CN108677431A - A kind of flash baking chlorination equipment of dope dyeing - Google Patents
A kind of flash baking chlorination equipment of dope dyeing Download PDFInfo
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- CN108677431A CN108677431A CN201810800768.5A CN201810800768A CN108677431A CN 108677431 A CN108677431 A CN 108677431A CN 201810800768 A CN201810800768 A CN 201810800768A CN 108677431 A CN108677431 A CN 108677431A
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B15/00—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours
- D06B15/02—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours by squeezing rollers
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61L—METHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
- A61L2/00—Disinfection or sterilisation of materials or objects, in general; Accessories therefor
- A61L2/02—Disinfection or sterilisation of materials or objects, in general; Accessories therefor using physical processes
- A61L2/08—Radiation
- A61L2/10—Ultraviolet [UV] radiation
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B15/00—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours
- D06B15/09—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours by jets of gases
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61L—METHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
- A61L2103/00—Materials or objects being the target of disinfection or sterilisation
- A61L2103/50—Textiles, e.g. bedwear or towels
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- Textile Engineering (AREA)
- Health & Medical Sciences (AREA)
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- Life Sciences & Earth Sciences (AREA)
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- General Health & Medical Sciences (AREA)
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- Drying Of Solid Materials (AREA)
Abstract
Description
技术领域technical field
本发明涉及纺织领域,具体是一种纺织染色的快速烘干消毒装置。The invention relates to the field of textiles, in particular to a rapid drying and disinfection device for textile dyeing.
背景技术Background technique
纺织原意是取自纺纱与织布的总称,但是随着纺织知识体系和学科体系的不断发展和完善,特别是非织造纺织材料和三维复合编织等技术产生后,现在的纺织已经不仅是传统的手工纺纱和织布,也包括无纺布技术,现代三维编织技术,现代静电纳米成网技术等生产的服装用、产业用、装饰用纺织品。所以,现代纺织是指一种纤维或纤维集合体的多尺度结构加工技术。The original meaning of textile is taken from the general term of spinning and weaving, but with the continuous development and improvement of the textile knowledge system and subject system, especially after the emergence of non-woven textile materials and three-dimensional composite weaving technologies, the current textile is not only a traditional Hand spinning and weaving also include garment, industrial and decorative textiles produced by non-woven technology, modern three-dimensional weaving technology, and modern electrostatic nano-netting technology. Therefore, modern textile refers to a multi-scale structure processing technology of fibers or fiber aggregates.
染色是纺织业的重要工序之一,染色后的烘干技术常常造成布料存在一定褶皱,从而还需要进行二次碾平作业,从而造成整个作业工序的效率不高;染色后的布料也必须进行消毒处理,如何将提高烘干消毒作业的工艺平衡度,提高工作效率,也是现代纺织业发展的需求。Dyeing is one of the important processes in the textile industry. The drying technology after dyeing often causes certain wrinkles in the fabric, which requires a second flattening operation, resulting in low efficiency of the entire operation process; the dyed fabric must also be Disinfection treatment, how to improve the process balance of drying and disinfection operations, and improve work efficiency are also the needs of the development of the modern textile industry.
发明内容Contents of the invention
本发明的目的在于提供一种纺织染色的快速烘干消毒装置,以解决上述背景技术中提出的问题。The object of the present invention is to provide a rapid drying and disinfection device for textile dyeing to solve the problems raised in the above-mentioned background technology.
为实现上述目的,本发明提供如下技术方案:To achieve the above object, the present invention provides the following technical solutions:
一种纺织染色的快速烘干消毒装置,包括机厢,所述机厢的前后侧壁的中间位置分别设置有进料口和出料口,所述进料口和出料口处均安装有机架,所述前后两端的机架分别安装有输料轮盘和收料轮盘,所述机厢内分别设置有挤压腔、烘干腔和消毒腔,所述挤压腔内安装有若干对挤压辊架,所述挤压辊架内均安装有两道挤压辊,所述挤压辊架内分别横向安装有传动辊轴和从动辊轴,两道挤压辊分别通过传动辊轴和从动辊轴固定安装在挤压辊架内腔,所述挤压辊架的侧壁上安装有传动电机,所述传动辊轴与传动电机的电机轴通过联轴器相连接,所述传动辊轴和从动辊轴上分别安装有传动齿轮和从动齿轮,所述传动齿轮和从动齿轮相啮合。A rapid drying and sterilizing device for textile dyeing, comprising a machine box, the middle positions of the front and rear side walls of the machine room are respectively provided with a material inlet and a material outlet, and the material inlet and the material outlet are equipped with frame, the frames at the front and rear ends are respectively equipped with a feeding wheel and a receiving wheel, and an extrusion chamber, a drying chamber and a disinfection chamber are respectively arranged in the said machine compartment, and the extrusion chamber is equipped with There are several pairs of extrusion roller frames, and two extrusion rollers are installed in the extrusion roller frames, and the drive roller shaft and the driven roller shaft are respectively installed horizontally in the extrusion roller frame, and the two extrusion rollers pass through the The driving roller shaft and the driven roller shaft are fixedly installed in the inner cavity of the extrusion roller frame, and a transmission motor is installed on the side wall of the extrusion roller frame, and the transmission roller shaft is connected with the motor shaft of the transmission motor through a coupling A transmission gear and a driven gear are respectively installed on the transmission roller shaft and the driven roller shaft, and the transmission gear and the driven gear are meshed.
作为本发明进一步的方案:所述挤压辊的外表面均设置有呈整列排布有若干道凸起的挤压棱,形成交错性挤压的状况,有效提高了挤压脱水的效果。As a further solution of the present invention: the outer surfaces of the extrusion rollers are all provided with extrusion ribs arranged in a row with several protrusions, forming a state of staggered extrusion and effectively improving the effect of extrusion dehydration.
作为本发明进一步的方案:所述挤压腔的底部设置有导流槽,所述导流槽的末端设置有积水槽,所述积水槽与导流槽相连通,所述积水槽的出水口位置连接有排水管,将脱水后的污水排出。As a further solution of the present invention: the bottom of the extrusion chamber is provided with a diversion groove, the end of the diversion groove is provided with a water accumulation groove, the water accumulation groove is connected with the diversion groove, and the water outlet of the water accumulation groove The position is connected with a drain pipe to discharge the dehydrated sewage.
作为本发明进一步的方案:所述烘干腔位于挤压腔的后侧并且与挤压腔相连通,所述烘干腔内腔安装有两道输气箱,所述输气箱上安装有有若干到烘干辊,所述输气箱以烘干腔的中轴线为基准呈镜像设置安装,所述烘干腔的上下均安装有输气泵,所述输气泵的输气端均安装有输气管,所述输气箱上设置有进气孔,所述输气管与输气箱的进气孔相连接,烘干辊为内空心结构,所述输气箱的左右两侧均安装有若干道二级输气管,所述二级输气管分别与相应的烘干辊相连接,所述烘干辊上设置有若干到处出气支管,所述烘干辊的外壳体上设置有若干道出气孔,所述出气孔与出气支管相匹配,利用高温热气进行快速烘干作业。As a further solution of the present invention: the drying chamber is located at the rear side of the extrusion chamber and communicates with the extrusion chamber, the inner chamber of the drying chamber is equipped with two air delivery boxes, and the air delivery box is installed with There are several drying rollers, and the air delivery box is set and installed as a mirror image based on the central axis of the drying chamber. Air delivery pumps are installed on the upper and lower sides of the drying chamber, and the air delivery ends of the air delivery pumps are equipped with An air delivery pipe, the air delivery box is provided with an air inlet, the air delivery pipe is connected to the air inlet of the air delivery box, the drying roller is an inner hollow structure, and the left and right sides of the air delivery box are equipped with Several secondary gas pipelines, the secondary gas pipelines are respectively connected with the corresponding drying rollers, the drying rollers are provided with several outlet branch pipes, and the outer casing of the drying rollers is provided with several outlet pipes. The air hole, the air outlet is matched with the air outlet branch pipe, and the high-temperature hot air is used for rapid drying operation.
作为本发明进一步的方案:所述烘干腔的顶部设置有抽风箱,所述抽风箱的吸气端连接有抽风管,所述抽风管的末端伸入至烘干腔内并且安装有吸气斗,对空气进行有效抽气过滤,防止染料烘干时产生污染空气的气味,保护工作人员的作业环境。As a further solution of the present invention: the top of the drying chamber is provided with a suction box, the suction end of the suction box is connected with a suction pipe, and the end of the suction pipe extends into the drying chamber and is installed with The suction hopper can effectively extract and filter the air, prevent the smell of polluting the air when the dye is dried, and protect the working environment of the staff.
作为本发明再进一步的方案:所述消毒腔的上下两端均安装有固定架,所述固定架上均安装有紫外线灯,进行紫外线杀菌灭毒。As a further solution of the present invention: the upper and lower ends of the disinfection chamber are equipped with fixing frames, and ultraviolet lamps are installed on the fixing frames to carry out ultraviolet sterilization and detoxification.
与现有技术相比,本发明的有益效果是:Compared with prior art, the beneficial effect of the present invention is:
一、通过齿轮传动带动上下两端的挤压辊同步作业,所述挤压辊的外表面均设置有呈整列排布有若干道凸起的挤压棱,形成交错性挤压的状况,有效提高了挤压脱水的效果。1. The extrusion rollers at the upper and lower ends are driven to work synchronously through gear transmission. The outer surface of the extrusion rollers is provided with several extrusion ribs arranged in a row, forming a staggered extrusion situation and effectively improving The effect of extrusion dehydration.
二、作业时,烘干辊的出气孔处排出有大量的高温热气起到对布料的烘干作用,同时烘干辊本身对布料的上下表面进行碾平,配合高温热气作业,起到类似于熨烫的过程,在脱水的同时保证了布料的平整性;同时高温热气能够通过高温原理能够有效起到杀菌消毒的作用,后续设置紫外线灯进行二次杀菌消毒处理。2. During operation, a large amount of high-temperature hot air is discharged from the air outlet of the drying roller to dry the cloth. At the same time, the drying roller itself flattens the upper and lower surfaces of the cloth. The ironing process ensures the flatness of the fabric while dehydrating; at the same time, the high-temperature hot air can effectively sterilize and disinfect through the principle of high temperature, and then set up an ultraviolet lamp for secondary sterilization and disinfection.
三、对烘干作业时的烘干腔内的空气进行有效抽气过滤,防止染料烘干时产生污染空气的气味,保护工作人员的作业环境。3. Effective suction and filtration of the air in the drying chamber during drying operations to prevent the smell of air pollution during dye drying and protect the working environment of the staff.
附图说明Description of drawings
图1为本发明的结构示意图。Fig. 1 is a structural schematic diagram of the present invention.
图2为本发明中挤压辊架的结构示意图。Fig. 2 is a structural schematic diagram of the extrusion roller stand in the present invention.
图3为本发明中烘干辊的侧面剖视图。Fig. 3 is a side sectional view of the drying roller in the present invention.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
本发明实施例中,一种纺织染色的快速烘干消毒装置,请参阅图1,包括机厢1,所述机厢1的前后侧壁的中间位置分别设置有进料口13和出料口14,所述进料口13和出料口14处均安装有机架10,所述前后两端的机架10分别安装有输料轮盘11和收料轮盘12,所述机厢1内分别设置有挤压腔2、烘干腔3和消毒腔4,所述输料轮盘11和收料轮盘12的侧边均设置有驱动装置,输料轮盘11向机厢1内输送带加工作业的布料,而收料轮盘12将作业完毕的布料缠绕收纳。In the embodiment of the present invention, a rapid drying and disinfection device for textile dyeing, please refer to Figure 1, includes a machine compartment 1, and the middle positions of the front and rear side walls of the machine compartment 1 are respectively provided with a material inlet 13 and a material outlet 14. A frame 10 is installed at the inlet 13 and the outlet 14, and the frames 10 at the front and rear ends are respectively equipped with a feeding wheel 11 and a receiving wheel 12. An extrusion chamber 2, a drying chamber 3 and a disinfection chamber 4 are respectively provided, and the sides of the feeding wheel 11 and the receiving wheel 12 are provided with driving devices, and the feeding wheel 11 conveys Cloth with processing operations, and the receiving wheel 12 winds and stores the finished cloth.
请参阅图1和图2,所述挤压腔2内安装有若干对挤压辊架20,所述挤压辊架20内均安装有两道挤压辊26,所述挤压辊架20内分别横向安装有传动辊轴21和从动辊轴22,两道挤压辊26分别通过传动辊轴21和从动辊轴22固定安装在挤压辊架20内腔,所述挤压辊架20的侧壁上安装有传动电机25,所述传动辊轴21与传动电机25的电机轴通过联轴器相连接,所述传动辊轴21和从动辊轴22上分别安装有传动齿轮23和从动齿轮24,所述传动齿轮23和从动齿轮24相啮合。布料输入至挤压腔2内,传动电机25带动传动辊轴21旋转,传动辊轴21通过齿轮传动同步带动从动辊轴22旋转,继而带动上下两端的挤压辊26同步作业,所述挤压辊26的外表面均设置有呈整列排布有若干道凸起的挤压棱,形成交错性挤压的状况,有效提高了挤压脱水的效果。Referring to Fig. 1 and Fig. 2, several pairs of extruding roller stands 20 are installed in the described extruding cavity 2, and two road extruding rollers 26 are all installed in the described extruding roller stand 20, and described extruding roller stand 20 The driving roller shaft 21 and the driven roller shaft 22 are installed horizontally in the interior respectively, and the two squeeze rollers 26 are fixedly installed in the inner cavity of the squeezing roller frame 20 through the driving roller shaft 21 and the driven roller shaft 22 respectively. A drive motor 25 is installed on the side wall of the frame 20, the drive roller shaft 21 is connected with the motor shaft of the drive motor 25 through a shaft coupling, and a transmission gear is respectively installed on the drive roller shaft 21 and the driven roller shaft 22 23 and the driven gear 24, the transmission gear 23 and the driven gear 24 are meshed. The cloth is input into the extrusion chamber 2, the transmission motor 25 drives the transmission roller shaft 21 to rotate, and the transmission roller shaft 21 synchronously drives the driven roller shaft 22 to rotate through gear transmission, and then drives the extrusion rollers 26 at the upper and lower ends to work synchronously. The outer surfaces of the pressing rollers 26 are all provided with several extrusion ribs arranged in a row to form a staggered extrusion and effectively improve the effect of extrusion dehydration.
所述挤压腔2的底部设置有导流槽27,所述导流槽27的末端设置有积水槽28,所述积水槽28与导流槽27相连通,所述积水槽28的出水口位置连接有排水管。挤压脱水后的污水沿着导流槽27流入至积水槽28内,并且从排水管排出。The bottom of the extrusion chamber 2 is provided with a diversion groove 27, and the end of the diversion groove 27 is provided with a water accumulation groove 28, and the water accumulation groove 28 is connected with the diversion groove 27, and the water outlet of the water accumulation groove 28 The location is connected to a drain. The squeezed dewatered sewage flows into the water storage tank 28 along the diversion groove 27, and is discharged from the drain pipe.
请参阅图1和图3,所述烘干腔3位于挤压腔2的后侧并且与挤压腔2相连通,所述烘干腔3内腔安装有两道输气箱30,所述输气箱30上安装有有若干到烘干辊34,所述输气箱30以烘干腔3的中轴线为基准呈镜像设置安装,所述烘干腔3的上下均安装有输气泵31,所述输气泵31均外接有热风机,输气泵31用于供给高温热气,所述输气泵31的输气端均安装有输气管32,所述输气箱30上设置有进气孔,所述输气管32与输气箱30的进气孔相连接,高温热气通过输气管输入至输气箱内,烘干辊34为内空心结构,所述输气箱30的左右两侧均安装有若干道二级输气管33,所述二级输气管33分别与相应的烘干辊34相连接,输气箱再通过二级输气管将高温热气输入至烘干辊的内腔;所述烘干辊34上设置有若干到处出气支管35,所述烘干辊34的外壳体上设置有若干道出气孔35,所述出气孔36与出气支管35相匹配;作业时,烘干辊34的出气孔35处排出有大量的高温热气起到对布料的烘干作用,同时烘干辊本身对布料的上下表面进行碾平,配合高温热气作业,起到类似于熨烫的过程,在脱水的同时保证了布料的平整性;同时高温热气能够通过高温原理能够有效起到杀菌消毒的作用。Please refer to Figure 1 and Figure 3, the drying chamber 3 is located at the rear side of the extrusion chamber 2 and communicates with the extrusion chamber 2, and the inner chamber of the drying chamber 3 is equipped with two air delivery boxes 30, the A number of drying rollers 34 are installed on the air delivery box 30, and the air delivery box 30 is installed as a mirror image based on the central axis of the drying chamber 3, and the upper and lower sides of the drying chamber 3 are equipped with air delivery pumps 31 , the air delivery pumps 31 are externally connected with a hot air blower, the air delivery pumps 31 are used to supply high-temperature hot air, the air delivery ends of the air delivery pumps 31 are equipped with an air delivery pipe 32, and the air delivery box 30 is provided with an air inlet, The air delivery pipe 32 is connected to the air inlet of the air delivery box 30, and high-temperature hot air is input into the air delivery box through the air delivery pipe. The drying roller 34 is an inner hollow structure. There are several secondary gas delivery pipes 33, and the secondary gas delivery pipes 33 are respectively connected to the corresponding drying rollers 34, and the gas delivery box inputs high-temperature hot gas to the inner cavity of the drying rollers through the secondary gas delivery pipes; The drying roller 34 is provided with some air outlet branch pipes 35 everywhere, and the outer shell of the drying roller 34 is provided with some air outlet holes 35, and the air outlet holes 36 are matched with the air outlet branch pipe 35; during operation, the drying roller 34 A large amount of high-temperature hot air is discharged from the air outlet 35 to dry the cloth. At the same time, the drying roller itself flattens the upper and lower surfaces of the cloth. With the operation of high-temperature hot air, it plays a process similar to ironing. At the same time, the flatness of the cloth is guaranteed; at the same time, the high-temperature hot air can effectively sterilize and disinfect through the principle of high temperature.
所述烘干腔3的顶部设置有抽风箱37,所述抽风箱37的吸气端连接有抽风管38,所述抽风管38的末端伸入至烘干腔3内并且安装有吸气斗39,对烘干作业时的烘干腔3内的空气进行有效抽气过滤,防止染料烘干时产生污染空气的气味,保护工作人员的作业环境。The top of the drying chamber 3 is provided with a suction box 37, the suction end of the suction box 37 is connected with a suction pipe 38, and the end of the suction pipe 38 extends into the drying chamber 3 and is equipped with a suction pipe. The air hopper 39 effectively extracts and filters the air in the drying chamber 3 during the drying operation, prevents the smell of polluting the air from being produced when the dye is dried, and protects the working environment of the staff.
请参阅图1,所述消毒腔4的上下两端均安装有固定架41,所述固定架41上均安装有紫外线灯42,通过紫外线进行二次消毒处理,由于紫外线的穿透性较低,从而不会对造成染料的退色,但是能够有效杀灭表面的病菌。Please refer to Fig. 1, the upper and lower ends of the disinfection chamber 4 are equipped with fixed mounts 41, and the fixed mounts 41 are equipped with ultraviolet lamps 42, which carry out secondary disinfection treatment by ultraviolet rays, because the penetration of ultraviolet rays is relatively low. , so that it will not cause the dye to fade, but it can effectively kill the germs on the surface.
对于本领域技术人员而言,显然本发明不限于上述示范性实施例的细节,而且在不背离本发明的精神或基本特征的情况下,能够以其他的具体形式实现本发明。因此,无论从哪一点来看,均应将实施例看作是示范性的,而且是非限制性的,本发明的范围由所附权利要求而不是上述说明限定,因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本发明内。不应将权利要求中的任何附图标记视为限制所涉及的权利要求。It will be apparent to those skilled in the art that the invention is not limited to the details of the above-described exemplary embodiments, but that the invention can be embodied in other specific forms without departing from the spirit or essential characteristics of the invention. Accordingly, the embodiments should be regarded in all points of view as exemplary and not restrictive, the scope of the invention being defined by the appended claims rather than the foregoing description, and it is therefore intended that the scope of the invention be defined by the appended claims rather than by the foregoing description. All changes within the meaning and range of equivalents of the elements are embraced in the present invention. Any reference sign in a claim should not be construed as limiting the claim concerned.
此外,应当理解,虽然本说明书按照实施方式加以描述,但并非每个实施方式仅包含一个独立的技术方案,说明书的这种叙述方式仅仅是为清楚起见,本领域技术人员应当将说明书作为一个整体,各实施例中的技术方案也可以经适当组合,形成本领域技术人员可以理解的其他实施方式。In addition, it should be understood that although this specification is described according to implementation modes, not each implementation mode only includes an independent technical solution, and this description in the specification is only for clarity, and those skilled in the art should take the specification as a whole , the technical solutions in the various embodiments can also be properly combined to form other implementations that can be understood by those skilled in the art.
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Application publication date: 20181019 |