CN108674526A - A kind of arrangements for automotive doors adjustment mounting device and working method - Google Patents
A kind of arrangements for automotive doors adjustment mounting device and working method Download PDFInfo
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- CN108674526A CN108674526A CN201810819804.2A CN201810819804A CN108674526A CN 108674526 A CN108674526 A CN 108674526A CN 201810819804 A CN201810819804 A CN 201810819804A CN 108674526 A CN108674526 A CN 108674526A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62D—MOTOR VEHICLES; TRAILERS
- B62D65/00—Designing, manufacturing, e.g. assembling, facilitating disassembly, or structurally modifying motor vehicles or trailers, not otherwise provided for
- B62D65/02—Joining sub-units or components to, or positioning sub-units or components with respect to, body shell or other sub-units or components
- B62D65/06—Joining sub-units or components to, or positioning sub-units or components with respect to, body shell or other sub-units or components the sub-units or components being doors, windows, openable roofs, lids, bonnets, or weather strips or seals therefor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/10—Aligning parts to be fitted together
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Abstract
Description
技术领域technical field
本发明涉及机械工程技术领域的检测和调整装置,尤其是一种汽车车门安装时车门与车身间隙和面差的检测和调整装置。The invention relates to a detection and adjustment device in the technical field of mechanical engineering, in particular to a detection and adjustment device for the gap and surface difference between a car door and a vehicle body when an automobile door is installed.
背景技术Background technique
汽车车门装配质量的好坏直接影响到汽车的外观、乘坐舒适性及安全性等,是消费者重点关注的区域之一。现在的车门安装方式是通过吸盘夹具将车门吊装,移动到总装线白车身旁,通过人工经验初步确定车门位置,然后通过铰链把车门初步安装到车身上,再利用经验进行车门位姿调整,使车门与车身门框周边间隙和面差处于视觉均匀状态,最后进行铰链完全紧固。但这种安装方式往往存在车门与车身门框间隙和面差整体均匀性比较差,并且工作时间长、工作强度大等缺点。The quality of car door assembly directly affects the appearance, ride comfort and safety of the car, and is one of the areas that consumers focus on. The current door installation method is to hoist the door with suction cup fixtures, move it to the side of the body-in-white on the final assembly line, determine the position of the door through manual experience, and then install the door on the body through the hinges, and then use the experience to adjust the posture of the door. The gap and surface difference between the door and the door frame of the body are in a visually uniform state, and finally the hinges are fully tightened. However, this installation method often has the disadvantages of poor overall uniformity of the gap between the door and the door frame of the vehicle body and the surface difference, and the disadvantages of long working hours and high working intensity.
中国专利文件(申请号201710419527.1),公开了一种车门安装定位工具和方法,包括第一安装工具和第二安装工具;第一安装工具包括主框架、第一定位销、第一定位块、Y向限位块、Z向限位块和卡槽;第二安装工具包括第二定位销、第五支架、第二定位块、第三定位块和X向限位块;该发明提供的车门安装定位工具,将整套工具分成两个结构简单的部分,降低了工具的重量,方便取放,并且在限位块上可以通过增减垫片,实现不同装配状况的调节,安装工具的定位块设置有磁铁,能保证工具牢固的定位车身上,从而保证门总成与车身的相对位置。但该方案无法实现车门安装过程中车门间隙和面差的快速自动测量,然后均衡各部位间隙和面差进行自动调整,实现车门铰链一次完全紧固。Chinese patent document (application number 201710419527.1) discloses a vehicle door installation positioning tool and method, including a first installation tool and a second installation tool; the first installation tool includes a main frame, a first positioning pin, a first positioning block, a Y to the limit block, Z to the limit block and the draw-in groove; the second installation tool includes the second positioning pin, the fifth bracket, the second positioning block, the third positioning block and the X direction limit block; the car door installation provided by the invention Positioning tool, the whole set of tools is divided into two parts with simple structure, which reduces the weight of the tool and is convenient to take and place, and the adjustment of different assembly conditions can be realized by adding or subtracting gaskets on the limit block, and the positioning block setting of the installation tool There are magnets, which can ensure that the tool is firmly positioned on the vehicle body, thereby ensuring the relative position of the door assembly and the vehicle body. However, this solution cannot realize the rapid and automatic measurement of the door gap and surface difference during the door installation process, and then balance the gaps and surface differences of various parts for automatic adjustment, so as to realize the complete tightening of the door hinge at one time.
经对现有技术的文献检索未发现能实现类似汽车车门自动调整安装装置,在这种情况下,研究设计出一种汽车车门自动调整安装装置就显得意义重大。After searching the documents of the prior art, it is not found that a similar automobile door automatic adjustment installation device can be realized. In this case, it is of great significance to research and design an automobile door automatic adjustment installation device.
发明内容Contents of the invention
本发明的目的是克服现有汽车车门安装装置存在的缺陷,提供一种汽车车门调整安装装置。The purpose of the present invention is to overcome the defects existing in the existing automobile door installation device and provide an automobile door adjustment installation device.
本发明还提供上述装置的工作方法。The invention also provides the working method of the above device.
本发明的技术方案如下:Technical scheme of the present invention is as follows:
一种汽车车门调整安装装置,包括底板导轨、行走机构、车门调整机构、测量机构;An automobile door adjusting and installing device, comprising a base plate guide rail, a running mechanism, a door adjusting mechanism, and a measuring mechanism;
底板导轨上设有行走机构,底板导轨用于支撑行走机构的行走移动;There is a walking mechanism on the bottom plate guide rail, and the bottom plate guide rail is used to support the walking movement of the walking mechanism;
行走机构上设有车门调整机构和测量机构,行走机构用于带动车门调整机构和测量机构的行走;实现车门安装时车门初始位置定位及安装完毕后整体装置的移开;The walking mechanism is equipped with a door adjustment mechanism and a measuring mechanism, and the walking mechanism is used to drive the door adjustment mechanism and the measuring mechanism to move; to realize the initial position positioning of the door when the door is installed and the removal of the overall device after installation;
车门调整机构包括横向移动机构,横向移动机构上设有纵向移动机构,纵向移动机构上设有垂向移动机构,车门调整机构用于带动车门进行横向、纵向、垂向的移动调整;三个维度保证了车门与车身门框间隙和面差的均匀性;The door adjustment mechanism includes a horizontal movement mechanism. The horizontal movement mechanism is provided with a vertical movement mechanism. The longitudinal movement mechanism is provided with a vertical movement mechanism. Ensure the uniformity of the gap and surface difference between the door and the door frame of the body;
测量机构包括光学传感器,测量机构用于测量车门与车身门框的周边间隙和面差大小。车门调整机构根据测量机构的测量结果进行车门位姿调整。The measuring mechanism includes an optical sensor, and the measuring mechanism is used to measure the peripheral gap and surface difference between the door frame and the door frame of the vehicle body. The door adjustment mechanism adjusts the door pose according to the measurement results of the measurement mechanism.
根据本发明优选的,底板导轨包括两个平行的导轨梁,导轨梁上表面设有凹槽导轨,两个导轨梁之间连接设有端梁。导轨梁和端梁焊接成一端开口的框架结构,底板导轨安装在车身总装线旁,端梁位置保证行走机构带动的车门安装前处于合适的初始位置。Preferably according to the present invention, the floor guide rail includes two parallel guide rail beams, grooved guide rails are provided on the upper surface of the guide rail beams, and end beams are connected between the two guide rail beams. The guide rail beam and the end beam are welded into a frame structure with one end open. The bottom plate guide rail is installed next to the body assembly line. The position of the end beam ensures that the door driven by the traveling mechanism is in a proper initial position before installation.
根据本发明优选的,行走机构包括安装底板,安装底板下方通过连接臂连接设有轮组,轮组位于底板导轨上。Preferably according to the present invention, the traveling mechanism includes a mounting base plate, and a wheel set is connected to the bottom of the mounting base plate through a connecting arm, and the wheel set is located on the guide rail of the base plate.
进一步优选的,连接臂包括两个前连接臂和两个后连接臂,轮组包括前轮组和后轮组,前轮组设有两个前轮,后轮组设有两个后轮,前连接臂与前轮相连,后连接臂与后轮相连。两组连接臂与两组轮组组成较为稳定的行走结构,有助于行走过程的稳定。Further preferably, the connecting arm includes two front connecting arms and two rear connecting arms, the wheel set includes a front wheel set and a rear wheel set, the front wheel set is provided with two front wheels, and the rear wheel set is provided with two rear wheels, The front connecting arm is connected with the front wheel, and the rear connecting arm is connected with the rear wheel. Two sets of connecting arms and two sets of wheels form a relatively stable walking structure, which contributes to the stability of the walking process.
进一步优选的,后连接臂之间设有配重轴。防止带有车门的装置安装过程中发生前倾。Further preferably, a counterweight shaft is provided between the rear connecting arms. Prevents forward tilt during installation of units with doors.
根据本发明优选的,横向移动机构和纵向移动机构各自均包括伺服电机,伺服电机通过联轴器与丝杠相连,丝杠两端通过轴承设于基座上,丝杠上连接设有滑块;纵向移动机构的基座的一侧与横向移动机构的滑块相连。横向移动机构打底、先横向安装于行走机构上,纵向移动机构再安装于横向移动机构的滑块上,当横向移动机构驱动滑块横向移动时,可带动纵向移动机构整体也进行横向的移动。Preferably according to the present invention, the lateral movement mechanism and the longitudinal movement mechanism each include a servo motor, the servo motor is connected to the lead screw through a coupling, the two ends of the lead screw are arranged on the base through bearings, and a slider is connected to the lead screw ; One side of the base of the longitudinal movement mechanism is connected with the slider of the transverse movement mechanism. The horizontal moving mechanism is installed on the running mechanism first, and the vertical moving mechanism is installed on the slider of the horizontal moving mechanism. When the horizontal moving mechanism drives the slider to move horizontally, it can drive the vertical moving mechanism to move horizontally as well. .
进一步优选的,基座为一个侧面敞开的矩形框架,丝杠位于基座内部,滑块在侧面敞开的一侧与丝杠相连,伺服电机和联轴器位于基座一端外侧。伺服电机和联轴器不占用基座内的空间,最大限度保障丝杠上滑块的横向和纵向的移动空间。Further preferably, the base is a rectangular frame with an open side, the lead screw is located inside the base, the slider is connected to the lead screw at the open side, and the servo motor and coupling are located outside one end of the base. The servo motor and the coupling do not occupy the space in the base, and the horizontal and vertical movement space of the slider on the lead screw is guaranteed to the greatest extent.
进一步优选的,垂向移动机构包括垂向基座,垂向基座为一个侧面敞开的矩形框架,垂向基座内部一端设有伺服电机,伺服电机通过联轴器与丝杠一端相连,丝杠另一端通过轴承与垂向基座内部的另一端相连,丝杠在侧面敞开的一侧设有垂向滑块,垂向滑块外侧设有吸盘机构,吸盘机构用于吸取车门结构;垂向基座一端的基座外侧与纵向移动机构的滑块相连。垂向移动机构的基础元件与横向、纵向移动机构的基础元件基本相同,但垂向移动机构的伺服电机、联轴器均设于基座内部,一方面垂向的调整方向与整体底板导轨提供的移动方向相同,对垂向移动机构的总行程要求不如横向和纵向高,另一方面过长的垂向移动行程会加剧携带车门后发生前倾的风险。Further preferably, the vertical movement mechanism includes a vertical base, the vertical base is a rectangular frame with an open side, and a servo motor is arranged at one end inside the vertical base, and the servo motor is connected with one end of the screw through a coupling, and the screw The other end of the bar is connected to the other end inside the vertical base through a bearing, and the lead screw is provided with a vertical slider on the side where the side is open, and a suction cup mechanism is provided on the outside of the vertical slider, and the suction cup mechanism is used to absorb the door structure; The outer side of the base towards one end of the base is connected with the slide block of the longitudinal movement mechanism. The basic components of the vertical movement mechanism are basically the same as those of the horizontal and vertical movement mechanisms, but the servo motors and couplings of the vertical movement mechanism are located inside the base. On the one hand, the vertical adjustment direction is provided by the overall floor guide rail The movement direction of the vehicle is the same, and the total stroke requirement of the vertical movement mechanism is not as high as that of the horizontal and vertical movements. On the other hand, an excessively long vertical movement stroke will aggravate the risk of forward tilt after carrying the door.
进一步优选的,横向移动机构和纵向移动机构的数量均为两个,横向移动机构和纵向移动机构相互垂直设置,每一个横向移动机构的丝杠上的滑块数均为两个,每一个纵向移动机构的丝杠上的滑块数也均为两个,两个横向移动机构和两个纵向移动机构垂直交叉、构成一个“井”字;两个纵向移动机构上的滑块总数为四个,所以垂向移动机构的数量为四个,每一个垂向移动机构的丝杠上的垂向滑块的数量为一个。Further preferably, the quantity of the horizontal movement mechanism and the longitudinal movement mechanism is two, and the horizontal movement mechanism and the longitudinal movement mechanism are arranged perpendicular to each other, and the number of sliders on the lead screw of each horizontal movement mechanism is two, and each vertical movement mechanism The number of sliders on the lead screw of the moving mechanism is also two, and the two horizontal moving mechanisms and the two vertical moving mechanisms intersect vertically to form a "well"; the total number of sliders on the two vertical moving mechanisms is four , so the number of vertical movement mechanisms is four, and the number of vertical sliders on the leading screw of each vertical movement mechanism is one.
根据本发明优选的,测量机构包括一个顶部测量装置、两个侧部测量装置、一个底部测量装置;顶部测量装置、侧部测量装置、底部测量装置各自均包括安装支架,安装支架上设有三个调整盘,调整盘侧面开设有沟槽,每一个沟槽内设有一个光学传感器。一个顶部、两个侧部、一个底部组成一个近矩形的检测框架,形成对车门安装时车门与车门门框四周间隙和面差的测量范围,上下左右均有三个光学传感器,光学传感器可根据实际位置需要在沟槽内移动调整到具体的合适位置,以适应不同范围大小的车框。Preferably according to the present invention, the measuring mechanism includes a top measuring device, two side measuring devices, and a bottom measuring device; the top measuring device, the side measuring device, and the bottom measuring device each include a mounting bracket, and the mounting bracket is provided with three The adjustment disc has grooves on the side of the adjustment disc, and an optical sensor is arranged in each groove. A top, two sides, and a bottom form a near-rectangular detection frame to form a measurement range for the gap and surface difference between the door and the door frame when the door is installed. There are three optical sensors on the top, bottom, left, and right. It needs to be moved and adjusted to a specific suitable position in the groove to adapt to different ranges of car frames.
进一步优选的,顶部测量装置的三个调整盘的直径大小逐个递增。考虑到车门顶面为倾斜结构,顶部测量装置的调整盘逐渐采用直径更大,槽孔更长结构,以保证对顶部间隙和面差的测量。Further preferably, the diameters of the three adjusting discs of the top measuring device are increased one by one. Considering the inclined structure of the top surface of the car door, the adjustment plate of the top measuring device gradually adopts a structure with a larger diameter and a longer slot hole to ensure the measurement of the top gap and surface difference.
根据本发明优选的,汽车车门调整安装装置还包括控制机构,控制机构与测量机构和车门调整机构相连,控制机构接收测量机构的测量结果,并将调整信息传递给车门调整机构。控制机构的型号参数需根据所用的电机选择常规配件即可,当测量的车门与车身门框上下间隙、左右间隙大小不一且同边间隙比较均匀时,控制机构控制横向移动机构和纵向移动机构分别进行同步移动实现间隙调整;而当周边间隙大小不一且同边间隙不均匀时,控制机构控制横向移动机构和纵向移动机构先进行同步移动,两个纵向移动机构再进行微小异步调整实现间隙调整;当测量的车门与车身门框周边面差比较大且同边比较均匀时,控制机构控制四个垂向移动机构只进行平行同步移动实现面差调整,而当测量的车门与车身门框周边面差大小不一且同边不均匀时,控制机构控制四个垂向移动机构先进行平行同步移动,再进行异步移动实现面差调整。Preferably, according to the present invention, the vehicle door adjustment installation device further includes a control mechanism, which is connected with the measurement mechanism and the door adjustment mechanism, and the control mechanism receives the measurement result of the measurement mechanism and transmits the adjustment information to the door adjustment mechanism. The model parameters of the control mechanism need to select conventional accessories according to the motor used. When the measured upper and lower gaps, left and right gaps between the door and the body door frame are different and the gap on the same side is relatively uniform, the control mechanism controls the lateral movement mechanism and the longitudinal movement mechanism respectively. Carry out synchronous movement to realize gap adjustment; and when the peripheral gaps are different in size and the gap on the same side is uneven, the control mechanism controls the lateral movement mechanism and the longitudinal movement mechanism to move synchronously first, and then the two longitudinal movement mechanisms perform small asynchronous adjustments to realize gap adjustment ; When the surface difference between the measured car door and the door frame of the vehicle body is relatively large and the same side is relatively uniform, the control mechanism controls the four vertical movement mechanisms to only perform parallel synchronous movement to realize the adjustment of the surface difference, and when the surface difference between the measured door and the door frame of the body When the size is different and the same side is not uniform, the control mechanism controls the four vertical movement mechanisms to perform parallel synchronous movement first, and then perform asynchronous movement to realize surface difference adjustment.
一种利用上述汽车车门调整安装装置的工作方法,包括步骤如下:A working method utilizing the above-mentioned automobile door adjustment installation device, comprising the following steps:
车门调整机构抓取车门,利用行走机构将车门调整机构和测量机构带动至车身总装线旁,测量机构对车门与车身门框周边间隙和面差大小进行测量,并将测量结果反馈给控制机构,控制机构将需要调整的位移大小反馈给车门调整机构,由车门调整机构做出上下、左右、前后方向的对应移动。The door adjustment mechanism grabs the door, and uses the traveling mechanism to drive the door adjustment mechanism and the measurement mechanism to the body assembly line. The measurement mechanism measures the gap and surface difference between the door and the door frame of the body, and feeds back the measurement results to the control mechanism. The mechanism feeds back the displacement that needs to be adjusted to the door adjustment mechanism, and the door adjustment mechanism makes corresponding movements in the up and down, left and right, and front and rear directions.
发明机理:本发明通过车门调整机构和测量机构相结合,实现车门安装过程中车门与车身门框间隙和面差实时测量及车门位姿实时调整,以根据车门和车身门框制造质量获得最优的车门与车身门框间隙和面差质量。测量机构通过四个布置在车门与车身门框间隙周边的测量装置实现对车门周边装配间隙和面差的测量,每一边布置三个光学传感器,实现每边三个位置测量,光学传感器安装位置可以调整,适用于不同尺寸车门装配。车门调整机构端部有四个吸盘机构实现车门安装时吸住车门,通过两个横向移动机构、两个纵向移动机构和垂向移动机构的伺服电机驱动丝杠转动,实现四个吸盘机构前后、左右、上下六个方向的微调移动及绕垂直车门方向的转动,对车门安装过程中间隙和面差结果进行微调,保证车门周边整体间隙和面差均匀性,实现不同车门和车身门框制造质量的自适应调整。Mechanism of the invention: the invention realizes the real-time measurement of the gap and surface difference between the door and the door frame of the vehicle body and the real-time adjustment of the position and posture of the door during the installation process of the door through the combination of the door adjustment mechanism and the measurement mechanism, so as to obtain the optimal door according to the manufacturing quality of the door and the door frame of the vehicle body Gap and surface difference quality with body door frame. The measuring mechanism realizes the measurement of the assembly gap and surface difference around the door through four measuring devices arranged around the gap between the door and the door frame of the vehicle body. Three optical sensors are arranged on each side to realize three position measurements on each side. The installation position of the optical sensor can be adjusted , suitable for door assembly of different sizes. There are four sucker mechanisms at the end of the door adjustment mechanism to hold the door when the door is installed, and the screw is driven by the servo motors of two lateral movement mechanisms, two longitudinal movement mechanisms and vertical movement mechanisms to rotate the front and rear of the four suction cup mechanisms. The fine-tuning movement in the six directions of left and right, up and down, and rotation around the vertical direction of the door can fine-tune the results of the gap and surface difference during the door installation process to ensure the uniformity of the overall gap and surface difference around the door, and realize the manufacturing quality of different doors and body door frames. Adaptive adjustment.
当两个纵向移动机构在横向移动机构上同步横移时,整个装置平稳移动;当两个纵向移动机构各自带动两个垂向移动机构在纵向移动机构上同向同步纵移时,可实现四个垂向移动机构带动的车门横向和纵向调整;当两个纵向移动机构各自带动的两个垂向移动机构在纵向移动机构上不同步纵移时,两个纵向移动机构的两组垂向移动机构在纵向上产生微小偏斜,由于垂向移动机构的吸盘机构为橡胶材料,使得吸盘机构位置处可以发生微小扭转,从而带动车门在垂直平面内发生细微转动,可进行转动微调。When the two vertical moving mechanisms move synchronously on the horizontal moving mechanism, the whole device moves smoothly; The horizontal and vertical adjustment of the car door driven by two vertical moving mechanisms; The mechanism produces a slight deflection in the longitudinal direction. Since the suction cup mechanism of the vertical movement mechanism is made of rubber material, a slight twist can occur at the position of the suction cup mechanism, thereby driving the door to rotate slightly in the vertical plane, and fine-tuning the rotation can be performed.
本发明的有益效果如下:The beneficial effects of the present invention are as follows:
本发明的汽车车门调整安装装置可以实现车门安装的智能化、精确化,改变当前经验调整的状况,适用于不同车型不同尺寸车门安装,能实现不同车门和车身门框制造质量的自适应调整,获得最优的安装质量。The automobile door adjustment installation device of the present invention can realize intelligent and precise installation of the automobile door, change the current situation of experience adjustment, is suitable for installation of automobile doors of different models and sizes, and can realize self-adaptive adjustment of manufacturing quality of different automobile doors and body door frames, and obtains Optimal installation quality.
附图说明Description of drawings
图1为汽车车门调整安装装置总装图;Fig. 1 is the general assembly drawing of the automobile door adjusting installation device;
图2为底板导轨结构图;Figure 2 is a structural diagram of the bottom plate guide rail;
图3为行走机构结构图;Fig. 3 is a structural diagram of the walking mechanism;
图4为车门调整机构结构图;Fig. 4 is a structural diagram of the door adjustment mechanism;
图5为横向移动机构结构图;Fig. 5 is a structural diagram of the lateral movement mechanism;
图6为纵向移动机构结构图;Fig. 6 is a structural diagram of the longitudinal movement mechanism;
图7为垂向移动机构结构图;Fig. 7 is a structural diagram of the vertical movement mechanism;
图8为测量机构结构图;Fig. 8 is a structural diagram of the measuring mechanism;
图9为顶部测量装置结构图;Fig. 9 is a structural diagram of the top measuring device;
附图标记:Reference signs:
1、底板导轨 1-1、导轨梁A 1-2、导轨梁B 1-3、端梁;1. Floor guide rail 1-1, guide rail beam A 1-2, guide rail beam B 1-3, end beam;
2、行走机构 2-1、前轮组 2-2、后轮组 2-3、前连接臂 2-4、后连接臂 2-5、配重轴2-6、安装底板;2. Traveling mechanism 2-1, front wheel group 2-2, rear wheel group 2-3, front connecting arm 2-4, rear connecting arm 2-5, counterweight shaft 2-6, installation base plate;
3、车门调整机构 3-1、横向移动机构A 3-2、横向移动机构B 3-3、纵向移动机构A3-4、纵向移动机构B 3-5、垂向移动机构A 3-6、垂向移动机构B 3-7、垂向移动机构C 3-8、垂向移动机构D;3. Door adjustment mechanism 3-1, lateral movement mechanism A 3-2, lateral movement mechanism B 3-3, longitudinal movement mechanism A3-4, longitudinal movement mechanism B 3-5, vertical movement mechanism A 3-6, vertical movement mechanism Towards moving mechanism B 3-7, vertical moving mechanism C 3-8, vertical moving mechanism D;
3-1-1、伺服电机 3-1-2、联轴器 3-1-3、轴承A 3-1-4、丝杠 3-1-5、螺母滑块A3-1-6、基座 3-1-7、螺母滑块B 3-1-8、轴承B;3-1-1, Servo Motor 3-1-2, Coupling 3-1-3, Bearing A 3-1-4, Lead Screw 3-1-5, Nut Slider A3-1-6, Base 3-1-7. Nut slider B 3-1-8. Bearing B;
3-3-1、伺服电机 3-3-2、电机支架 3-3-3、联轴器 3-3-4、轴承C 3-3-5、丝杠3-3-6、螺母滑块C 3-3-7、基座 3-3-8、螺母滑块D 3-3-9、轴承D;3-3-1, Servo Motor 3-3-2, Motor Bracket 3-3-3, Coupling 3-3-4, Bearing C 3-3-5, Lead Screw 3-3-6, Nut Slider C 3-3-7, base 3-3-8, nut slider D 3-3-9, bearing D;
3-5-1、垂向基座 3-5-2、伺服电机 3-5-3、联轴器 3-5-4、丝杠 3-5-5、垂向滑块3-5-6、吸盘机构 3-5-7、轴承;3-5-1, vertical base 3-5-2, servo motor 3-5-3, coupling 3-5-4, lead screw 3-5-5, vertical slider 3-5-6 , suction cup mechanism 3-5-7, bearing;
4、测量机构 4-1、顶部测量机构 4-2、侧部测量机构A 4-3、底部测量机构 4-4、侧部测量机构B;4. Measuring mechanism 4-1, top measuring mechanism 4-2, side measuring mechanism A 4-3, bottom measuring mechanism 4-4, side measuring mechanism B;
4-1-1、安装支架 4-1-2、调整盘A 4-1-3、调整盘B 4-1-4、调整盘C 4-1-5、光学传感器;4-1-1. Mounting bracket 4-1-2. Adjustment disc A 4-1-3. Adjustment disc B 4-1-4. Adjustment disc C 4-1-5. Optical sensor;
具体实施方式Detailed ways
下面结合实施例和说明书附图详细描述本发明的实施过程,但不限于此。The implementation process of the present invention will be described in detail below in conjunction with the embodiments and accompanying drawings, but is not limited thereto.
实施例1Example 1
一种汽车车门调整安装装置,包括底板导轨1、行走机构2、车门调整机构3、测量机构4。An automobile door adjustment and installation device comprises a bottom plate guide rail 1, a running mechanism 2, a vehicle door adjustment mechanism 3, and a measuring mechanism 4.
底板导轨1上设有行走机构2,底板导轨1用于支撑行走机构2的行走移动。A running mechanism 2 is arranged on the bottom plate guide rail 1 , and the bottom plate guide rail 1 is used to support the walking movement of the running gear 2 .
行走机构2上设有车门调整机构3和测量机构4,行走机构2用于带动车门调整机构和测量机构的行走;实现车门安装时车门初始位置定位及安装完毕后整体装置的移开。The running mechanism 2 is provided with a door adjusting mechanism 3 and a measuring mechanism 4, and the running mechanism 2 is used to drive the walking of the door adjusting mechanism and the measuring mechanism; when the door is installed, the initial position of the door is positioned and the overall device is removed after installation.
车门调整机构3包括横向移动机构,横向移动机构上设有纵向移动机构,纵向移动机构上设有垂向移动机构,车门调整机构用于带动车门进行横向、纵向、垂向的移动调整;三个维度保证了车门与车身门框间隙和面差的均匀性。The car door adjustment mechanism 3 comprises a transverse movement mechanism, the transverse movement mechanism is provided with a longitudinal movement mechanism, and the longitudinal movement mechanism is provided with a vertical movement mechanism, and the car door adjustment mechanism is used to drive the car door to carry out horizontal, vertical and vertical movement adjustments; three The dimension ensures the uniformity of the gap and surface difference between the door and the body door frame.
测量机构4包括光学传感器,测量机构用于测量车门与车身门框的周边间隙和面差大小。车门调整机构根据测量机构的测量结果进行车门位姿调整。The measuring mechanism 4 includes an optical sensor, and the measuring mechanism is used to measure the peripheral gap and surface difference between the door and the door frame of the vehicle body. The door adjustment mechanism adjusts the door pose according to the measurement results of the measurement mechanism.
实施例2Example 2
一种汽车车门调整安装装置,其结构如实施例1所述,所不同的是,底板导轨1包括两个平行的导轨梁,如图2中所示的导轨梁A 1-1和导轨梁B 1-2,导轨梁上表面设有凹槽导轨,两个导轨梁之间连接设有端梁1-3。导轨梁和端梁焊接成一端开口的框架结构,底板导轨安装在车身总装线旁,端梁位置保证行走机构带动的车门安装前处于合适的初始位置。An automobile door adjusting installation device, its structure is as described in Embodiment 1, the difference is that the floor guide rail 1 includes two parallel guide rail beams, as shown in Figure 2, guide rail beam A 1-1 and guide rail beam B 1-2, grooved guide rails are provided on the upper surface of the guide rail beams, and end beams 1-3 are connected between the two guide rail beams. The guide rail beam and the end beam are welded into a frame structure with one end open. The bottom plate guide rail is installed next to the body assembly line. The position of the end beam ensures that the door driven by the traveling mechanism is in a proper initial position before installation.
实施例3Example 3
一种汽车车门调整安装装置,其结构如实施例2所述,所不同的是,行走机构包括安装底板2-6,安装底板下方通过连接臂连接设有轮组,轮组位于底板导轨上。An automobile door adjusting installation device, its structure is as described in embodiment 2, the difference is that the traveling mechanism includes an installation base plate 2-6, and the bottom of the installation base plate is connected with a wheel set by a connecting arm, and the wheel set is located on the base plate guide rail.
实施例4Example 4
一种汽车车门调整安装装置,其结构如实施例3所述,所不同的是,连接臂包括两个前连接臂2-3和两个后连接臂2-4,轮组包括前轮组2-1和后轮组2-2,前轮组设有两个前轮,后轮组设有两个后轮,前连接臂与前轮相连,后连接臂与后轮相连;连接臂一端均通过轴承与轮子的轮轴相连,连接臂另一端与安装底板焊接,如图3所示。前轮后轮均位于导轨梁的上表面的凹槽导轨中进行转动行走。两组连接臂与两组轮组组成较为稳定的行走结构,有助于行走过程的稳定。An automobile door adjusting installation device, its structure is as described in embodiment 3, the difference is that the connecting arm includes two front connecting arms 2-3 and two rear connecting arms 2-4, and the wheel set includes the front wheel set 2 -1 and rear wheel group 2-2, the front wheel group is provided with two front wheels, and the rear wheel group is provided with two rear wheels, and the front connecting arm is connected with the front wheel, and the rear connecting arm is connected with the rear wheel; The bearing is connected to the axle of the wheel, and the other end of the connecting arm is welded to the installation base plate, as shown in Figure 3. The front wheel and the rear wheel are all located in the groove guide rail on the upper surface of the guide rail beam to rotate and walk. Two sets of connecting arms and two sets of wheels form a relatively stable walking structure, which contributes to the stability of the walking process.
实施例5Example 5
一种汽车车门调整安装装置,其结构如实施例4所述,所不同的是,后连接臂之间设有配重轴2-5。防止带有车门的装置安装过程中发生前倾。An automobile door adjustment installation device, its structure is as described in embodiment 4, the difference is that a counterweight shaft 2-5 is arranged between the rear connecting arms. Prevents forward tilt during installation of units with doors.
实施例6Example 6
一种汽车车门调整安装装置,其结构如实施例4所述,所不同的是,横向移动机构和纵向移动机构各自均包括伺服电机,伺服电机通过联轴器与丝杠相连,丝杠两端通过轴承固定设于基座上,丝杠上连接设有滑块;纵向移动机构的基座的一侧与横向移动机构的滑块相连。An automobile door adjustment installation device, the structure of which is as described in Embodiment 4, the difference is that each of the lateral movement mechanism and the longitudinal movement mechanism includes a servo motor, the servo motor is connected to the lead screw through a coupling, and the two ends of the lead screw The bearing is fixed on the base, and the lead screw is connected with a slide block; one side of the base of the longitudinal movement mechanism is connected with the slide block of the transverse movement mechanism.
横向移动机构如图5所示,包括伺服电机3-1-1,伺服电机3-1-1通过联轴器3-1-2与丝杠3-1-4相连,丝杠3-1-4两端通过两个轴承即轴承A 3-1-3和轴承B 3-1-8设于基座3-1-6上,丝杠3-1-4上连接设有滑块。As shown in Figure 5, the lateral movement mechanism includes a servo motor 3-1-1, the servo motor 3-1-1 is connected with the lead screw 3-1-4 through the shaft coupling 3-1-2, and the lead screw 3-1- 4 The two ends are arranged on the base 3-1-6 through two bearings, that is, the bearing A 3-1-3 and the bearing B 3-1-8, and the leading screw 3-1-4 is connected with a slide block.
纵向移动机构如图6所示,包括伺服电机3-3-1,伺服电机3-3-1通过联轴器3-3-3与丝杠3-3-5相连,丝杠3-3-5两端通过两个轴承即轴承C 3-3-4和轴承D 3-3-9设于基座3-3-7上,丝杠3-3-5上连接设有滑块。伺服电机3-3-1通过电机支架3-3-2安装到基座3-3-7上,电机支架3-3-2焊接到基座3-3-7上,以避免纵向移动机构整体在横向移动过程中产生较大的震动。As shown in Figure 6, the longitudinal movement mechanism includes a servo motor 3-3-1, and the servo motor 3-3-1 is connected with the lead screw 3-3-5 through a shaft coupling 3-3-3, and the lead screw 3-3- 5. The two ends are arranged on the base 3-3-7 through two bearings, that is, the bearing C 3-3-4 and the bearing D 3-3-9, and the leading screw 3-3-5 is connected with a slide block. The servo motor 3-3-1 is installed on the base 3-3-7 through the motor bracket 3-3-2, and the motor bracket 3-3-2 is welded to the base 3-3-7 to avoid longitudinal movement of the mechanism as a whole Large vibrations are generated during lateral movement.
横向移动机构打底、先横向安装于行走机构上,纵向移动机构再安装于横向移动机构的滑块上,当横向移动机构驱动滑块横向移动时,可带动纵向移动机构整体也进行横向的移动。The horizontal moving mechanism is installed on the running mechanism first, and the vertical moving mechanism is installed on the slider of the horizontal moving mechanism. When the horizontal moving mechanism drives the slider to move horizontally, it can drive the vertical moving mechanism to move horizontally as well. .
横向移动结构和纵向移动机构中,基座为一个侧面敞开的矩形框架,丝杠位于基座内部,滑块在侧面敞开的一侧与丝杠相连,伺服电机和联轴器位于基座一端外侧。伺服电机和联轴器不占用基座内的空间,最大限度保障丝杠上滑块的横向和纵向的移动空间。In the lateral movement structure and the longitudinal movement mechanism, the base is a rectangular frame with an open side, the screw is located inside the base, the slider is connected with the lead screw on the open side, and the servo motor and coupling are located outside one end of the base. . The servo motor and the coupling do not occupy the space in the base, and the horizontal and vertical movement space of the slider on the lead screw is guaranteed to the greatest extent.
实施例7Example 7
一种汽车车门调整安装装置,其结构如实施例6所述,所不同的是,垂向移动机构包括垂向基座3-5-1,如图7所示,垂向基座3-5-1为一个侧面敞开的矩形框架,垂向基座3-5-1内部一端设有伺服电机3-5-2,伺服电机3-5-2通过联轴器3-5-3与丝杠3-5-4一端相连,丝杠3-5-4另一端通过轴承3-5-7与垂向基座3-5-1内部的另一端相连,丝杠3-5-4在侧面敞开的一侧设有垂向滑块3-5-5,垂向滑块3-5-5外侧设有吸盘机构3-5-6,吸盘机构3-5-6用于吸取车门结构;垂向基座3-5-1一端的基座外侧与纵向移动机构的滑块相连。An automobile door adjustment installation device, its structure is as described in embodiment 6, the difference is that the vertical movement mechanism includes a vertical base 3-5-1, as shown in Figure 7, the vertical base 3-5 -1 is a rectangular frame with an open side, and the inner end of the vertical base 3-5-1 is provided with a servo motor 3-5-2, and the servo motor 3-5-2 is connected to the lead screw through the shaft coupling 3-5-3 3-5-4 is connected at one end, the other end of the screw 3-5-4 is connected with the other end inside the vertical base 3-5-1 through the bearing 3-5-7, and the screw 3-5-4 is open on the side One side is provided with vertical slider 3-5-5, and the outside of vertical slider 3-5-5 is provided with sucker mechanism 3-5-6, and sucker mechanism 3-5-6 is used for absorbing the car door structure; The outside of the base at one end of the base 3-5-1 is connected with the slide block of the longitudinal movement mechanism.
垂向移动机构的基础元件与横向、纵向移动机构的基础元件基本相同,但垂向移动机构的伺服电机、联轴器均设于基座内部,一方面垂向的调整方向与整体底板导轨提供的移动方向相同,对垂向移动机构的总行程要求不如横向和纵向高,另一方面过长的垂向移动行程会加剧携带车门后发生前倾的风险。The basic components of the vertical movement mechanism are basically the same as those of the horizontal and vertical movement mechanisms, but the servo motors and couplings of the vertical movement mechanism are located inside the base. On the one hand, the vertical adjustment direction is provided by the overall floor guide rail The movement direction of the vehicle is the same, and the total stroke requirement of the vertical movement mechanism is not as high as that of the horizontal and vertical movements. On the other hand, an excessively long vertical movement stroke will aggravate the risk of forward tilt after carrying the door.
横向移动机构、纵向移动机构、垂向移动机构上的滑块均为螺母滑块,通过与丝杠的配合,使得丝杠的旋转运动转变为螺母滑块的水平移动,旋转运动转为水平运动为机械领域常规滚柱丝杠原理。The sliders on the lateral movement mechanism, the longitudinal movement mechanism and the vertical movement mechanism are all nut sliders. By cooperating with the lead screw, the rotation movement of the lead screw is transformed into the horizontal movement of the nut slider, and the rotation movement is transformed into a horizontal movement. It is the principle of conventional roller screw in the mechanical field.
实施例8Example 8
一种汽车车门调整安装装置,其结构如实施例7所述,所不同的是,横向移动机构和纵向移动机构的数量均为两个,如图4所示的横向移动机构A3-1、横向移动机构B3-2、纵向移动机构A3-3、纵向移动机构B3-4,横向移动机构和纵向移动机构相互垂直设置,每一个横向移动机构的丝杠上的滑块数均为两个,每一个纵向移动机构的丝杠上的滑块数也均为两个,两个横向移动机构和两个纵向移动机构垂直交叉、构成一个“井”字;两个纵向移动机构上的滑块总数为四个,所以垂向移动机构的数量为四个,即图4中的垂向移动机构A3-5、垂向移动机构B3-6、垂向移动机构C3-7、垂向移动机构D3-8,每一个垂向移动机构的丝杠上的垂向滑块的数量为一个。An automobile door adjusting installation device, its structure is as described in embodiment 7, the difference is that the quantity of the lateral movement mechanism and the longitudinal movement mechanism is two, as shown in Figure 4, the transverse movement mechanism A3-1, the transverse movement mechanism The moving mechanism B3-2, the longitudinal moving mechanism A3-3, and the longitudinal moving mechanism B3-4, the horizontal moving mechanism and the longitudinal moving mechanism are arranged perpendicular to each other, and the number of sliders on the lead screw of each horizontal moving mechanism is two, each The number of sliders on the lead screw of a longitudinal movement mechanism is also two, and the two transverse movement mechanisms and the two longitudinal movement mechanisms intersect vertically to form a "well"; the total number of sliders on the two longitudinal movement mechanisms is Four, so the number of vertical movement mechanisms is four, that is, the vertical movement mechanism A3-5, the vertical movement mechanism B3-6, the vertical movement mechanism C3-7, and the vertical movement mechanism D3-8 in Fig. 4 , the number of vertical sliders on the lead screw of each vertical movement mechanism is one.
实施例9Example 9
一种汽车车门调整安装装置,其结构如实施例8所述,所不同的是,测量机构包括一个顶部测量装置4-1,两个侧部测量装置即侧部测量机构A4-2和侧部测量机构B 4-4,还有一个底部测量装置4-3,如图8所示。顶部测量装置、侧部测量装置、底部测量装置各自均包括安装支架4-1-1,安装支架4-1-1上设有三个调整盘,即图9中的调整盘A4-1-2、调整盘B4-1-3、调整盘C 4-1-4,调整盘侧面开设有沟槽,每一个沟槽内设有一个光学传感器4-1-5。一个顶部、两个侧部、一个底部组成一个近矩形的检测框架,形成对车门安装时车门与车门门框四周间隙和面差的测量范围,上下左右均有三个光学传感器,光学传感器可根据实际位置需要在沟槽内移动调整到具体的合适位置,以适应不同范围大小的车框。An automobile door adjusting and installing device, its structure is as described in Embodiment 8, the difference is that the measuring mechanism includes a top measuring device 4-1, two side measuring devices, that is, the side measuring mechanism A4-2 and the side measuring device A4-2. The measuring mechanism B 4-4 also has a bottom measuring device 4-3, as shown in FIG. 8 . The top measuring device, the side measuring device, and the bottom measuring device each include a mounting bracket 4-1-1, and the mounting bracket 4-1-1 is provided with three adjustment discs, namely the adjustment discs A4-1-2, The adjustment disc B4-1-3, the adjustment disc C 4-1-4, grooves are opened on the side of the adjustment discs, and an optical sensor 4-1-5 is arranged in each groove. A top, two sides, and a bottom form a near-rectangular detection frame to form a measurement range for the gap and surface difference between the door and the door frame when the door is installed. There are three optical sensors on the top, bottom, left, and right. It needs to be moved and adjusted to a specific suitable position in the groove to adapt to different ranges of car frames.
实施例10Example 10
一种汽车车门调整安装装置,其结构如实施例9所述,所不同的是,顶部测量装置的三个调整盘的直径大小逐个递增,如图9中,调整盘A4-1-2的直径大于另外两个调整盘。考虑到车门顶面为倾斜结构,顶部测量装置的调整盘逐渐采用直径更大,槽孔更长结构,以保证对顶部间隙和面差的测量。An automobile door adjustment and installation device, its structure is as described in Embodiment 9, the difference is that the diameters of the three adjustment discs of the top measuring device increase one by one, as shown in Figure 9, the diameter of the adjustment disc A4-1-2 Larger than the other two adjustment dials. Considering the inclined structure of the top surface of the car door, the adjustment plate of the top measuring device gradually adopts a structure with a larger diameter and a longer slot hole to ensure the measurement of the top gap and surface difference.
实施例11Example 11
一种汽车车门调整安装装置,其结构如实施例9所述,所不同的是,汽车车门调整安装装置还包括控制机构,控制机构与测量机构和车门调整机构相连,控制机构接收测量机构的测量结果,并将调整信息传递给车门调整机构。An automobile door adjustment installation device, its structure is as described in Embodiment 9, the difference is that the automobile door adjustment installation device also includes a control mechanism, the control mechanism is connected with the measurement mechanism and the car door adjustment mechanism, and the control mechanism receives the measurement of the measurement mechanism As a result, the adjustment information is transmitted to the door adjustment mechanism.
实施例12Example 12
一种利用实施例11所述汽车车门调整安装装置的工作方法,包括步骤如下:A working method utilizing the automobile door adjustment installation device described in Embodiment 11, comprising the following steps:
车门调整机构抓取车门,利用行走机构将车门调整机构和测量机构带动至车身总装线旁,测量机构对车门与车身门框周边间隙和面差大小进行测量,并将测量结果反馈给控制机构,控制机构将需要调整的位移大小反馈给车门调整机构,由车门调整机构做出上下、左右、前后方向的对应移动。The door adjustment mechanism grabs the door, and uses the traveling mechanism to drive the door adjustment mechanism and the measurement mechanism to the body assembly line. The measurement mechanism measures the gap and surface difference between the door and the door frame of the body, and feeds back the measurement results to the control mechanism. The mechanism feeds back the displacement that needs to be adjusted to the door adjustment mechanism, and the door adjustment mechanism makes corresponding movements in the up and down, left and right, and front and rear directions.
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| CN111496511A (en) * | 2020-05-07 | 2020-08-07 | 儒拉玛特自动化技术(苏州)有限公司 | High-precision intelligent assembling mechanism with specific angle |
| CN112373603A (en) * | 2020-11-27 | 2021-02-19 | 余永辉 | Automobile door frame mounting structure |
| CN112440105A (en) * | 2019-08-30 | 2021-03-05 | 比亚迪股份有限公司 | Tail lamp installation tool and control method thereof |
| CN112847322A (en) * | 2021-01-06 | 2021-05-28 | 爱驰汽车有限公司 | Automobile door mounting method and device, industrial robot and storage medium |
| CN113547357A (en) * | 2021-07-29 | 2021-10-26 | 山东大学 | A flexible positioning system for a car door and a method of using the same |
| CN113776473A (en) * | 2021-08-23 | 2021-12-10 | 中国第一汽车股份有限公司 | White automobile body door size adjustment standard research experiment platform |
| CN116275963A (en) * | 2023-05-22 | 2023-06-23 | 成都盛锴科技有限公司 | Railway vehicle door dismounting system |
| CN120288159A (en) * | 2025-04-09 | 2025-07-11 | 江苏堃阳自动化设备有限公司 | A clamping device and working method for installing a car door |
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