CN108709380A - A kind of sugaring drying unit - Google Patents
A kind of sugaring drying unit Download PDFInfo
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- CN108709380A CN108709380A CN201810410121.1A CN201810410121A CN108709380A CN 108709380 A CN108709380 A CN 108709380A CN 201810410121 A CN201810410121 A CN 201810410121A CN 108709380 A CN108709380 A CN 108709380A
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- drying drum
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B11/00—Machines or apparatus for drying solid materials or objects with movement which is non-progressive
- F26B11/02—Machines or apparatus for drying solid materials or objects with movement which is non-progressive in moving drums or other mainly-closed receptacles
- F26B11/04—Machines or apparatus for drying solid materials or objects with movement which is non-progressive in moving drums or other mainly-closed receptacles rotating about a horizontal or slightly-inclined axis
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements for supplying or controlling air or other gases for drying solid materials or objects
- F26B21/30—Controlling, e.g. regulating, parameters of gas supply
- F26B21/35—Temperature; Pressure
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B25/00—Details of general application not covered by group F26B21/00 or F26B23/00
- F26B25/005—Treatment of dryer exhaust gases
- F26B25/007—Dust filtering; Exhaust dust filters
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B25/00—Details of general application not covered by group F26B21/00 or F26B23/00
- F26B25/06—Chambers, containers, or receptacles
- F26B25/14—Chambers, containers, receptacles of simple construction
- F26B25/16—Chambers, containers, receptacles of simple construction mainly closed, e.g. drum
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Drying Of Solid Materials (AREA)
Abstract
本发明公开了一种制糖烘干装置,包括干燥滚筒、底座风机、以及为所述干燥滚筒提供热源的供热炉,所述干燥滚筒的内壁表面设有抄板,所述干燥滚筒上设有第一传动齿轮,所述底座上设有与所述第一传动齿轮相配合的可供所述干燥滚筒转动的驱动机构,所述底座上且位于所述驱动机构的对应两侧均固定安装有托轮装置,所述干燥滚筒上对称设有与所述托轮装置相配合的第二传动齿轮,所述干燥滚筒的左端和右端分别设有通过轴承活动连接的加料装置和出料装置,所述加料装置包括第一连接部以及与所述干燥滚筒内部连通的进料管。本发明能够提升滚筒内部的空气流通速度,加速热能传递,烘干效率高,且结构稳定合理,使用寿命长。
The invention discloses a drying device for sugar production, which comprises a drying drum, a base fan, and a heat supply furnace for providing a heat source for the drying drum. There is a first transmission gear, the base is provided with a drive mechanism that matches the first transmission gear and can rotate the drying drum, and the base is fixedly installed on the corresponding two sides of the drive mechanism. There is a supporting wheel device, and the second transmission gear matched with the supporting wheel device is arranged symmetrically on the drying drum. The left end and the right end of the drying drum are respectively equipped with a feeding device and a discharging device that are movably connected by bearings. The feeding device includes a first connecting portion and a feeding pipe communicating with the inside of the drying drum. The invention can increase the air circulation speed inside the drum, accelerate heat transfer, have high drying efficiency, stable and reasonable structure, and long service life.
Description
技术领域technical field
本发明涉及烘干设备技术领域,具体为一种制糖烘干装置。The invention relates to the technical field of drying equipment, in particular to a sugar drying device.
背景技术Background technique
现有的制糖烘干装置一般是通过电机驱动干燥滚筒转动,配合加热炉的方式进行,干燥滚筒在滚动的过程中配合抄板带动滚筒内部的物料翻滚,通过滚筒端部通入热风,对翻滚中的物料进行干燥,但供热炉采用的电吹风供热方式存在缺陷,干燥滚筒内部空气流速慢,导致经供热管进入干燥滚筒内部的热能传递效率慢,烘干速度慢,效率低。The existing sugar drying device generally drives the drying drum to rotate through a motor, and cooperates with the heating furnace. During the rolling process, the drying drum cooperates with the lifting plate to drive the material inside the drum to roll, and the hot air is introduced through the end of the drum. The material in the tumbling is dried, but the hair dryer heating method used by the heating furnace has defects, and the air flow rate inside the drying drum is slow, resulting in slow heat transfer efficiency through the heating pipe into the drying drum, and the drying speed is slow and the efficiency is low. .
发明内容Contents of the invention
(一)解决的技术问题(1) Solved technical problems
针对现有技术的不足,本发明提供了一种制糖烘干装置,解决了制糖烘干装置内部空气流速慢,热能传递慢,导致烘干速度慢,效率低的问题。Aiming at the deficiencies of the prior art, the present invention provides a sugar drying device, which solves the problems of slow air velocity and slow heat transfer inside the sugar drying device, resulting in slow drying speed and low efficiency.
(二)技术方案(2) Technical solution
为实现上述目的,本发明提供如下技术方案:一种制糖烘干装置,包括干燥滚筒、底座、风机以及为所述干燥滚筒提供热源的供热炉,所述干燥滚筒的内壁表面设有抄板,所述干燥滚筒上设有第一传动齿轮,所述底座上设有与所述第一传动齿轮相配合的可供所述干燥滚筒转动的驱动机构,所述底座上且位于所述驱动机构的对应两侧均固定安装有托轮装置,所述干燥滚筒上对称设有与所述托轮装置相配合的第二传动齿轮,所述干燥滚筒的左端和右端分别设有通过轴承活动连接的加料装置和出料装置,所述加料装置包括第一连接部以及与所述干燥滚筒内部连通的进料管,所述第一连接部远离所述干燥滚筒的一端中间位置设有进气口,所述风机的进风口处设有空气过滤器,所述风机的出风口通过风管与所述进气口连接,所述风管上设有压力调节阀,所述干燥滚筒的内部沿其中轴方向设有与所述进气口连接的供风管道,所述供风管道上沿其外表面设有若干供风出口,所述供风管道上且位于所述供风出口的内部固定安装有风网,所述供风管道上且位于所述风网的内侧设有滤网,所述出料装置包括第二连接部以及与所述干燥滚筒内部连通的出料管,所述第二连接部远离所述干燥滚筒的一端通过供热管与所述供热炉连接,所述供热管通过循环风管与所述风管连接,所述循环风管上设有循环阀。In order to achieve the above object, the present invention provides the following technical solutions: a sugar drying device, including a drying drum, a base, a fan, and a heat supply furnace that provides a heat source for the drying drum, and the inner wall surface of the drying drum is provided with a plate, the drying drum is provided with a first transmission gear, and the base is provided with a drive mechanism that matches the first transmission gear and can rotate the drying drum, and the base is located on the drive Supporting wheel devices are fixedly installed on the corresponding two sides of the mechanism, and the second transmission gear matched with the supporting wheel device is arranged symmetrically on the drying drum. A feeding device and a discharging device, the feeding device includes a first connection part and a feed pipe communicating with the inside of the drying drum, and an air inlet is provided at the middle position of one end of the first connecting part far away from the drying drum , the air inlet of the fan is provided with an air filter, the air outlet of the fan is connected to the air inlet through an air pipe, the air pipe is provided with a pressure regulating valve, and the inside of the drying drum is An air supply duct connected to the air inlet is provided in the axial direction, and several air supply outlets are arranged on the outer surface of the air supply duct, and the air supply duct is fixedly installed inside the air supply outlet. There is a wind net, the air supply pipeline is provided with a filter screen inside the wind net, the discharge device includes a second connection part and a discharge pipe communicating with the inside of the drying drum, the second The end of the connection part away from the drying drum is connected to the heating furnace through a heat supply pipe, and the heat supply pipe is connected to the air pipe through a circulation air pipe, and a circulation valve is arranged on the circulation air pipe.
优选的,所述制糖烘干装置还包括与所述进料管连接的供料机构,所述供料机构包括进料斗、与所述进料斗底端连接的螺旋输料装置。Preferably, the sugar drying device further includes a feeding mechanism connected to the feeding pipe, and the feeding mechanism includes a feeding hopper and a screw feeding device connected to the bottom end of the feeding hopper.
优选的,所述驱动机构包括机座、安装于所述机座顶部的驱动电机、通过联轴器与所述驱动电机输出轴端部连接的主动轮,所述主动轮与所述第一传动齿轮啮合配合。Preferably, the driving mechanism includes a machine base, a driving motor installed on the top of the machine base, and a driving wheel connected to the end of the output shaft of the driving motor through a coupling, and the driving wheel is connected to the first transmission Gear meshing fit.
优选的,所述托轮装置包括托轮固定座、通过活动轴与所述托轮固定座活动配合的托轮,所述托轮与所述第二传动齿轮啮合配合。Preferably, the supporting wheel device includes a supporting wheel fixing seat, a supporting wheel that movably cooperates with the supporting wheel fixing seat through a movable shaft, and the supporting wheel meshes with the second transmission gear.
优选的,所述第一连接部的顶部设有与所述干燥滚筒内部连通的废气出口,所述废气出口端部设有废气过滤装置。Preferably, the top of the first connection part is provided with an exhaust gas outlet communicating with the inside of the drying drum, and an exhaust gas filtering device is provided at the end of the exhaust gas outlet.
(三)有益效果(3) Beneficial effects
本发明提供了一种制糖烘干装置,通过设置驱动机构和托轮装置,配合干燥滚筒上的第一传动齿轮和第二传动齿轮,驱动干燥滚筒转动,通过在干燥滚筒内壁表面设置抄板,配合通过供热管为干燥滚筒提供热能的供热炉,对干燥滚筒内部的物料进行干燥,通过设置风机及风机进风口处的空气过滤器,保证风机供风的清洁性,通过风管向干燥滚筒的内部输送新风,通过在干燥滚筒的内部设置与进气口连接的供风管道以及供风管道上供风出口内的的风网,能够有效提高干燥滚筒内部的空气流速,从而提升了热能的传递速度,烘干效率高,供风管道上滤网的设置有效防止物料在翻滚的过程中进入供热管道,导致管道堵塞,通过设置循环风管连接风管与供热管,将部分热能与风管内部的新风进行中和,有效防止供风管道内外壁出现温差导致管内出现水汽而影响烘干速度,本发明能够提升滚筒内部的空气流通速度,加速热能传递,烘干效率高,且结构稳定合理,使用寿命长。The present invention provides a drying device for sugar production. By setting a driving mechanism and a support wheel device, and coordinating with the first transmission gear and the second transmission gear on the drying cylinder, the drying cylinder is driven to rotate. Cooperate with the heating furnace that provides heat energy for the drying drum through the heating pipe to dry the materials inside the drying drum. By setting the fan and the air filter at the air inlet of the fan, the cleanliness of the air supplied by the fan is ensured. Fresh air is conveyed inside the drying drum. By setting the air supply pipe connected to the air inlet inside the drying drum and the air net in the air supply outlet on the air supply pipe, the air flow rate inside the drying drum can be effectively increased, thereby improving the The transmission speed of heat energy is high, and the drying efficiency is high. The setting of the filter on the air supply pipe can effectively prevent the material from entering the heating pipe during the tumbling process, causing the pipe to be blocked. By setting the circulating air pipe to connect the air pipe and the heating pipe, part The heat energy is neutralized with the fresh air inside the air pipe, which effectively prevents the temperature difference between the inner and outer walls of the air supply pipe from causing water vapor in the pipe to affect the drying speed. The invention can increase the air circulation speed inside the drum, accelerate heat transfer, and have high drying efficiency. And the structure is stable and reasonable, and the service life is long.
附图说明Description of drawings
图1为本发明的结构示意图;Fig. 1 is a structural representation of the present invention;
图2为图1中A处的放大图。Fig. 2 is an enlarged view of point A in Fig. 1 .
图中:1、干燥滚筒;2、底座;3、风机;4、供热炉;5、抄板;6、第一传动齿轮;7、驱动机构;8、托轮装置;9、第二传动齿轮;10、加料装置;11、出料装置;12、第一连接部;13、进料管;14、进气口;15、空气过滤器;16、风管;17、压力调节阀;18、供风管道;19、供风出口;20、风网;21、滤网;22、第二连接部;23、出料管;24、供热管;25、循环风管;26、循环阀;27、供料机构;28、废气出口;。In the figure: 1. Drying drum; 2. Base; 3. Fan; 4. Heating furnace; 5. Copy board; 6. First transmission gear; 7. Driving mechanism; Gear; 10. Feeding device; 11. Discharging device; 12. First connecting part; 13. Feeding pipe; 14. Air inlet; 15. Air filter; 16. Air pipe; 17. Pressure regulating valve; 18 , air supply pipe; 19, air supply outlet; 20, air net; 21, filter screen; 22, second connection part; 23, discharge pipe; 24, heat supply pipe; 25, circulation air pipe; 26, circulation valve ; 27, feeding mechanism; 28, exhaust gas outlet;.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
如图1-2所示,本发明提供一种技术方案:一种制糖烘干装置,包括干燥滚筒1、底座2、风机3以及为所述干燥滚筒1提供热源的供热炉4,所述干燥滚筒1的内壁表面设有抄板5,所述干燥滚筒1上设有第一传动齿轮6,所述底座2上设有与所述第一传动齿轮6相配合的可供所述干燥滚筒1转动的驱动机构7,所述底座上且位于所述驱动机构7的对应两侧均固定安装有托轮装置8,所述干燥滚筒1上对称设有与所述托轮装置8相配合的第二传动齿轮9,所述干燥滚筒1的左端和右端分别设有通过轴承活动连接的加料装置10和出料装置11,所述加料装置10包括第一连接部12以及与所述干燥滚筒1内部连通的进料管13,所述第一连接部12远离所述干燥滚筒1的一端中间位置设有进气口14,所述风机3的进风口处设有空气过滤器15,所述风机3的出风口通过风管16与所述进气口14连接,所述风管16上设有压力调节阀17,所述干燥滚筒1的内部沿其中轴方向设有与所述进气口13连接的供风管道18,所述供风管道18上沿其外表面设有若干供风出口19,所述供风管道18上且位于所述供风出口19的内部固定安装有风网20,所述供风管道18上且位于所述风网20的内侧设有滤网21,所述出料装置11包括第二连接部22以及与所述干燥滚筒1内部连通的出料管23,所述第二连接部22远离所述干燥滚筒1的一端通过供热管24与所述供热炉4连接,所述供热管24通过循环风管25与所述风管16连接,所述循环风管25上设有循环阀26。As shown in Figures 1-2, the present invention provides a technical solution: a sugar drying device, including a drying drum 1, a base 2, a fan 3, and a heating furnace 4 that provides a heat source for the drying drum 1. The inner wall surface of the drying drum 1 is provided with a lifter 5, the drying drum 1 is provided with a first transmission gear 6, and the base 2 is provided with a gear for the drying that matches the first transmission gear 6. The driving mechanism 7 for the rotation of the drum 1, on the base and on the corresponding two sides of the driving mechanism 7 are fixedly equipped with a supporting wheel device 8, and the drying drum 1 is symmetrically provided with the supporting wheel device 8. The second transmission gear 9, the left end and the right end of the drying drum 1 are respectively provided with a feeding device 10 and a discharge device 11 that are movably connected by bearings, and the charging device 10 includes a first connecting part 12 and a connection with the drying drum. 1 internally communicated feed pipe 13, the first connecting portion 12 is provided with an air inlet 14 in the middle of one end away from the drying drum 1, and an air filter 15 is provided at the air inlet of the fan 3, the The air outlet of the blower fan 3 is connected with the air inlet 14 through the air pipe 16, the air pipe 16 is provided with a pressure regulating valve 17, and the inside of the drying drum 1 is provided with the air inlet along the central axis direction. 13 connected to the air supply duct 18, the air supply duct 18 is provided with a number of air supply outlets 19 along its outer surface, and the air supply duct 18 is fixedly installed with a wind net 20 inside the air supply outlet 19 A filter screen 21 is provided on the air supply duct 18 and inside the air net 20, the discharge device 11 includes a second connection portion 22 and a discharge pipe 23 communicating with the inside of the drying drum 1, The end of the second connecting portion 22 away from the drying drum 1 is connected to the heating furnace 4 through a heat supply pipe 24, and the heat supply pipe 24 is connected to the air duct 16 through a circulating air duct 25. The circulation air pipe 25 is provided with a circulation valve 26 .
具体来说,所述制糖烘干装置还包括与所述进料管13连接的供料机构27,所述供料机构27包括进料斗、与所述进料斗底端连接的螺旋输料装置;所述驱动机构7包括机座、安装于所述机座顶部的驱动电机以及通过联轴器与所述驱动电机输出轴端部连接的主动轮,所述主动轮与所述第一传动齿轮6啮合配合;所述托轮装置8包括托轮固定座、通过活动轴与所述托轮固定座活动配合的托轮,所述托轮与所述第二传动齿轮9啮合配合;所述第一连接部12的顶部设有与所述干燥滚筒1内部连通的废气出口28,所述废气出口28端部设有废气过滤装置。Specifically, the sugar drying device also includes a feeding mechanism 27 connected to the feeding pipe 13, and the feeding mechanism 27 includes a feeding hopper, a screw conveyor connected to the bottom end of the feeding hopper material device; the drive mechanism 7 includes a base, a driving motor installed on the top of the base, and a driving wheel connected to the output shaft end of the driving motor through a coupling, and the driving wheel is connected to the first The transmission gear 6 meshes and cooperates; the supporting wheel device 8 includes a supporting wheel fixing seat, a supporting wheel that is movably matched with the supporting wheel fixing seat through a movable shaft, and the supporting wheel is meshed with the second transmission gear 9; The top of the first connecting portion 12 is provided with a waste gas outlet 28 communicating with the inside of the drying drum 1 , and the end of the waste gas outlet 28 is provided with a waste gas filter device.
如图1-2所示,As shown in Figure 1-2,
具体应用时,通过设置驱动机构7和托轮装置8,配合干燥滚筒1上的第一传动齿轮6和第二传动齿轮9,驱动干燥滚筒1转动,通过在干燥滚筒1内壁表面设置抄板5,配合通过供热管24为干燥滚筒1提供热能的供热炉4,对干燥滚筒1内部的物料进行干燥,通过设置风机3及风机3进风口处的空气过滤器15,保证风机3供风的清洁性,通过风管16向干燥滚筒1的内部输送新风,通过在干燥滚筒1的内部设置与进气口14连接的供风管道18以及供风管道18上供风出口19内的风网20,能够有效提高干燥滚筒1内部的空气流速,从而提升了热能的传递速度,烘干效率高,供风管道18上滤网21的设置有效防止物料在翻滚的过程中进入供热管道18,导致管道堵塞,通过设置循环风管25连接风管16与供热管24,将部分热能与风管16内部的新风进行中和,有效防止供风管道18内外壁出现温差导致管内出现水汽而影响烘干速度。During specific application, by arranging the driving mechanism 7 and the supporting wheel device 8, cooperating with the first transmission gear 6 and the second transmission gear 9 on the drying drum 1, the drying drum 1 is driven to rotate, and the lifting plate 5 is set on the inner wall surface of the drying drum 1 Cooperate with the heat supply furnace 4 that provides heat energy for the drying drum 1 through the heat supply pipe 24 to dry the materials inside the drying drum 1, and ensure the air supply of the fan 3 by setting the fan 3 and the air filter 15 at the air inlet of the fan 3 Cleanliness, fresh air is delivered to the inside of the drying drum 1 through the air duct 16, and the air supply duct 18 connected to the air inlet 14 and the wind net in the air supply outlet 19 on the air supply duct 18 are set inside the drying drum 1 20. It can effectively increase the air flow rate inside the drying drum 1, thereby increasing the heat transfer speed, and the drying efficiency is high. The setting of the filter screen 21 on the air supply pipe 18 can effectively prevent the material from entering the heat supply pipe 18 during the tumbling process. As a result, the pipeline is blocked. By setting the circulating air pipe 25 to connect the air pipe 16 and the heat supply pipe 24, part of the heat energy is neutralized with the fresh air inside the air pipe 16, which effectively prevents the temperature difference between the inner and outer walls of the air supply pipe 18 from causing water vapor in the pipe to affect drying speed.
综上可得,本发明能够提升滚筒内部的空气流通速度,加速热能传递,烘干效率高,且结构稳定合理,使用寿命长。To sum up, the present invention can increase the air circulation speed inside the drum, accelerate heat transfer, have high drying efficiency, stable and reasonable structure, and long service life.
需要说明的是,在本文中,诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。在没有更多限制的情况下,由语句“包括一个……”限定的要素,并不排除在包括所述要素的过程、方法、物品或者设备中还存在另外的相同要素。It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply that there is a relationship between these entities or operations. There is no such actual relationship or order between them. Furthermore, the term "comprises", "comprises" or any other variation thereof is intended to cover a non-exclusive inclusion such that a process, method, article or apparatus comprising a set of elements includes not only those elements, but also includes elements not expressly listed. other elements of or also include elements inherent in such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising a ..." does not exclude the presence of additional identical elements in the process, method, article or apparatus comprising said element.
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定,需要说明的是,该文中出现的电器元件均与外界的主控器及220V市电电连接,并且主控器可为计算机等起到控制的常规已知设备。Although the embodiments of the present invention have been shown and described, those skilled in the art can understand that various changes, modifications and substitutions can be made to these embodiments without departing from the principle and spirit of the present invention. and modification, the scope of the present invention is limited by the appended claims and their equivalents. It should be noted that the electrical components appearing in this article are all connected to the external main controller and 220V mains power, and the main controller can be a computer etc. Conventional known equipment that acts as a control.
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