CN108666629B - Lithium battery pelleter with bad article of pole piece is rejected function - Google Patents
Lithium battery pelleter with bad article of pole piece is rejected function Download PDFInfo
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- CN108666629B CN108666629B CN201711450394.0A CN201711450394A CN108666629B CN 108666629 B CN108666629 B CN 108666629B CN 201711450394 A CN201711450394 A CN 201711450394A CN 108666629 B CN108666629 B CN 108666629B
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/05—Accumulators with non-aqueous electrolyte
- H01M10/058—Construction or manufacture
- H01M10/0587—Construction or manufacture of accumulators having only wound construction elements, i.e. wound positive electrodes, wound negative electrodes and wound separators
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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Abstract
Description
技术领域technical field
本实用新型涉及锂电池制作设备技术领域,具体为一种带有极片坏品剔除功能的锂电池制片机。The utility model relates to the technical field of lithium battery production equipment, in particular to a lithium battery production machine with a function of rejecting bad pole pieces.
背景技术Background technique
正常的卷绕工序中,正负极片以及隔膜式按照正极片、隔膜、负极片、隔膜的顺序卷绕成一个完整的电芯,而单卷则是发生在出现不合格极片的情况下,为避免材料的浪费而只将不合格极片和与之对应的一层隔膜直接卷成一个只包含一片极片与一层隔膜的电芯,如申请公布号201220468308.5的专利公开了一种锂电池不合格极片剔除装置,但是以上专利在使用过程中,存在着一定的缺陷,首先装置的体积和质量较大移动不便不能实现对装置的移动,其次没有相应的不合格极片的缠绕收集装置,最后制片机中的轴多单向固定结构,物料在工作过程中很可能发生脱落而影响制片机的正常工作。In the normal winding process, the positive and negative electrode sheets and the diaphragm type are wound into a complete cell in the order of the positive electrode sheet, the separator, the negative electrode sheet, and the separator, while the single roll occurs in the case of unqualified electrode sheets. , in order to avoid the waste of materials, only the unqualified pole piece and the corresponding layer of diaphragm are directly rolled into a cell containing only one pole piece and one layer of diaphragm, such as the patent application publication number 201220468308.5 discloses a lithium The battery unqualified pole piece rejection device, but the above patents have certain defects in the use process. First of all, the volume and mass of the device are large and the movement of the device is inconvenient to realize the movement of the device, and secondly, there is no corresponding unqualified pole piece winding collection. Finally, the shaft in the tablet machine has a one-way fixed structure, and the material is likely to fall off during the working process and affect the normal operation of the tablet machine.
为此我们提供了一种带有极片坏品剔除功能的锂电池制片机。To this end, we provide a lithium battery production machine with the function of rejecting bad products of pole pieces.
实用新型内容Utility model content
本实用新型要解决的技术问题是克服现有的缺陷,提供一种带有极片坏品剔除功能的锂电池制片机,可以实现制片机的移动,满足使用者的特殊需求,可以对极片制片过程中剔除的不合格极片进行缠绕收集,可以对料轴上的物料的位置进行限定,避免物料脱落,可以有效解决背景技术中的问题。The technical problem to be solved by the utility model is to overcome the existing defects and provide a lithium battery tablet machine with the function of rejecting bad products of the pole piece, which can realize the movement of the tablet machine, meet the special needs of users, and can The unqualified pole pieces rejected in the pole piece production process are wound and collected, which can limit the position of the material on the material shaft, prevent the material from falling off, and can effectively solve the problems in the background technology.
为实现上述目的,本实用新型提供如下技术方案:一种带有极片坏品剔除功能的锂电池制片机,包括工作台,所述工作台的下端面边缘设有支脚,所述支脚的下端均设有滚轮,所述工作台的上端面偏后端设有基板,所述基板的前端面偏左侧从左至右依次设有极片料辊、极片张力轴一和极片张力轴二,所述基板的中部设有切断工作台,所述切断工作台的上端面高度和极片张力轴二的高度相同,所述切断工作台上端面左侧设有检测模块,所述基板的中部偏上端设有安装座,所述安装座的下端面设有电动伸缩杆一,所述电动伸缩杆一的下端设有切断刀片,所述切断工作台的上端面右侧设有和切断刀片相配合的凹槽,所述基板的前端面设有极片张力轴三,所述极片张力轴二的下端和极片张力轴三的下端位于同一水平面上,所述基板的前端面偏右侧从左至右依次设有隔膜料辊、隔膜张力轴一和隔膜张力轴二,所述基板上设有两个左右相对的压合滚轴,所述基板上设有极片制片安装轴,所述极片制片安装轴位于两个压合滚轴中部的正下方,所述基板的后端中部设有联轴器一,所述联轴器一的后端设有电动机一,所述基板的前端设有转轴,所述转轴位于凹槽的正下方,所述电动机一的输出轴和转轴通过联轴器一相连接,所述转轴的前端设有转盘,所述转盘的前端面中部设有两个左右相对的坏品收卷轴,所述基板的后端面偏右侧设有联轴器二,所述联轴器二的后端设有电动机二,所述电动机二的输出轴和极片制片安装轴通过联轴器二相连接,所述工作台的上端设有推板,所述推板的下端中部设有滑块,所述工作台的下端面设有两个前后相对的外板,前端的外板的前端面设有联轴器三,所述联轴器三的前端设有伺服电机,两个外板之间设有丝杠,所述伺服电机的输出轴和丝杠通过联轴器三相连接,所述工作台的下端面左右两端均设有电动伸缩杆二,所述基板的后端面设有单片机,所述单片机的输入端电连接外在电源的输出端,所述单片机的输入端电连接检测模块的输出端,所述单片机的输出端电连接电动机一、电动机二、电动伸缩杆一、伺服电机和电动伸缩杆二的输入端。In order to achieve the above purpose, the utility model provides the following technical solutions: a lithium battery tablet machine with a function of rejecting bad products of pole pieces, comprising a workbench, and the edge of the lower end face of the workbench is provided with feet, and the The lower ends are provided with rollers, the upper end surface of the worktable is provided with a base plate at the rear end, and the front end surface of the base plate is deviated from the left to the right with a pole piece feed roller, a pole
作为本实用新型的一种优选技术方案,所述支脚的数量不少于四个,所述支脚在工作台的下端面边缘均匀分布。As a preferred technical solution of the present invention, the number of the support feet is not less than four, and the support feet are evenly distributed on the edge of the lower end face of the workbench.
作为本实用新型的一种优选技术方案,所述极片张力轴一的高度大于极片料辊的高度,所述极片张力轴二的高度小于极片张力轴一的高度。As a preferred technical solution of the present invention, the height of the first pole piece tension shaft is greater than the height of the pole piece feed roller, and the height of the second pole piece tension shaft is less than the height of the first pole piece tension shaft.
作为本实用新型的一种优选技术方案,所述凹槽位于切断刀片的正下方,所述凹槽的长度大于切断刀片的长度。As a preferred technical solution of the present invention, the groove is located just below the cutting blade, and the length of the groove is greater than the length of the cutting blade.
作为本实用新型的一种优选技术方案,所述隔膜张力轴二的高度小于隔膜张力轴一的高度,所述隔膜张力轴二的高度大于隔膜料辊的高度。As a preferred technical solution of the present invention, the height of the second diaphragm tension axis is smaller than the height of the first diaphragm tension axis, and the height of the second diaphragm tension axis is greater than the height of the diaphragm feed roller.
作为本实用新型的一种优选技术方案,两个压合滚轴之间的距离为二十到四十微米,所述压合滚轴位于极片张力轴三和隔膜张力轴二之间。As a preferred technical solution of the present invention, the distance between the two pressing rollers is 20 to 40 microns, and the pressing roller is located between the third tension axis of the pole piece and the second tension axis of the diaphragm.
作为本实用新型的一种优选技术方案,所述工作台的上端面上设有和滑块相对应的滑槽,所述滑块和滑槽配合安装。As a preferred technical solution of the present invention, the upper end surface of the worktable is provided with a chute corresponding to the sliding block, and the sliding block and the sliding groove are installed together.
作为本实用新型的一种优选技术方案,所述滑块上设有和丝杠相对应的螺纹孔,所述丝杠穿过螺纹孔。As a preferred technical solution of the present invention, the slider is provided with a threaded hole corresponding to a lead screw, and the lead screw passes through the threaded hole.
作为本实用新型的一种优选技术方案,所述电动伸缩杆二的下端均设有配重块,所述配重块的底端面均设有安装槽。As a preferred technical solution of the present invention, the lower ends of the second electric telescopic rods are provided with counterweight blocks, and the bottom end surfaces of the counterweight blocks are provided with installation grooves.
作为本实用新型的一种优选技术方案,所述安装槽内均设有防震垫片,所述防震垫片的厚度大于安装槽的深度。As a preferred technical solution of the present invention, shock-proof gaskets are arranged in the installation grooves, and the thickness of the shock-proof gaskets is greater than the depth of the installation grooves.
与现有技术相比,本实用新型的有益效果是:结构简单、使用方便,可以实现制片机的移动,满足使用者的特殊需求,设计更为人性化,可以对极片制片过程中剔除的不合格极片进行缠绕收集,便于工作者对不合格物料的集中处理,可以对料轴上的物料的位置进行限定,避免物料脱落,保证制片机的正常工作。Compared with the prior art, the beneficial effects of the present utility model are as follows: the structure is simple, the use is convenient, the movement of the tablet machine can be realized, the special needs of the user can be met, the design is more humanized, and the process of producing the polar tablet can be improved. The rejected unqualified pole pieces are wound and collected, which is convenient for workers to centrally process unqualified materials, and the position of materials on the material shaft can be limited to avoid material falling off and ensure the normal operation of the tablet machine.
附图说明Description of drawings
图1为本实用新型结构示意图;Fig. 1 is the structural representation of the utility model;
图2为本实用新型侧面结构示意图;Fig. 2 is the side structure schematic diagram of the utility model;
图3为本实用新型正视剖面结构示意图。FIG. 3 is a schematic view of the front cross-sectional structure of the utility model.
图中:1工作台、2支脚、3滚轮、4基板、5极片料辊、6极片张力轴一、7极片张力轴二、8切断工作台、9检测模块、10凹槽、11安装座、12极片张力轴三、13压合滚轴、14极片制片安装轴、15隔膜料辊、16隔膜张力轴一、17隔膜张力轴二、18联轴器一、19电动机一、20联轴器二、21电动机二、22电动伸缩杆一、23切断刀片、24单片机、25外板、26联轴器三、27伺服电机、28丝杠、29转盘、30坏品收卷轴、31推板、32滑块、33滑槽、34电动伸缩杆二、35配重块、36防震垫片。In the picture: 1 worktable, 2 legs, 3 rollers, 4 base plate, 5 pole piece feed roller, 6 pole
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the implementations. example. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
请参阅图1-3,本实用新型提供一种技术方案:一种带有极片坏品剔除功能的锂电池制片机,包括工作台1,工作台1的下端面边缘设有支脚2,支脚2的数量不少于四个,支脚2在工作台1的下端面边缘均匀分布,支脚2的下端均设有滚轮3,工作台1的上端面偏后端设有基板4,基板4的前端面偏左侧从左至右依次设有极片料辊5、极片张力轴一6和极片张力轴二7,极片张力轴一6的高度大于极片料辊5的高度,极片张力轴二7的高度小于极片张力轴一6的高度,基板4的中部设有切断工作台8,切断工作台8的上端面高度和极片张力轴二7的高度相同,切断工作台8上端面左侧设有检测模块9,基板4的中部偏上端设有安装座11,安装座11的下端面设有电动伸缩杆一22,电动伸缩杆一22的下端设有切断刀片23,切断工作台8的上端面右侧设有和切断刀片23相配合的凹槽10,凹槽10位于切断刀片23的正下方,凹槽10的长度大于切断刀片23的长度,基板4的前端面设有极片张力轴三12,极片张力轴二7的下端和极片张力轴三12的下端位于同一水平面上,基板4的前端面偏右侧从左至右依次设有隔膜料辊15、隔膜张力轴一16和隔膜张力轴二17,隔膜张力轴二17的高度小于隔膜张力轴一16的高度,隔膜张力轴二17的高度大于隔膜料辊15的高度,基板4上设有两个左右相对的压合滚轴13,两个压合滚轴13之间的距离为二十到四十微米,压合滚轴13位于极片张力轴三12和隔膜张力轴二17之间,基板4上设有极片制片安装轴14,极片制片安装轴14位于两个压合滚轴13中部的正下方,基板4的后端中部设有联轴器一18,联轴器一18的后端设有电动机一19,基板4的前端设有转轴,转轴位于凹槽10的正下方,电动机一19的输出轴和转轴通过联轴器一18相连接,转轴的前端设有转盘29,转盘29的前端面中部设有两个左右相对的坏品收卷轴30,基板4的后端面偏右侧设有联轴器二20,联轴器二20的后端设有电动机二21,电动机二21的输出轴和极片制片安装轴14通过联轴器二20相连接,工作台1的上端设有推板31,推板31的下端中部设有滑块32,工作台1的上端面上设有和滑块32相对应的滑槽33,滑块32和滑槽33配合安装,工作台1的下端面设有两个前后相对的外板25,前端的外板25的前端面设有联轴器三26,联轴器三26的前端设有伺服电机27,两个外板25之间设有丝杠28,伺服电机27的输出轴和丝杠28通过联轴器三26相连接,滑块32上设有和丝杠28相对应的螺纹孔,丝杠28穿过螺纹孔,工作台1的下端面左右两端均设有电动伸缩杆二34,电动伸缩杆二34的下端均设有配重块35,配重块35的底端面均设有安装槽,安装槽内均设有防震垫片36,防震垫片36的厚度大于安装槽的深度,基板4的后端面设有单片机24,单片机24的输入端电连接外在电源的输出端,单片机24的输入端电连接检测模块9的输出端,单片机24的输出端电连接电动机一19、电动机二21、电动伸缩杆一22、伺服电机27和电动伸缩杆二34的输入端,检测模块9检测极片的质量信息,并将信息反馈给单片机24,当极片的质量不合格时,单片机24控制电动伸缩杆一22快速伸长实现对不合格极片的切断,单片机24控制电动机一19、电动机二21分别为不合格极片和合格极片的绕卷提供工作驱动力,单片机24控制伺服电机27为推板31位置的变换提供工作驱动力,单片机24控制电动伸缩杆二34的伸长与否来控制配重块35的位置进而实现对制片机的固定。Please refer to FIGS. 1-3 , the present utility model provides a technical solution: a lithium battery production machine with a function of rejecting bad products of pole pieces, comprising a
单片机24控制检测模块9采用现有技术,单片机24控制电动机一19、电动机二21、电动伸缩杆一22、伺服电机27和电动伸缩杆二34采用现有技术。The single-
在使用时:检测模块9检测极片的质量信息,并将信息反馈给单片机24,当极片的质量不合格时,单片机24控制电动伸缩杆一22快速伸长实现对不合格极片的切断,单片机24控制电动机一19、电动机二21分别为不合格极片和合格极片的绕卷提供工作驱动力,单片机24控制伺服电机27为推板31位置的变换提供工作驱动力,单片机24通过控制电动伸缩杆二34的伸长与否来控制配重块35的位置进而实现对制片机的固定。When in use: the detection module 9 detects the quality information of the pole pieces, and feeds the information back to the single-
本实用新型可以实现制片机的移动,满足使用者的特殊需求,可以对极片制片过程中剔除的不合格极片进行缠绕收集,可以对料轴上的物料的位置进行限定,避免物料脱落。The utility model can realize the movement of the tablet machine, meet the special needs of users, can wind and collect the unqualified pole pieces rejected in the pole piece production process, and can limit the position of the material on the material shaft to avoid the material fall off.
尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes and modifications can be made to these embodiments without departing from the principles and spirit of the present invention , alternatives and modifications, the scope of the present invention is defined by the appended claims and their equivalents.
Claims (10)
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| CN109755661A (en) * | 2019-03-01 | 2019-05-14 | 桂林鹏威新能源科技有限公司 | Winding-assist device is used in a kind of production of lithium battery |
| CN110071258A (en) * | 2019-04-23 | 2019-07-30 | 苏州新中能源科技有限公司 | A kind of efficient tablet making technology of battery pole piece |
| CN112750972B (en) * | 2020-12-22 | 2022-02-15 | 湖南久森新能源有限公司 | An easy-to-install multifunctional tablet machine for lithium-ion production |
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| CN104157910A (en) * | 2013-12-12 | 2014-11-19 | 深圳市吉阳自动化科技有限公司 | Pole piece reject removing device and lithium battery flaking machine |
| CN104934627A (en) * | 2015-06-05 | 2015-09-23 | 深圳吉阳智云科技有限公司 | Battery core manufacturing system and method capable of eliminating unqualified pole pieces |
| CN105406023A (en) * | 2015-11-17 | 2016-03-16 | 深圳市舜源自动化科技有限公司 | Power battery pole piece slice winding device |
| CN106042059A (en) * | 2016-07-21 | 2016-10-26 | 深圳市三本机械有限公司 | Hardware metal die cutting machine and processing technique for lithium battery electrode slice |
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| CN104157910A (en) * | 2013-12-12 | 2014-11-19 | 深圳市吉阳自动化科技有限公司 | Pole piece reject removing device and lithium battery flaking machine |
| CN104934627A (en) * | 2015-06-05 | 2015-09-23 | 深圳吉阳智云科技有限公司 | Battery core manufacturing system and method capable of eliminating unqualified pole pieces |
| CN105406023A (en) * | 2015-11-17 | 2016-03-16 | 深圳市舜源自动化科技有限公司 | Power battery pole piece slice winding device |
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