Disclosure of Invention
The invention aims to provide a cooling device capable of automatically feeding and discharging, which is simple and reasonable in structure, and capable of intelligently feeding, cooling, blowing and discharging products without manual operation, so that time and labor are saved.
The purpose of the invention is realized in the following way:
the utility model provides a cooling device that can go up unloading automatically, includes the cooling mechanism that is used for carrying out cooling treatment to the product, still includes the transportation dolly that gathers the product, transportation dolly sets up the below at the discharge end on cooling mechanism right side, its characterized in that, cooling mechanism includes the cooling tank that is equipped with cooling oil, still includes the cooling conveyer belt, still includes the support frame that supports the cooling tank, support frame fixed mounting is in the cooling tank both sides, cooling conveyer belt front portion sets up in cooling tank left side top;
the cooling conveyor belt is provided with a concave section, and the concave section of the cooling conveyor belt is soaked in cooling oil of the cooling box;
the feeding side of the cooling mechanism is provided with a feeding conveyor belt for conveying products to the feeding end of the cooling conveyor belt, the cooling box is also provided with a blowing mechanism for removing cooling liquid attached to the surface of the products, and the discharging end of the cooling conveyor belt is provided with a transfer mechanism for transferring the products into a transfer trolley;
further, a plurality of partition boards are arranged on the conveying surface of the cooling conveyor belt at equal intervals along the length direction of the cooling conveyor belt;
further, a filter for filtering the cooling oil in the cooling tank is arranged below the cooling tank, and an oil storage tank for storing the filtered cooling oil is also arranged below the cooling tank, wherein the feeding end of the filter is communicated with the bottom of the cooling tank through a pipeline, the oil storage tank is arranged below the filter, and the feeding end of the oil storage tank is communicated with the discharging end of the filter through a pipeline;
further, a delivery pump for delivering cooling oil in the oil storage tank into the cooling tank is arranged on the oil outlet side of the oil storage tank, the suction end of the delivery pump is communicated with the oil storage tank through a pipeline, and the oil outlet end of the delivery pump is communicated with the cooling tank through a pipeline;
further, the blowing mechanism comprises an air nozzle for blowing off the cooling oil attached to the product, an air pump for conveying the air to the air nozzle, a rotary joint and an air pipe, wherein the air pump is fixedly arranged on the outer wall of the cooling box, the air outlet end of the air pump is upwards, the air pipe is rotatably connected with the air outlet end of the air pump through the rotary joint and is mutually communicated, and the air nozzle is arranged on the air outlet end of the conveying pipe and faces towards the product when being blown up;
further, the transfer mechanism comprises two supporting seats, a driving roller, a driven roller and a lifting belt, and further comprises two fixing blocks for fixing the driving roller and the driven roller, wherein the two fixing blocks are arranged between the two supporting seats at intervals from left to right, the supporting seats and the fixing blocks are fixedly connected through connecting blocks, the driving roller and the driven roller are aligned from top to bottom and arranged between the two fixing blocks, the axes of the driving roller and the driven roller are horizontally arranged, the driving roller and the driven roller are rotatably connected onto the fixing blocks through rotating shafts in a shaft-winding manner, a motor is arranged on one fixing block, an output main shaft of the motor is coaxially connected with the driving roller, the lifting belt is sleeved on the driving roller and the driven roller, and a plurality of bearing plates which are arranged at equal intervals along the length direction of the lifting belt are arranged on the outer side surface of the lifting belt;
further, a limiting block for preventing products from sliding out is arranged at the front end of the bearing plate;
furthermore, the transfer trolley is provided with a sliding cover for preventing dust and moisture from entering, and is also provided with a sliding groove in sliding fit with the sliding cover, and the tail end of the sliding cover is provided with a limit protrusion for preventing the sliding cover from completely sliding into the sliding groove;
further, a locking groove is formed in the limiting protrusion, and a fixing protrusion matched with the locking groove is arranged on the transfer trolley;
further, still be equipped with the elastic metal mesh of buffering product whereabouts impact force in the transportation dolly, elastic metal mesh longitudinal section structure is the arc, elastic metal mesh left side and transportation dolly left side inner wall middle part upper position fixed connection, right side and transportation dolly right side inner wall lower bottom position fixed connection.
The invention works according to the following principle:
the feeding conveyor belt sequentially conveys the products to be cooled to the feeding end of the cooling conveyor belt, only one product to be cooled is conveyed between the two partition boards, the cooling conveyor belt conveys the products to be cooled rightwards at a constant speed, when the products to be cooled are conveyed to the concave section of the cooling conveyor belt, cooling oil in the cooling tank cools the products to be cooled, the cooled products continue to be conveyed rightwards to the discharging end of the cooling conveyor belt through cooling conveying, meanwhile, a blowing mechanism on the cooling tank works, an air pump conveys air into an air conveying pipe, an air nozzle on the air outlet end of the air conveying pipe blows off the cooling oil attached to the products, a worker adjusts the air injection angle of the air nozzle through rotating the rotary joint to blow off the cooling oil attached to the products better, the cooled products fall down from the discharging end of the cooling conveyor belt and fall down onto a bearing plate of the transferring mechanism, the motor is electrified to drive the driving roller to rotate clockwise, the driving roller drives the lifting belt and the driven roller to rotate clockwise, the lifting belt drives the bearing plate to move downwards, meanwhile, the limiting block on the bearing plate prevents products from sliding out of the bearing plate, the bearing plate rotates after the bearing plate falls to a certain height, at the moment, the products can slide out of the bearing plate and fall down, the products can fall at the feeding port of the transporting carriage which is arranged below the output end of the transporting mechanism, the sliding cover on the transporting carriage slides rightwards to open the feeding port of the transporting carriage in advance by the staff, the products slide out of the bearing plate due to gravity factors and fall into the transporting carriage from the feeding port of the transporting carriage, the elastic metal net in the transporting carriage slows down the impact generated during product blanking, the elastic metal net is high and low, the products move to the right side of the transporting carriage along the metal net, the movement is repeated until the transporting carriage collects the moving products, the sliding cover on the material conveying trolley is moved leftwards by the staff, and is fixed through the fixing protrusions and the fixing grooves, and the material conveying trolley is moved away by the staff.
After the cooling oil in the cooling tank is used for a long time, a worker can start a filter at the lower end of the cooling tank when the cooling device part works, the filter filters the cooling oil in the cooling tank and conveys the filtered cooling oil into the oil storage tank, and after the cooling oil in the cooling tank is completely filtered, the worker starts a conveying pump at one side of the oil storage tank, and the conveying pump conveys the clean cooling oil in the oil storage tank into the cooling tank again.
Compared with the prior art, the invention has the beneficial effects that:
the utility model provides a cooling device that can go up unloading automatically, includes the cooling mechanism that is used for carrying out cooling treatment to the product, still includes the transfer dolly that gathers the product, transfer dolly sets up the below at the discharge end on cooling mechanism right side, its characterized in that, cooling mechanism includes the cooling tank that is equipped with cooling oil, still includes the cooling conveyer belt, still includes the support frame that supports the cooling tank, support frame fixed mounting is in the cooling tank both sides, cooling conveyer belt front portion sets up in cooling tank left side top, this cooling device adopts cooling oil to cool off the product, and the cooling effect is good and higher flash point is in order to reduce the risk of firing, and lower viscosity is in order to reduce the loss that the oil attached to the work piece, difficult oxidation, stable performance is in order to slow down ageing and increase of service life;
the feeding side of the cooling mechanism is provided with a feeding conveyor belt for conveying products to the feeding end of the cooling conveyor belt, the feeding conveyor belt can be used for automatically feeding, the supercooling conveyor belt is used for cooling, and cooled products are collected through the transfer trolley, so that manual feeding and discharging and conveying into the cooling box are not needed, the trouble of manual operation is omitted, the manpower resource is saved, the mechanical automatic feeding, cooling and discharging are realized, the working efficiency is improved, and the working time is shortened;
the cooling box is also provided with a blowing mechanism for removing cooling liquid attached to the surface of a product, the blowing mechanism comprises an air nozzle for blowing off cooling oil attached to the product, and also comprises an air pump for conveying air to the air nozzle, and further comprises a rotary joint and an air conveying pipe, after cooling treatment is finished, the cooling oil attached to the product can be blown off in time, the amount of the cooling oil carried out by the product out of the cooling box is reduced, the consumption of the cooling oil is reduced, frequent addition of the cooling oil is avoided, the air injection position of the air nozzle is higher than the liquid level of the cooling oil and lower than the upper surface of the cooling box, the cooling oil splashes out of the cooling box during purging is reduced, the rotary joint is adopted to rotate the air nozzle, the product can be purged better, the cooling oil at the purging position splashes on the inner wall of the cooling box and can flow back into the cooling box, and the consumption of the cooling oil is reduced;
the cooling conveyer belt discharge end position is equipped with the transport mechanism that can transport the product to in the transportation dolly, transport mechanism includes two supporting seats, the driving roll, driven voller and lifting belt, still include the fixed block of two fixed driving rolls and driven voller, through connecting block fixed connection between supporting seat and the fixed block, be equipped with the motor on one of them fixed block, the product of delivering from the cooling conveyer belt is born through the loading board, and rotate the action wheel through the motor and drive lifting belt and follow the clockwise rotation of driving wheel, thereby make the loading board bear the product and move downwards, fall the product into the transportation dolly at last, avoid the product to directly fall into the transportation dolly by the cooling conveyer belt, avoid the product to cause the harm because of directly falling to the transportation dolly from the cooling conveyer belt discharge end, thereby make the product unable normal use.
Drawings
Fig. 1 is a front view of the present invention.
Fig. 2 is a structural diagram of the present invention.
Fig. 3 is a front view of the transfer mechanism.
Fig. 4 is a left side view of the transfer mechanism.
Fig. 5 is a diagram of a transfer trolley mechanism.
Fig. 6 is an enlarged view of fig. 5 in the direction a.
Wherein 1 is a feeding conveyor belt, 2 is a cooling mechanism, 21 is a cooling conveyor belt, 22 is a cooling box, 23 is a supporting frame, 24 is a filter, 25 is an oil storage tank, 26 is a conveying pump, 27 is a partition plate, 28 is a pipeline, 3 is a transfer mechanism, 31 is a supporting seat, 32 is a driving roller, 33 is a driven roller, 34 is a lifting belt, 35 is a fixed block, 36 is a motor, 37 is a bearing plate, 38 is a connecting block, 4 is a transfer trolley, 41 is an elastic metal net, 42 is a sliding cover, 43 is a sliding chute, 44 is a limit protrusion, 45 is a fixed protrusion, 46 is a fixed slot, 5 is an air blowing mechanism, 51 is an air nozzle, 52 is an air pump, 53 is a rotary joint, and 54 is an air delivery pipe.
Detailed Description
As shown in fig. 1-6, a cooling device capable of automatically feeding and discharging comprises a cooling mechanism 2 for cooling products, and further comprises a transfer trolley 4 for collecting the products, wherein the transfer trolley 4 is arranged below a discharging end on the right side of the cooling mechanism 2, and the cooling device is characterized in that the cooling mechanism 2 comprises a cooling box 22 filled with cooling oil, a cooling conveyor belt 21, and a supporting frame 23 for supporting the cooling box 22, and the supporting frames 23 are fixedly arranged on two sides of the cooling box 22;
the cooling conveyor belt 21 comprises a driving wheel, driven wheels, a conveyor belt and a conveyor motor, wherein a plurality of driven wheels are arranged on the right side of the driving wheel, the driving wheel and the driven wheels are supported by a supporting rod, the conveyor belt is rotatably sleeved on the driving wheel and the driven wheels, the conveyor motor is arranged on a supporting block, an output shaft of the conveyor motor is coaxially connected with the driving wheel, the cooling conveyor belt 21 is provided with a concave section 211, and the concave section 211 of the cooling conveyor belt 21 is soaked in cooling oil of the cooling tank 22;
the feeding side of the cooling mechanism 2 is provided with a feeding conveyor belt 1 for conveying products to the feeding end of a cooling conveyor belt 21, the feeding conveyor belt 1 comprises a driving wheel, a driven wheel, a conveyor belt and a conveying motor, a plurality of driven wheels are arranged on the right side of the driving wheel, the driving wheel and the driven wheel are supported by a supporting rod, the conveyor belt is rotatably sleeved on the driving wheel and the driven wheel, the conveying motor is arranged on a supporting block, an output shaft of the conveying motor is coaxially connected with the driving wheel, the cooling box 22 is further provided with a blowing mechanism 5 for removing cooling liquid attached to the surface of the products, and the discharging end of the cooling conveyor belt 21 is provided with a transferring mechanism 3 for transferring the products into a transferring trolley 4.
Further, the conveying surface of the cooling conveyor 21 is provided with a plurality of partition plates 27 arranged at equal intervals along the length direction thereof.
Further, a filter 24 for filtering the cooling oil in the cooling tank 22 is arranged below the cooling tank 22, an oil storage tank 25 for storing the filtered cooling oil is further arranged below the cooling tank 22, a feeding end of the filter 24 is communicated with the bottom of the cooling tank 22 through a pipeline 28, the oil storage tank 25 is arranged below the filter 24, and a feeding end of the oil storage tank 25 is communicated with a discharging end of the filter 24 through a pipeline 28.
Further, a delivery pump 26 for delivering the cooling oil in the oil tank 25 into the cooling tank 22 is arranged on the oil outlet side of the oil tank 25, a suction end of the delivery pump 26 is communicated with the oil tank 25 through a pipeline 28, and an oil outlet end of the delivery pump 26 is communicated with the cooling tank 22 through the pipeline 28.
Further, the blowing mechanism 5 comprises an air nozzle 51 for blowing off the cooling oil attached to the product, an air pump 52 for delivering air to the air nozzle 51, a rotary joint 53 and an air pipe 54, wherein the air pump 52 is fixedly arranged on the outer wall of the cooling box 22, the air outlet end of the air pump 52 is upwards, the air pipe 54 is rotatably connected with and mutually communicated with the air outlet end of the air pump 52 through the rotary joint 53, and the air nozzle 51 is arranged on the air outlet end of the conveying pipe 54 and faces towards the product when being blown up.
Further, the transfer mechanism 3 includes two supporting seats 31, a driving roller 32, a driven roller 33, a lifting belt 34, two fixing blocks 35 for fixing the driving roller 32 and the driven roller 33, two fixing blocks 35 are arranged between the two supporting seats 31 at intervals from left to right, the supporting seats 31 and the fixing blocks 35 are fixedly connected through connecting blocks 38, the driving roller 32 and the driven roller 33 are arranged between the two fixing blocks 35 in an aligned manner from top to bottom, the axes of the driving roller 32 and the driven roller 33 are horizontally arranged, the driving roller 32 and the driven roller 33 are rotatably connected to the fixing blocks 35 through rotating shafts in a shaft-winding manner, a motor 36 is arranged on one fixing block 35, an output main shaft of the motor 36 is coaxially connected with the driving roller 32, the lifting belt 34 is sleeved on the driving roller 32 and the driven roller 33, and a plurality of bearing plates 37 are arranged on the outer side surface of the lifting belt 34 at equal intervals along the length direction.
Further, a stopper 371 for preventing the product from sliding out is provided at the front end of the carrying plate 37.
Further, the transfer trolley 4 is provided with a sliding cover 42 for preventing dust and moisture from entering, and is further provided with a sliding groove 43 slidably matched with the sliding cover 42, and a limit protrusion 44 for preventing the sliding cover 42 from completely sliding into the sliding groove 43 is arranged at the tail end of the sliding cover 42.
Further, the limiting protrusion 44 is provided with a locking groove 46, and the transferring trolley 4 is provided with a fixing protrusion 45 matched with the locking groove 46.
Further, an elastic metal net 41 for buffering the falling impact force of the product is further arranged in the transfer trolley 4, the longitudinal section structure of the elastic metal net 41 is arc-shaped, the left side of the elastic metal net 41 is fixedly connected with the middle part of the inner wall of the left side of the transfer trolley 4 in an upper position, and the right side of the elastic metal net is fixedly connected with the lower bottom of the inner wall of the right side of the transfer trolley 4 in a lower position.
The invention is not limited to the above embodiments, and based on the technical solution disclosed in the invention, a person skilled in the art may make some substitutions and modifications to some technical features thereof without creative effort according to the technical content disclosed, and all the substitutions and modifications are within the protection scope of the invention.