CN108708030A - A kind of product design of cool health care fabric and its production technology - Google Patents
A kind of product design of cool health care fabric and its production technology Download PDFInfo
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- CN108708030A CN108708030A CN201810552601.1A CN201810552601A CN108708030A CN 108708030 A CN108708030 A CN 108708030A CN 201810552601 A CN201810552601 A CN 201810552601A CN 108708030 A CN108708030 A CN 108708030A
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D1/00—Woven fabrics designed to make specified articles
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D13/00—Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D13/00—Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft
- D03D13/008—Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft characterised by weave density or surface weight
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
- D03D15/40—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the structure of the yarns or threads
- D03D15/47—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the structure of the yarns or threads multicomponent, e.g. blended yarns or threads
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
- D03D15/50—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads
- D03D15/54—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads coloured
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D21/00—Lappet- or swivel-woven fabrics
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2201/00—Cellulose-based fibres, e.g. vegetable fibres
- D10B2201/01—Natural vegetable fibres
- D10B2201/02—Cotton
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2401/00—Physical properties
- D10B2401/13—Physical properties anti-allergenic or anti-bacterial
Abstract
The invention discloses a kind of product design of cool health care fabric and its production technologies.The present invention is fabric made of mint fibers, has natural refrigerant sense and permanent healthcare function, is a completely new functional fabric, when occupation ratio reaches 30% to mint fibers in fabric, has complied fully with the requirement in the world to antibacterial fabric.Compared with other antibacterial fabrics, the fabric of mint fibers also has the function of that some are new, such as refrigerant, skin makeup, it is eye-catching, refresh oneself and other effects, be a fashion, high-grade summer fabric.
Description
Technical field
The invention belongs to fabric weaving fields, and in particular to a kind of product design of cool health care fabric and its production work
Skill.
Background technology
Cool health care mechanism：Mint fibers are to extract the menthol in mint plants, after chemical treatment, are added
Work eliminates the mint flavored of thorn people, remains other excellent performances in peppermint at menthones, then utilizes nanotechnology, will
It is blended into the spinning solution of viscose rayon, manufactured new type functional fiber.
Fabric is made using mint fibers, has the function of permanent cool health care, menthones can persistence in the fibre,
The functional fabric which is utilized the processing of final finishing technology different from, as washing or the extension of time, function can gradually subside.
Mint fibers have the performance of general energy viscose rayon, and if feel is smooth, drapability is good, and permeability is superior, and with refrigerant, guarantor
It is good for, refreshes oneself, eye-catching special efficacy, as summer fabric, hygroscopicity, good permeability does not have feeling of oppression and heat when wearing, fabric
Gloss is graceful, can meet garment market to fabric comfort, fashion, functional requirement, is a to have refrigerant, health care work(
The high fashion fabric of energy is suitable for hot summer.
Invention content
Goal of the invention：In order to solve the deficiencies in the prior art, the present invention provides a kind of products of cool health care fabric to set
Meter and its production technology.
Technical solution：A kind of product design of cool health care fabric, the healthcare function of 1. fabrics：(1) antibacterial functions：Fabric
In with mint fibers content increase, the healthcare function of fabric gradually enhances, when the content of mint fibers increases to 30%,
Performance requirement of the country to antibacterial fabric has been had reached, therefore when this fabric design, has used cotton fiber 70%, mint fibers
30% ratio；(2) beautifying skin and preserving health：Contain natural peppermint composition in this money fabric, beautifying skin and preserving health can be played the role of；(3) it carries
God：Menthones in fabric can make one spirit and QI cleaning, play eye-catching effect of refreshing oneself；
2. improving the refrigerant characteristic of fabric：First, using the mint fibers for having refrigerant function, peppermint has naturally refrigerant
Effect；Second is that using bubble tissue, the tissue of fabric has a large effect to the refrigerant performance of fabric, when this fabric design uses
The contact surface of bubble tissue, seersucker fabric and human body is few, and the air between fabric and skin is easy flowing, to enhancing fabric
Cooling effect is advantageous；
3. the blistering of fabric：The technique that this fabric increases tightening weft resistance is to change every reed penetration number, the yarn of same specification,
It is different per reed penetration number, different tightening weft resistances can be formed in the different place of fabric, recycle twin shaft to weave, tightening weft resistance is big
Warp yarn supplying amount it is big, the small warp thread of tightening weft resistance, warp run-in is small, and since warp run-in is inconsistent, the surface of fabric will be upper and lower
It rises and falls, forms required bubble shape, the bubble ratio of fabric is controlled 1.2；
4. the conformality of fabric：The conformality of mint fibers is poor.Blended using cotton and mint fibers, cotton fiber accounts for 70%,
Mint fibers account for 30%, knit manufactured fabric, have natural refrigerant effect, while having cotton fabric dimensional stability again, realize
Mutual supplement with each other's advantages in two kinds of fibre properties.
As an optimization：Fabric specification is as follows：Fabric breadth 158cm, fabric is through close for root 437/10cm, fabric filling density 303
Root/10cm, 140 teeth of porter/10cm, upper machine reed width 166cm, ground tissue one spend 9 yarns, occupy 3 dents, have per reed penetration number
Enter for one 2, one 3 enters, and one 4 enters, average to enter for 3 per reed penetration number, and Selvage Stitch enters per reed 2；One meter, through a length of 1.1, uses 6
Page heald frame weaves, bubble ratio 1.2；
Warp thread is 14.6tex cottons/peppermint mixed yarn, and blending ratio is that cotton fiber accounts for 70%, and mint fibers account for 30%, and warp thread has
Ground is passed through and is steeped through two kinds, and the color of body warp is sky blue, is indicated with A yarns, and the color for steeping warp thread is zhang blue, is indicated with B yarns,
The arranged sequence of color is that 3A, 6B, one spend 9 yarns, full width 760 to spend, and wherein A yarns are 2280 total, and 4560, B yarns separately have side yarn
80, full width fabric total quantity of warps is 6920, is cost-effective, the yarn when yarn uses miscellaneous；
Weft yarn is 14.6tex cottons/peppermint mixed yarn, and blending ratio is that cotton fiber accounts for 70%, and mint fibers account for 30%, and color is
Bleaching；Fabric pegging plan is the comprehensive plain weaves of page 6, and Selvage Stitch is plain weave.
A kind of production technology of the product design of cool health care fabric described in basis, includes the following steps：
(1) winder
Winding process is the basic principle that winding process is formulated with " low velocity, small tension receiving coil protect elongation ", and bobbin-winding machine is selected
GA015 types, winder speed are determined as 500m/min, and the weight of tension washer is 3.7g；
(2) warping
CGGA114B type beam warper warpings, speed of beaming is selected to be set as 620m/min；Due to the strength of mixed yarn
It is relatively low, the setting of additional tension is no longer carried out when warping；Mint fibers mixed yarn wears no resistance, and the channel of yarn is had to
Unobstructed, bright and clean, the warp thread such as tensioner, twizzle cannot have flyings, hard waste etc., prevent mixed yarn from fluffing by place；
Warping matches axis：Warp thread has body warp and two kinds of warp thread of bubble, and the capacity of bobbin cradle is 720, and body warp is sky blue,
2280 total, 80, miscellaneous side yarn constitutes warp beam together, is made into 4 warp beams, is with axis：Miscellaneous side 10+ body warps 570+miscellaneous
Side 10；Bubble warp thread is zhang blue, amounts to 4560, is made into 7 warp beams, is 651*4+652*3 with axis；
(3) sizing
Selection S432 type sizing machine starchings, formula of size are：Converted starch 60%, PVA slurries 36%, water-soluble wax disk(-sc)
4%；
Sizing speed：Sizing speed control is in 40m/min；
Mud-jacking technology：Using double-clip-double-nip sizing technique, preceding squeezing roller pressure is 16kh, and post jacking roller pressure is 10kn；
Slurry groove temperature：Using medium temperature starching, slurry groove temperature is controlled at 80 DEG C -85 DEG C；
The rate of sizing：The rate of sizing is controlled 11% or so；
Regain：The regain of sizing controls between 8.5%-9%；
(4) drawing-in
For selvedge per 40, side yarn, sequence of gaiting is 4,5；Body, which is gaited, is sequentially：4,5, enter per reed 2,6,1,1, per reed 3
Enter, 2,2,3,3, enters per reed 4；Namely body warp be through 4-6 pages it is comprehensive, flower it is comprehensive through being through 1-3 pages；Bubble is more through radical, and tension is small,
Shed open is not easy clearly to be through the proparea of heald frame, clearly advantageous to shed open；Body warp radical is small, and tension is big, and shed open is easy clear
It is clear, it is through the back zone of heald frame；(5) it weaves
Loom model JAT710 type air-jet looms, loom rotating speed are 500r/min；
Twin shaft is weaved：The fabric tissue of cool health care fabric is bubble tissue, and warp thread is passed through and steeped through bubble ratio is with being divided into
1.2, it differs greatly through crimp, when weaving needs twin shaft to weave；Warp beam steeps warp beam on the let-off mechanism of the loom back lower place
On the let-off mechanism of loom back upper place, two sets of let-off mechanisms are all electronic warp feeding, therefore the bubble ratio of fabric is stablized, fabric
Quality is relatively good；
Opening time：Opening time is 330 °, uses late opening process；Seersucker fabric needs after repeatedly beating up,
Good bubble is just formed, the opening time of fabric cannot be early, and opening time is early, and weft yarn is easy to be urgent, can not form good
Bubble；
Back beam height：Low rear beam process is selected, back beam height is high, and levels warp tension difference is big, and weft yarn is easy to be beaten
Tightly, it can not form good bubble；The scale of the back rest is -2 scales, and Density is higher, and bubble is smaller through tension, uses the low back rest
Technique is advantageous to the clarity of shed open；
Mixed latitude weaving：Weft yarn only has one kind, weft yarn that bobbin dyeing dyeing, fabric is used to easy to produce lateral shade bar, therefore
It is needed when production using mixed latitude technique；Three weft accumulators are used when actual production, by 1:1:1 ratio, successively in turn for latitude, solution
Certainly lateral shade bar；
Weft insertion technique：Weft yarn beginning flying angle is 95 °, uses late weft insertion technique.Machine reed width is 166cm, upper machine reed on fabric
It is smaller, therefore weft yarn angle of arrival need not postpone as common variety, still be determined as 230 °；When keeping off the release of yarn needle
Between be 80 °, main jet jet time be 70 ° -180 °, pilot jet use 8 groups, jet time is followed successively by：70 ° -120 °, 88 ° -
138 °, 107 ° -157 °, 125 ° -175 °, 144 ° -193 °, 162 ° -212 °, 181 ° -231 °, 200 ° -250 °；
Whiff pressure：Main jet whiff pressure controls between 0.23Mpa-0.26Mpa, and the auxiliary power of spraying control is in 0.28Mpa-
0.30Mpa, whiff pressure is small, and weft yarn backtwisting is few, advantageous to the quality for improving fabric；
Extend shed open rear portion length：Warp stop frame is moved into outermost, such shed open rear portion length is bigger, warp thread when beating
Front and back travelling is big, weft yarn be not easy it is urgent, it is advantageous to the blistering of fabric；
Small tension receiving coil：Warp thread is thin, and single thread force is low, and mint fibers are easy elongation, and small tension receiving coil technique is used when weaving；Body warp
Radical is 2280, and warp tension control is in 52kg, the 90% of about same specification cotton yarn tension, flower warp thread radical is 4560
Root, flower through warp tension control in 80kg, the 70% of about same specification cotton yarn；Small tension receiving coil technique has the elongation for reducing yarn
Profit, but warp tension also should not be small again, and warp tension is small, and shed open is not easy clearly influence the quality and production efficiency of product；
Temple mark：Using rubber roller temple, the angle of rubber roller will adjust properly.
As an optimization：Trimmed size is as follows：Fabric width 146.5cm, finished product through it is close be 472/10cm, finished product filling density
315/10cm, width shrinkage 7.3%, long shrinkage 3.8%, warp-wise crimp 9.1%, broadwise crimp 4.8%.
Advantageous effect：The mint fibers of the present invention have effects that natural cool health care, and fabric made of mint fibers removes
Have outside permanent antibacterial functions, also have effects that it is refrigerant, eye-catching, refresh oneself；When occupation ratio of the mint fibers in fabric
When reaching 30%, the antibiotic health care requirement of national regulation can be reached.
Mint fibers have some defects of general energy viscose rayon, and if single thread force is low, conformality is poor, is easy elongation etc., face
It needing to use " small tension receiving coil, low velocity, anti-elongation " technique when material production, solution single thread force is low, the technical barrier to wear no resistance,
By with other fiber blends, solve the dimensional stability problems of fabric.But mint fibers have its unique function, with peppermint fibre
Fabric made of dimension has natural refrigerant sense and permanent healthcare function, is a completely new functional fabric, when peppermint fibre
Dimension has complied fully with the requirement in the world to antibacterial fabric when occupation ratio reaches 30% in fabric.With other antibacterial fabrics
Compare, the fabric of mint fibers also has the function of that some are new, such as refrigerant, skin makeup, it is eye-catching, refresh oneself and other effects, when being a
Still, high-grade summer fabric.
Specific implementation mode
The technical scheme in the embodiments of the invention will be clearly and completely described below, so that the technology of this field
Personnel can be better understood from advantages and features of the invention, to make apparent boundary to protection scope of the present invention
It is fixed.Embodiment described in the invention is only a part of the embodiment of the present invention, instead of all the embodiments, based on the present invention
In embodiment, the every other implementation that those of ordinary skill in the art are obtained without making creative work
Example, shall fall within the protection scope of the present invention.
Embodiment
1. product design and fabric specification
1.1 product design
1.1.1 the healthcare function of fabric：Occupation ratio of the mint fibers in fabric, to the cool health care function shadow of fabric
Sound is huge.(1) antibacterial functions：As the increase of mint fibers content, the healthcare function of fabric gradually enhance in fabric, work as peppermint
When the content of fiber increases to 30%, performance requirement of the country to antibacterial fabric has been had reached.Therefore when this fabric design, make
With cotton fiber 70%, the ratio of mint fibers 30%.Not only it can guarantee the healthcare function of fabric, but also fabric can be reduced to the maximum extent
Cost, keep the sexual valence of fabric relatively high, the maximization generated profit.(2) beautifying skin and preserving health：The purposes of peppermint is very wide, is curing
Medicine, cosmetic industry are widely used.Contain natural peppermint composition in this money fabric, beautifying skin and preserving health can be played the role of.(3)
Refresh oneself：Torridity summer, people are easy to feel sleepy, and the menthones in fabric can make one spirit and QI cleaning, play eye-catching effect of refreshing oneself.
1.1.2 the refrigerant characteristic of fabric is improved：In order to improve the cooling of fabric to the maximum extent, mainly in terms of two
Set about：First, using the mint fibers for having refrigerant function.Peppermint has effects that naturally refrigerant；Second is that using bubble tissue, knit
The tissue of object has a large effect to the refrigerant performance of fabric, when this fabric design uses bubble tissue, seersucker fabric and flesh
The contact surface of body is few, and the air between fabric and skin is easy flowing, advantageous to the cooling effect for enhancing fabric.
1.1.3 the blistering of fabric：So that fabric is blistered, needs to increase tightening weft resistance in some areas of fabric.This fabric
The technique for increasing tightening weft resistance is to change every reed penetration number, and the yarn of same specification is different per reed penetration number, can be in fabric difference
Place form different tightening weft resistances, recycle twin shaft to weave, the big warp yarn supplying amount of tightening weft resistance is big, and tightening weft resistance is small
Warp thread, warp run-in is small, since warp run-in is inconsistent, the surface of fabric will dipping and heaving, form required bubble shape.Fabric
Bubble ratio control 1.2.
1.1.4 the conformality of fabric：The strength of mint fibers is low, wears no resistance, and is easy to extend, made of pure mint fibers
Fabric conformality is poor, it is difficult to which high-grade underlinen fabric is made.Blended using cotton and mint fibers, cotton fiber accounts for 70%, mint fibers
30% is accounted for, manufactured fabric is knitted, has natural refrigerant effect, while there is cotton fabric dimensional stability again, realizes two kinds of fibres
Tie up the mutual supplement with each other's advantages in performance.
1.2 fabric specifications
Fabric breadth 158cm, fabric through it is close be 437/10cm of root, 303/10cm of fabric filling density, 140 tooth of porter/
10cm, upper machine reed width 166cm, ground tissue one spend 9 yarns, occupy 3 dents, enter there are one 2 per reed penetration number, and one 3 enters, and one
A 4 enter, average to enter for 3 per reed penetration number, and Selvage Stitch enters per reed 2.One meter, through a length of 1.1, is woven, bubble ratio is using the heald frames of page 6
1.2。
Warp thread is 14.6tex cottons/peppermint mixed yarn, and blending ratio is that cotton fiber accounts for 70%, and mint fibers account for 30%, and warp thread has
Ground is passed through and is steeped through two kinds, and the color of body warp is sky blue, is indicated with A yarns, and the color for steeping warp thread is zhang blue, is indicated with B yarns,
The arranged sequence of color is that 3A, 6B, one spend 9 yarns, full width 760 to spend, and wherein A yarns are 2280 total, and 4560, B yarns separately have side yarn
80, full width fabric total quantity of warps is 6920, is cost-effective, the yarn when yarn uses miscellaneous.
Weft yarn is 14.6tex cottons/peppermint mixed yarn, and blending ratio is that cotton fiber accounts for 70%, and mint fibers account for 30%, and color is
Bleaching.Fabric pegging plan is the comprehensive plain weaves of page 6.Selvage Stitch is plain weave.
2. production essentials
2.1 winder
The performance of mint fibers is close with common viscose fiber, dry also more lower than viscose rayon by force, therefore peppermint is fine
Tie up the yarn that is spun into, single thread force is low, and wearability is also poor, according to this feature, winding process will with " low velocity, small tension receiving coil,
Protect elongation " it is the basic principle that winding process is formulated.Bobbin-winding machine selects GA015 types, and the winder speed of the type bobbin-winding machine is 400m/
Between min-740m/min, according to yarn property, lower winder speed, winder speed is selected to be determined as 500m/min, tension
The weight of washer is 3.7g.
2.2 warping
CGGA114B type beam warper warpings, speed of beaming is selected to be set as 620m/min.
Warp thread is cotton/mint fibers mixed yarn, and the blending ratio of yarn is that cotton fiber accounts for 70%, and mint fibers account for 30%, thin
Lotus fiber compared with common viscose fiber, mint fibers it is dry more lower than common viscose fiber by force, therefore, cotton/peppermint
The strength of mixed yarn is relatively low, and wearability is also poor, and speed of beaming should not be fast, and warping technology will be with " small tension receiving coil, guarantor when setting
Elongation " is basic principle, and speed of beaming is unsuitable high, is controlled in 620m/min, and compared with the cotton of same specification, speed is flat
It is intended to low 10% or so.Speed of beaming is low, and yarn is not easy to extend, friction is also few, to improving the mixed yarn of cotton/mint fibers
Warp quality is advantageous.Since the strength of mixed yarn is relatively low, the setting of additional tension is no longer carried out when warping.Mint fibers are blended
Yarn wears no resistance, and the channel of yarn is had to unobstructed, bright and clean, and the warp thread such as tensioner, twizzle cannot have winged by place
Flower, hard waste etc., prevent mixed yarn from fluffing.
Warping matches axis：Warp thread has body warp and two kinds of warp thread of bubble, and the capacity of bobbin cradle is 720, and body warp is sky blue,
2280 total, 80, miscellaneous side yarn constitutes warp beam together, is made into 4 warp beams, is with axis：Miscellaneous side 10+ body warps 570+miscellaneous
Side 10.Bubble warp thread is zhang blue, amounts to 4560, is made into 7 warp beams, is 651*4+652*3 with axis.
2.3 sizing
Selection S432 type sizing machine starchings, formula of size are：Converted starch 60%, PVA slurries 36%, water-soluble wax disk(-sc)
4%.Cotton fiber and mint fibers, are all cellulose fibres, and when formula of size selects based on starch slurry, but when this fabric produces,
Overall tightness is larger, and fabric tissue is bubble tissue, is needed by repeatedly beating up, weft yarn could be urgent, therefore to sizing
Enhancing requires and wearability requirement is all higher, and the wearability of starch size is poor, and the toughness of serous coat is also good without PVA,
Therefore the PVA slurries that 36% is added in formula of size, due to consideration that this fabric interleaving degress is more, in order to reduce yarn
Friction, adds 4% water-soluble wax disk(-sc) in formula of size.
Sizing speed：Sizing speed control belongs to viscose rayon in 40m/min, mint fibers, and all there are one common for they
The characteristics of, it is exactly wet strong relatively low, is easy elongation, when sizing will selects lower sizing speed.Sizing speed is low, yarn tension
It is small, it is advantageous to preventing yarn elongation.
Mud-jacking technology：Using double-clip-double-nip sizing technique, preceding squeezing roller pressure is 16kh, and post jacking roller pressure is 10kn.
Warp thread is cotton/mint fibers mixed yarn, when starching to take into account be impregnated with it is coating, use the single pressure of single leaching or the double pressure techniques of single leaching, hardly possible
With take into account be impregnated with it is coating, using it is double leaching four pressure sizing techniques, the elongation of yarn can bigger than normal, thus use double-clip-double-nip starching
Technique.More greatly, convenient for slurries are squeezed into yarn interior, formation is impregnated with preceding squeezing roller pressure, and post jacking roller pressure is smaller, is formed
It is good coating.
Slurry groove temperature：Using medium temperature starching, slurry groove temperature is controlled at 80 DEG C -85 DEG C.Because mint fibers are strong in hygrometric state
Power can reduce, and temperature is higher, and strength decline is bigger, therefore use medium temperature starching.If using low temperature starching, the viscosity of slurries
Greatly, the impregnability that slurries can be influenced, it is unfavorable to the enhancing of sizing.
The rate of sizing：Yarn is thinner, when sizing to take into account be impregnated with it is coating, need the higher rate of sizing, rate of sizing control to exist
11% or so.
Regain：The regain of mint fibers is slightly less than viscose rayon, and the public affairs of 70% cotton, 30% mint fibers are returned surely
Probably 9.8%, the actual moisture regain of sizing controls between 8.5%-9% damp rate.Regain is small, and warp thread is easy brittle failure, returns
Damp rate is big, and yarn is easy tacky, and it is clear to influence shed open.
2.4 drawing-in
For selvedge per 40, side yarn, sequence of gaiting is 4,5.Body, which is gaited, is sequentially：4,5, enter per reed 2,6,1,1, per reed 3
Enter, 2,2,3,3, enters per reed 4.Namely body warp be through 4-6 pages it is comprehensive, bubble it is comprehensive through being through 1-3 pages.Bubble is more through radical, and tension is small,
Shed open is not easy clearly to be through the proparea of heald frame, clearly advantageous to shed open.Body warp radical is small, and tension is big, and shed open is easy clear
It is clear, it is through the back zone of heald frame.
2.5 weaving
Loom model JAT710 type air-jet looms, loom rotating speed are 500r/min.
The rotating speed of loom：Air-jet loom speed itself is high, and when this fabric produces, more through radical due to steeping, warp tension is small,
Shed open is not easy clearly, therefore selects lower loom rotating speed, and such weft yarn has enough Filling Insertion Times, can also use smaller
Whiff pressure, weft yarn backtwisting is few, to improve fabric quality it is advantageous.
Twin shaft is weaved：The fabric tissue of cool health care fabric is bubble tissue, and warp thread is passed through and steeped through bubble ratio is with being divided into
1.2, it differs greatly through crimp, when weaving needs twin shaft to weave.Warp beam steeps warp beam on the let-off mechanism of the loom back lower place
On the let-off mechanism of loom back upper place, two sets of let-off mechanisms are all electronic warp feeding, therefore the bubble ratio of fabric is stablized, fabric
Quality is relatively good.
Opening time：Opening time is 330 °, uses late opening process.Seersucker fabric needs after repeatedly beating up,
Good bubble is just formed, according to this feature, the opening time of fabric cannot be early, and opening time is early, and weft yarn is easy to be urgent,
It can not form good bubble.
Back beam height：Low rear beam process is selected, back beam height is high, and levels warp tension difference is big, and weft yarn is easy to be beaten
Tightly, it can not form good bubble.The scale of the back rest is -2 scales, and Density is higher, and bubble is smaller through tension, uses the low back rest
Technique is advantageous to the clarity of shed open.
Mixed latitude weaving：Weft yarn only has one kind, and using bobbin dyeing dyeing, fabric easy tos produce lateral shade bar, therefore produces
When need using mixing latitude technique.Three weft accumulators are used when actual production, by 1:1:1 ratio solves horizontal for latitude in turn successively
To shade bar.
Weft insertion technique：Weft yarn beginning flying angle is 95 °.When common fabric weaves, weft yarn beginning flying angle usually 80 ° -90 ° it
Between.When this fabric produces, in order to make fabric blister, late opening process is used, therefore weft yarn beginning flying angle will also postpone, determined
Weft yarn beginning flying angle is 95 °, it is ensured that when production, left side selvedge not will produce star and jump fault.Machine reed width is 166cm on fabric, on
Machine reed width is smaller, therefore weft yarn angle of arrival need not postpone as common variety, is still determined as 230 °.Gear yarn needle is released
It is 80 ° to put the time, and main jet jet time is 70 ° -180 °, and pilot jet uses 8 groups, and jet time is followed successively by：70 ° -120 °,
88 ° -138 °, 107 ° -157 °, 125 ° -175 °, 144 ° -193 °, 162 ° -212 °, 181 ° -231 °, 200 ° -250 °.
Whiff pressure：The whiff pressure of air-jet loom is affected by the speed of loom and the gauge of pilot jet, this face
When material production, loom speed is relatively low, and weft yarn has enough flight time, is the main reason for can using lower whiff pressure
One of, reason second is that：Fabric has used 8 groups of pilot jets when producing, every group 4, and auxiliary nozzle is using more, therefore between auxiliary spray
Away from smaller, smaller whiff pressure can be used, main jet whiff pressure controls between 0.23Mpa-0.26Mpa, auxiliary to spray
Power is controlled in 0.28Mpa-0.30Mpa, and whiff pressure is small, and weft yarn backtwisting is few, advantageous to the quality for improving fabric.
Extend shed open rear portion length：Warp stop frame is moved into outermost, such shed open rear portion length is bigger, warp thread when beating
Front and back travelling is big, weft yarn be not easy it is urgent, it is advantageous to the blistering of fabric.
Small tension receiving coil：Warp thread is thin, and single thread force is low, and mint fibers are easy elongation, and small tension receiving coil technique is used when weaving.Body warp
Radical is 2280, and warp tension control is in 52kg, the 90% of about same specification cotton yarn tension, flower warp thread radical is 4560
Root, flower through warp tension control in 80kg, the 70% of about same specification cotton yarn.Small tension receiving coil technique has the elongation for reducing yarn
Profit, but warp tension also should not be small again, and warp tension is small, and shed open is not easy clearly influence the quality and production efficiency of product.
Temple mark：Fabric is zephyr, and the wearability of mint fibers is again poor, easy tos produce temple mark.Use glue
The angle of roller temple, rubber roller will adjust properly.
3. trimmed size
Fabric width 146.5cm, finished product through it is close be 472/10cm, 315/10cm of finished product filling density, width shrinkage 7.3%,
Long shrinkage 3.8%, warp-wise crimp 9.1%, broadwise crimp 4.8%.
Mint fibers have some defects of general energy viscose rayon, and if single thread force is low, conformality is poor, is easy elongation etc., face
It needing to use " small tension receiving coil, low velocity, anti-elongation " technique when material production, solution single thread force is low, the technical barrier to wear no resistance,
By with other fiber blends, solve the dimensional stability problems of fabric.But mint fibers have its unique function, with peppermint fibre
Fabric made of dimension has natural refrigerant sense and permanent healthcare function, is a completely new functional fabric, when peppermint fibre
Dimension has complied fully with the requirement in the world to antibacterial fabric when occupation ratio reaches 30% in fabric.With other antibacterial fabrics
Compare, the fabric of mint fibers also has the function of that some are new, such as refrigerant, skin makeup, it is eye-catching, refresh oneself and other effects, when being a
Still, high-grade summer fabric.
Claims (4)
1. a kind of product design of cool health care fabric, it is characterised in that：
1. the healthcare function of fabric：(1) antibacterial functions：With the increase of mint fibers content, the healthcare function of fabric in fabric
Gradually enhance, when the content of mint fibers increases to 30%, has had reached performance requirement of the country to antibacterial fabric, therefore
When this fabric design, cotton fiber 70%, the ratio of mint fibers 30% are used；(2) beautifying skin and preserving health：Containing natural in this money fabric
Peppermint composition, beautifying skin and preserving health can be played the role of；(3) refresh oneself：Menthones in fabric can make one spirit and QI cleaning, play and refresh oneself
Eye-catching effect；
2. improving the refrigerant characteristic of fabric：First, using the mint fibers for having refrigerant function, peppermint has effects that naturally refrigerant；
Second is that using bubble tissue, the tissue of fabric has a large effect to the refrigerant performance of fabric, when this fabric design uses bubble
The contact surface of tissue, seersucker fabric and human body is few, and the air between fabric and skin is easy flowing, to the refrigerant of enhancing fabric
Effect is advantageous；
3. the blistering of fabric：The technique that this fabric increases tightening weft resistance in local area is to change every reed penetration number, same specification
Yarn, it is different per reed penetration number, different tightening weft resistances can be formed in the different place of fabric, recycle twin shaft to weave, beat
The big warp yarn supplying amount of latitude resistance is big, and the small warp thread of tightening weft resistance, warp run-in is small, since warp run-in is inconsistent, the surface of fabric
Will dipping and heaving, form required bubble shape, the bubble ratio of fabric is controlled 1.2；
4. the conformality of fabric：The conformality of mint fibers is poor.Blended using cotton and mint fibers, cotton fiber accounts for 70%, peppermint
Fiber accounts for 30%, knits manufactured fabric, has natural refrigerant effect, while having cotton fabric dimensional stability again, realizes two
Mutual supplement with each other's advantages in kind fibre property.
2. the product design of cool health care fabric according to claim 1, it is characterised in that：Fabric specification is as follows：Fabric
Breadth 158cm, fabric is through close for 437/10cm of root, 303/10cm of fabric filling density, 140 teeth of porter/10cm, upper machine reed width
166cm, ground tissue one spend 9 yarns, occupy 3 dents, enter there are one 2 per reed penetration number, and one 3 enters, and one 4 enters, average every
Reed penetration number enters for 3, and Selvage Stitch enters per reed 2；One meter, through a length of 1.1, is woven, bubble ratio 1.2 using the heald frames of page 6；
Warp thread is 14.6tex cottons/peppermint mixed yarn, and blending ratio is that cotton fiber accounts for 70%, and mint fibers account for 30%, and warp thread passes through with having
With bubble through two kinds, the color of body warp is sky blue, is indicated with A yarns, and the color for steeping warp thread is zhang blue, is indicated with B yarns, color warp
It puts in order and spends 9 yarns, full width 760 to spend for 3A, 6B, one, wherein A yarns are 2280 total, and 4560, B yarns separately have 80, side yarn,
Full width fabric total quantity of warps is 6920, is cost-effective, the yarn when yarn uses miscellaneous；
Weft yarn is 14.6tex cottons/peppermint mixed yarn, and blending ratio is that cotton fiber accounts for 70%, and mint fibers account for 30%, and color is drift
In vain；Fabric pegging plan is the comprehensive plain weaves of page 6, and Selvage Stitch is plain weave.
3. a kind of production technology of the product design of cool health care fabric according to claim 1, it is characterised in that：Including
Following steps：
(1) winder
Winding process is the basic principle that winding process is formulated with " low velocity, small tension receiving coil protect elongation ", and bobbin-winding machine selects GA015
Type, winder speed are determined as 500m/min, and the weight of tension washer is 3.7g；
(2) warping
CGGA114B type beam warper warpings, speed of beaming is selected to be set as 620m/min；Since the strength of mixed yarn compares
It is low, the setting of additional tension is no longer carried out when warping；Mint fibers mixed yarn wears no resistance, and the channel of yarn has to lead to
Freely, bright and clean, the warp thread such as tensioner, twizzle cannot have flyings, hard waste etc., prevent mixed yarn from fluffing by place；
Warping matches axis：Warp thread has body warp and two kinds of warp thread of flower, and the capacity of bobbin cradle is 720, and body warp is sky blue, is amounted to
2280,80, miscellaneous side yarn constitutes warp beam together, is made into 4 warp beams, is with axis：It is miscellaneous in 10+ body warps 570+miscellaneous
10；Bubble warp thread is zhang blue, amounts to 4560, is made into 7 warp beams, is 651*4+652*3 with axis；
(3) sizing
Selection S432 type sizing machine starchings, formula of size are：Converted starch 60%, PVA slurries 36%, water-soluble wax disk(-sc) 4%；
Sizing speed：Sizing speed control is in 40m/min；
Mud-jacking technology：Using double-clip-double-nip sizing technique, preceding squeezing roller pressure is 16kh, and post jacking roller pressure is 10kn；
Slurry groove temperature：Using medium temperature starching, slurry groove temperature is controlled at 80 DEG C -85 DEG C；
The rate of sizing：The rate of sizing is controlled 11% or so；
Regain：The regain of sizing controls between 8.5%-9%；
(4) drawing-in
For selvedge per 40, side yarn, sequence of gaiting is 4,5；Body, which is gaited, is sequentially：4,5, enter per reed 2,6,1,1, enters per reed 3,2,
2,3,3, enter per reed 4；Namely body warp be through 4-6 pages it is comprehensive, bubble it is comprehensive through being through 1-3 pages；Bubble is more through radical, and tension is small, shed open
It is clear to be not easy, and is through the proparea of heald frame, clearly advantageous to shed open；Body warp radical is small, and tension is big, and it is clear that shed open is easy, and wears
In the back zone of heald frame；
(5) it weaves
Loom model JAT710 type air-jet looms, loom rotating speed are 500r/min；
Twin shaft is weaved：The fabric tissue of cool health care fabric is bubble tissue, and warp thread passes through and steep through, bubble ratio 1.2 with being divided into,
It differs greatly through crimp, when weaving needs twin shaft to weave；On the let-off mechanism of the loom back lower place, bubble warp beam is mounted in warp beam
On the let-off mechanism of loom back upper place, two sets of let-off mechanisms are all electronic warp feeding, therefore the bubble ratio of fabric is stablized, the quality of fabric
It is relatively good；
Opening time：Opening time is 330 °, uses late opening process；Seersucker fabric needs after repeatedly beating up, ability shape
At good bubble, the opening time of fabric cannot be early, and opening time is early, and weft yarn is easy to be urgent, can not form good bubble；
Back beam height：Low rear beam process is selected, back beam height is high, and levels warp tension difference is big, and weft yarn is easy urgent, shape
Not at good bubble；The scale of the back rest is -2 scales, and Density is higher, and bubble is smaller through tension, using beam process after low,
It is advantageous to the clarity of shed open；
Mixed latitude weaving：Weft yarn only has one kind, weft yarn to use bobbin dyeing dyeing, and fabric easy tos produce lateral shade bar, therefore produces
When need using mixing latitude technique；Three weft accumulators are used when actual production, by 1:1:1 ratio solves horizontal for latitude in turn successively
To shade bar；
Weft insertion technique：Weft yarn beginning flying angle is 95 °, uses late weft insertion technique.Machine reed width is 166cm, upper machine reed width ratio on fabric
It is smaller, therefore weft yarn angle of arrival need not postpone as common variety, still be determined as 230 °；Gear yarn needle release time be
80 °, main jet jet time is 70 ° -180 °, and pilot jet uses 8 groups, and jet time is followed successively by：70 ° -120 °, 88 ° -138 °,
107 ° -157 °, 125 ° -175 °, 144 ° -193 °, 162 ° -212 °, 181 ° -231 °, 200 ° -250 °；
Whiff pressure：Main jet whiff pressure controls between 0.23Mpa-0.26Mpa, and the auxiliary power of spraying control is in 0.28Mpa-
0.30Mpa, whiff pressure is small, and weft yarn backtwisting is few, advantageous to the quality for improving fabric；
Extend shed open rear portion length：Warp stop frame is moved into outermost, such shed open rear portion length is bigger, when beating before and after warp thread
Travelling is big, weft yarn be not easy it is urgent, it is advantageous to the blistering of fabric；
Small tension receiving coil：Warp thread is thin, and single thread force is low, and mint fibers are easy elongation, and small tension receiving coil technique is used when weaving；Body warp radical
It is 2280, warp tension control is in 52kg, and the 90% of about same specification cotton yarn tension, flower warp thread radical is 4560, flower
Through warp tension control in 80kg, the 70% of about same specification cotton yarn；Small tension receiving coil technique is advantageous to the elongation for reducing yarn, but
Warp tension also should not be small again, and warp tension is small, and shed open is not easy clearly influence the quality and production efficiency of product；
Temple mark：Using rubber roller temple, the angle of rubber roller will adjust properly.
4. the production technology of the product design of cool health care fabric according to claim 1, it is characterised in that：Trimmed size
It is as follows：Fabric width 146.5cm, finished product through it is close be 472/10cm, 315/10cm of finished product filling density, width shrinkage 7.3%, long contracting
Rate 3.8%, warp-wise crimp 9.1%, broadwise crimp 4.8%.
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Application publication date: 20181026 |