cutterhead(10)With secondary eccentric cutterhead(9)Pacify independently of each other On respective bull stick and favourable turn.
5. kidney ellipsoid push-bench construction method according to claim 2, it is characterised in that:Each portion of sinking kidney ellipsoid push-bench The sequence of part is eccentric cutter disc groups(1), procapsid(2), correction oil cylinder(3), spiral conveyer(5), back casing(4).
6. kidney ellipsoid push-bench construction method according to claim 2, it is characterised in that:Before jacking, manually cut the earth forward Distance identical with cutterhead;It is pushed forward into, until cutterhead is completely into hole wall;Start cutterhead;After cutterhead starts, correction oil cylinder is started (3), calibration tuningout is carried out to jacking orientation.
7. kidney ellipsoid push-bench construction method according to claim 2, it is characterised in that:After sinking pipeline and top iron, first With iron jacking pipeline forward is pushed up, until the sealing ring of pipeline enclosure fits closely;Behind jacking at least 2-section pipe road, top iron is hung out;Most Later section rear end of pipeline installs rigid lantern ring;Steel collar passes through flanged joint with rear end of pipeline;Slurry pipeline(7)And circuit-line It is laid in the pipeline between kidney ellipsoid push-bench and rigid lantern ring;Slurry pipeline(7)Pass through steel collar bottom with circuit-line The reserved channel in portion is pierced by.
CN201810555682.0A 2018-06-01 2018-06-01 Kidney ellipsoid push-bench and its construction method Pending CN108729925A (en)

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CN201810555682.0A CN108729925A (en) 2018-06-01 2018-06-01 Kidney ellipsoid push-bench and its construction method

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CN201810555682.0A CN108729925A (en) 2018-06-01 2018-06-01 Kidney ellipsoid push-bench and its construction method

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114961758A (en) * 2022-07-29 2022-08-30 北京建工土木工程有限公司 Modularized double-shell rectangular pipe jacking host machine and shelling, disassembling and remanufacturing method

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102277898A (en) * 2011-04-28 2011-12-14 朱奎 Drain pipe jacking construction method
CN104088647A (en) * 2014-06-06 2014-10-08 中铁工程装备集团有限公司 Shield tube push bench with super-large rectangular cross section
CN104265321A (en) * 2014-08-06 2015-01-07 上海隧道工程有限公司 Ultra-large full-face rectangular pipe jacking tunneling construction method
CN205478487U (en) * 2015-12-31 2016-08-17 上海连成(集团)有限公司 Tubing pump and pipeline's connection structure
CN107989629A (en) * 2017-12-27 2018-05-04 中铁工程装备集团有限公司 A kind of shield machine dreg removing system and the shield machine with dreg removing system

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102277898A (en) * 2011-04-28 2011-12-14 朱奎 Drain pipe jacking construction method
CN104088647A (en) * 2014-06-06 2014-10-08 中铁工程装备集团有限公司 Shield tube push bench with super-large rectangular cross section
CN104265321A (en) * 2014-08-06 2015-01-07 上海隧道工程有限公司 Ultra-large full-face rectangular pipe jacking tunneling construction method
CN205478487U (en) * 2015-12-31 2016-08-17 上海连成(集团)有限公司 Tubing pump and pipeline's connection structure
CN107989629A (en) * 2017-12-27 2018-05-04 中铁工程装备集团有限公司 A kind of shield machine dreg removing system and the shield machine with dreg removing system

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114961758A (en) * 2022-07-29 2022-08-30 北京建工土木工程有限公司 Modularized double-shell rectangular pipe jacking host machine and shelling, disassembling and remanufacturing method
CN114961758B (en) * 2022-07-29 2022-12-20 北京建工土木工程有限公司 Modularized double-shell rectangular pipe jacking host machine and shelling, disassembling and remanufacturing method

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