CN108711785A - Cable drum carriage - Google Patents
Cable drum carriage Download PDFInfo
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- CN108711785A CN108711785A CN201810403347.9A CN201810403347A CN108711785A CN 108711785 A CN108711785 A CN 108711785A CN 201810403347 A CN201810403347 A CN 201810403347A CN 108711785 A CN108711785 A CN 108711785A
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- cable reel
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02G—INSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
- H02G1/00—Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines
- H02G1/02—Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines for overhead lines or cables
- H02G1/04—Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines for overhead lines or cables for mounting or stretching
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Abstract
本发明提供了一种电缆放线车,属于电力施工辅助装置技术领域。包括底架、设于底架上的第一支撑架,转动安装在第一支撑架上的传动臂,固定在传动臂自由端第一支撑板、安装在第一支撑板上的安全卡盘、与第一支撑板转动连接的支撑杆组、设于底架上第二支撑架、以及安装在第二支撑架上的摆转机构;底架、第一支撑架与第二支撑架构成用于放置电缆线盘的放置区,传动臂、第一支撑板、安全卡盘、支撑杆组、第二支撑架均为两个且分别位于放置区的两侧。本发明提供的电缆放线车,仅需一个操作人员即可实现轻型电缆线盘的提升和安装,不需要借助起重设备,且适用范围广泛,大大提高了工作效率。
The invention provides a cable pay-off vehicle, which belongs to the technical field of electric power construction auxiliary devices. It includes a bottom frame, a first support frame arranged on the bottom frame, a transmission arm installed on the first support frame by rotation, a first support plate fixed on the free end of the transmission arm, a safety chuck installed on the first support plate, The set of support rods that are rotatably connected to the first support plate, the second support frame on the bottom frame, and the swing mechanism installed on the second support frame; the bottom frame, the first support frame and the second support frame are used to In the placement area for placing the cable reel, there are two transmission arms, the first support plate, the safety chuck, the support rod group, and the second support frame, and they are respectively located on both sides of the placement area. The cable pay-off vehicle provided by the invention only needs one operator to lift and install the light cable reel without resorting to lifting equipment, has a wide range of applications, and greatly improves work efficiency.
Description
技术领域technical field
本发明属于电力施工辅助装置技术领域,更具体地说,是涉及一种电缆放线车。The invention belongs to the technical field of electric power construction auxiliary devices, and more specifically relates to a cable pay-off vehicle.
背景技术Background technique
电力架空线路施工中需使用大量的电缆线,电缆线通常缠绕在电缆线盘上,使用时把电缆线盘安装在电缆放线车上,由牵引装置牵引电缆放线车到目标位置进行放线。A large number of cables are used in the construction of electric power overhead lines. The cables are usually wound on the cable reel. When in use, the cable reel is installed on the cable pay-off vehicle, and the cable pay-off vehicle is pulled by the traction device to the target position for pay-off. .
现有应用中一般通过起重设备将电缆线盘吊起,放置到电缆放线车上,一般需要两个操作人员进行配合,一个操作人员操纵起重设备的,另外一个操作人员将电缆线盘的旋转轴装入到电缆放线车的旋转支撑架上,操作复杂,效率较低,且必须配备有起重设备。实际应用中,存在大量的场合仅需铺设少量的电缆线,或者电缆线比较细的情况,此时电缆线盘较轻,重量一般不超过500kg,此时如果直接进行人工搬运,则对操作人员伤害太大,不符合人机工学的要求,如果继续采用起重设备,则效率低下,操作不方便,且适用范围受起重设备的限制。In existing applications, the cable reel is generally lifted by lifting equipment and placed on the cable pay-off vehicle. Generally, two operators are required to cooperate. One operator controls the lifting equipment, and the other operator lifts the cable reel. The rotating shaft is installed on the rotating support frame of the cable pay-off vehicle, the operation is complicated, the efficiency is low, and it must be equipped with lifting equipment. In practical applications, there are a large number of occasions where only a small amount of cables need to be laid, or the cables are relatively thin. At this time, the cable reel is relatively light, and the weight generally does not exceed 500kg. The damage is too large and does not meet the requirements of ergonomics. If you continue to use lifting equipment, the efficiency will be low, the operation will be inconvenient, and the scope of application will be limited by the lifting equipment.
发明内容Contents of the invention
本发明提供了一种电缆放线车,旨在解决现有技术中轻型电缆线盘安装需要较多人力且操作不方便的技术问题。The invention provides a cable pay-off vehicle, which aims to solve the technical problems in the prior art that the installation of light cable reels requires more manpower and is inconvenient to operate.
为实现上述目的,本发明采用的技术方案是,提供一种电缆放线车,包括设有车轮的底架、两个平行设于所述底架上第一支撑架,还包括转动安装在所述第一支撑架上的传动臂,固定在所述传动臂自由端用于起吊电缆线盘的第一支撑板、安装在所述第一支撑板上用于固定电缆线盘旋转轴的安全卡盘、与所述第一支撑板转动连接并用于起吊所述第一支撑板的支撑杆组、设于所述底架上用于支撑所述支撑杆组的第二支撑架、以及安装在所述第二支撑架上用于提升并驱动所述支撑杆组摆动的摆转机构;所述底架、所述第一支撑架与所述第二支撑架构成用于放置电缆线盘的放置区,所述传动臂、所述第一支撑板、所述安全卡盘、所述支撑杆组、所述第二支撑架均为两个且分别位于所述放置区相对的两侧。In order to achieve the above object, the technical solution adopted by the present invention is to provide a cable pay-off vehicle, which includes a chassis provided with wheels, two first support frames arranged in parallel on the chassis, and also includes a The transmission arm on the first support frame is fixed on the free end of the transmission arm to the first support plate for lifting the cable reel, and the safety chuck installed on the first support plate to fix the rotating shaft of the cable reel , a set of support rods that is rotatably connected with the first support plate and used to lift the first support plate, a second support frame that is arranged on the chassis for supporting the set of support rods, and installed on the The second support frame is used to lift and drive the swing mechanism of the support rod group to swing; the bottom frame, the first support frame and the second support frame form a placement area for placing cable reels, There are two transmission arms, the first support plate, the safety chuck, the support rod set, and the second support frame, and they are respectively located on opposite sides of the placement area.
进一步地,所述摆转机构包括分别与两个所述支撑杆组连接的两个第二支撑板、以及固定在所述第二支撑板上用于摆转所述第二支撑板的摆臂;所述第二支撑板的第一端与所述支撑杆组转动连接,所述第二支撑板第二端通过第二摆转轴承安装在所述第二支撑架上,所述第二摆转轴承与所述支撑杆组之间的力臂小于所述第二摆转轴承与所述摆臂之间的力臂。Further, the swing mechanism includes two second support plates respectively connected to the two support rod groups, and a swing arm fixed on the second support plates for swinging the second support plates ; the first end of the second support plate is rotatably connected with the support rod group, the second end of the second support plate is installed on the second support frame through a second swing bearing, and the second swing The moment arm between the swing bearing and the support rod set is smaller than the moment arm between the second swing bearing and the swing arm.
进一步地,所述摆臂包括两个受力杆以及用于将两个所述受力杆固定连接的操纵杆,所述受力杆的杆端与所述第二支撑板固定连接,所述第二支撑架上设有用于限制所述摆臂摆转位置的限位块。Further, the swing arm includes two stressed rods and a joystick for fixedly connecting the two stressed rods, the rod ends of the stressed rods are fixedly connected to the second support plate, the A limit block for limiting the swing position of the swing arm is arranged on the second support frame.
进一步地,所述支撑杆组包括第一支撑轴承、第二支撑轴承以及两端分别与所述第一支撑轴承和第二支撑轴承螺纹连接的连接螺杆,所述支撑杆组通过所述第一支撑轴承与所述第一支撑板连接,所述支撑杆组通过所述第二支撑轴承与所述第二支撑板连接。Further, the support rod set includes a first support bearing, a second support bearing and a connecting screw whose two ends are threadedly connected to the first support bearing and the second support bearing respectively, and the support rod set passes through the first support bearing and the second support bearing. The support bearing is connected with the first support plate, and the support rod group is connected with the second support plate through the second support bearing.
进一步地,所述第一支撑架上安装有用于牵引电缆线的辊筒机构,所述辊筒机构由设于底架上的驱动机构驱动。Further, a roller mechanism for pulling the cable is installed on the first support frame, and the roller mechanism is driven by a driving mechanism arranged on the bottom frame.
进一步地,所述辊筒机构包括主动辊筒以及至少两个从动辊筒,所述主动辊筒与所述从动辊筒上下布置用于涨紧电缆线。Further, the roller mechanism includes a driving roller and at least two driven rollers, the driving roller and the driven rollers are arranged up and down for tensioning the cable.
进一步地,还包括用于指示电缆线放线位置的传感器以及用于控制驱动机构启停的控制器,所述传感器与所述控制器电连接,所述控制器通过中间继电器与所述驱动机构电连接,所述传感器有两个,两个所述传感器在竖直方向上阶梯设置。Further, it also includes a sensor for indicating the position of the cable wire and a controller for controlling the start and stop of the drive mechanism, the sensor is electrically connected to the controller, and the controller is connected to the drive mechanism through an intermediate relay Electrically connected, there are two sensors, and the two sensors are arranged in steps in the vertical direction.
进一步地,所述安全卡盘轴端设有刹车盘,所述刹车盘两侧设有刹车装置。Further, a brake disc is provided at the shaft end of the safety chuck, and brake devices are provided on both sides of the brake disc.
进一步地,所述底架上设有用于对电缆线盘放置位置进行定位的缓冲装置,所述缓冲装置垂直于电缆线盘旋转轴轴线方向设置。Further, the bottom frame is provided with a buffer device for positioning the position of the cable reel, and the buffer device is arranged perpendicular to the direction of the axis of the cable reel rotation axis.
进一步地,所述底架上设有用于固定所述电缆放线车的固定螺杆、以及固定在底架上用于与所述固定螺杆螺纹配合的固定块,所述固定螺杆贯穿所述固定块。Further, the bottom frame is provided with a fixing screw for fixing the cable pay-off vehicle, and a fixing block fixed on the bottom frame for screwing with the fixing screw, and the fixing screw runs through the fixing block .
本发明提供的电缆放线车,与现有技术相比,传动臂旋转固定在第一支撑架上、传动臂的自由端固定有第一支撑板、第一支撑板上设有用于固定电缆线盘旋转轴的安全卡盘和用于提升第一支撑板的支撑杆组,提升支撑杆组可以使得第一支撑板以传动臂为半径进行旋转,进而提升安全卡盘轴线的位置;此外底架上还设有用于支撑支撑杆组的第二支撑架,第二支撑架上旋转安装有用于提升并驱动支撑杆组摆转的摆转机构,转动摆转机构,可以实现支撑杆组的摆转,通过设置摆转机构与支撑杆组距离旋转中心的力臂长短,利用杠杆原理,可以实现摆转机构端较小的力来平衡支撑杆组端较大的力;综上,驱动摆转机构摆转,可以实现支撑杆组的摆转和提升,进而使得第一支撑板以传动臂为半径旋转,最终提升安全卡盘。同时,底架、第一支撑架、第二支撑架构成了用于放置电缆线盘的放置区,传动臂、第一支撑板、安全卡盘、支撑杆组以及第二支撑架均为两个且分别位于放置区相对的两侧,两个安全卡盘平行对称布置,可以将电缆线盘旋转轴装入安全卡盘中,安全卡盘落下时,其轴线的位置低于电缆线盘旋转轴轴线的位置,工作时,操作人员将电缆线盘滚入放置区内,使得电缆线盘旋转轴水平且位于安全卡盘轴线上方,转动摆转机构,进而提升安全卡盘,安全卡盘将电缆线盘的旋转轴卡入其轴孔,继续转动摆转机构将安装进安全卡盘的电缆线盘提升至悬空状态,完成电缆线盘的安装和提升,可以进行放线操作;综上,本发明利用杠杆原理,操作时,仅需操作人员将电缆线盘滚动至到放置区内,使得电缆线盘的旋转轴位于安全卡盘轴线的上方,然后驱动摆转机构摆转即可实现电缆线盘的安装和提升。本发明提供的电缆放线车,仅需一个操作人员即可实现轻型电缆线盘的提升和安装,不需要借助起重设备,且适用范围广泛,大大提高了工作效率。Compared with the prior art, the cable pay-off vehicle provided by the present invention is that the transmission arm is rotatably fixed on the first support frame, the free end of the transmission arm is fixed with a first support plate, and the first support plate is provided with a The safety chuck of the disk rotation axis and the support rod group for lifting the first support plate, the lifting support rod group can make the first support plate rotate with the transmission arm as the radius, and then the position of the axis of the safety chuck is raised; in addition, the bottom frame There is also a second support frame for supporting the support rod group, and a swing mechanism for lifting and driving the support rod group to swing is installed on the second support frame, and the rotation of the swing mechanism can realize the swing of the support rod group. By setting the length of the force arm between the swing mechanism and the support rod group from the center of rotation, and using the principle of leverage, a smaller force at the end of the swing mechanism can be realized to balance a larger force at the end of the support rod group; in summary, driving the swing mechanism to swing Rotation can realize the swing and lifting of the support rod group, and then make the first support plate rotate with the transmission arm as the radius, and finally lift the safety chuck. At the same time, the bottom frame, the first support frame, and the second support frame constitute a placement area for placing the cable reel, and the transmission arm, the first support plate, the safety chuck, the support rod group and the second support frame are two and are respectively located on opposite sides of the placement area. The two safety chucks are arranged in parallel and symmetrically. The rotating shaft of the cable reel can be loaded into the safety chuck. When the safety chuck falls, the position of its axis is lower than the axis of the rotating shaft of the cable reel. position, when working, the operator rolls the cable reel into the placement area so that the rotation axis of the cable reel is horizontal and above the axis of the safety chuck, turns the swing mechanism, and then lifts the safety chuck, and the safety chuck holds the cable reel The rotating shaft is snapped into its shaft hole, and the swing mechanism continues to rotate to lift the cable reel installed into the safety chuck to a suspended state, completing the installation and lifting of the cable reel, and the wire release operation can be performed; in summary, the present invention utilizes a lever Principle, during operation, the operator only needs to roll the cable reel into the placement area, so that the rotation axis of the cable reel is above the axis of the safety chuck, and then drive the swing mechanism to swing to realize the installation of the cable reel and boost. The cable pay-off vehicle provided by the invention only needs one operator to lift and install the light cable reel without resorting to lifting equipment, has a wide range of applications, and greatly improves work efficiency.
附图说明Description of drawings
为了更清楚地说明本发明实施例中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following will briefly introduce the accompanying drawings that need to be used in the descriptions of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only of the present invention. For some embodiments, those of ordinary skill in the art can also obtain other drawings based on these drawings without any creative effort.
图1为本发明实施例提供的电缆放线车的结构示意图一;Fig. 1 is a structural schematic diagram 1 of a cable pay-off vehicle provided by an embodiment of the present invention;
图2为本发明实施例提供的电缆放线车的结构示意图二;Fig. 2 is the structural schematic diagram II of the cable pay-off vehicle provided by the embodiment of the present invention;
图3为本发明实施例提供的安全卡盘的结构示意图;Fig. 3 is a schematic structural diagram of a safety chuck provided by an embodiment of the present invention;
图4为本发明实施例提供的摆转机构处于位置一的示意图;Fig. 4 is a schematic diagram of the swing mechanism provided by the embodiment of the present invention in position one;
图5为本发明实施例提供的摆转机构处于位置二的示意图;Fig. 5 is a schematic diagram of the swing mechanism provided by the embodiment of the present invention in position two;
图6为本发明实施例提供的支撑杆组的结构示意图;Fig. 6 is a schematic structural diagram of a support rod set provided by an embodiment of the present invention;
图7为本发明实施例提供的辊筒机构的结构示意图;Fig. 7 is a structural schematic diagram of a roller mechanism provided by an embodiment of the present invention;
图8为本发明实施例提供的缓冲装置结构示意图。Fig. 8 is a schematic structural diagram of a buffer device provided by an embodiment of the present invention.
其中,图中各附图标记:Wherein, each reference sign in the figure:
1-底架;101-车轮;2-第一支撑架;3-传动臂;301-转动杆;302-连接杆;4-第一支撑板;5-安全卡盘;501-外套筒;502-固定卡盘;503-活动卡盘;504-固定座;505-转轴;6-第二支撑架;7-摆转机构;701-第二支撑板;702-摆臂;7021-受力杆;7022-操纵杆;8-支撑杆组;801-第一支撑轴承;802-第二支撑轴承;803-连接螺杆;9-摆转轴承;901-第一摆转轴承;902-第二摆转轴承;10-限位块;11-辊筒机构;1101-主动辊筒;1102-从动辊筒;1103-安装侧板;1104-挡线柱;12-驱动机构;1201-链轮防护罩;1202-链轮;13-传感器;14-传感器安装架;15-控制箱;16-刹车盘;17-刹车装置;1701-调节螺母;18-缓冲装置;1801-定位螺杆;1802-缓冲器;19-固定块;20-固定螺杆。1-underframe; 101-wheel; 2-first support frame; 3-transmission arm; 301-turning rod; 302-connecting rod; 4-first support plate; 5-safety chuck; 501-outer sleeve; 502-fixed chuck; 503-movable chuck; 504-fixed seat; 505-rotating shaft; 6-second support frame; 7-swing mechanism; 701-second support plate; 702-swing arm; Rod; 7022-joystick; 8-support rod group; 801-first support bearing; 802-second support bearing; 803-connecting screw; 9-swing bearing; 901-first swing bearing; 902-second Swing bearing; 10-limit block; 11-roller mechanism; 1101-driving roller; 1102-driven roller; 1103-installation side plate; Protective cover; 1202-sprocket; 13-sensor; 14-sensor mounting frame; 15-control box; 16-brake disc; 17-braking device; 1701-adjusting nut; 18-buffering device; Buffer; 19-fixed block; 20-fixed screw.
具体实施方式Detailed ways
为了使本发明所要解决的技术问题、技术方案及有益效果更加清楚明白,以下结合附图及实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明。In order to make the technical problems, technical solutions and beneficial effects to be solved by the present invention clearer, the present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the present invention, not to limit the present invention.
需要说明的是,当元件被称为“固定于”或“设置于”另一个元件,它可以直接在另一个元件上或者间接在该另一个元件上。当一个元件被称为是“连接于”另一个元件,它可以是直接连接到另一个元件或间接连接至该另一个元件上。It should be noted that when an element is referred to as being “fixed” or “disposed on” another element, it may be directly on the other element or be indirectly on the other element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or indirectly connected to the other element.
需要理解的是,术语“长度”、“宽度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。It is to be understood that the terms "length", "width", "top", "bottom", "front", "rear", "left", "right", "vertical", "horizontal", "top" , "bottom", "inner", "outer" and other indicated orientations or positional relationships are based on the orientations or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying No device or element must have a specific orientation, be constructed, and operate in a specific orientation and therefore should not be construed as limiting the invention.
此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多个该特征。在本发明的描述中,“多个”、“若干个”的含义是两个或两个以上,除非另有明确具体的限定。In addition, the terms "first" and "second" are used for descriptive purposes only, and cannot be interpreted as indicating or implying relative importance or implicitly specifying the quantity of indicated technical features. Thus, a feature defined as "first" and "second" may explicitly or implicitly include one or more of these features. In the description of the present invention, "plurality" and "several" mean two or more, unless otherwise specifically defined.
请参阅图1至图3,现对本发明提供的电缆放线车进行说明。电缆线盘为工字轮型,一般均带有电缆线盘旋转轴,应用中通过驱动电缆线盘旋转轴的旋转实现放线。电缆放线车包括设有车轮101的底架1、两个平行设于底架1上第一支撑架2,转动安装在第一支撑架上2的传动臂3,固定在传动臂3自由端用于起吊电缆线盘的第一支撑板4、安装在第一支撑板4上用于固定电缆线旋转轴的安全卡盘5、与第一支撑板4转动连接并用于起吊第一支撑板4的支撑杆组8、设于底架1上用于支撑支撑杆组8的第二支撑架6、以及安装在第二支撑架6上用于驱动支撑杆组8摆转的摆转机构7;底架1、第一支撑架2与第二支撑架6构成用于放置电缆线盘的放置区,传动臂3、第一支撑板4、安全卡盘5、支撑杆组8、第二支撑架6均为两个且分别位于放置区相对的两侧。Referring to Fig. 1 to Fig. 3, the cable pay-off vehicle provided by the present invention will now be described. The cable reel is an I-shaped wheel, and generally has a cable reel rotating shaft. In the application, the cable reel is driven to rotate the rotating shaft to realize the pay-off. The cable pay-off vehicle includes an underframe 1 with wheels 101, two first support frames 2 parallel to the underframe 1, a transmission arm 3 mounted on the first support frame 2 by rotation, and fixed on the free end of the transmission arm 3 The first supporting plate 4 for lifting the cable reel, the safety chuck 5 installed on the first supporting plate 4 for fixing the rotating shaft of the cable, is connected with the first supporting plate 4 in rotation and used for lifting the first supporting plate 4 The support rod group 8, the second support frame 6 arranged on the chassis 1 for supporting the support rod group 8, and the swing mechanism 7 installed on the second support frame 6 for driving the support rod group 8 to swing; The base frame 1, the first support frame 2 and the second support frame 6 form a placement area for placing the cable reel, the transmission arm 3, the first support plate 4, the safety chuck 5, the support rod group 8, and the second support frame 6 are two and are respectively located on the opposite sides of the placement area.
底架1为一端开口的矩形框架结构,第一支撑架2垂直设于矩形底架1的平行的两侧边的端部,传动臂3通过第一摆转轴承901转动安装在第一支撑架2上,两个传动臂3可以固定连接在一起同步旋转也可以分离转动,本实施例中采用固定连接在一起的方案。第一摆转轴承901有两个,两个第一摆转轴承901位于同一水平面上,通过一长轴连接在一起实现同步旋转,传动臂3包括用于绕第一摆转轴承901转动的转动杆301,两个转动杆301通过连接杆302固定在一起,转动杆301的一端固定在长轴上,跟随长轴的转动实现两个传动臂3的同步摆转,两个传动臂3平行对称设置使得转动杆301的自由端处于同一水平面上。The bottom frame 1 is a rectangular frame structure with an open end, the first support frame 2 is vertically arranged at the ends of the parallel sides of the rectangular bottom frame 1, and the transmission arm 3 is rotatably mounted on the first support frame through the first swing bearing 901 2, the two transmission arms 3 can be fixedly connected together to rotate synchronously or separately and rotate. In this embodiment, the scheme of fixedly connected together is adopted. There are two first swing bearings 901, and the two first swing bearings 901 are located on the same horizontal plane, and are connected together by a long axis to realize synchronous rotation. Rod 301, the two rotating rods 301 are fixed together by connecting rod 302, one end of the rotating rod 301 is fixed on the long axis, following the rotation of the long shaft to realize the synchronous swing of the two transmission arms 3, the two transmission arms 3 are parallel and symmetrical It is set so that the free ends of the rotating rods 301 are on the same horizontal plane.
第一支撑板4固定在转动杆301的自由端,第一支撑板4可以为矩形、圆形或者异形,第一支撑板4上固定有安全卡盘5,安全卡盘经常用于支承料卷和传递扭矩,可以为连接传动及脱离等动作提供快速、准确、安全的解决方案,本实施例中采用轴座型安全卡盘,为手动式。安全卡盘5包括外套筒501、固定卡盘502、活动卡盘503、固定座504和转轴505,使用时向里推动活动卡盘503,则可以将电缆线盘旋转轴放入安全卡盘5的轴孔内,电缆线盘旋转轴可以在安全卡盘5中旋转,且转轴505跟电缆线盘旋转轴同步旋转,通过固定座504可以将安全卡盘5固定在目标位置。本实施例中两个安全卡盘5平行对称安装在两个平行对称的第一支撑板4上,且两个安全卡盘5的轴孔面对面安装,两个轴孔处于同一水平面上,用于将电缆线盘旋转轴放入。初始状态时,即第一支撑板4未被提升时,安全卡盘5轴孔的高度低于电缆线盘旋转轴的高度。The first support plate 4 is fixed on the free end of the rotating rod 301. The first support plate 4 can be rectangular, circular or shaped. The first support plate 4 is fixed with a safety chuck 5, which is often used to support the roll It can provide fast, accurate and safe solutions for connecting, driving and disengaging actions. In this embodiment, a shaft seat type safety chuck is used, which is manual. The safety chuck 5 includes an outer sleeve 501, a fixed chuck 502, a movable chuck 503, a fixed seat 504 and a rotating shaft 505. When in use, the movable chuck 503 is pushed inwards, the cable reel rotating shaft can be put into the safety chuck 5 In the shaft hole of the cable reel, the rotating shaft of the cable reel can rotate in the safety chuck 5, and the rotating shaft 505 rotates synchronously with the rotating shaft of the cable reel, and the safety chuck 5 can be fixed at the target position through the fixing seat 504. In this embodiment, two safety chucks 5 are installed parallel and symmetrically on two parallel and symmetrical first support plates 4, and the shaft holes of the two safety chucks 5 are installed face to face, and the two shaft holes are on the same horizontal plane for Put the cable reel rotating shaft in. In the initial state, that is, when the first support plate 4 is not lifted, the height of the shaft hole of the safety chuck 5 is lower than the height of the rotating shaft of the cable reel.
第一支撑板4上安装有支撑杆组8,支撑杆组8与第一支撑板4转动连接,且支撑杆组8的旋转中心高于安全卡盘5的轴线,支撑杆组8由摆转机构7驱动实现摆转,第一支撑板4及安全卡盘5绕第一摆转轴承901摆转,实现安全卡盘高度位置的提升,安装在安全卡盘5中的电缆线盘的也跟随实现位置的上下摆转。支撑杆组8和摆转机构7均安装在第二支撑架6上。第二支撑架6固定在底架1上,两个第一支撑架6平行对称布置,承受电缆线盘起吊时的压力,底架1、第二支撑架6和第一支撑架2共同构成了构成用于放置电缆线盘的放置区。A support rod group 8 is installed on the first support plate 4, and the support rod group 8 is rotationally connected with the first support plate 4, and the rotation center of the support rod group 8 is higher than the axis of the safety chuck 5, and the support rod group 8 is rotated by The mechanism 7 drives to realize the swing, the first support plate 4 and the safety chuck 5 swing around the first swing bearing 901 to realize the lifting of the height position of the safety chuck, and the cable reel installed in the safety chuck 5 also follows Realize the up and down swing of the position. Both the support rod group 8 and the swing mechanism 7 are installed on the second support frame 6 . The second support frame 6 is fixed on the base frame 1, and the two first support frames 6 are arranged in parallel and symmetrically to bear the pressure when the cable reel is hoisted. The base frame 1, the second support frame 6 and the first support frame 2 together constitute a Constitutes a drop zone for placing cable spools.
实际应用时,工字型电缆线盘水平放置,使得电缆线盘旋转轴处于水平状态,手推电缆线盘滚动至放置区,电缆线盘旋转轴线位于安全卡盘5轴孔轴线的上方,驱动摆转机构7摆转,通过杠杆原理翘起支撑杆组8,支撑杆组8抬升驱动第一支撑板4、传动臂3绕第一摆转轴承901摆转,位于第一支撑板4上的安全卡盘5升高靠近电缆线盘旋转轴,电缆线盘旋转轴推动活动卡盘503缩回,电缆线盘旋转轴安装进入安全卡盘5的轴孔,继续转动摆转机构7,将电缆线盘提升至悬空状态,使其可以自由旋转。In actual application, the I-shaped cable reel is placed horizontally, so that the rotation axis of the cable reel is in a horizontal state, and the cable reel is pushed to the placement area by hand, and the rotation axis of the cable reel is above the axis of the 5-axis hole of the safety chuck. The rotating mechanism 7 swings, lifts the support rod group 8 through the principle of leverage, and the support rod group 8 lifts and drives the first support plate 4 and the transmission arm 3 to swing around the first swing bearing 901. Chuck 5 rises close to the cable reel rotating shaft, and the cable reel rotating shaft promotes movable chuck 503 to retract, and the cable reel rotating shaft is installed into the shaft hole of safety chuck 5, and continues to rotate the swing mechanism 7, and the cable reel is lifted to Suspended so that it can rotate freely.
本发明提供的电缆放线车,与现有技术相比,传动臂旋转固定在第一支撑架上、传动臂的自由端固定有第一支撑板、第一支撑板上设有用于固定电缆线盘旋转轴的安全卡盘和用于提升第一支撑板的支撑杆组,提升支撑杆组可以使得第一支撑板以传动臂为半径进行旋转,进而提升安全卡盘轴线的位置;此外底架上还设有用于支撑支撑杆组的第二支撑架,第二支撑架上旋转安装有用于提升并驱动支撑杆组摆转的摆转机构,转动摆转机构,可以实现支撑杆组的摆转,通过设置摆转机构与支撑杆组距离旋转中心的力臂长短,利用杠杆原理,可以实现摆转机构端较小的力来平衡支撑杆组端较大的力;综上,驱动摆转机构摆转,可以实现支撑杆组的摆转和提升,进而使得第一支撑板以传动臂为半径旋转,最终提升安全卡盘。同时,底架、第一支撑架、第二支撑架构成了用于放置电缆线盘的放置区,传动臂、第一支撑板、安全卡盘、支撑杆组以及第二支撑架均为两个且分别位于放置区相对的两侧,两个安全卡盘平行对称布置,可以将电缆线盘旋转轴装入安全卡盘中,安全卡盘落下时,其轴线的位置低于电缆线盘旋转轴轴线的位置,工作时,操作人员将电缆线盘滚入放置区内,使得电缆线盘旋转轴水平且位于安全卡盘轴线上方,转动摆转机构,进而提升安全卡盘,安全卡盘将电缆线盘的旋转轴卡入其轴孔,继续转动摆转机构将安装进安全卡盘的电缆线盘提升至悬空状态,完成电缆线盘的安装和提升,可以进行放线操作;综上,本发明利用杠杆原理,操作时,仅需操作人员将电缆线盘滚动至到放置区内,使得电缆线盘的旋转轴位于安全卡盘轴线的上方,然后驱动摆转机构摆转即可实现电缆线盘的安装和提升。本发明提供的电缆放线车,仅需一个操作人员即可实现轻型电缆线盘的提升和安装,不需要借助起重设备,且适用范围广泛,大大提高了工作效率。Compared with the prior art, the cable pay-off vehicle provided by the present invention is that the transmission arm is rotatably fixed on the first support frame, the free end of the transmission arm is fixed with a first support plate, and the first support plate is provided with a The safety chuck of the disk rotation axis and the support rod group for lifting the first support plate, the lifting support rod group can make the first support plate rotate with the transmission arm as the radius, and then the position of the axis of the safety chuck is raised; in addition, the bottom frame There is also a second support frame for supporting the support rod group, and a swing mechanism for lifting and driving the support rod group to swing is installed on the second support frame, and the rotation of the swing mechanism can realize the swing of the support rod group. By setting the length of the force arm between the swing mechanism and the support rod group from the center of rotation, and using the principle of leverage, a smaller force at the end of the swing mechanism can be realized to balance a larger force at the end of the support rod group; in summary, driving the swing mechanism to swing Rotation can realize the swing and lifting of the support rod group, and then make the first support plate rotate with the transmission arm as the radius, and finally lift the safety chuck. At the same time, the bottom frame, the first support frame, and the second support frame constitute a placement area for placing the cable reel, and the transmission arm, the first support plate, the safety chuck, the support rod group and the second support frame are two and are respectively located on opposite sides of the placement area. The two safety chucks are arranged in parallel and symmetrically. The rotating shaft of the cable reel can be loaded into the safety chuck. When the safety chuck falls, the position of its axis is lower than the axis of the rotating shaft of the cable reel. position, when working, the operator rolls the cable reel into the placement area so that the rotation axis of the cable reel is horizontal and above the axis of the safety chuck, turns the swing mechanism, and then lifts the safety chuck, and the safety chuck holds the cable reel The rotating shaft is snapped into its shaft hole, and the swing mechanism continues to rotate to lift the cable reel installed into the safety chuck to a suspended state, completing the installation and lifting of the cable reel, and the wire release operation can be performed; in summary, the present invention utilizes a lever Principle, during operation, the operator only needs to roll the cable reel into the placement area, so that the rotation axis of the cable reel is above the axis of the safety chuck, and then drive the swing mechanism to swing to realize the installation of the cable reel and boost. The cable pay-off vehicle provided by the invention only needs one operator to lift and install the light cable reel without resorting to lifting equipment, has a wide range of applications, and greatly improves work efficiency.
进一步的,请参阅图4和图5,作为本发明提供的电缆放线车的一种具体实施方式,摆转机构7包括与支撑杆组8连接的第二支撑板701、以及固定在第二支撑板701上用于摆转第二支撑板701的摆臂702;第二支撑板701的第一端与支撑杆组8转动连接,第二支撑板701通过第二摆转轴承902安装在第二支撑架6上,所述第二摆转轴承902与支撑杆组8之间的力臂小于第二摆转轴承902与摆臂702的力臂。Further, please refer to Fig. 4 and Fig. 5 , as a specific embodiment of the cable pay-off vehicle provided by the present invention, the swing mechanism 7 includes a second support plate 701 connected to the support rod group 8, and a second support plate 701 fixed on the second The swing arm 702 used to swing the second support plate 701 on the support plate 701; the first end of the second support plate 701 is rotationally connected with the support rod group 8, and the second support plate 701 is mounted on the second support plate 702 through the second swing bearing 902. On the second support frame 6 , the moment arm between the second swing bearing 902 and the support rod set 8 is smaller than the moment arm between the second swing bearing 902 and the swing arm 702 .
第二支撑板7通过第二摆转轴承902转动安装在第二支撑架6上,摆转机构7绕第二摆转轴承902摆转,驱动支撑杆组8摆转,摆臂702距离第二摆转中心的力臂远远大于支撑杆组8距离第二摆转中心的力臂,利用杠杆原理,可以通过摆臂702端较小的力翘起支撑杆组8端较重的力,即可以通过较小的力实现固定在第一支撑板4上安全卡盘5的抬升。The second support plate 7 is installed on the second support frame 6 through the rotation of the second swing bearing 902. The swing mechanism 7 swings around the second swing bearing 902 to drive the support rod group 8 to swing. The swing arm 702 is at a distance of the second The moment arm of the swing center is far greater than the moment arm of the support rod group 8 from the second swing center. Using the principle of leverage, the relatively heavy force at the end of the support rod group 8 can be lifted by the small force at the end of the swing arm 702, that is Lifting of the safety chuck 5 fixed on the first support plate 4 can be realized with a relatively small force.
第二支撑板701的摆转实现了支撑杆组8相对于地面高度位置的改变,进而实现第一支撑板4和固定安装在第一支撑板4上安全卡盘5相对于地面高度位置的改变。实际应用中,第二支撑板701和固定在第二支撑板701上的摆臂702在一定范围内摆转,有两个极限位置。第二支撑板701可以为矩形、圆形或者异型,第二支撑板701的第一端与支撑杆组8通过第二支撑轴承802转动连接,旋转中心标记为A,摆臂702固定在第二支撑板701的的另一端,固定中心为B,A与第二摆转轴承902的连线为L1,B与第二摆转轴承902的连线为L2,本实施例中,第二摆转中心902和第二支撑轴承802的连线L1与第二摆转轴承902与摆臂702固定中心B的连线L2垂直,此时第二支撑板位于两个极限位置时,旋转中心A距离第二摆转轴承902在高度方向上的距离差最大。The swing of the second support plate 701 realizes the change of the height position of the support rod group 8 relative to the ground, and then realizes the change of the height position of the first support plate 4 and the safety chuck 5 fixedly installed on the first support plate 4 relative to the ground . In practical applications, the second support plate 701 and the swing arm 702 fixed on the second support plate 701 swing within a certain range, and there are two limit positions. The second support plate 701 can be rectangular, circular or special-shaped. The first end of the second support plate 701 is connected to the support rod group 8 through the second support bearing 802. The center of rotation is marked as A, and the swing arm 702 is fixed on the second The other end of the support plate 701, the fixed center is B, the connection line between A and the second swing bearing 902 is L1, and the connection line between B and the second swing bearing 902 is L2. In this embodiment, the second swing bearing The connection line L1 between the center 902 and the second support bearing 802 is perpendicular to the connection line L2 between the second swing bearing 902 and the fixed center B of the swing arm 702. At this time, when the second support plate is at two extreme positions, the distance between the rotation center A and the first The distance difference between the two swing bearings 902 in the height direction is the largest.
图4中,摆臂702处于最低位置,即固定中心B处于最低位置,此时支撑杆组8相对于第二支撑板701的旋转中心A处于最高位置,此时支撑杆组8距离地面高度最大,H为安全卡盘5轴线距离地面的位置,即电缆线盘安装后距离地面的位置,当摆臂702处于图4位置时,H为最大值,电缆线盘处于悬空状态;反之,图5中,摆臂702处于最高位置,此时旋转中心A处于最低位置,支撑杆组8距离地面高度最低,H值为最小值,电缆线盘未被撑起,放置在地面上,即电缆线盘抬升前的初始状态。摆臂机构7翘起的时候,安全卡盘5位于低位,此时电缆线盘放置在地面上,摆臂机构7压下的时候,安全卡盘5摆转抬升,将电缆线盘撑起,电缆线盘处于悬空状态,可以进行旋转放线。通过设置摆臂的长度及第二支撑板的形状,利用杠杆原理及摆转设置,使得操作人员采用很小的力即可抬升较重的电缆线盘,且摆臂机构压下的时候对电缆线盘进行抬升,符合人机工学的要求,可以实现电缆线盘的一人安装,且操作方便,高效快捷。In Fig. 4, the swing arm 702 is at the lowest position, that is, the fixed center B is at the lowest position, and at this moment, the support rod group 8 is at the highest position relative to the rotation center A of the second support plate 701, and the height of the support rod group 8 from the ground is the largest. , H is the position of the axis of the safety chuck 5 from the ground, that is, the position of the cable reel from the ground after installation, when the swing arm 702 is in the position shown in Figure 4, H is the maximum value, and the cable reel is in a suspended state; otherwise, as shown in Figure 5 , the swing arm 702 is at the highest position, the rotation center A is at the lowest position at this time, the height of the support rod group 8 from the ground is the lowest, and the H value is the minimum value. The cable reel is not supported and placed on the ground, that is, the cable reel The initial state before lifting. When the swing arm mechanism 7 was raised, the safety chuck 5 was positioned at a low position. At this time, the cable reel was placed on the ground, and when the swing arm mechanism 7 was pressed down, the safety chuck 5 swiveled and lifted to prop up the cable reel. The cable reel is in a suspended state and can be rotated to pay off. By setting the length of the swing arm and the shape of the second support plate, using the lever principle and swing setting, the operator can lift the heavy cable reel with a small force, and when the swing arm mechanism is pressed down, the cable The cable reel is lifted, which meets the requirements of ergonomics, and can realize the installation of the cable reel by one person, and the operation is convenient, efficient and fast.
进一步的,请参阅图4和图5,作为本发明提供的电缆放线车的一种具体实施方式,摆臂702包括两个受力杆7021以及用于将两个受力杆7021固定连接的操纵杆7022,受力杆7021的杆端与所述第二支撑板702固定连接,第二支撑架6上设有用于限制摆臂702摆转位置的限位块10。两个受力杆7021平行设置,折弯成L形,操纵杆7022位于受力杆7021的杆端,将两个受力杆7021固定在一起,操纵杆7022距离第二摆转中心902的力臂远远大于支撑杆组8与第二摆转轴承902的力臂,则在操纵杆7022端施加较小的力即可翘起位于支撑杆组8端较重的力,摆臂702处于最高位置时,L型的受力杆7021的设计使得操纵杆7022靠近操作人员的操作位,符合人机工学的操作。优选的,操纵杆上设有用于操作人员握紧的防滑垫。Further, please refer to Fig. 4 and Fig. 5 , as a specific embodiment of the cable pay-off vehicle provided by the present invention, the swing arm 702 includes two stress rods 7021 and a fixed connection for connecting the two stress rods 7021 The rod end of the joystick 7022 and the force rod 7021 are fixedly connected with the second support plate 702 , and the second support frame 6 is provided with a limit block 10 for limiting the swing position of the swing arm 702 . The two stress rods 7021 are arranged in parallel and bent into an L shape. The joystick 7022 is located at the rod end of the stress rod 7021 to fix the two stress rods 7021 together. The distance between the joystick 7022 and the second swing center 902 is The arm is far greater than the force arm of the support rod group 8 and the second swing bearing 902, then a small force can be applied at the end of the joystick 7022 to lift the heavier force at the end of the support rod group 8, and the swing arm 702 is at the highest position. position, the design of the L-shaped force rod 7021 makes the joystick 7022 close to the operating position of the operator, which conforms to ergonomic operation. Preferably, the joystick is provided with a non-slip pad for the operator to hold firmly.
进一步的,请参阅图6,作为本发明提供的电缆放线车的一种具体实施方式,支撑杆组8包括第一支撑轴承801、第二支撑轴承802以及两端分别第一支撑轴承801和第二支撑轴承802螺纹连接的连接螺杆803,支撑杆组8通过第一支撑轴承801与第一支撑板4转动连接,通过第二支撑轴承802与第二支撑板702转动连接,第一支撑轴承801和第二支撑轴承802均为鱼眼轴承,可以在垂直于轴承旋转轴线的平面上转动一定角度,用于缓冲当摆臂702摆转时,第一支撑轴承801和第二支撑轴承802不在同一竖直平面上的外力。连接螺杆803两端均有螺纹,可以通过旋转连接螺杆803,调整支撑杆组8的长度,进而调整初始状态时,安全卡盘5的高度,使得本设备适用于更多工况。Further, please refer to FIG. 6, as a specific embodiment of the cable pay-off vehicle provided by the present invention, the support rod set 8 includes a first support bearing 801, a second support bearing 802, and first support bearings 801 and 802 at both ends respectively. The second support bearing 802 is threadedly connected to the connecting screw 803, the support rod group 8 is rotatably connected with the first support plate 4 by the first support bearing 801, and is rotatably connected with the second support plate 702 by the second support bearing 802, and the first support bearing Both 801 and the second support bearing 802 are fish-eye bearings, which can rotate at a certain angle on a plane perpendicular to the axis of rotation of the bearings, and are used to buffer the absence of the first support bearing 801 and the second support bearing 802 when the swing arm 702 swings. External forces on the same vertical plane. Both ends of the connecting screw 803 are threaded, and the length of the support rod group 8 can be adjusted by rotating the connecting screw 803, and then the height of the safety chuck 5 in the initial state can be adjusted, so that the device is suitable for more working conditions.
进一步的,请参阅图1和图2,作为本发明提供的电缆放线车的一种具体实施方式,第一支撑架2上安装有用于牵引电缆线的辊筒机构11,辊筒机构11由设于底架1上的驱动机构12驱动。辊筒机构11位于第一支撑架2上方,电缆线穿过辊筒机构11后进行放线。驱动机构12为电机驱动,通过传动装置驱动辊筒机构11旋转,传动装置可以为带传动、链传动或者齿轮传动,本实施例中选择了链传动,传动装置包括链条、主动链轮和从动链轮,传动装置外罩设有链轮防护罩1201,优选的链轮防护罩1201内部设有用于涨紧链条的涨紧杆。驱动电机可以进行正转和反转,驱动电机正转时,进行放线,驱动电机反转的时候,用于将电缆线进行回收,此时操作人员配合驱动电缆线盘旋转可以实现电缆线的回收,优选的,第二支撑架上设有控制箱15,可以进行驱动电机的正传和反转模式的切换。辊筒机构和驱动机构可以实现电缆线的自动放线和回收。Further, please refer to Fig. 1 and Fig. 2, as a specific embodiment of the cable pay-off vehicle provided by the present invention, a roller mechanism 11 for pulling the cable is installed on the first support frame 2, and the roller mechanism 11 consists of The driving mechanism 12 arranged on the base frame 1 drives. The roller mechanism 11 is located above the first support frame 2, and the cables are released after passing through the roller mechanism 11. The drive mechanism 12 is driven by a motor, and the roller mechanism 11 is driven to rotate through a transmission device. The transmission device can be a belt drive, a chain drive or a gear drive. In this embodiment, a chain drive is selected. The transmission device includes a chain, a driving sprocket and a driven sprocket. The sprocket, the transmission device outer cover is provided with a sprocket guard 1201, and preferably the inside of the sprocket guard 1201 is provided with a tensioning rod for tensioning the chain. The drive motor can rotate forward and reverse. When the drive motor rotates forward, the cable is unwound. When the drive motor is reversed, it is used to recover the cable. At this time, the operator cooperates with the drive cable reel to rotate to realize the cable reel. Recovery, preferably, the second support frame is provided with a control box 15, which can switch the forward and reverse modes of the drive motor. The roller mechanism and the driving mechanism can realize the automatic pay-off and recovery of the cable.
进一步地,请参阅图1、图2和图7,作为本发明提供的电缆放线车的一种具体实施方式,辊筒机构11包括主动辊筒1101以及至少两个从动辊筒1102,主动辊筒1101与从动辊筒1102上下布置用于涨紧电缆线。本实施例中包括一个主动辊筒1101和两个从动辊筒1102,主动辊筒1101与从动辊筒1102平行布置,安装在侧板1103上,主动辊筒1101和两个从动辊筒1102构成三角形,主动辊筒1101杆端伸出侧板1103外部,杆端设有链轮1202。主动辊筒1101中部设有用于防止电缆线在主动辊筒1101上滑动的挡线柱1104。实际应用时,电缆线穿过从动辊筒1102和主动辊筒1101进行涨紧,通过主动辊筒1101上的挡线柱1104后向外放线。优选的,主动辊筒上,两个挡线柱中间设有用于增大摩擦力且避免电缆线磨损的非金属垫。通过该装置可以实现电缆线的涨紧,方便进行输送,且避免电缆线在主动辊筒上滑动。Further, please refer to Fig. 1, Fig. 2 and Fig. 7. As a specific embodiment of the cable pay-off vehicle provided by the present invention, the roller mechanism 11 includes a driving roller 1101 and at least two driven rollers 1102. The roller 1101 and the driven roller 1102 are arranged up and down for tensioning the cable. In this embodiment, a driving roller 1101 and two driven rollers 1102 are included. The driving roller 1101 is arranged in parallel with the driven roller 1102 and installed on the side plate 1103. The driving roller 1101 and the two driven rollers 1102 forms a triangle, the rod end of the driving roller 1101 extends out of the side plate 1103, and the rod end is provided with a sprocket 1202. The middle part of the driving roller 1101 is provided with a retaining post 1104 for preventing the cable from sliding on the driving roller 1101 . In actual application, the cables pass through the driven roller 1102 and the driving roller 1101 for tensioning, and then pass through the retaining post 1104 on the driving roller 1101 and then are released outwards. Preferably, on the driving roller, a non-metallic pad for increasing friction and avoiding cable wear is provided between the two retaining posts. The device can realize tensioning of the cable, facilitates transportation, and prevents the cable from sliding on the driving roller.
进一步地,请参阅图1、图2和图4,作为本发明提供的电缆放线车的一种具体实施方式,还包括用于指示电缆线放线位置的传感器13以及用于控制驱动机构12启停的控制器,传感器13与控制器电连接,控制器通过中间继电器与驱动机构12电连接,传感器13有两个,两个传感器13在竖直方向上阶梯设置。传感器13上下布置在传感器安装架14上,用于检测通过辊筒机构11后的电缆线的垂坠距离,传感器安装架14固定在底架1上,且位于辊筒机构11的下方,传感器安装架14与挡线柱1104位于同一竖直平面内。Further, please refer to Fig. 1, Fig. 2 and Fig. 4, as a specific embodiment of the cable pay-off vehicle provided by the present invention, it also includes a sensor 13 for indicating the cable pay-off position and a sensor 13 for controlling the driving mechanism 12 The controller for starting and stopping, the sensor 13 is electrically connected with the controller, the controller is electrically connected with the drive mechanism 12 through an intermediate relay, there are two sensors 13, and the two sensors 13 are arranged in steps in the vertical direction. The sensor 13 is arranged up and down on the sensor mounting frame 14 for detecting the sagging distance of the cables passing through the roller mechanism 11. The sensor mounting frame 14 is fixed on the bottom frame 1 and is located below the roller mechanism 11. The sensor is installed The frame 14 and the line retaining post 1104 are located in the same vertical plane.
传感器13优选为红外传感器,中间继电器和控制器位于控制箱15的内部。放线时,电缆线通过辊筒装置11后,向下垂坠,设置一段缓冲区,当电缆线只触发位于上方的传感器13时,垂坠的电缆线较短,缓冲区电缆线距离较短,则控制器控制驱动装置旋转进行放线,当电缆线同时触发位于下方的传感器13时,垂坠的电缆线较长,缓冲区电缆线距离较长,则控制器控制驱动装置停止放线。通过该装置可以设置电缆线放线缓冲区,避免突加的外力拉扯电缆线,造成电缆线的破坏,同时通过上下设置的两个传感器可以有效的检测缓冲区电缆线的长度,进行通过控制器实现了驱动装置的自动启停,保障缓冲区的电缆线始终处于一个合理的距离。The sensor 13 is preferably an infrared sensor, and the intermediate relay and the controller are located inside the control box 15 . When unwinding, the cable hangs down after passing through the roller device 11, and a section of buffer zone is set. When the cable only triggers the sensor 13 on the top, the hanging cable is shorter, and the cable distance of the buffer zone is shorter. Then the controller controls the driving device to rotate and pays off. When the cable triggers the sensor 13 below at the same time, the hanging cable is longer and the cable distance in the buffer zone is longer, then the controller controls the driving device to stop paying off. The device can be used to set the cable release buffer to avoid the sudden external force pulling the cable and causing damage to the cable. At the same time, the two sensors set up and down can effectively detect the length of the cable in the buffer zone, and then pass through the controller. The automatic start and stop of the driving device is realized, and the cables of the buffer zone are always kept at a reasonable distance.
进一步地,请参阅图1、图2,作为本发明提供的电缆放线车的一种具体实施方式,安全卡盘5轴端设有刹车盘16,刹车盘16两侧设有刹车装置17。安全卡盘5的转轴505与电缆线盘旋转轴一起旋转,安全卡盘5固定在第一支撑板4上,转轴505位于远离放置区的一侧,转轴505上设有刹车盘16,刹车盘16上设有刹车装置17,刹车装置17包括位于刹车盘16两侧的摩擦板和用于调节两个摩擦板之间距离的调节螺母1701,调节螺母1701贯穿两个摩擦板且与其螺纹连接,旋转调节螺母1701可以调节刹车装置17对刹车盘16的摩擦力,优选的,摩擦板与刹车盘16接触位置设有摩擦垫。刹车盘16和刹车装置17可以有两套也可以有一套,本实施例中采用了一套。通过该装置,可以调节电缆线盘旋转时的摩擦阻尼,避免急停时,电缆线盘由于惯性无法停止,持续放线。Further, please refer to Fig. 1 and Fig. 2, as a specific embodiment of the cable pay-off vehicle provided by the present invention, a brake disc 16 is provided at the shaft end of the safety chuck 5, and brake devices 17 are provided on both sides of the brake disc 16. The rotating shaft 505 of the safety chuck 5 rotates together with the rotating shaft of the cable reel, the safety chuck 5 is fixed on the first support plate 4, the rotating shaft 505 is located on the side away from the placement area, the rotating shaft 505 is provided with a brake disc 16, and the brake disc 16 Braking device 17 is arranged on it, and braking device 17 comprises the friction plate that is positioned at brake disc 16 both sides and the adjusting nut 1701 that is used to adjust the distance between two friction plates, and adjusting nut 1701 runs through two friction plates and is threadedly connected with it, rotates The adjusting nut 1701 can adjust the frictional force of the brake device 17 on the brake disc 16 , preferably, a friction pad is provided at the contact position between the friction plate and the brake disc 16 . The brake disc 16 and the braking device 17 can have two sets or one set, and one set is adopted in the present embodiment. Through this device, the frictional damping during the rotation of the cable reel can be adjusted to prevent the cable reel from being unable to stop due to inertia during an emergency stop and continuing to pay off.
进一步地,请参阅图4、图5和图8,作为本发明提供的电缆放线车的一种具体实施方式,底架1上设有用于对电缆线盘放置位置进行定位的缓冲装置18,缓冲装置18垂直于电缆线盘旋转轴轴线方向设置。缓冲装置18包括用于调节定位位置的定位杆1801和用于缓冲电缆线盘的缓冲器1802,定位杆1801和缓冲器1802轴线与电缆线盘滚入方向相同,通过安装块固定在底架1上。定位杆1801优选为螺杆,可以调节定位杆1801的位置使得电缆线盘的停止位置位于安全卡盘5的上方,缓冲器1802优选为液压缓冲器,用于吸收电缆线盘滚入时的能量,避免其对放线车产生冲击,缓冲器1802处于自由状态时,端部距离安装块的距离大于定位杆1801端部距离安装块的距离。通过该缓冲器可以吸收电缆线盘滚入时的能量,避免电缆线盘对底座进行冲击,同时通过定位杆可以方便的对电缆线盘在放置区的位置进行定位,方便后续电缆线盘的起升,节约时间,提高效率。Further, referring to Fig. 4, Fig. 5 and Fig. 8, as a specific embodiment of the cable pay-off vehicle provided by the present invention, the underframe 1 is provided with a buffer device 18 for positioning the position of the cable reel, The buffer device 18 is arranged perpendicular to the axial direction of the rotating shaft of the cable reel. The buffer device 18 includes a positioning rod 1801 for adjusting the positioning position and a buffer 1802 for buffering the cable reel. The axes of the positioning rod 1801 and the buffer 1802 are in the same direction as the cable reel rolls in, and are fixed on the chassis 1 by means of a mounting block. superior. The positioning rod 1801 is preferably a screw, and the position of the positioning rod 1801 can be adjusted so that the stop position of the cable reel is above the safety chuck 5. The buffer 1802 is preferably a hydraulic buffer for absorbing the energy when the cable reel rolls in. To avoid its impact on the pay-off car, when the buffer 1802 is in a free state, the distance between the end of the buffer 1802 and the mounting block is greater than the distance between the end of the positioning rod 1801 and the mounting block. The buffer can absorb the energy of the cable reel when it rolls in, avoiding the impact of the cable reel on the base. liter, save time and improve efficiency.
进一步地,请参阅图1和图2,作为本发明提供的电缆放线车的一种具体实施方式,底架1上设有用于固定电缆放线车的固定螺杆20、以及固定在底架1上用于与固定螺杆20螺纹配合的固定块19,固定螺杆20贯穿固定块19。旋转固定螺杆20可以使得固定螺杆20与地面接触,对电缆放线车进行固定。Further, referring to Fig. 1 and Fig. 2, as a specific embodiment of the cable pay-off vehicle provided by the present invention, the bottom frame 1 is provided with a fixing screw 20 for fixing the cable pay-off vehicle, and is fixed on the bottom frame 1. There is a fixed block 19 for threading engagement with the fixed screw rod 20 , and the fixed screw rod 20 runs through the fixed block 19 . Rotating the fixing screw 20 can make the fixing screw 20 contact with the ground to fix the cable pay-off vehicle.
进一步地,请参阅图1和图2,作为本发明提供的电缆放线车的一种具体实施方式,设于底架1底部的车轮101优选为带有刹车的万向轮,可以实现电缆放线车原地旋转。Further, referring to Fig. 1 and Fig. 2, as a specific embodiment of the cable pay-off vehicle provided by the present invention, the wheels 101 arranged at the bottom of the underframe 1 are preferably universal wheels with brakes, which can realize cable release. The wire car rotates in situ.
进一步地,作为本发明提供的电缆放线车的一种具体实施方式,第一支撑架2远离第二支撑架6一侧,即电缆放线车前端设有牵引机构,可以通过外部设备实现对电缆放线车的牵引和驱动。Further, as a specific embodiment of the cable pay-off vehicle provided by the present invention, the side of the first support frame 2 away from the second support frame 6, that is, the front end of the cable pay-off vehicle is provided with a traction mechanism, which can be controlled by external equipment. Traction and drive of cable pay-off vehicles.
以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention should be included in the protection of the present invention. within range.
Claims (10)
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| CN201810403347.9A CN108711785B (en) | 2018-04-28 | 2018-04-28 | Cable drum carriage |
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| CN108711785B CN108711785B (en) | 2020-02-07 |
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| CN110550501A (en) * | 2019-07-19 | 2019-12-10 | 安徽嘉明新材料科技有限公司 | Polyester rope winding and collecting device and operation method thereof |
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| CN108711785B (en) | 2020-02-07 |
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