CN108674722A - The automatic packaging of carrier band and detection machine - Google Patents

Abstract

The invention discloses a kind of automatic packaging of carrier band and detection machines.The device includes workbench, cam mechanism, vibrating disk, localization tool, detection jig, selection jig and carrier band track, vibrating disk, localization tool, detection jig and selection jig are respectively mounted on the table, it is equipped with the backboard of protrusion in the top side of workbench, in the inside of backboard, the bottom of cam mechanism is movably installed with multiple suckers for cam mechanism and carrier band track installation；Localization tool, detection jig, selection jig and carrier band track are respectively positioned in the same perpendicular, and are respectively positioned on the lower section of sucker.Packaging can be automatically performed with detection machine and is detected to 3C Product part and packing work automatically for carrier band in the present invention, on the one hand, the labor intensity for reducing staff saves manpower and time, processing efficiency is greatly improved；On the other hand, the precision processed automatically is higher, ensure that the quality of detection and packaging, reduces the cost of product.

Description

Carrier Tape Automatic Packaging and Inspection Machine

technical field

The invention relates to the field of 3C product processing, in particular to an automatic packaging and testing machine for carrier tape.

Background technique

3C products, collectively referred to as computers, communications and consumer electronics products, usually refer to products such as computers, tablet computers, mobile phones, digital cameras, electronic dictionaries, audio-visual playback hardware devices or digital audio players. Since 3C products are generally small in size, their parts are often relatively small. Therefore, the processing of 3C product parts, such as manufacturing, testing and packaging, is often relatively delicate and complicated.

Although most of the existing manufacturing and processing of 3C product parts has been automated, the subsequent inspection and packaging work is generally performed manually by the operator. For example, the operator manually places the parts on the inspection fixture and uses CCD cameras etc. take photos for analysis and detection, and then the detected defective products are dropped, and the good products are transferred to the packaging jig for manual packaging. On the one hand, due to the small size of the product, the manual inspection and packaging work is relatively cumbersome, often requires more operators to cooperate, and takes more time, and its labor intensity is relatively high and the efficiency is low; On the other hand, the accuracy of manual inspection and packaging of products is often low, resulting in a high defect rate of finished products and increasing the cost of products.

Contents of the invention

In order to solve the above problems, the present invention provides an automatic packaging and testing machine for carrier tape.

According to one aspect of the present invention, an automatic packaging and testing machine for carrier tape is provided, comprising: a workbench, a protruding backboard is provided on the top side of the workbench, and an electric box is installed on the outside of the backboard;

Cam mechanism, one side of the cam mechanism is installed on the inner side of the back plate, and the bottom of the cam mechanism is movably installed with multiple suction cups;

The vibrating plate is installed on the workbench and corresponds to one end of a straight vibrating shaft;

Positioning jig, which is installed on the workbench and corresponds to the other end of the direct vibration axis;

The detection fixture, the detection fixture is set above a glass cover, and the glass cover is installed on the workbench, and a CCD camera is installed inside the glass cover;

Select the jig, there is a selection cylinder at the bottom of the selection jig, and the selection cylinder is installed on the workbench;

Carrier track, the carrier track is installed on the inner side of the backboard, and a heating module and a cold pressing module are respectively movably installed above the carrier track on the inner side of the backboard;

Wherein, the positioning jig, detection jig, selection jig and carrier tape track are all located in the same vertical plane, and are all located below the suction cup.

The carrier tape automatic packaging and testing machine in the present invention can automatically complete the detection and packaging of 3C product parts. On the one hand, it reduces the labor intensity of the staff, saves a lot of manpower and time, and greatly improves the processing efficiency. ; On the other hand, the precision of automatic processing is high, which ensures the quality of product testing and packaging, and reduces the cost of products.

In some embodiments, the top of the workbench is provided with multiple bottom plates. Thereby, corresponding devices can be installed on each bottom plate, that is, equivalent to being installed on the workbench, and can play the role of protecting the top of the workbench.

In some embodiments, each corner of the bottom of the workbench is provided with a set of feet and rollers. Thus, it is possible to switch between the legs and the rollers, so as to perform operations such as fixing and moving the workbench as required.

In some embodiments, a horizontal slide bar is slidably installed on the bottom of the cam mechanism, and suction cups are installed at both ends and in the middle of the bottom of the slide bar. This enables the product to be gripped and transferred by means of slide bars and suction cups.

In some embodiments, the direct vibrating axis is mounted on a vibrating table, and the vibrating table is mounted on a table. Thus, the installation of the direct vibration shaft is provided, so that it can stably transfer the product from the vibrating plate to the positioning jig.

In some embodiments, a limit block is installed on the top of the positioning jig, and the height of the limit block is higher than the direct vibration axis. As a result, the limit block can limit and block the product when the direct vibration axis is transferring the product to the positioning jig.

In some embodiments, the CCD camera is slidably installed inside the glass cover, and the lens of the CCD camera corresponds to the detection jig. Thus, the CCD camera can be used to photograph and inspect the product on the inspection jig, and the position of the lens of the CCD camera can be adjusted as required to ensure the clarity of the photograph.

In some embodiments, a magazine is also installed on the workbench, and the magazine is located on the side of the selection jig. Thus, when the products detected as unqualified by the detection jig are transported to the selection jig, they will fall into the material box through the operation of the selection cylinder.

In some embodiments, the heating module is slidably installed on the backboard in the vertical direction, and the cold pressing module can be rotated on the backboard. Therefore, the specific installation method of the heating module and the cold pressing module on the backboard is set, so that the heating module and the cold pressing module can play the role of pulling and packaging the product.

In some embodiments, a tape carrier tray and a package output tray are installed on the inner side of the backboard, wherein the tape carrier tray and the package output tray are respectively located at two ends of the tape carrier track. Thus, it is possible to transfer the material tape from the tape carrier tray to the tape carrier rail, and send the packaged product out from the packaging discharge tray.

Description of drawings

Fig. 1 is a schematic structural view of a carrier tape automatic packaging and testing machine according to an embodiment of the present invention;

Fig. 2 is a partial structural schematic diagram of the tape carrier automatic packaging and testing machine shown in Fig. 1 .

Detailed ways

The present invention will be described in further detail below in conjunction with the accompanying drawings.

Fig. 1 schematically shows the structure of an automatic tape-carrier packaging and inspection machine according to an embodiment of the present invention, and Fig. 2 shows a part of the structure of the automatic tape-carrier packaging and inspection machine in Fig. 1 . As shown in Figure 1-2, the device includes a workbench 1, which is roughly in the shape of a cuboid, and a set of support members are arranged at each corner of the bottom of the workbench 1, and the support members include a leg and a roller, The workbench 1 can be fixed or moved conveniently by switching between the legs and the rollers. One side of the top of the workbench 1 is provided with a protruding backboard 11, and on the outside of the backboard 11, an electric box 12 is installed on the side away from the workbench 1, and the electric box 12 can be installed on the backboard The cylinders of each device on 11 provide electric power. And the top of workbench 1 is also provided with a plurality of base plates 13, each base plate 13 can be arranged side by side or overlapped on the workbench 1, and wherein base plate 13 is used for conveniently other various devices are installed and workbench 1 is carried out. Protection, therefore, each device that is arranged on the bottom plate 13 can be regarded as being installed on the workbench 1.

On the inboard of backboard 11, promptly a cam mechanism 2 is installed on the side toward workbench 1, and the bottom slide bar 22 that is installed with level at the bottom of cam mechanism 2, slide bar 22 can follow the bottom of cam mechanism 2 Sliding is performed in directions approaching and away from the back plate 11, and a certain movement is performed in the vertical direction. A plurality of suction cups 21 are installed at the bottom of the slide bar 22 , wherein the number of the suction cups 21 is preferably three, which are respectively installed at the two ends and the middle of the bottom of the slide bar 22 .

A vibrating plate 3 , a vibrating table 32 and a positioning jig 4 are installed on the workbench 1 . Wherein, the vibrating plate 3 is in the shape of a vertical cylinder, on which products with inspection packages can be placed; the positioning jig 4 is a vertical elongated block, and a limit block 41 is installed on its top. A horizontal direct vibration shaft 31 is installed on the vibrating table 32. One end of the direct vibration shaft 31 corresponds to the vibrating plate 3, and the other end corresponds to the top of the positioning jig 4. The corresponding refers to the product It can be transferred from the vibrating plate 3 to the direct vibration axis 31 during vibration, and move along the direct vibration axis 31 to reach the positioning jig 4 . In addition, the height of the limiting block 41 is higher than the direct vibration axis 31 , so when the product slides from the direct vibration axis 31 onto the positioning jig 4 , it can be restricted by the limiting block 41 and stabilized.

A transparent glass cover 51 is installed on the workbench 1, a detection jig 5 is installed on the glass cover 51, and a CCD camera is installed inside the glass cover 51. Wherein, the CCD camera can also be slidably installed on the workbench 1 inside the glass cover 51, even if the camera body is too large, its main body can be arranged inside the workbench 1, and only the lens is exposed above the workbench 1; The lens of the CCD camera corresponds to the testing jig 5 , and the corresponding here means that the lens is directed upwards, and the product located on the testing jig 5 can be photographed.

A selection cylinder 61 is installed on the workbench 1, and a selection jig 6 is arranged above the selection cylinder, and the products on the selection jig 6 can move in different directions along with the different operations of the selection cylinder 61 . A material box 62 installed on the workbench 1 is also provided on the side of the selection jig 6 , and one of the movement conditions of the products located on the selection jig 6 is to fall into the material box 62 .

A horizontal carrier tape track 7 is installed on the inner side of the back plate 11, and a heating module 71 and a cold pressing module 72 are respectively installed above the carrier tape rail 7, wherein the heating module 71 is installed on the back The cold pressing module 72 is installed on the backboard 11 and can rotate along its own axis. In addition, a carrier tape material tray 73 and a packaging discharge tray 74 are also installed on the inner side of the back plate 11, wherein the carrier tape material tray 73 and the package discharge tray 74 are respectively located at the two ends of the carrier tape track 7, and the carrier tape is from Stretch out in the carrier tape material tray 73, and arrive on the packaging discharge tray 74 after passing through the carrier tape track 7.

Devices such as positioning jig 4, detection jig 5, selection jig 6, and carrier tape track 7 are set in the same vertical plane, and they are close to the back plate 11 in turn from far to near, and each suction cup 21 is set on the same vertical plane. In the vertical plane, and above the above-mentioned devices, the suction cup 21 can move to the above-mentioned devices with the movement of the slide bar 22, and can suck and place the products on the above-mentioned devices.

In addition, devices such as the vibrating plate 3, the vibrating table 32, and the CCD camera installed on the workbench 1 and the cam mechanism 2, the heating module 71, the cold pressing module 72, and the tape carrier tray 73 installed on the inside of the backplane 11 And packaging devices such as the discharge tray 74 need to move, vibrate or rotate etc. during operation, so corresponding cylinders are respectively arranged in suitable places to connect with each device.

When using the carrier tape automatic packaging and testing machine in the present invention, the products to be tested and packaged are placed on the vibrating plate 3, and under the vibration of the vibrating plate 3, the products will pass through the direct vibration axis 31 in an orderly manner. Move to the positioning jig 4; then, the suction cup 21 moves to the top of the positioning jig 4 under the drive of the slide bar 22, falls to suck the product and transfers it to the detection jig 5, and the CCD camera will detect the positioning jig 5 The product on the tool 5 is photographed and analyzed to check whether the product is qualified; then, the suction cup 21 sucks the product again, and the product is transferred to the selection tool 6, if the test result of the product on the test tool 5 is If it is unqualified, the selection cylinder 61 will drop the product into the material box 62 via motion, and if the product detection result is qualified, the selection cylinder 61 will transport the product to the place near the carrier rail 7; then, the suction cup 21 Transfer the qualified products from the selection fixture 6 to the carrier tape track 7 provided with the carrier tape, and pull the material through the cold pressing module 72, and complete the packaging of the product through the pressing and heating of the heating module 71 on the way; Finally, the packaged product will be discharged from the packaging discharge tray 74 .

The carrier tape automatic packaging and testing machine in the present invention can automatically complete the detection and packaging of 3C product parts. On the one hand, it reduces the labor intensity of the staff, saves a lot of manpower and time, and greatly improves the processing efficiency. ; On the other hand, the precision of automatic processing is high, which ensures the quality of product testing and packaging, and reduces the cost of products.

What have been described above are only some embodiments of the present invention. For those skilled in the art, without departing from the inventive concept of the present invention, several modifications and improvements can be made, and these all belong to the protection scope of the present invention.

Claims (10)

1. Carrier tape automatic packaging and testing machine, characterized in that: including A workbench (1), the top side of the workbench (1) is provided with a protruding backboard (11), and an electric box (12) is installed on the outside of the backboard (11); A cam mechanism (2), one side of the cam mechanism (2) is installed on the inner side of the back plate (11), and a plurality of suction cups (21) are movably installed on the bottom of the cam mechanism (2); a vibrating plate (3), the vibrating plate (3) is mounted on the workbench (1) and corresponds to one end of a straight vibrating shaft (31); A positioning jig (4), the positioning jig (4) is installed on the workbench (1) and corresponds to the other end of the direct vibration axis (31); Detection fixture (5), described detection fixture (5) is arranged on the top of a glass cover (51), and described glass cover (51) is installed on the described workbench (1), and described glass cover (51) is equipped with a CCD camera inside; Select the jig (6), the bottom of the selection jig (6) is provided with a selection cylinder (61), and the selection cylinder (61) is installed on the workbench (1); Carrier track (7), said carrier track (7) is installed on the inner side of said backboard (11), and above said carrier track (7) on the inner side of said backboard (11) A heating module (71) and a cold pressing module (72) are respectively movable installed; Wherein, the positioning jig (4), the detection jig (5), the selection jig (6) and the carrying track (7) are all located in the same vertical plane, and are all located on the side of the suction cup (21). below. 2. The automatic packaging and testing machine for carrier tape according to claim 1, characterized in that: the top of the workbench (1) is provided with a plurality of bottom plates (13). 3. The automatic packing and testing machine for carrier tape according to claim 1, characterized in that: each corner of the bottom of the workbench (1) is provided with a set of legs and rollers. 4. The carrier tape automatic packaging and testing machine according to claim 1, characterized in that: the bottom of the cam mechanism (2) is slidably equipped with a horizontal slide bar (22), and the bottom of the slide bar (22) The two ends and the center of the suction cup (21) are all installed. 5. The carrier tape automatic packaging and testing machine according to claim 1, characterized in that: the direct vibrating shaft (31) is installed on a vibrating table (32), and the vibrating table (32) is installed on on the workbench (1). 6. The carrier tape automatic packaging and testing machine according to claim 5, characterized in that: a limit block (41) is installed on the top of the positioning jig (4), and the limit block (41) The height is higher than the direct vibration axis (31). 7. The carrier tape automatic packaging and detection machine according to claim 1, characterized in that: the CCD camera is slidably installed inside the glass cover (51), and the lens of the CCD camera is in contact with the detection device. Tool (5) is corresponding. 8. The carrier tape automatic packaging and testing machine according to claim 1, characterized in that: a material box (62) is also installed on the workbench (1), and the material box (62) is located at the selection The side of the jig (6). 9. The automatic packaging and testing machine for carrier tape according to claim 1, characterized in that: the heating module (71) is slidably installed on the back plate (11) in the vertical direction, and the cooling The die set (72) can rotate on the back plate (11). 10. The automatic tape packaging and testing machine according to claim 1, characterized in that: a tape carrier tray (73) and a packaging discharge tray (74) are installed on the inner side of the back plate (11) , wherein the tape carrier tray (73) and the packaging discharge tray (74) are respectively located at both ends of the tape carrier track (7).