CN108722532A - A kind of big rice processing method - Google Patents

A kind of big rice processing method Download PDF

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Publication number
CN108722532A
CN108722532A CN201810673093.2A CN201810673093A CN108722532A CN 108722532 A CN108722532 A CN 108722532A CN 201810673093 A CN201810673093 A CN 201810673093A CN 108722532 A CN108722532 A CN 108722532A
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CN
China
Prior art keywords
paddy
sieve
grain size
screening pipeline
gear
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Granted
Application number
CN201810673093.2A
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Chinese (zh)
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CN108722532B (en
Inventor
岳光羽
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Wangjiang jinyanhong rice Co., Ltd
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Tongzi County Qiao Qiao Agricultural Products Development Co Ltd
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Application filed by Tongzi County Qiao Qiao Agricultural Products Development Co Ltd filed Critical Tongzi County Qiao Qiao Agricultural Products Development Co Ltd
Priority to CN201810673093.2A priority Critical patent/CN108722532B/en
Publication of CN108722532A publication Critical patent/CN108722532A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02BPREPARING GRAIN FOR MILLING; REFINING GRANULAR FRUIT TO COMMERCIAL PRODUCTS BY WORKING THE SURFACE
    • B02B5/00Grain treatment not otherwise provided for
    • B02B5/02Combined processes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02BPREPARING GRAIN FOR MILLING; REFINING GRANULAR FRUIT TO COMMERCIAL PRODUCTS BY WORKING THE SURFACE
    • B02B1/00Preparing grain for milling or like processes
    • B02B1/02Dry treatment
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02BPREPARING GRAIN FOR MILLING; REFINING GRANULAR FRUIT TO COMMERCIAL PRODUCTS BY WORKING THE SURFACE
    • B02B3/00Hulling; Husking; Decorticating; Polishing; Removing the awns; Degerming
    • B02B3/04Hulling; Husking; Decorticating; Polishing; Removing the awns; Degerming by means of rollers
    • B02B3/045Hulling; Husking; Decorticating; Polishing; Removing the awns; Degerming by means of rollers cooperating rollers

Abstract

The invention belongs to the technical fields of rice processing, specifically disclose a kind of big rice processing method, include the following steps:Pneumatic jig pours into paddy in the first pneumatic jig device, and the first pneumatic jig device includes the first screening pipeline, and the first sieve and the second sieve are equipped in the first screening pipeline;Grain size grading, paddy is collected and is poured into the second pneumatic jig device, second pneumatic jig device includes the second screening pipeline, second wind turbine and the first feed box, it is equipped with third sieve in second screening pipeline, third sieve includes connection strap and areola, connection strap inner hollow, and connection strap inner vertical is rotatablely connected sprocket drive spindle, the upper end of gear shaft passes through the roof of the second screening pipeline and is equipped with first gear, several idler wheels have been fixedly and coaxially connected on gear shaft, it is communicated with discharge pipe on first feed box, shaft is rotatably connected in discharge pipe, shaft is equipped with second gear and several wind blades.It solves the problems, such as fast and efficiently to shell to rice, go stone, grain size grading.

Description

A kind of big rice processing method
Technical field
The invention belongs to the technical fields of rice processing, specifically disclose a kind of big rice processing method.
Background technology
Rice is one of staple food of the mankind, and rice contains protein, fat, vitamin B1, A, E and several mineral materials.It passes The rice manufacturing procedure of system is divided into cleaning, husking, husk rice, finished product arrangement etc. mostly.Rice processing enterprises practical application at present Husk rice processing technology rough flow is as follows:It is just clearly → clear miscellaneous → once to go stone → dedusting → magnetic separation → shelling → paddy is rough to detach → bis- The secondary stone that goes → magnetic separation → deposits rough case → slubbing husk rice → bis- husk rices → rice grading → length grading → rice and goes stone → polishing → pneumatic jig processing → color sorting → material stock →, which is weighed, to be packaged → enters finished bin.In above-mentioned operation, shells, goes stone, grain size grading Required time longest, and shell and go lapicide's sequence if there is problem, the quality degradation of finished product rice can be caused.Together When, in existing shelling process, part paddy will produce after shelling cracks rice, and leads to the waste of raw material, and leads to the problem The main reason for be that the distance between two rubber rollers remain unchanged in hulling machine, and the grain size of paddy is different, so big grain size Paddy be easy crushed by rubber rollers.
Invention content
The purpose of the present invention is to provide a kind of big rice processing methods, to solve fast and efficiently to shell to rice, The problem of going stone, grain size grading.
In order to achieve the above object, base case of the invention is:A kind of big rice processing method, includes the following steps:
S1:Wind is raised, and dust, stalk and weeds in paddy are removed;
S2:Spray, 30-35 DEG C of water is sprayed to paddy, and places 15-45min;
S3:Pneumatic jig pours into paddy in the first pneumatic jig device, and the first pneumatic jig device includes the first screening pipeline, storage Hopper and the first wind turbine, the material storing box are located at the top of the first screening pipeline and are connected to the first screening pipeline, described first Wind turbine is connected to the first screening pipeline, and the first sieve and the second sieve, first sieve are equipped in the first screening pipeline Areola be more than the grain size of paddy, the areola of second sieve is less than the grain size of paddy, and it is big that first sieve intercepts grain size In the impurity of paddy, the second sieve intercepts paddy;
S4:The paddy that second sieve intercepts is collected and is poured into the second pneumatic jig device, described second by grain size grading Pneumatic jig device includes the second screening pipeline, the second wind turbine and the first feed box, is communicated with wind pipe on second wind turbine, institute It states and is connected to the second screening pipeline close to one end of the second screening pipeline on wind pipe, being equipped with third in the second screening pipeline sieves Net, the third sieve includes the rectangular areola of connection strap and longitudinal section of several crisscross settings, wherein being vertically arranged The connection strap inner hollow, and connection strap inner vertical is rotatablely connected sprocket drive spindle, and the upper end of the gear shaft passes through the Two screen the roof of pipelines and are equipped with first gear, two neighboring first gear engagement, if being fixedly and coaxially connected on gear shaft Dry milling wheel, offers several roller grooves passed through for idler wheel on connection strap, remote on first feed box and the second screening pipeline One end from the second wind turbine is connected to, and is communicated with discharge pipe on the first feed box, shaft is rotatably connected in discharge pipe, is set in shaft There are second gear and several wind blades, the second gear to be engaged with first gear;It is big that third sieve can intercept grain size Paddy, the small paddy of grain size are dropped by third sieve in the first feed box;
S5:Magnetic separation sieve is miscellaneous;The small paddy of the big paddy of grain size and grain size is subjected to magnetic separation respectively;
S6:Husking;The big paddy of grain size is put into and carries out husking in the first hulling machine, first hulling machine includes one To the first rubber rollers, the small paddy of grain size is put into and carries out husking in the second hulling machine, second hulling machine includes a pair Second rubber rollers, the distance between two second rubber rollers are less than the distance between two first rubber rollers;
S7:Husk rice and polishing treatment;
S8:Ultraviolet sterilization;
S9:Packaging.
The operation principle and advantageous effect of this base case are:
S1 can be removed the impurity of lighter weight using the mode that wind is raised, and it is efficient, speed is fast;
S2, after placing paddy using 30-35 DEG C of water, the outer wall of rice hulls can be by maceration, and standing time is short, can Rice is avoided to be influenced by moisture;
S3, paddy is after the first sieve and the second sieve, and the impurity larger and smaller than paddy grain size can be removed, together When, it is fast, efficient using the method speed of pneumatic jig, it is small to the damage of paddy;
S4 can raise paddy when wind is sent into the second screening pipeline by the second wind turbine, and wind is finally blown from discharge pipe Go out, wind energy enough drives wind blades and shaft to rotate, and shaft drives second gear rotation, second gear that first gear is driven to turn Dynamic, first gear band movable gear shaft rotates, and gear shaft drives idler wheel rotation, since two neighboring first gear engages, so water The rotation direction of two neighboring idler wheel when paddy passes through areola by two idler wheels on the contrary, so can be squeezed, one square upwards Aspect accelerates speed of the paddy by areola, on the other hand can will squeeze rice hulls, rice hulls is made to be easier to fall off;Third is sieved The setting of net can play the role of grain size grading, and the paddy of large-sized paddy and small particle is separated;
S5, grain size grading latter two paddy separate magnetic separation, and magnetic impurity therein can be sucked out;
Paddy is divided into two-stage by S6 according to particle size, and the larger paddy of grain size is de- using the first big rubber rollers of spacing Shell, to avoid paddy is squeezed broken and generates and cracks rice, and the smaller paddy of grain size is avoided using the shelling of closely spaced first rubber rollers Paddy husking is incomplete;
The different rice of grain size is separated husk rice and polishing by S7, and husk rice therein and polissoir also can be according to grain sizes Size is adjusted, to improve the effect of husk rice and polishing;
Killing bacteria on rice can be ensured the edible safety of rice by S8, ultraviolet light;
S9, packed products.
Further, in S3, first wind turbine is equipped with the heating device for heating air.Using this programme, heating Device can heat air, so the first wind turbine can blow out hot wind, hot wind is by rice drying.After paddy is immersed in water, rice Husk softens and is detached with rice, and rice hulls are easier to be grinded up after being oven-dried, and improve the efficiency of shelling.
Further, in S5, before magnetic separation sieve is miscellaneous, be mixed into paddy it is several carry magnetic patch, then paddy and magnetic patch are poured into In agitator, and 15min is stirred, the agitator includes staving and motor, and the output end of the motor is equipped with non-magnetic material Agitating shaft made of material, the agitating shaft are extend into staving, and agitating shaft is equipped with paddle made of un-conducted magnetic material.Using This programme, when stirring paddy and magnetic patch, the stone in paddy can be contacted with magnetic patch, can all be had by the stone that magnetic separation is sifted out Magnetism, so part stone can be attracted by magnetic patch, meanwhile, stone can enhance its magnetism after contacting friction with magnetic patch, make stone Subband has stronger magnetism, ensures that stone can rapidly have been attracted in magnetic separation.
Further, by after paddy and magnetic patch stirring, magnetic patch is sifted out using the 4th sieve.It can be by magnetic patch using this programme It sifts out, and the stone on magnetic patch can also be intercepted by the 4th sieve.
Further, first agitating shaft and the first paddle are all made of plastics and are made.Plastic products batch machining is more It is convenient.
Further, in S5, before magnetic separation sieve is miscellaneous, paddy is poured into the second agitator, and stir 15min, described second Agitator includes the second staving and the second motor, and the output end of second motor is equipped with magnetic second agitating shaft, institute It states the second agitating shaft to extend into the second staving, the second agitating shaft is equipped with magnetic second paddle.Using this programme, Two agitating shafts and the second paddle can attract stone and enhancing stone magnetic, and be not necessarily to magnetic patch.
Description of the drawings
Fig. 1 is the structural schematic diagram of the first pneumatic jig device and the second pneumatic jig device in embodiment;
Fig. 2 is the structural schematic diagram of third sieve in Fig. 1;
Fig. 3 is the enlarged drawing at A in Fig. 2;
Fig. 4 is the transverse sectional view for the connection strap being vertically arranged in Fig. 3;
Fig. 5 is the longitudinal sectional view for the connection strap being vertically arranged in Fig. 3;
Fig. 6 is the structural schematic diagram of the first agitator.
Specific implementation mode
Below by specific implementation mode, the present invention is described in further detail:
Reference numeral in Figure of description includes:First screening pipeline 1, material storing box 2, the first wind turbine 3, the first sieve 4, First opening 5, baffle 6, the second sieve 7, second opening 8, the screening of passage 9, second pipeline 10, the second wind turbine 11, outlet air are logical Road 12, third sieve 13, connection strap 14, areola 15, gear shaft 16, first gear 17, idler wheel 18, the first feed box 19, second Feed box 20, discharge pipe 21, shaft 22, second gear 23, wind blades 24, the first staving 25, first motor 26, first stir Axis 27, the first paddle 28, partition board 29, tremie pipe 30, the 4th sieve 31.
A kind of embodiment one, big rice processing method, includes the following steps:
S1:Wind is raised, and dust, stalk and weeds in paddy are removed;
S2:Spray, 35 DEG C of water is sprayed to paddy, and places 40min;
S3:Pneumatic jig pours into paddy in the first pneumatic jig device, and pneumatic jig device includes the first screening pipeline 1,2 and of material storing box First wind turbine 3, material storing box 2 are located at the top of the first screening pipeline 1 and be connected tos with the first screening pipeline 1, and the first wind turbine 3 is positioned at the One screens the right end of pipeline 1 and is connected to the first screening pipeline 1, and the connectivity part that the first wind turbine 3 and first screens pipeline 1 is equipped with electricity Heated filament.It is equipped with the first sieve 4 and the second sieve 7 in first screening pipeline 1, the first sieve 4 is located at the right side of the second sieve 7, the The areola 15 of one sieve 4 is more than the grain size of paddy, and the areola 15 of the second sieve 7 is less than the grain size of paddy, and the first sieve 4 intercepts grain Diameter is more than the impurity of paddy, and the second sieve 7 intercepts paddy;The bottom of first screening pipeline 1 offers the first opening 5 and second and opens Mouthfuls 8, the first opening 5 is located at the right side of the first sieve 4, and the lower section of the first opening 5 is equipped with baffle 6, and one end of baffle 6 is hinged on the The bottom of one screening pipeline 1, the second opening 8 are located at the right side of the second sieve 7, passage 9 are communicated in the second opening 8;
S4:The paddy that second sieve 7 intercepts is collected and is poured into the second pneumatic jig device, the second wind by grain size grading Screen device includes the second screening pipeline 10, the second wind turbine 11, the first feed box 19 and the second feed box 20;Second screening pipeline 10 Left part upper end be connected to passage 9, the second wind turbine 11 is located at the left end of the second screening pipeline 10, is communicated on the second wind turbine 11 Air-out passage 12, the right end of air-out passage 12 be connected tos with the left end of the second screening pipeline 10, equipped with the in the second screening pipeline 10 Three sieves 13.In conjunction with Fig. 2, the rectangular areola of connection strap 14 and longitudinal section of the third sieve 13 including several crisscross settings 15;In conjunction with Fig. 3, Fig. 4, wherein the side of the second wind turbine 11 of direction is trapezoidal on the cross section for the connection strap 14 being vertically arranged, erect 14 inner hollow of connection strap being directly arranged, in conjunction with Fig. 5,14 inner vertical of connection strap is rotatablely connected sprocket drive spindle 16, gear shaft 16 Upper end pass through second screening pipeline 10 roof and be equipped with first gear 17, two neighboring first gear 17 engage, gear shaft It has been fixedly and coaxially connected several idler wheels 18 on 16, has been offered towards the side of the second wind turbine 11 on connection strap 14 several for idler wheel 18 18 slot of idler wheel that axis passes through, idler wheel 18 pass through 18 slot of idler wheel to stretch out inside connection strap 14.First feed box 19 and second screening pipe The right end in road 10 is connected to, and the left upper portion of the first feed box 19 is communicated with discharge pipe 21, and upward 90 ° of the left end of discharge pipe 21 is curved It rolls over, is rotatably connected to shaft 22 in the right end of discharge pipe 21 vertically, shaft 22 is equipped with second gear 23 and several wind blades 24, second gear 23 is engaged with first gear 17.Second feed box 20 is located at the left side of third sieve 13, and is managed with the second screening Road 10 is connected to.
S5:Be mixed into paddy it is several carry magnetic patch, then paddy and magnetic patch are poured into the first agitator, and stir 15min, in conjunction with Fig. 6, the first agitator includes the first staving 25 and first motor 26, is set on the output end of the first motor 26 There are the first agitating shaft 27, first agitating shaft 27 to extend into the first staving 25, the first agitating shaft 27 is equipped with the first stirring Leaf 28, twist, the first agitating shaft 27 and the first paddle 28 are all made of plastics and are made the first paddle 28, the first staving Partition board 29 is tiltedly installed in 25, connection is equipped with tremie pipe 30 on partition board 29, and tremie pipe 30 is equipped with valve, the first staving 25 In it is also horizontal be equipped with the 4th sieve 31,31 carrying magnetic of the 4th sieve, the 4th sieve 31 is located at the lower section of tremie pipe 30.The will be passed through It is miscellaneous that the paddy of four sieves 31 screening carries out magnetic separation sieve again;The small paddy of the big paddy of grain size and grain size is subjected to magnetic separation respectively;
S6:Husking;The big paddy of grain size is put into and carries out husking in the first hulling machine, the first hulling machine includes a pair of the The small paddy of grain size is put into and carries out husking in the second hulling machine by one rubber rollers, and the second hulling machine includes a pair of second rubber Roller, the distance between two second rubber rollers are less than the distance between two first rubber rollers;
S7:Husk rice and polishing treatment;
S8:Ultraviolet sterilization;
S9:Packaging.
Embodiment two:
With the difference is that only for embodiment one:In S5, paddy is poured into respectively in the second agitator, and is stirred 15min, the second agitator include the second staving and the second motor, and the output end of the second motor is equipped with magnetic second and stirs Axis, the second agitating shaft are extend into the second staving, and the second agitating shaft is equipped with magnetic second paddle;Stirring will be passed through again Paddy carry out again magnetic separation sieve it is miscellaneous;The small paddy of the big paddy of grain size and grain size is subjected to magnetic separation respectively.
Above-described is only the embodiment of the present invention, and the common sense such as well known concrete structure and characteristic are not made herein in scheme Excessive description.It, without departing from the structure of the invention, can be with it should be pointed out that for those skilled in the art Several modifications and improvements are made, these should also be considered as protection scope of the present invention, these all do not interfere with what the present invention was implemented Effect and patent practicability.

Claims (6)

1. a kind of big rice processing method, it is characterised in that:Include the following steps:
S1:Wind is raised, and dust, stalk and weeds in paddy are removed;
S2:Spray, 30-35 DEG C of water is sprayed to paddy, and places 15-45min;
S3:Pneumatic jig pours into paddy in the first pneumatic jig device, and the first pneumatic jig device includes the first screening pipeline, material storing box With the first wind turbine, the material storing box is located at the top of the first screening pipeline and is connected to the first screening pipeline, first wind turbine It is connected to the first screening pipeline, the first sieve and the second sieve, the net of first sieve is equipped in the first screening pipeline Gap is more than the grain size of paddy, and the areola of second sieve is less than the grain size of paddy, and first sieve intercepts grain size and is more than rice The impurity of paddy, the second sieve intercept paddy;
S4:The paddy that second sieve intercepts is collected and is poured into the second pneumatic jig device, second pneumatic jig by grain size grading Device includes the second screening pipeline, the second wind turbine and the first feed box, is communicated with wind pipe on second wind turbine, it is described go out It is connected to the second screening pipeline close to one end of the second screening pipeline on wind pipeline, third sieve is equipped in the second screening pipeline, The third sieve includes the rectangular areola of connection strap and longitudinal section of several crisscross settings, wherein the institute being vertically arranged Connection strap inner hollow is stated, and connection strap inner vertical is rotatablely connected sprocket drive spindle, the upper end of the gear shaft passes through the second sieve It selects the roof of pipeline and is equipped with first gear, two neighboring first gear engagement, if being fixedly and coaxially connected dry milling on gear shaft Wheel, offers several roller grooves passed through for idler wheel on connection strap, first feed box and on the second screening pipeline separate the One end of two wind turbines is connected to, and discharge pipe is communicated on the first feed box, is rotatably connected to shaft in discharge pipe, and shaft is equipped with the Two gears and several wind blades, the second gear are engaged with first gear;Third sieve can intercept the big paddy of grain size, The small paddy of grain size is dropped by third sieve in the first feed box;
S5:Magnetic separation sieve is miscellaneous;The small paddy of the big paddy of grain size and grain size is subjected to magnetic separation respectively;
S6:Husking;The big paddy of grain size is put into and carries out husking in the first hulling machine, first hulling machine includes a pair of the The small paddy of grain size is put into and carries out husking in the second hulling machine by one rubber rollers, and second hulling machine includes a pair second Rubber rollers, the distance between two second rubber rollers are less than the distance between two first rubber rollers;
S7:Husk rice and polishing treatment;
S8:Ultraviolet sterilization;
S9:Packaging.
2. a kind of big rice processing method according to claim 1, it is characterised in that:In S3, first wind turbine is equipped with Heating device for heating air.
3. a kind of big rice processing method according to claim 2, it is characterised in that:In S5, before magnetic separation sieve is miscellaneous, to paddy In be mixed into it is several carry magnetic patch, then paddy and magnetic patch are poured into the first agitator, and stir 15min, first agitator Including the first staving and first motor, the output end of the first motor is equipped with the first agitating shaft made of un-conducted magnetic material, First agitating shaft is extend into the first staving, and the first agitating shaft is equipped with the first paddle made of un-conducted magnetic material.
4. a kind of big rice processing method according to claim 3, it is characterised in that:After paddy and magnetic patch stirring, use 4th sieve sifts out magnetic patch.
5. a kind of big rice processing method according to claim 3, it is characterised in that:First agitating shaft and the first stirring Leaf is all made of plastics and is made.
6. a kind of big rice processing method according to claim 5, it is characterised in that:In S5, before magnetic separation sieve is miscellaneous, by paddy It pours into the second agitator, and stirs 15min, second agitator includes the second staving and the second motor, second electricity The output end of machine is equipped with magnetic second agitating shaft, and second agitating shaft is extend into the second staving, the second agitating shaft It is equipped with magnetic second paddle.
CN201810673093.2A 2018-06-26 2018-06-26 rice processing method Active CN108722532B (en)

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Application Number Priority Date Filing Date Title
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CN108722532B CN108722532B (en) 2019-12-06

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112206851A (en) * 2020-09-24 2021-01-12 海南能国米业有限公司 Fine processing method of rice

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CN106000516A (en) * 2016-05-31 2016-10-12 余庆县大凉山米业有限责任公司 Rice process
CN107790209A (en) * 2017-10-31 2018-03-13 内蒙古恒丰集团银粮面业有限责任公司 A kind of buckwheat process new technology
CN207153764U (en) * 2017-07-26 2018-03-30 江苏漪水农业科技有限公司 A kind of foreign matter screening plant of rice mill
CN207238064U (en) * 2017-09-15 2018-04-17 颍上县皖润米业有限公司 A kind of small-sized corn screening machine with hair-dryer and sieve
CN108043494A (en) * 2017-12-11 2018-05-18 湖南金之香米业有限公司 A kind of high-quality environmentally friendly rice method for producing

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103752366A (en) * 2014-02-19 2014-04-30 宁夏吴忠市永波粮油有限公司 Rice-finishing production process
CN106000516A (en) * 2016-05-31 2016-10-12 余庆县大凉山米业有限责任公司 Rice process
CN105879955A (en) * 2016-06-22 2016-08-24 贵州凤冈县神农米业有限公司 Cooling polishing improvement process for fine processing of rice
CN207153764U (en) * 2017-07-26 2018-03-30 江苏漪水农业科技有限公司 A kind of foreign matter screening plant of rice mill
CN207238064U (en) * 2017-09-15 2018-04-17 颍上县皖润米业有限公司 A kind of small-sized corn screening machine with hair-dryer and sieve
CN107790209A (en) * 2017-10-31 2018-03-13 内蒙古恒丰集团银粮面业有限责任公司 A kind of buckwheat process new technology
CN108043494A (en) * 2017-12-11 2018-05-18 湖南金之香米业有限公司 A kind of high-quality environmentally friendly rice method for producing

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112206851A (en) * 2020-09-24 2021-01-12 海南能国米业有限公司 Fine processing method of rice

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