CN108656835A - Cucurbit based on sawing principle removes bottom automatic production line - Google Patents
Cucurbit based on sawing principle removes bottom automatic production line Download PDFInfo
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- CN108656835A CN108656835A CN201810419013.0A CN201810419013A CN108656835A CN 108656835 A CN108656835 A CN 108656835A CN 201810419013 A CN201810419013 A CN 201810419013A CN 108656835 A CN108656835 A CN 108656835A
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 24
- 230000000694 effects Effects 0.000 claims abstract description 12
- 235000009852 Cucurbita pepo Nutrition 0.000 claims description 61
- 241000219122 Cucurbita Species 0.000 claims description 53
- 238000003801 milling Methods 0.000 claims description 30
- 210000000078 claw Anatomy 0.000 claims description 14
- 238000005553 drilling Methods 0.000 claims description 11
- 238000009434 installation Methods 0.000 claims description 10
- 230000001360 synchronised effect Effects 0.000 claims description 10
- 241000219104 Cucurbitaceae Species 0.000 claims description 8
- 239000013013 elastic material Substances 0.000 claims description 4
- 238000011031 large-scale manufacturing process Methods 0.000 abstract description 2
- 238000005520 cutting process Methods 0.000 description 18
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- 238000004880 explosion Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 240000009087 Crescentia cujete Species 0.000 description 1
- 235000005983 Crescentia cujete Nutrition 0.000 description 1
- 235000009797 Lagenaria vulgaris Nutrition 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005034 decoration Methods 0.000 description 1
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- 238000006073 displacement reaction Methods 0.000 description 1
- 230000003028 elevating effect Effects 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B44—DECORATIVE ARTS
- B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
- B44C5/00—Processes for producing special ornamental bodies
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Abstract
Description
本申请是申请日为2016年03月30日、申请号为201610191773.1、发明名称为“葫芦去底掏芯机”的发明专利申请的分案申请。This application is a divisional application of an invention patent application with an application date of March 30, 2016, an application number of 201610191773.1, and an invention title of "Calabash Bottom-Removing and Coring Machine".
技术领域technical field
本发明属于葫芦加工装置,特别涉及一种基于锯削原理的葫芦去底自动化生产线。The invention belongs to a gourd processing device, in particular to an automatic production line for gourd bottom removal based on the principle of sawing.
背景技术Background technique
葫芦由于其独特的外观现在越来越多的出现在人们日常生活中,作为装饰品和日常用具;由于葫芦大小不一使其加工十分困难,现有对葫芦进行去底掏芯大多采用人工方式进行,首先将葫芦倒置并进行固定并使用锯刀将葫芦底锯开,锯开葫芦后使用工具将葫芦内的芯掏出,之后将葫芦底重新固定在锯开的葫芦上即完成整个葫芦去底掏芯过程;这种人工处理方式存在很多问题,每个葫芦都需要人工处理耗费大量人力生产成本高同时生产效率低下无法满足大批量的生产要求,人工使用锯刀锯开葫芦底掏芯后葫芦底往往很难很好的拼接次品率高,而且锯葫芦底的过程中容易发生事故。Due to its unique appearance, gourds are now more and more appearing in people's daily life, as decorations and daily utensils; due to the different sizes of gourds, it is very difficult to process, and most of the existing methods for removing the bottom and core of gourds are manual. To carry out, first turn the gourd upside down and fix it, and use a saw blade to saw the bottom of the gourd. After sawing the gourd, use a tool to take out the core inside the gourd, and then fix the bottom of the gourd on the sawed gourd to complete the whole gourd. Bottom coring process: There are many problems in this manual processing method. Each gourd needs to be manually processed, which consumes a lot of manpower. The production cost is high and the production efficiency is low. It cannot meet the production requirements of large quantities. Manually use saw blades to saw the gourd and gourd bottom cored. The bottom is often difficult to splice well and the rate of defective products is high, and accidents are prone to occur in the process of sawing the bottom of the gourd.
发明内容Contents of the invention
针对现有技术的不足,本发明要解决的技术问题是提供一种能够实现全自动化对葫芦进行去底掏芯、稳定性好、效率高、安全可靠的基于锯削原理的葫芦去底自动化生产线。Aiming at the deficiencies of the prior art, the technical problem to be solved by the present invention is to provide an automatic production line for gourd bottom removal based on the principle of sawing, which can realize fully automatic bottom core removal of gourds, good stability, high efficiency, safety and reliability. .
为了解决本发明所提出的技术问题,本发明公开了一种基于锯削原理的葫芦去底自动化生产线,包括夹持装置、去底装置、掏芯装置、机架、龙门架、机架框架和电箱,所述夹持装置固定设置在机架上,所述龙门架固定设置在机架上,所述去底装置和掏芯装置设置在龙门架上且与夹持装置对应,所述机架固定设置在机架框架上,所述电箱固定设置在机架上,其特征在于:所述龙门架包括支撑杆、横梁、定位板、水平滑轨、去底驱动电机、掏芯驱动电机、去底活动空位和掏芯活动空位,所述支撑杆为两根且固定设置在机架上,所述横梁与支撑杆固定连接,所述定位板与支撑杆固定连接,所述水平滑轨固定设置在定位板上,所述定位板上设置有去底活动空位和掏芯活动空位,所述去底驱动电机和掏芯驱动电机固定设置在定位板上且位于与水平滑轨对应的另一面;所述去底装置包括升降吸盘、带锯升降装置、第一去底支架、第二去底支架、切割动力装置、切割装置、去底滑块和去底推动块,所述第一去底支架为两块垂直的板材制成,所述升降吸盘和带锯升降装置固定设置在第一去底支架的水平板上,所述带锯升降装置穿过第一去底支架上的孔洞后与第二去底支架固定连接,所述切割动力装置和切割装置固定设置在第二去底支架上且切割动力装置和切割装置相互连接,所述切割装置与升降吸盘对应设置且有可供升降吸盘穿过的空位,所述去底滑块和去底推动块固定设置在第一去底支架的垂直板上,所述去底滑块与水平滑轨对应设置,所述去底推动块穿过去底活动空位后与去底驱动电机固定连接;所述掏芯装置包括掏芯升降装置、第一掏芯支架、钻机、铣刀、第二掏芯支架、掏芯滑块和掏芯推动块,所述第一掏芯支架为两块垂直的板材制成,所述掏芯升降装置固定设置在第一掏芯支架的水平板上且穿过第一掏芯支架上的孔洞与第二掏芯支架固定连接,所述钻机固定设置在第二掏芯支架上,所述铣刀与钻机固定连接,所述掏芯滑块和掏芯推动块固定设置在第一掏芯支架的的垂直板上,所述掏芯滑块与水平滑轨对应设置,所述掏芯推动块穿过掏芯活动空位后与掏芯驱动电机固定连接。In order to solve the technical problems proposed by the present invention, the present invention discloses an automatic production line for gourd bottom removal based on the principle of sawing, including a clamping device, a bottom removal device, a coring device, a frame, a gantry frame, a frame frame and Electric box, the clamping device is fixedly arranged on the frame, the gantry is fixedly arranged on the frame, the bottom removal device and the coring device are arranged on the gantry and correspond to the clamping device, the machine The frame is fixedly arranged on the frame frame, and the electric box is fixedly arranged on the frame. It is characterized in that: the gantry includes a support rod, a beam, a positioning plate, a horizontal slide rail, a driving motor for removing the bottom, and a driving motor for core removal. 1. The activity space for removing the bottom and the activity space for removing the core, the support rods are two and fixedly arranged on the frame, the crossbeam is fixedly connected with the support rods, the positioning plate is fixedly connected with the support rods, and the horizontal slide rail It is fixedly arranged on the positioning plate, and the positioning plate is provided with a movable space for removing the bottom and a movable space for removing the core. One side; the bottom removal device includes a lifting suction cup, a band saw lifting device, a first bottom removal support, a second bottom removal support, a cutting power unit, a cutting device, a bottom removal slider and a bottom removal push block, and the first bottom removal The bottom bracket is made of two vertical plates, the lifting suction cup and the band saw lifting device are fixed on the horizontal plate of the first bottom bracket, and the band saw lifting device passes through the hole on the first bottom bracket It is fixedly connected with the second bottom removal bracket, the cutting power device and the cutting device are fixedly arranged on the second bottom removal bracket and the cutting power device and the cutting device are connected to each other, and the cutting device is set corresponding to the lifting suction cup and has a The vacancy through which the suction cup passes, the bottom-removing slider and the bottom-removing push block are fixedly arranged on the vertical plate of the first bottom-removal bracket, the described bottom-removal slider is set correspondingly to the horizontal slide rail, and the bottom-removal push block passes through After going to the bottom movable space, it is fixedly connected with the driving motor for bottom removal; the coring device includes a coring lifting device, a first coring support, a drilling machine, a milling cutter, a second coring support, a coring slider and a coring push block , the first coring support is made of two vertical plates, and the core lifting device is fixedly arranged on the horizontal plate of the first coring support and passes through the hole on the first coring support and the second coring support The core bracket is fixedly connected, the drilling machine is fixedly arranged on the second core out bracket, the milling cutter is fixedly connected with the drill machine, and the core out slider and the core out pushing block are fixedly arranged on the vertical plate of the first core out bracket Above, the coring slider is arranged corresponding to the horizontal slide rail, and the coring pushing block is fixedly connected with the coring drive motor after passing through the coring activity space.
作为本发明的一种改进,所述夹持装置包括升降调节架、夹持爪、旋转装置、夹持动力装置、夹持皮带、夹持伺服电机和夹持器上下调整丝杆,所述旋转装置、夹持动力装置和夹持伺服电机固定设置在机架上,所述夹持动力装置与旋转装置通过夹持皮带连接,所述夹持伺服电机与夹持器上下调整丝杆固定连接,所述夹持器上下调整丝杆与升降调节架固定连接,所述夹持爪设置在升降调节架两侧与升降调节架连接且可相对升降调节架滑动,所述旋转装置与夹持爪连接且可带动夹持爪运动。As an improvement of the present invention, the clamping device includes a lifting adjustment frame, a clamping claw, a rotating device, a clamping power device, a clamping belt, a clamping servo motor and a screw rod for adjusting the clamper up and down. The device, the clamping power device and the clamping servo motor are fixedly arranged on the frame, the clamping power device is connected with the rotating device through a clamping belt, and the clamping servo motor is fixedly connected with the clamper up and down adjusting screw rod, The upper and lower adjustment screw rods of the clamp are fixedly connected with the lifting adjustment frame, the clamping claws are arranged on both sides of the lifting adjustment frame and connected with the lifting adjustment frame and can slide relative to the lifting adjustment frame, and the rotating device is connected with the clamping claws And it can drive the clamping claws to move.
作为本发明的一种改进,所述升降调节架包括升降定位杆、升降限位杆和升降滑块,所述升降限位杆为两根且固定设置在升降定位杆两端,所述升降滑块为两块且分别固定设置在升降限位杆上,所述升降定位杆与夹持器上下调整丝杆固定连接;所述夹持爪包括夹持器固定杆、葫芦夹持器、升降滑轨和旋转连杆,所述葫芦夹持器与夹持器固定杆固定连接,所述升降滑轨固定设置在夹持器固定杆上且与升降滑块相互对应,所述旋转连杆固定设置在夹持器固定杆上;所述旋转装置包括旋转夹紧器、夹持同步轮、安装套筒、旋转夹紧连杆和销钉,所述夹持同步轮固定安装在旋转夹紧器上,所述夹持同步轮与夹持动力装置通过夹持皮带连接,所述旋转夹紧器套设在安装套筒内,所述旋转夹紧连杆一端通过销钉与旋转夹紧器铰接另一端与旋转连杆铰接。As an improvement of the present invention, the lifting adjustment frame includes a lifting positioning rod, a lifting limit rod and a lifting slider, and there are two lifting limiting rods fixedly arranged at both ends of the lifting positioning rod. There are two blocks and they are fixedly arranged on the lifting limit rod respectively, and the lifting positioning rod is fixedly connected with the clamper up and down adjusting screw; Rail and rotating connecting rod, the gourd holder is fixedly connected with the holder fixing rod, the lifting slide rail is fixedly arranged on the holder fixing rod and corresponds to the lifting slider, and the rotating connecting rod is fixedly arranged On the holder fixing rod; the rotating device includes a rotating clamp, a clamping synchronous wheel, a mounting sleeve, a rotating clamping link and a pin, and the clamping synchronous wheel is fixedly installed on the rotating clamp, The clamping synchronous wheel and the clamping power device are connected by a clamping belt, the rotary clamp is sleeved in the installation sleeve, and one end of the rotary clamping link is hinged to the rotary clamp by a pin, and the other end is hinged with the rotary clamp. Rotary link hinge.
作为本发明的一种改进,还包括上下夹持导柱,所述升降限位杆上设置有通孔,所述上下夹持导柱一端与机架固定连接另一端穿过升降限位杆上的通孔。As an improvement of the present invention, it also includes the upper and lower clamping guide posts, the lift limit rod is provided with a through hole, and one end of the upper and lower clamp guide posts is fixedly connected to the frame and the other end passes through the lift limit rod through holes.
作为本发明的一种改进,所述葫芦夹持器内固定设置有缓冲层,所述缓冲层由弹性材料制成。As an improvement of the present invention, a buffer layer is fixed inside the gourd holder, and the buffer layer is made of elastic material.
作为本发明的一种改进,所述弹性材料为橡胶。As an improvement of the present invention, the elastic material is rubber.
作为本发明的一种改进,所述夹持动力装置为点动电机或者气缸。As an improvement of the present invention, the clamping power device is a jog motor or an air cylinder.
作为本发明的一种改进,所述夹持动力装置为点动电机。As an improvement of the present invention, the clamping power device is a jog motor.
作为本发明的一种改进,所述切割动力装置包括带锯电机、第一槽轮和去底皮带,所述带锯电机固定设置在第二去底支架上且与第一槽轮固定连接;所述切割装置包括锯片安装套、第二槽轮、带锯压块和带锯,所述锯片安装套通过旋转轴承与第二去底支架连接,所述第二槽轮固定设置在锯片安装套上,所述带锯通过带锯压块锁紧在锯片安装套上;所述第一槽轮和第二槽轮通过去底皮带连接。As an improvement of the present invention, the cutting power device includes a band saw motor, a first sheave and a bottoming belt, and the band saw motor is fixedly arranged on the second bottoming bracket and fixedly connected to the first sheave; The cutting device includes a saw blade installation sleeve, a second sheave, a band saw pressing block and a band saw, the saw blade installation sleeve is connected with the second bottom removal bracket through a rotating bearing, and the second sheave is fixedly arranged on the saw The blade mounting sleeve, the band saw is locked on the saw blade mounting sleeve through the band saw pressure block; the first sheave and the second sheave are connected by a bottom belt.
作为本发明的一种改进,所述升降吸盘包括吸盘气缸、连接块、吸盘连杆和吸盘,所述吸盘气缸固定设置在第一去底支架上且与连接块固定连接,所述吸盘连杆与连接块固定连接且下端与吸盘固定连接。As an improvement of the present invention, the lifting suction cup includes a suction cup cylinder, a connecting block, a suction cup connecting rod and a suction cup. The suction cup cylinder is fixedly arranged on the first bottom bracket and is fixedly connected with the connecting block. It is fixedly connected with the connection block and the lower end is fixedly connected with the suction cup.
作为本发明的一种改进,所述吸盘连杆中空且与气泵连接。As an improvement of the present invention, the suction cup connecting rod is hollow and connected with the air pump.
作为本发明的一种改进,所述带锯升降装置包括去底伺服电机、带锯上下调整丝杆螺帽和带锯上下调整丝杆,所述去底伺服电机固定设置在第一去底支架上且与带锯上下调整丝杆固定连接,所述带锯上下调整丝杆螺帽与第二去底支架固定连接,所述带锯上下调整丝杆螺帽与带锯上下调整丝杆螺纹连接。As an improvement of the present invention, the band saw lifting device includes a bottom removal servo motor, a band saw up and down adjustment screw nut and a band saw up and down adjustment screw, and the bottom removal servo motor is fixed on the first bottom removal bracket and is fixedly connected with the band saw up and down adjusting screw rod, the band saw up and down adjusting screw rod nut is fixedly connected with the second bottom bracket, and the band saw up and down adjusting screw rod nut is threadedly connected with the band saw up and down adjusting screw rod .
作为本发明的一种改进,所述掏芯升降装置包括掏芯伺服电机、铣刀升降丝杆和铣刀升降丝杆螺帽,所述掏芯伺服电机固定设置在第一掏芯支架上且与铣刀升降丝杆固定连接,所述铣刀升降丝杆螺帽与第二掏芯支架固定连接,所述铣刀升降丝杆螺帽与铣刀升降丝杆螺纹连接。As an improvement of the present invention, the core-out lifting device includes a core-out servo motor, a milling cutter lifting screw and a milling cutter lifting screw nut, and the core-out servo motor is fixedly arranged on the first core-out bracket and It is fixedly connected with the milling cutter lifting screw rod, the milling cutter lifting screw rod nut is fixedly connected with the second coring support, and the milling cutter lifting screw rod nut is threadedly connected with the milling cutter lifting screw rod.
作为本发明的一种改进,还包括去底滑移装置,所述去底滑移装置包括相互对应的滑轨和滑块,所述第二去底支架为两块垂直的板材制成,所述去底滑移装置的滑轨固定设置在第一去底支架的垂直板上,所述去底滑移装置的滑块固定设置在第二去底支架的垂直板上。As an improvement of the present invention, it also includes a bottom-off sliding device, the bottom-off sliding device includes slide rails and sliders corresponding to each other, and the second bottom-off bracket is made of two vertical plates, so The slide rail of the bottom-removing sliding device is fixedly arranged on the vertical plate of the first bottom-removing support, and the slider of the bottom-removing sliding device is fixedly arranged on the vertical plate of the second bottom-removing support.
作为本发明的一种改进,还包括掏芯滑移装置,所述掏芯滑移装置36包括相互对应的滑轨和滑块,所述第二掏芯支架为两块垂直的板材制成,所述掏芯滑移装置的滑轨固定设置在第一掏芯支架的垂直板上,所述掏芯滑移装置的滑块固定设置在第二掏芯支架的垂直板上。As an improvement of the present invention, it also includes a core-out sliding device, the core-out sliding device 36 includes slide rails and sliders corresponding to each other, and the second core-out bracket is made of two vertical plates, The slide rail of the coring sliding device is fixedly arranged on the vertical plate of the first coring support, and the slider of the coring sliding device is fixed on the vertical plate of the second coring support.
总的来说本发明具有如下有益效果:In general, the present invention has the following beneficial effects:
1、夹持装置的夹持爪、旋转装置、夹持动力装置和夹持皮带相互配合可以对不同大小的葫芦进行夹持,升降调节架、夹持伺服电机、夹持器上下调整丝杆和上下夹持导柱相互配合可以调整夹持部位,夹持装置的两个功能可以对任意大小的葫芦进行夹持而且夹持效果好;1. The clamping claws, rotating device, clamping power device and clamping belt of the clamping device cooperate with each other to clamp hoists of different sizes. The lifting adjustment frame, clamping servo motor, clamper up and down adjustment screw and The upper and lower clamping guide columns cooperate with each other to adjust the clamping position. The two functions of the clamping device can clamp hoists of any size and the clamping effect is good;
2、去底装置的带锯升降装置、第一去底支架、第二去底支架、切割动力装置和切割装置配合实现了对葫芦的自动化去底,带锯的使用可以一次将葫芦底去掉,去底效果好;升降吸盘的使用可以对葫芦底进行固定切割时稳定性好;2. The band saw lifting device of the bottom removal device, the first bottom removal support, the second bottom removal support, the cutting power device and the cutting device cooperate to realize the automatic bottom removal of the gourd. The use of the band saw can remove the bottom of the gourd at one time. The effect of removing the bottom is good; the use of the lifting suction cup can make the gourd bottom fixed and stable when cutting;
3、掏芯装置的掏芯升降装置、第一掏芯支架、钻机、铣刀、第二掏芯支架配合实现了葫芦掏芯的自动化;3. The coring lifting device of the coring device, the first coring support, the drilling machine, the milling cutter, and the second coring support realize the automation of gourd coring;
4、整个装置实现了葫芦去底掏芯的自动化,能够有效提高生产效率实现大规模生产,同时能够避免人工去底掏芯工作过程中的发生的意外,提高了生产的安全性。4. The whole device realizes the automation of gourd bottoming and coring, which can effectively improve production efficiency and realize large-scale production. At the same time, it can avoid accidents in the process of manual bottoming and coring, and improve the safety of production.
附图说明Description of drawings
图1基于锯削原理的葫芦去底自动化生产线整体第一立体图;Fig. 1 The overall first perspective view of the gourd bottom removal automatic production line based on the principle of sawing;
图2图1的局部放大图;Figure 2. Partial enlarged view of Figure 1;
图3基于锯削原理的葫芦去底自动化生产线整体第二立体图;Fig. 3 is the overall second perspective view of the gourd bottom removal automatic production line based on the principle of sawing;
图4图3局部放大图;Figure 4 Figure 3 partial enlarged view;
图5基于锯削原理的葫芦去底自动化生产线主视图;Figure 5 is the front view of the automatic production line for removing the bottom of gourds based on the principle of sawing;
图6夹持装置第一立体图;Fig. 6 the first perspective view of the clamping device;
图7夹持装置第二立体图;Fig. 7 The second perspective view of the clamping device;
图8夹持装置第三立体图;Figure 8 is a third perspective view of the clamping device;
图9夹持装置爆炸图;Figure 9 Exploded view of clamping device;
图10去底装置第一立体图;Figure 10 is the first perspective view of the bottom removing device;
图11去底装置第二立体图;Figure 11 is the second perspective view of the bottom removal device;
图12去底装置爆炸图;Fig. 12 Explosion diagram of bottom removal device;
图13掏芯装置第一立体图;Figure 13 is the first perspective view of the coring device;
图14掏芯装置第二立体图;Figure 14 is the second perspective view of the coring device;
图15掏芯装置爆炸图;Figure 15 Explosion diagram of the core removal device;
其中:in:
1—夹持装置,11—升降调节架,111—升降定位杆,112—升降限位杆,113—升降滑块,12—夹持爪,121—夹持器固定杆,122—葫芦夹持器,123—升降滑轨,124—旋转连杆,13—旋转装置,131—旋转夹紧器,132—夹持同步轮,133—安装套筒,134—旋转夹紧连杆,135—销钉,14—夹持动力装置,15—夹持皮带,16—夹持伺服电机,17—夹持器上下调整丝杆,18—上下夹持导柱;1—clamping device, 11—elevating adjustment frame, 111—elevating positioning rod, 112—elevating limit rod, 113—elevating slider, 12—clamping claw, 121—fixing rod of clamper, 122—hoist clamping Device, 123—lifting slide rail, 124—rotating connecting rod, 13—rotating device, 131—rotating clamp, 132—clamping synchronous wheel, 133—installing sleeve, 134—rotating clamping rod, 135—pin , 14—clamping power device, 15—clamping belt, 16—clamping servo motor, 17—clamper up and down adjusting screw, 18—clamping guide column up and down;
2—去底装置,21—升降吸盘,211—吸盘气缸,212—连接块,213—吸盘连杆,214—吸盘,22—带锯升降装置,221—去底伺服电机,222—带锯上下调整丝杆螺帽,223—带锯上下调整丝杆,23—第一去底支架,24—第二去底支架,25—切割动力装置,251—带锯电机,252—第一槽轮,253—去底皮带,26—切割装置,261—锯片安装套,262—第二槽轮,263—带锯压块,264—带锯,27—去底滑移装置,28—去底滑块,29—去底推动块;2—bottom removal device, 21—lifting suction cup, 211—suction cup cylinder, 212—connecting block, 213—suction cup connecting rod, 214—suction cup, 22—band saw lifting device, 221—bottom removal servo motor, 222—band saw up and down Adjust screw nut, 223—up and down adjustment screw for band saw, 23—first bottom bracket, 24—second bottom bracket, 25—cutting power device, 251—band saw motor, 252—first sheave, 253—remove the bottom belt, 26—cutting device, 261—saw blade installation sleeve, 262—the second sheave, 263—band saw pressure block, 264—band saw, 27—remove the bottom sliding device, 28—remove the bottom slide Block, 29-remove the end and push the block;
3—掏芯装置,31—掏芯升降装置,311—掏芯伺服电机,312—铣刀升降丝杆,313—铣刀升降丝杆螺帽,32—第一掏芯支架,33—钻机,34—铣刀,35—第二掏芯支架,36—掏芯滑移装置,37—掏芯滑块,38—掏芯推动块;3—coring device, 31—coring lifting device, 311—coring servo motor, 312—milling cutter lifting screw, 313—milling cutter lifting screw nut, 32—first coring bracket, 33—drilling machine, 34—milling cutter, 35—second coring bracket, 36—coring sliding device, 37—coring slider, 38—coring push block;
4—机架;4—rack;
5—龙门架,51—支撑杆,52—横梁,53—定位板,54—水平滑轨,55—去底驱动电机,56—掏芯驱动电机,57—去底活动空位,58—掏芯活动空位;5—gantry frame, 51—support rod, 52—beam, 53—positioning plate, 54—horizontal slide rail, 55—driving motor for removing the bottom, 56—driving motor for core removal, 57—active space for removing the bottom, 58—core removal activity vacancy;
6—机架框架;6—rack frame;
7—电箱;7—electric box;
100—葫芦。100—Gourd.
具体实施方式Detailed ways
下面结合附图对本发明作进一步说明。The present invention will be further described below in conjunction with accompanying drawing.
如图1、图2、图3、图4和图5所示,本发明公开的葫芦去底掏芯机包括夹持装置1、去底装置2、掏芯装置3、机架4、龙门架5、机架框架6和电箱7,所述夹持装置1固定设置在机架4上,所述龙门架5固定设置在机架4上,所述去底装置2和掏芯装置3设置在龙门架5上且与夹持装置1对应,所述机架4固定设置在机架框架6上,所述电箱7固定设置在机架4上。As shown in Fig. 1, Fig. 2, Fig. 3, Fig. 4 and Fig. 5, the hoist core removal machine disclosed by the present invention includes a clamping device 1, a bottom removal device 2, a core removal device 3, a frame 4, and a gantry 5. The frame frame 6 and the electric box 7, the clamping device 1 is fixedly arranged on the frame 4, the gantry frame 5 is fixedly arranged on the frame 4, and the bottom removing device 2 and the coring device 3 are set On the gantry 5 and corresponding to the clamping device 1 , the frame 4 is fixedly arranged on the frame frame 6 , and the electric box 7 is fixedly arranged on the frame 4 .
如图1、图2、图6、图7、图8和图9所示,夹持装置1包括升降调节架11、夹持爪12、旋转装置13、夹持动力装置14、夹持皮带15、夹持伺服电机16、夹持器上下调整丝杆17和上下夹持导柱18,所述旋转装置13、夹持动力装置14和夹持伺服电机16固定设置在机架4上,所述夹持动力装置14与旋转装置13通过夹持皮带15连接,其中夹持动力装置14可以使用点动电机或者气缸,所述夹持伺服电机16与夹持器上下调整丝杆17固定连接,所述夹持器上下调整丝杆17与升降调节架11固定连接,所述升降调节架11包括升降定位杆111、升降限位杆112和升降滑块113,所述升降限位杆112为两根且固定设置在升降定位杆111两端,所述升降滑块113为两块且分别固定设置在升降限位杆112上,所述升降定位杆111与夹持器上下调整丝杆17固定连接,所述升降限位杆112上设置有通孔,所述上下夹持导柱18一端与机架4固定连接另一端穿过升降限位杆112上的通孔;所述夹持爪12包括夹持器固定杆121、葫芦夹持器122、升降滑轨123和旋转连杆124,所述葫芦夹持器122与夹持器固定杆121固定连接,所述葫芦夹持器121内固定设置有缓冲层,所述缓冲层可以是橡胶等弹性材料,所述缓冲层的设置可以保护葫芦的表面和适应不同的葫芦外形,所述升降滑轨123固定设置在夹持器固定杆121上且与升降滑块113相互对应,所述旋转连杆124固定设置在夹持器固定杆121上;所述旋转装置13包括旋转夹紧器131、夹持同步轮132、安装套筒133、旋转夹紧连杆134和销钉135,所述夹持同步轮132固定安装在旋转夹紧器131上,所述夹持同步轮132与夹持动力装置14通过夹持皮带15连接,所述旋转夹紧器131套设在安装套筒133内,所述旋转夹紧连杆134一端通过销钉135与旋转夹紧器131铰接另一端与旋转连杆124铰接。As shown in Figure 1, Figure 2, Figure 6, Figure 7, Figure 8 and Figure 9, the clamping device 1 includes a lifting adjustment frame 11, a clamping claw 12, a rotating device 13, a clamping power device 14, and a clamping belt 15 , the clamping servo motor 16, the clamper adjusts the screw rod 17 up and down and the clamping guide post 18 up and down, the rotating device 13, the clamping power device 14 and the clamping servo motor 16 are fixedly arranged on the frame 4, and the The clamping power device 14 is connected with the rotating device 13 through the clamping belt 15, wherein the clamping power device 14 can use a jog motor or an air cylinder, and the clamping servo motor 16 is fixedly connected with the clamper up and down adjusting screw rod 17, so The upper and lower adjustment screw rods 17 of the gripper are fixedly connected with the lifting adjustment frame 11, and the lifting adjustment frame 11 includes a lifting positioning rod 111, a lifting limit rod 112 and a lifting slider 113, and the lifting limit rods 112 are two And be fixedly arranged at the two ends of the lifting positioning rod 111, the lifting slider 113 is two pieces and fixedly arranged on the lifting limit rod 112 respectively, the lifting positioning rod 111 is fixedly connected with the clamper up and down adjusting screw rod 17, The lifting limit rod 112 is provided with a through hole, and one end of the upper and lower clamping guide posts 18 is fixedly connected with the frame 4 and the other end passes through the through hole on the lifting limit rod 112; the clamping claw 12 includes a clamp Holder fixing rod 121, gourd gripper 122, lifting slide rail 123 and rotating link 124, described gourd gripper 122 is fixedly connected with gripper fixing rod 121, and described gourd gripper 121 is fixedly provided with Buffer layer, the buffer layer can be elastic materials such as rubber, the setting of the buffer layer can protect the surface of the gourd and adapt to different gourd shapes, the lifting slide rail 123 is fixedly arranged on the holder fixing rod 121 and is connected with The lifting sliders 113 correspond to each other, and the rotating link 124 is fixedly arranged on the holder fixing rod 121; the rotating device 13 includes a rotating clamp 131, a clamping synchronous wheel 132, a mounting sleeve 133, a rotating clamping Connecting rod 134 and pin 135, described clamping synchronous wheel 132 is fixedly installed on the rotary clamp 131, and described clamping synchronous wheel 132 is connected with clamping power unit 14 by clamping belt 15, and described rotary clamp 131 is sleeved in the installation sleeve 133 , and one end of the rotary clamping link 134 is hinged to the rotary clamp 131 through a pin 135 and the other end is hinged to the rotary link 124 .
如图1、图2、图3和图4所示,龙门架5包括支撑杆51、横梁52、定位板53、水平滑轨54、去底驱动电机55、掏芯驱动电机56、去底活动空位57和掏芯活动空位58,所述支撑杆51为两根且固定设置在机架4上,所述横梁52与支撑杆51固定连接,所述横梁52内设置有线槽,所述定位板53与支撑杆51固定连接,所述水平滑轨54固定设置在定位板53上,所述定位板53上设置有去底活动空位57和掏芯活动空位58,所述去底驱动电机55和掏芯驱动电机56固定设置在定位板53上且位于与水平滑轨54对应的另一面。As shown in Fig. 1, Fig. 2, Fig. 3 and Fig. 4, the gantry 5 includes a support bar 51, a crossbeam 52, a positioning plate 53, a horizontal slide rail 54, a driving motor for removing the bottom 55, a driving motor for removing the core 56, and an activity for removing the bottom. Space 57 and coring activity space 58, described support rod 51 is two and is fixedly arranged on the frame 4, described crossbeam 52 is fixedly connected with support rod 51, is provided with wiring groove in described crossbeam 52, and described positioning plate 53 is fixedly connected with the support bar 51, and the horizontal slide rail 54 is fixedly arranged on the positioning plate 53, and the positioning plate 53 is provided with a bottom-removing movable space 57 and a coring movable space 58, and the bottom-removing drive motor 55 and The core driving motor 56 is fixedly arranged on the positioning plate 53 and is located on the other side corresponding to the horizontal slide rail 54 .
如图1、图2、图10、图11和图12所示,去底装置2包括升降吸盘21、带锯升降装置22、第一去底支架23、第二去底支架24、切割动力装置25、切割装置26、去底滑移装置27、去底滑块28和去底推动块29,所述第一去底支架23为两块垂直的板材制成,所述升降吸盘21包括吸盘气缸211、连接块212、吸盘连杆213和吸盘214,所述吸盘气缸211固定设置在第一去底支架23的水平板上且与连接块212固定连接,所述吸盘连杆213与连接块212固定连接且下端与吸盘214固定连接,所述吸盘连杆213中空且与气泵连接;所述带锯升降装置22包括去底伺服电机221、带锯上下调整丝杆螺帽222和带锯上下调整丝杆223,所述去底伺服电机221固定设置在第一去底支架23的水平板上且穿过第一去底支架23上的孔洞后与带锯上下调整丝杆223固定连接,所述带锯上下调整丝杆螺帽222与第二去底支架24固定连接,所述带锯上下调整丝杆螺帽222与带锯上下调整丝杆223螺纹连接;所述切割动力装置25包括带锯电机251、第一槽轮252和去底皮带253,所述带锯电机251固定设置在第二去底支架24上且与第一槽轮252固定连接;所述切割装置26包括锯片安装套261、第二槽轮262、带锯压块263和带锯264,所述锯片安装套261通过旋转轴承与第二去底支架24连接,所述第二槽轮262固定设置在锯片安装套261上,所述带锯264通过带锯压块263锁紧在锯片安装套261上;所述第一槽轮252和第二槽轮262通过去底皮带253连接,所述吸盘214可穿过锯片安装套261和带锯264的空位延伸向下;所述去底滑移装置27包括相互对应的滑轨和滑块,所述第二去底支架24为两块垂直的板材制成,所述去底滑移装置27的滑轨固定设置在第一去底支架23的垂直板上,所述去底滑移装置27的滑块固定设置在第二去底支架24的垂直板上;所述去底滑块28和去底推动块29固定设置在第一去底支架23的垂直板上,所述去底滑块28与水平滑轨54对应设置,所述去底推动块29穿过去底活动空位57后与去底驱动电机55固定连接。As shown in Fig. 1, Fig. 2, Fig. 10, Fig. 11 and Fig. 12, the bottom removal device 2 includes a lifting suction cup 21, a band saw lifting device 22, a first bottom removal support 23, a second bottom removal support 24, a cutting power unit 25. Cutting device 26, bottom removal sliding device 27, bottom removal slider 28 and bottom removal push block 29, the first bottom removal bracket 23 is made of two vertical plates, and the lifting suction cup 21 includes a suction cup cylinder 211, connection block 212, suction cup connecting rod 213 and suction cup 214, the suction cup cylinder 211 is fixedly arranged on the horizontal plate of the first bottom bracket 23 and is fixedly connected with the connection block 212, and the suction cup connecting rod 213 and the connection block 212 Fixedly connected and the lower end is fixedly connected with the suction cup 214, the suction cup connecting rod 213 is hollow and connected with the air pump; the band saw lifting device 22 includes a bottom servo motor 221, a band saw up and down adjustment screw nut 222 and a band saw up and down adjustment Screw mandrel 223, described servo motor 221 is fixedly arranged on the horizontal plate of the first bottom bracket 23 and fixedly connected with band saw up and down adjustment screw rod 223 after passing through the hole on the first bottom bracket 23, described The band saw up and down adjustment screw nut 222 is fixedly connected with the second bottom bracket 24, and the band saw up and down adjustment screw nut 222 is threadedly connected with the band saw up and down adjustment screw 223; the cutting power device 25 includes a band saw The motor 251, the first sheave 252 and the bottom-removing belt 253, the band saw motor 251 is fixedly arranged on the second bottom-removing bracket 24 and is fixedly connected with the first sheave 252; the cutting device 26 includes a saw blade installation sleeve 261, the second sheave 262, the band saw pressing block 263 and the band saw 264, the saw blade installation sleeve 261 is connected with the second bottom bracket 24 through a rotating bearing, and the second sheave 262 is fixedly arranged on the saw blade installation On the sleeve 261, the band saw 264 is locked on the saw blade installation sleeve 261 through the band saw pressure block 263; the first sheave 252 and the second sheave 262 are connected by the bottom belt 253, and the suction cup 214 can Through the vacancy of the saw blade mounting sleeve 261 and the band saw 264, the vacancy extends downward; the bottom-off sliding device 27 includes slide rails and sliders corresponding to each other, and the second bottom-off bracket 24 is made of two vertical plates. In this way, the slide rail of the bottom-off sliding device 27 is fixedly arranged on the vertical plate of the first bottom-off bracket 23, and the slider of the bottom-off sliding device 27 is fixedly arranged on the vertical plate of the second bottom-off bracket 24. Above; the bottom-off slide block 28 and the bottom-off push block 29 are fixedly arranged on the vertical plate of the first bottom-off bracket 23, the bottom-off slide block 28 is set corresponding to the horizontal slide rail 54, and the bottom-off push block 29 are fixedly connected with the bottom driving motor 55 after passing through the movable vacancy 57 at the bottom.
如图1、图2、图13、图14和图15所示,掏芯装置3包括掏芯升降装置31、第一掏芯支架32、钻机33、铣刀34、第二掏芯支架35、掏芯滑移装置36、掏芯滑块37和掏芯推动块38,所述第一掏芯支架32为两块垂直的板材制成,所述掏芯升降装置31包括掏芯伺服电机311、铣刀升降丝杆312和铣刀升降丝杆螺帽313,所述掏芯伺服电机311固定设置在第一掏芯支架32的水平板上且与穿过第一掏芯支架32上的孔洞后与铣刀升降丝杆312固定连接,所述铣刀升降丝杆螺帽313与第二掏芯支架35固定连接,所述铣刀升降丝杆螺帽313与铣刀升降丝杆312螺纹连接;所述钻机33固定设置在第二掏芯支架35上,所述铣刀34与钻机33固定连接,所述掏芯滑块37和掏芯推动块38固定设置在第一掏芯支架32的的垂直板上,所述掏芯滑块37与水平滑轨54对应设置,所述掏芯推动块38穿过掏芯活动空位58后与掏芯驱动电机56固定连接;所述掏芯滑移装置36包括相互对应的滑轨和滑块,所述第二掏芯支架35为两块垂直的板材制成,所述掏芯滑移装置36的滑轨固定设置在第一掏芯支架32的垂直板上,所述掏芯滑移装置36的滑块固定设置在第二掏芯支架35的垂直板上。As shown in Fig. 1, Fig. 2, Fig. 13, Fig. 14 and Fig. 15, the coring device 3 includes a coring elevating device 31, a first coring support 32, a drilling rig 33, a milling cutter 34, a second coring support 35, The core sliding device 36, the core slide block 37 and the core push block 38, the first core support 32 is made of two vertical plates, and the core lifting device 31 includes a core servo motor 311, Milling cutter lifting screw 312 and milling cutter lifting screw nut 313, the described coring servo motor 311 is fixedly arranged on the horizontal plate of the first coring support 32 and passes through the hole on the first coring support 32 Fixedly connected with the milling cutter lifting screw 312, the milling cutter lifting screw nut 313 is fixedly connected with the second coring support 35, and the milling cutter lifting screw nut 313 is threadedly connected with the milling cutter lifting screw 312; The drilling machine 33 is fixedly arranged on the second coring support 35, the milling cutter 34 is fixedly connected with the drilling machine 33, and the coring slider 37 and the core pushing block 38 are fixedly arranged on the first coring support 32. On the vertical plate, the coring slide block 37 is correspondingly arranged with the horizontal slide rail 54, and the coring pushing block 38 is fixedly connected with the coring drive motor 56 after passing through the coring activity vacancy 58; the coring sliding device 36 includes slide rails and slide blocks corresponding to each other, and the second core-out support 35 is made of two vertical plates, and the slide rail of the core-out sliding device 36 is fixedly arranged on the vertical side of the first core-out support 32 On the plate, the slider of the core-out sliding device 36 is fixedly arranged on the vertical plate of the second core-out support 35 .
下面对本发明的工作原理作简要说明:The working principle of the present invention is briefly described below:
首先在葫芦100上做好标记,之后将葫芦100倒置在旋转夹紧器131上,启动夹持动力装置14带动旋转夹紧器131旋转,而旋转夹紧连杆134一端通过销钉135与旋转夹紧器131铰接另一端与旋转连杆124铰接,旋转夹紧器131旋转的过程中将带动夹持器固定杆121移动,固定在夹持器固定杆121端部的葫芦夹持器122将相互配合对葫芦进行夹持,与此同时启动夹持伺服电机16带动升降定位杆111上下移动,而固定在夹持器固定杆121上的升降滑轨123与升降滑块113配合使用,整个夹持爪12将上下移动,通过操作夹持动力装置14和夹持伺服电机16即可完成对葫芦100的固定;完成对葫芦100的定位后启动吸盘气缸211带动吸盘214向下移动将葫芦100的底面进行固定,吸盘214吸住葫芦100的底面后启动去底伺服电机221带动第二去底支架24向下移动,同时启动带锯电机251使带锯264开始旋转,随着第二去底支架24向下移动带锯264完成对葫芦100的底的去底工作,完成去底工作后吸盘气缸211和去底伺服电机221向上回到初始位置,去底驱动电机55带动整个去底装置2移动让开工作位,同时掏芯驱动电机56启动带动整个掏芯装置3移动到工作位;完成位移工作后启动掏芯伺服电机311带动第二掏芯支架35向下移动,同时启动钻机33带动铣刀34开始旋转,随着第二掏芯支架35的下移铣刀34将葫芦100掏空,完成掏芯工作后掏芯伺服电机311带动第二掏芯支架35上移,之后去底驱动电机55和掏芯驱动电机56配合使去底装置2和掏芯装置3回到原始工作位;完成整个葫芦的去底掏芯工作后可以在葫芦内装入酒瓶,将葫芦底固定在葫芦身上即可制成用于装酒的酒葫芦。First, make a mark on the gourd 100, then put the gourd 100 upside down on the rotary clamp 131, start the clamping power device 14 to drive the rotary clamp 131 to rotate, and one end of the rotary clamp link 134 is connected to the rotary clamp by the pin 135 The other end of the clamp 131 is hinged with the rotating connecting rod 124. During the rotation of the rotating clamp 131, the clamper fixing rod 121 will be driven to move, and the gourd clamper 122 fixed at the end of the clamper fixing rod 121 will mutually Cooperate with clamping the gourd, at the same time start the clamping servo motor 16 to drive the lifting positioning rod 111 to move up and down, and the lifting slide rail 123 fixed on the clamper fixing rod 121 is used in conjunction with the lifting slider 113, the whole clamping The claw 12 will move up and down, and the fixing of the gourd 100 can be completed by operating the clamping power device 14 and the clamping servo motor 16; after the positioning of the gourd 100 is completed, the suction cup cylinder 211 is started to drive the suction cup 214 to move downward to move the bottom surface of the gourd 100 Carry out fixation, after suction cup 214 sucks the bottom surface of gourd 100, start bottom removal servo motor 221 to drive second bottom removal bracket 24 to move downward, start band saw motor 251 simultaneously to make band saw 264 begin to rotate, along with second bottom removal bracket 24 Move the band saw 264 downwards to complete the work of removing the bottom of the gourd 100. After completing the work of removing the bottom, the suction cup cylinder 211 and the servo motor 221 for removing the bottom return upward to the initial position, and the driving motor 55 for removing the bottom drives the whole device 2 for removing the bottom. Start the working position, and at the same time start the coring drive motor 56 to drive the whole coring device 3 to move to the working position; start the coring servo motor 311 to drive the second coring support 35 to move downward after completing the displacement work, and start the drilling machine 33 to drive the milling cutter at the same time 34 starts to rotate, and along with the downward movement of the second coring support 35, the milling cutter 34 hollows out the gourd 100. After completing the coring work, the coring servo motor 311 drives the second coring support 35 to move up, and then the bottom drive motor 55 is removed. Cooperate with the coring drive motor 56 to make the bottom removal device 2 and the core removal device 3 return to the original working position; after completing the bottom removal and core removal work of the whole gourd, a wine bottle can be loaded in the gourd, and the bottom of the gourd can be fixed on the gourd. Make wine gourds for wine.
以上所述仅为本发明的较佳实施方式,本发明并不局限于上述实施方式,在实施过程中可能存在局部微小的结构改动,如果对本发明的各种改动或变型不脱离本发明的精神和范围,且属于本发明的权利要求和等同技术范围之内,则发明也意图包含这些改动和变型。The above description is only a preferred embodiment of the present invention, the present invention is not limited to the above embodiment, there may be local minor structural changes during the implementation process, if the various changes or modifications of the present invention do not depart from the spirit of the present invention and scope, and belong to the claims and equivalent technical scope of the present invention, the invention is also intended to include these changes and modifications.
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| CN201810419013.0A CN108656835B (en) | 2016-03-30 | 2016-03-30 | Automatic production line for gourd coring based on sawing principle |
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| CN201610191773.1A CN105620157B (en) | 2016-03-30 | 2016-03-30 | Calabash bottom-removing and core-drawing machine |
| CN201810419013.0A CN108656835B (en) | 2016-03-30 | 2016-03-30 | Automatic production line for gourd coring based on sawing principle |
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| CN201610672543.7A Active CN106274224B (en) | 2016-03-30 | 2016-03-30 | Cucurbit clamping device |
| CN201810419971.8A Active CN108583128B (en) | 2016-03-30 | 2016-03-30 | Safe, high-efficiency, energy-saving and bottom-removing equipment for gourds of agricultural products |
| CN201810419456.XA Active CN108407526B (en) | 2016-03-30 | 2016-03-30 | Automatic mechanical equipment for removing bottom and core of gourd based on milling principle |
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| CN201810419456.XA Active CN108407526B (en) | 2016-03-30 | 2016-03-30 | Automatic mechanical equipment for removing bottom and core of gourd based on milling principle |
| CN201610191773.1A Active CN105620157B (en) | 2016-03-30 | 2016-03-30 | Calabash bottom-removing and core-drawing machine |
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| CN111842965A (en) * | 2020-07-15 | 2020-10-30 | 卢定辉 | Calabash product cutting hole digger |
| CN111844266B (en) * | 2020-07-29 | 2021-12-07 | 浦江县颐硕科技开发有限公司 | Calabash cutting device is used in calabash alms bowl preparation |
| CN112643794A (en) * | 2020-12-18 | 2021-04-13 | 祖明江 | Herbal calabash processing equipment |
| CN112758540B (en) * | 2021-04-06 | 2021-08-10 | 山东万邦石油科技股份有限公司 | Ton bag bale breaker |
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| CN105620157B (en) | 2018-08-17 |
| CN108583128B (en) | 2019-12-17 |
| CN106274224A (en) | 2017-01-04 |
| CN108583128A (en) | 2018-09-28 |
| CN108656835B (en) | 2019-12-17 |
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| CN108407526B (en) | 2019-12-06 |
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