CN108723107B - A working method of a multifunctional aluminum profile mold processing device - Google Patents
A working method of a multifunctional aluminum profile mold processing device Download PDFInfo
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- CN108723107B CN108723107B CN201810578801.4A CN201810578801A CN108723107B CN 108723107 B CN108723107 B CN 108723107B CN 201810578801 A CN201810578801 A CN 201810578801A CN 108723107 B CN108723107 B CN 108723107B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES, PROFILES OR LIKE SEMI-MANUFACTURED PRODUCTS OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C25/00—Profiling tools for metal extruding
- B21C25/10—Making tools by operations not covered by a single other subclass
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/10—Cleaning by methods involving the use of tools characterised by the type of cleaning tool
- B08B1/12—Brushes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/30—Cleaning by methods involving the use of tools by movement of cleaning members over a surface
- B08B1/32—Cleaning by methods involving the use of tools by movement of cleaning members over a surface using rotary cleaning members
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
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- B23Q11/0067—Devices for removing chips chip containers located under a machine or under a chip conveyor
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Abstract
Description
技术领域technical field
本发明涉及模具技术领域,尤其涉及一种多功能铝型材模具加工装置的工作方法。The invention relates to the technical field of molds, in particular to a working method of a multifunctional aluminum profile mold processing device.
背景技术Background technique
模具是在外力作用下使坯料成为有特定形状和尺寸的制件的工具,广泛用于冲裁、模锻、冷镦、挤压、粉末冶金件压制、压力铸造,以及工程塑料、橡胶、陶瓷等制品的压塑或注塑的成形加工中,模具具有特定的轮廓或内腔形状,应用具有刃口的轮廓形状可以使坯料按轮廓线形状发生分离,应用内腔形状可使坯料获得相应的立体形状,模具一般包括动模和定模两个部分,二者可分可合,分开时取出制件,合拢时使坯料注入模具型腔成形。The mold is a tool that makes the billet into a part with a specific shape and size under the action of external force. It is widely used in blanking, die forging, cold heading, extrusion, powder metallurgy parts pressing, pressure casting, as well as engineering plastics, rubber, ceramics In the forming process of compression molding or injection molding of other products, the mold has a specific contour or cavity shape. The contour shape with a cutting edge can make the blank separate according to the contour shape, and the cavity shape can be used to obtain the corresponding three-dimensional shape of the blank. The mold generally includes two parts, a movable mold and a fixed mold, which can be separated and combined. When separated, the product is taken out, and when closed, the blank is injected into the mold cavity to form.
铝型材模具用于铝型材的挤压成型,制造铝型材模具的过程中,需要对铝型材模具画线,画线时需要进行钻孔定位。目前,一般使用手工进行钻孔,工人首先利用测量工具进行定位,定位后利用钻头进行钻孔,该种手工方法存在以下缺陷:手工测量定位,定位精度低,影响后续工序加工精度;有可能将孔打偏,从而造成加工误差。同时在模具加工过程中,会产生大量的碎屑,若果不能及时对碎屑进行清理,会影响工件的加工,降低工件的精度,十分不方便,但是现有的碎屑清理方式是通过人工用刷子刷,容易扬起灰尘,从而危害操作人员的健康,十分不方便。而且现在模具加工已实现高精度、高效率作业,加工后的模具能够投入大批量生产,废品率降低,但是现如今的模具加工定位只是单纯地夹装,在夹装的过程中,会出现歪斜的现象,对于加工带来一定的影响,为此,我们提出一种多功能铝型材模具加工装置。Aluminum profile molds are used for extrusion molding of aluminum profiles. In the process of manufacturing aluminum profile molds, it is necessary to draw lines on the aluminum profile molds, and drilling positioning is required when drawing lines. At present, manual drilling is generally used. Workers first use measuring tools to locate, and then use drills to drill after positioning. This manual method has the following defects: manual measurement and positioning, low positioning accuracy, affecting the processing accuracy of subsequent processes; The hole is misaligned, resulting in machining errors. At the same time, in the process of mold processing, a large amount of debris will be generated. If the debris cannot be cleaned in time, it will affect the processing of the workpiece and reduce the accuracy of the workpiece, which is very inconvenient. However, the existing debris cleaning method is manual. Brushing with a brush is easy to raise dust, thus endangering the health of the operator, which is very inconvenient. And now the mold processing has achieved high-precision and high-efficiency operations, the processed molds can be put into mass production, and the scrap rate is reduced. However, the current mold processing positioning is simply clamping, and in the clamping process, there will be skew. The phenomenon has a certain impact on the processing. For this reason, we propose a multi-functional aluminum profile mold processing device.
发明内容SUMMARY OF THE INVENTION
本发明的目的是为了解决现有技术中存在的缺点,从而提出的一种多功能铝型材模具加工装置。The purpose of the present invention is to solve the shortcomings existing in the prior art, so as to propose a multifunctional aluminum profile mold processing device.
为了实现上述目的,本发明采用了如下技术方案:In order to achieve the above object, the present invention adopts the following technical solutions:
设计一种多功能铝型材模具加工装置的工作方法,工作方法采用的装置包括底板,所述底板的下端两侧均对称安装有第一支撑腿,所述底板的上端一侧对称设有第一支撑块,两个所述第一支撑块相向的一侧中均设有第一气缸,所述第一气缸的输出端均贯穿第一支撑块连接有夹紧块,且夹紧块的下端与底板相抵触,所述第一支撑块的上端中部均固定安装有第二支撑块,两个所述第二支撑块的上端共同连接有支撑板,所述支撑板的上端中部设有第二气缸,所述第二气缸的输出端贯穿支撑板连接有第二电机,所述第二电机的输出端连接有钻头,所述底板的上端远离第一支撑块的一侧中部固定安装有第三支撑块,所述底板的上端中部固定安装有第五支撑块,所述第五支撑块和第三支撑块之间连接有第一螺纹杆,所述第一螺纹杆的一端贯穿第三支撑块连接有第四电机,所述第一螺纹杆的外侧螺纹连接有螺纹板,所述螺纹板的一侧通过螺栓连接有L型板,所述L型板的上端两侧均固定安装有第四支撑块,两个所述第四支撑块之间分别连接有滚动刷和打磨辊,所述打磨辊和滚动刷的一端均贯穿第四支撑块分别连接有第一电机和第三电机,所述第一电机、第一气缸、第二电机、第二气缸、第三电机和第四电机之间通过导线连接。A working method of a multi-functional aluminum profile mold processing device is designed. The device used in the working method includes a bottom plate, first support legs are symmetrically installed on both sides of the lower end of the bottom plate, and a first support leg is symmetrically arranged on one side of the upper end of the bottom plate. A support block, a first cylinder is provided on the opposite side of the two first support blocks, the output end of the first cylinder is connected with a clamping block through the first support block, and the lower end of the clamping block is connected with the clamping block. The bottom plates are in conflict with each other, a second support block is fixedly installed in the middle of the upper end of the first support block, a support plate is jointly connected to the upper ends of the two second support blocks, and a second cylinder is arranged in the middle of the upper end of the support plate The output end of the second cylinder is connected with a second motor through the support plate, the output end of the second motor is connected with a drill bit, and a third support is fixedly installed in the middle of the side of the upper end of the bottom plate away from the first support block A fifth support block is fixedly installed in the middle of the upper end of the bottom plate, a first threaded rod is connected between the fifth support block and the third support block, and one end of the first threaded rod is connected through the third support block There is a fourth motor, the outer side of the first threaded rod is threadedly connected with a threaded plate, one side of the threaded plate is connected with an L-shaped plate by bolts, and both sides of the upper end of the L-shaped plate are fixedly installed with a fourth support A rolling brush and a grinding roller are respectively connected between the two fourth support blocks, and one end of the grinding roller and the rolling brush is connected to a first motor and a third motor respectively through the fourth support block, and the first motor and the third motor are respectively connected to the fourth support block. A motor, a first cylinder, a second motor, a second cylinder, a third motor and a fourth motor are connected by wires.
优选的,所述底板的上端远离第一支撑块的一侧对称设有导轨,所述L型板的两端均固定安装有第一固定轴,所述第一固定轴的外侧分别套接有第一转动杆和第二转动杆,所述第一转动杆和第二转动杆远离第一固定轴的一端分别通过销轴连接有与导轨匹配的第二滚轮和第一滚轮,所述第一转动杆和第二转动杆的中部均固定安装有第二固定轴,两个所述第二固定轴之间连接有调节装置。Preferably, a guide rail is symmetrically arranged on a side of the upper end of the bottom plate away from the first support block, both ends of the L-shaped plate are fixedly installed with a first fixing shaft, and the outer sides of the first fixing shaft are respectively sleeved with a guide rail. A first rotating rod and a second rotating rod, the ends of the first rotating rod and the second rotating rod away from the first fixed shaft are respectively connected with a second roller and a first roller matched with the guide rail through a pin shaft. A second fixed shaft is fixedly installed in the middle of the rotating rod and the second rotating rod, and an adjusting device is connected between the two second fixed shafts.
优选的,所述调节装置包括螺纹套,所述螺纹套的两端分别通过螺纹连接有第二螺纹杆和第三螺纹杆,所述第二螺纹杆和第三螺纹杆远离螺纹套的一端均与第二固定轴转动连接。Preferably, the adjusting device includes a threaded sleeve, two ends of the threaded sleeve are respectively connected with a second threaded rod and a third threaded rod, and the ends of the second threaded rod and the third threaded rod away from the threaded sleeve are both It is rotatably connected with the second fixed shaft.
优选的,所述L型板的竖直板的中部对称设有固定孔,所述螺纹板和L型板之间通过螺栓贯穿固定孔固定连接。Preferably, fixing holes are symmetrically arranged in the middle of the vertical plate of the L-shaped plate, and the threaded plate and the L-shaped plate are fixedly connected by bolts passing through the fixing holes.
优选的,所述第一支撑块的两侧均设有导向孔,所述导向孔的内部均设有导向套,所述导向套的内部均设有导向杆,所述导向杆的一端与夹紧块固定连接。Preferably, guide holes are provided on both sides of the first support block, guide sleeves are provided inside the guide holes, and guide rods are provided inside the guide sleeves, and one end of the guide rod is connected to the clip Tight block fixed connection.
优选的,所述第一支撑腿的外侧套接有第二支撑腿,所述第一支撑腿的下端连接有限位块,所述限位块的下端连接有第二弹簧,所述第二弹簧的下端与第二支撑腿固定连接,所述第一支撑腿的外侧套接有第一弹簧,且第一弹簧位于第二支撑腿的内部。Preferably, the outer side of the first support leg is sleeved with a second support leg, the lower end of the first support leg is connected with a limit block, the lower end of the limit block is connected with a second spring, the second spring The lower end of the first support leg is fixedly connected with the second support leg, the outer side of the first support leg is sleeved with a first spring, and the first spring is located inside the second support leg.
优选的,所述底板的上端设有导向槽,且导向槽位于第三支撑块和第五支撑块之间,所述螺纹板的下端连接有与导向槽相匹配的滑块。Preferably, the upper end of the bottom plate is provided with a guide groove, and the guide groove is located between the third support block and the fifth support block, and the lower end of the threaded plate is connected with a slider matching the guide groove.
优选的,所述底板的一侧设有漏孔,所述漏孔位于两夹紧块之间,所述底板的底端一侧设有固定腔,所述固定腔位于漏孔的正下方,所述固定腔的内部设有抽屉板。Preferably, a leak hole is provided on one side of the bottom plate, the leak hole is located between the two clamping blocks, and a fixing cavity is provided on one side of the bottom end of the bottom plate, and the fixed cavity is located directly below the leak hole, A drawer plate is arranged inside the fixing cavity.
本发明提出的一种多功能铝型材模具加工装置,有益效果在于:本发明设有的夹紧块能够对模具进行夹紧固定,同时能够对模具得的中心进行定位,从而能够提高模具的安装夹紧定位,提高模具的加工效率,设有的抽屉板能够对钻孔产生的碎屑进行收集,从而方便清理,设有的打磨辊和滚动刷能够对模具进行打磨,同时能够对打磨产生的碎屑进行清理,从而降低了劳动力,设有的调节装置能够通过改变两个滚轮之间的距离来改变打磨辊和滚动刷离底板之间的距离,从而能够对不同的模具进行打磨和清理,结构简单,使用方便,能够加快模具的生产效率,降低劳动力,功能多样,值得推广使用。The multifunctional aluminum profile mold processing device proposed by the present invention has the beneficial effects that the clamping block provided by the present invention can clamp and fix the mold, and at the same time, can locate the center of the mold, thereby improving the installation of the mold. Clamping and positioning can improve the processing efficiency of the mold. The drawer plate provided can collect the debris generated by drilling, so as to facilitate cleaning. The debris is cleaned, thereby reducing labor, and the adjustment device provided can change the distance between the grinding roller and the rolling brush from the bottom plate by changing the distance between the two rollers, so that different molds can be ground and cleaned. The structure is simple, the use is convenient, the production efficiency of the mold can be accelerated, the labor force is reduced, and the functions are various, and it is worthy of popularization and use.
附图说明Description of drawings
图1为本发明提出的一种多功能铝型材模具加工装置的立体图结构示意图;Fig. 1 is a three-dimensional structural schematic diagram of a multifunctional aluminum profile mold processing device proposed by the present invention;
图2为本发明提出的一种多功能铝型材模具加工装置的立体图结构示意图;Fig. 2 is a three-dimensional structural schematic diagram of a multifunctional aluminum profile mold processing device proposed by the present invention;
图3为本发明提出的一种多功能铝型材模具加工装置的L型板与调节装置连接结构示意图;3 is a schematic diagram of the connection structure between the L-shaped plate and the adjusting device of a multifunctional aluminum profile mold processing device proposed by the present invention;
图4为本发明提出的一种多功能铝型材模具加工装置的L型板部分结构示意图;4 is a schematic diagram of the structure of the L-shaped plate part of a multifunctional aluminum profile mold processing device proposed by the present invention;
图5为本发明提出的一种多功能铝型材模具加工装置的调节装置结构示意图;5 is a schematic structural diagram of an adjustment device of a multifunctional aluminum profile mold processing device proposed by the present invention;
图6为本发明提出的一种多功能铝型材模具加工装置的第一支撑腿和第二支撑腿连接结构示意图。6 is a schematic diagram of the connection structure of the first support leg and the second support leg of a multifunctional aluminum profile mold processing device proposed by the present invention.
图中:底板1、第一电机2、导向杆3、第一气缸4、导向套5、固定腔6、夹紧块7、抽屉板8、模具本体9、钻头10、第一支撑块11、第二电机12、第二支撑块13、支撑板14、第二气缸15、第三电机16、滚动刷17、L型板18、打磨辊19、第三支撑块20、第一螺纹杆21、第四电机22、导轨23、导向槽24、调节装置25、螺纹套251、第二螺纹杆252、第三螺纹杆253、第四支撑块26、第一支撑腿27、第二支撑腿28、第一固定轴29、第一转动杆30、第一滚轮31、第二固定轴32、第二转动杆33、第二滚轮34、螺纹板35、固定孔36、第一弹簧37、限位块38、第二弹簧39、第五支撑块40。In the figure: the
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments.
参照图1-6,一种多功能铝型材模具加工装置,包括底板1,底板1的一侧设有漏孔,漏孔位于两夹紧块7之间,底板1的底端一侧设有固定腔6,固定腔6位于漏孔的正下方,固定腔6的内部设有抽屉板8,能够将钻孔产生的碎屑或者打磨产生的碎屑进行集中收集,从而方便对碎屑的清理。Referring to Figures 1-6, a multifunctional aluminum profile mold processing device includes a
底板1的上端设有导向槽24,且导向槽24位于第三支撑块20和第五支撑块40之间,螺纹板35的下端连接有与导向槽24相匹配的滑块,能够提高螺纹板35移动的稳定性,从而提高其使用效果。The upper end of the
底板1的上端远离第一支撑块11的一侧对称设有导轨23,L型板18的两端均固定安装有第一固定轴29,第一固定轴29的外侧分别套接有第一转动杆30和第二转动杆33,第一转动杆30和第二转动杆33远离第一固定轴29的一端分别通过销轴连接有与导轨23匹配的第二滚轮34和第一滚轮31,第一转动杆30和第二转动杆33的中部均固定安装有第二固定轴32,两个第二固定轴32之间连接有调节装置25,通过调节装置25能够改变第二滚轮34和第一滚轮31之间的距离,从而能够改变L型板18离底板1之间的距离,从而能够改变滚动刷17和打磨辊19离底板1之间的距离,也就能够对不同高度的模具进行打磨和除灰。A
调节装置25包括螺纹套251,螺纹套251的两端分别通过螺纹连接有第二螺纹杆252和第三螺纹杆253,第二螺纹杆252和第三螺纹杆253远离螺纹套251的一端均与第二固定轴32转动连接,制造方便,结构简单,调节方便,能够降低生产成本。The adjusting
底板1的下端两侧均对称安装有第一支撑腿27,第一支撑腿27的外侧套接有第二支撑腿28,第一支撑腿27的下端连接有限位块38,限位块38的下端连接有第二弹簧39,第二弹簧39的下端与第二支撑腿28固定连接,第一支撑腿27的外侧套接有第一弹簧37,且第一弹簧37位于第二支撑腿28的内部,能够对加工装置进行减震,从而提高加工装置的使用寿命。A
底板1的上端一侧对称设有第一支撑块11,第一支撑块11的两侧均设有导向孔,导向孔的内部均设有导向套5,导向套5的内部均设有导向杆3,导向杆3的一端与夹紧块7固定连接,能够提高夹紧块7移动的平稳性,从而能够提高对模具9的夹紧效果。A
两个第一支撑块11相向的一侧中均设有第一气缸4,第一气缸4的输出端均贯穿第一支撑块11连接有夹紧块7,且夹紧块7的下端与底板1相抵触,第一支撑块11的上端中部均固定安装有第二支撑块13,两个第二支撑块13的上端共同连接有支撑板14,支撑板14的上端中部设有第二气缸15,第二气缸15的输出端贯穿支撑板14连接有第二电机12,第二电机12的输出端连接有钻头10,底板1的上端远离第一支撑块11的一侧中部固定安装有第三支撑块20,底板1的上端中部固定安装有第五支撑块40,第五支撑块40和第三支撑块20之间连接有第一螺纹杆21,第一螺纹杆21的一端贯穿第三支撑块20连接有第四电机22,第一螺纹杆21的外侧螺纹连接有螺纹板35,螺纹板35的一侧通过螺栓连接有L型板18,L型板18的竖直板的中部对称设有固定孔36,螺纹板35和L型板18之间通过螺栓贯穿固定孔36固定连接,调节方便,加快工作效率。A
L型板18的上端两侧均固定安装有第四支撑块26,两个第四支撑块26之间分别连接有滚动刷17和打磨辊19,打磨辊19和滚动刷17的一端均贯穿第四支撑块26连接有第一电机2和第三电机16,第一电机2、第一气缸4、第二电机12、第二气缸15、第三电机16和第四电机22之间通过导线连接。A
工作原理:使用时,将模具本体9放在两夹紧块7之间,启动第一气缸4,第一气缸4带动夹紧块7移动,实现模具本体9的夹紧固定,启动第二气缸15和第二电机12,第二气缸15带动第二电机12移动,第二电机12带动钻头10转动,实现对模具本体9的钻孔处理,启动第一电机2、第三电机16和第四电机22,第一电机2和第三电机16分别带动打磨辊19和滚动刷17转动,实现对模具本体9打磨和除尘,第四电机22带动第一螺纹杆21转动,第一螺纹杆21带动螺纹板35移动,从而使L型板18移动,L型板18带动打磨辊19和滚动刷17移动,抽屉板8能够收集钻孔和打磨产生的杂质,完成对模具本体9的加工,需要调整L型板18的高度时,松开螺纹板35和L型板18之间的螺栓,转动螺纹套251使第二螺纹杆252和第三螺纹杆253相对移动,从而使第一滚轮31和第二滚轮34之间的距离改变,从而能够改变L型板18离底板1之间的距离,之后通过螺栓使螺纹板35和L型板18固定即可。Working principle: When using, put the
以上所述,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,根据本发明的技术方案及其发明构思加以等同替换或改变,都应涵盖在本发明的保护范围之内。The above description is only a preferred embodiment of the present invention, but the protection scope of the present invention is not limited to this. The equivalent replacement or change of the inventive concept thereof shall be included within the protection scope of the present invention.
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