CN108655868B - Aluminum alloy wheel brush thorn equipment - Google Patents
Aluminum alloy wheel brush thorn equipment Download PDFInfo
- Publication number
- CN108655868B CN108655868B CN201810705137.5A CN201810705137A CN108655868B CN 108655868 B CN108655868 B CN 108655868B CN 201810705137 A CN201810705137 A CN 201810705137A CN 108655868 B CN108655868 B CN 108655868B
- Authority
- CN
- China
- Prior art keywords
- brush
- wire bundle
- brush wire
- aluminum alloy
- fixed
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B9/00—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor
- B24B9/02—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground
- B24B9/04—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground of metal, e.g. skate blades
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/007—Weight compensation; Temperature compensation; Vibration damping
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/02—Frames; Beds; Carriages
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/06—Work supports, e.g. adjustable steadies
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Polishing Bodies And Polishing Tools (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
The invention relates to an aluminum alloy wheel brushing thorn device which mainly comprises a base, a guide post, an upper platen, a motor, a hub clamp, a sliding platform, a feeding cylinder, a locking cylinder, a taper sleeve, a brushing wire bundle, a supporting plate, a brushing wire bundle positioning disc and a counterweight iron. The base, the upright post and the upper platen are assembled together, the motor is arranged on the upper platen, the hub clamp is fixed on the motor, the feeding cylinder is fixed on the base, the brush wire bundle positioning disk is fixed on the sliding platform, the upper end of the brush wire bundle penetrates through the brush wire bundle positioning disk, the lower end of the brush wire bundle is jacked up by the supporting plate, the supporting plate is connected with the counterweight iron through a soft steel wire, the locking cylinder is fixed on the brush wire bundle positioning disk through a bracket, the brush wire bundle is composed of a plurality of brush wires, and a film is wound outside the brush wire bundle. The invention can meet the requirements of an aluminum alloy wheel manufacturing enterprise on deburring in a machining process, has the effects of reducing cost, reducing inventory, being strong in compatibility and reducing replacement beats, and has the characteristics of simple structure, low failure rate and stable performance.
Description
Technical Field
The invention relates to mechanical equipment, in particular to equipment for brushing burrs on an aluminum alloy wheel.
Background
Because of the advantages of strong weight, good heat dissipation, attractive appearance, high strength and the like, the aluminum alloy wheel is widely applied, and China also becomes the country with the largest aluminum alloy wheel hub output worldwide.
Currently, there are three manufacturing methods for aluminum alloy wheels, namely cast wheels, forged wheels, cast spinning wheels, according to the classification of manufacturing processes for aluminum alloy wheels. The cast wheel is manufactured according to the working procedures of aluminum ingot smelting, blank casting, machining, surface spraying, finished product packaging and the like, the cast wheel is manufactured according to the working procedures of bar stock cutting, spinning, machining, surface spraying, finished product packaging and the like, and the cast wheel is manufactured according to the working procedures of aluminum ingot smelting, blank casting, spinning, machining, surface spraying, finished product packaging and the like.
In either of the above manufacturing methods, burrs of different sizes are inevitably generated at the window portion of the aluminum alloy wheel back cavity due to the cutting action of the turning tool after the wheel is machined, and the burrs must be removed.
Currently, the conventional way to remove burrs is to perform cleaning and brushing by a dedicated burr brush as shown in fig. 1. The burr brush is composed of nylon wires containing abrasive materials, the deburring effect of the mode is obvious, but the following problems exist: 1. The variety of the burr brush is very large. The wheel back cavity structure is different because of hundreds of wheel varieties, so that a special burr brush is required to be manufactured according to the shape of the wheel back cavity, and a plurality of burr brushes are also required to be manufactured on site; 2. auxiliary material is wasted. The burr brush is fixed on the substrate, and after failure of the burr brush, the substrate can only be discarded without use value; 3. the brush wire utilization rate is low. Because the back cavity of the wheel is of a concave structure, after the burr brush is scrapped, a part of residual brush wires can be ensured. At the same time, the brush filaments are also required to be implanted into the substrate, and the brush filaments have no use value. Generally, the waste rate of brush filaments reaches about 10% -20%; 4. the replacement time occupies the tact time. After the burr brush fails, the burr brush must be shut down for replacement, which occupies the production beat.
Disclosure of Invention
The invention aims to provide an aluminum alloy wheel bristle needling device.
In order to achieve the above object, the technical scheme of the present invention is as follows: an aluminum alloy wheel brushing thorn device comprises a base, a guide post, an upper bedplate, a motor, a hub clamp, a sliding platform, a feeding cylinder, a locking cylinder, a taper sleeve, brushing tows, a supporting plate, a brushing tow positioning disk and a counterweight iron. The base, the upright post and the upper platen are assembled together to form a main body of the whole equipment, the motor is arranged on the upper platen, the hub clamp is fixed on the motor and can rotate with the aluminum alloy wheel under the drive of the motor, the feeding cylinder is fixed on the base and can drive the sliding platform to move up and down along the guide post under certain pressure, the brush silk bundle positioning disk is fixed on the sliding platform, the upper end of the brush silk bundle penetrates through the brush silk bundle positioning disk, the lower end of the brush silk bundle is jacked up by the supporting plate, the supporting plate is connected with the counterweight iron through a soft steel wire, the locking cylinder is fixed on the brush silk bundle positioning disk through a bracket and can drive the taper sleeve to move up and down so as to squeeze the brush silk bundle positioning disk to generate elastic deformation, the brush silk bundle is clamped and loosened, and the brush silk bundle consists of a plurality of brush silk yarns and is wound with a film outside so as to be convenient to take.
Before working, as shown in fig. 2, the locking cylinder is tightly propped against the taper sleeve, so that the brush silk bundle positioning disk is elastically deformed, and the brush silk bundle is clamped in the brush silk bundle positioning disk. At this time, the feed cylinder is in a retracted state.
The aluminum alloy wheel is then placed onto the hub clamp and clamped by a human or robotic arm.
Then, the locking cylinder is loosened, and the taper sleeve naturally moves downwards. The brush silk bundle positioning disk is quickly restored under the action of self elasticity, and the brush silk bundles are loosened. At this time, under the action of the counterweight iron, the counterweight iron drives the supporting plate through the soft steel wire, so as to drive the brush wire bundles to rapidly move upwards, and the brush wire bundles are tightly attached to the back cavity of the aluminum alloy wheel (figure 3).
Then, the locking cylinder moves upwards, and the taper sleeve is tightly propped, so that the brush silk bundle positioning plate generates elastic deformation, and the brush silk bundle is clamped in the brush silk bundle positioning plate.
Then, the motor drives the hub clamp, and then drives the aluminum alloy wheel to rotate. The feeding cylinder is used for lifting the sliding platform upwards under the action of certain pressure, so that the brush wires are tightly adhered to the back cavity of the aluminum alloy wheel, and the function of deburring is achieved.
The brush filament bundle is composed of a plurality of brush filaments, and a film is wound outside the brush filament bundle, as shown in fig. 4. When the brush is in operation, the film can be rapidly torn under the rotation action of the wheel, and brush wires are exposed. As work progresses, the brush tow becomes worn away. When the abrasion of the brush filament bundles reaches the limit, the brush filament bundles can be replaced entirely.
The invention can meet the requirements of an aluminum alloy wheel manufacturing enterprise on deburring in a machining process, has the effects of reducing cost, reducing inventory, being strong in compatibility and reducing replacement beats, and has the characteristics of simple structure, low failure rate and stable performance.
Drawings
Fig. 1 is a schematic view of a conventional burr brush.
Fig. 2 is a front view of an aluminum alloy wheel bristle punching apparatus of the present invention.
Fig. 3 is a schematic operation view of an aluminum alloy wheel bristle punching apparatus of the present invention.
Fig. 4 is a cross-sectional view of a brush tow of an aluminum alloy wheel brush needling apparatus of the present invention.
Fig. 5 is a top view of a brush tow positioning disk of an aluminum alloy wheel brush needling apparatus of the present invention.
Detailed Description
The details and operation of the specific device according to the invention are described in detail below with reference to the accompanying drawings.
The invention relates to an aluminum alloy wheel deburring device which comprises a base 1, a guide post 2, an upper platen 6, a motor 8, a hub clamp 9, a sliding platform 3, a feeding cylinder 13, a locking cylinder 4, a taper sleeve 10, a wire brushing bundle 15, a supporting plate 17, a wire brushing bundle positioning disc 5 and a counterweight iron 11. The base 1, the upright post 2 and the upper platen 6 are assembled together to form the main body of the whole equipment, the motor 8 is arranged on the upper platen 6, the hub clamp 9 is fixed on the motor 8 and can rotate with the aluminum alloy wheel 7 under the drive of the motor 8, the feeding cylinder 13 is fixed on the base 1 and can drive the sliding platform 3 to move up and down along the guide post 2 under certain pressure, the brush tow positioning disk 5 is fixed on the sliding platform 3, the upper end of the brush tow 15 passes through the brush tow positioning disk 5, the lower end of the brush tow positioning disk is jacked by the supporting plate 17, the supporting plate 17 is connected with the counterweight iron 11 through the soft steel wire 12, the locking cylinder 4 is fixed on the brush tow positioning disk 5 through the bracket 14, the locking cylinder 4 can drive the taper sleeve 10 to move up and down, thereby extruding the brush tow positioning disk 5 to generate elastic deformation, so as to achieve the aim of clamping and loosening the brush tow 15, the brush tow 15 consists of a plurality of brush filaments 19, and a film 18 is wound outside so as to be convenient to take.
Before working, as shown in fig. 2, the locking cylinder 4 pushes against the taper sleeve 10 to elastically deform the brush tow positioning disk 5, so that the brush tow 15 is clamped in the brush tow positioning disk 5. At this time, the feed cylinder 13 is in the retracted state.
Then, the aluminum alloy wheel 7 is mounted on the hub clamp 9 by a manual or robot hand and clamped.
Then, the locking cylinder 4 is released and the cone sleeve 10 naturally moves down. The brush tow positioning disk 5 is quickly restored under the action of self elasticity, and the brush tow 15 is loosened. At this time, under the action of the weight iron 11, the weight iron 11 drives the supporting plate 17 through the soft steel wire 12, so as to drive the brush wire bundle 15 to rapidly move upwards, and the brush wire bundle 15 is tightly attached to the back cavity of the aluminum alloy wheel 7 (fig. 3).
Thereupon, the locking cylinder 4 is operated upwards, and the taper sleeve 10 is pressed tightly, so that the brush tow positioning disk 5 is elastically deformed, and the brush tow 15 is clamped in the brush tow positioning disk 5.
Then, the motor 8 drives the hub clamp 9, and further drives the aluminum alloy wheel 7 to rotate. The feeding cylinder 13 lifts the sliding platform 3 upwards under the action of a certain pressure, so that the brush filament bundles 15 are tightly attached to the back cavity of the aluminum alloy wheel 7, and the burr removing effect is achieved.
The brush filament bundle 15 is composed of a plurality of brush filaments 19, and a film 18 is wound around the outside of the brush filament bundle as shown in fig. 4. In operation, the membrane 18 will tear rapidly under the rotation of the wheel and expose the brush filaments 19. As the work proceeds, the brush filaments 15 gradually wear. When the brush filaments 15 wear to a limit, they can be replaced entirely.
Claims (1)
1. The utility model provides an aluminum alloy wheel brush thorn equipment, comprises base (1), guide pillar (2), upper platen (6), motor (8), wheel hub anchor clamps (9), sliding platform (3), feed cylinder (13), locking cylinder (4), taper sleeve (10), brush silk bundle (15), layer board (17), brush silk bundle positioning disk (5), counter weight iron (11), its characterized in that: the base (1) is assembled with the guide post (2) and the upper platen (6) to form the main body of the whole equipment, the motor (8) is arranged on the upper platen (6), the hub clamp (9) is fixed on the motor (8) and can rotate with the aluminum alloy wheel (7) under the drive of the motor (8), the feeding cylinder (13) is fixed on the base (1), the sliding platform (3) can be driven to move up and down along the guide post (2) under a certain pressure, the brush wire bundle positioning disc (5) is fixed on the sliding platform (3), the upper end of the brush wire bundle (15) passes through the brush wire bundle positioning disc (5), the lower end of the brush wire bundle positioning disc is jacked by the supporting plate (17), the supporting plate (17) is connected with the counterweight iron (11) through the soft steel wire (12), the locking cylinder (4) is fixed on the brush wire bundle positioning disc (5) through the support (14), the locking cylinder (4) can drive the taper sleeve (10) to move up and down, thereby the brush wire bundle positioning disc (5) is extruded, elastic deformation is generated, the brush wire bundle (15) is clamped and loosened, and the wire bundle (15) is wound by a plurality of wires (19) so that the wire bundle (18) can be conveniently wound.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810705137.5A CN108655868B (en) | 2018-07-02 | 2018-07-02 | Aluminum alloy wheel brush thorn equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810705137.5A CN108655868B (en) | 2018-07-02 | 2018-07-02 | Aluminum alloy wheel brush thorn equipment |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN108655868A CN108655868A (en) | 2018-10-16 |
| CN108655868B true CN108655868B (en) | 2023-09-05 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810705137.5A Active CN108655868B (en) | 2018-07-02 | 2018-07-02 | Aluminum alloy wheel brush thorn equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN108655868B (en) |
Citations (19)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH079025A (en) * | 1993-06-25 | 1995-01-13 | Nippon Steel Corp | Method for preventing occurrence of brush chatter mark on metal plate |
| CN201831195U (en) * | 2010-07-22 | 2011-05-18 | 万健 | Brush hair clamping device and environment-friendly toothbrush and brush set with replaceable brush hairs |
| CN102164710A (en) * | 2009-10-30 | 2011-08-24 | 新东工业株式会社 | Polishing device for polygonal column member, and method for polishing same |
| CN102653072A (en) * | 2012-04-26 | 2012-09-05 | 长城汽车股份有限公司 | Burring device of engine crankshaft oil hole |
| CN102935608A (en) * | 2012-11-26 | 2013-02-20 | 中信戴卡股份有限公司 | Improved wheel burring device |
| CN103203682A (en) * | 2012-01-11 | 2013-07-17 | 新东工业株式会社 | Polishing brush and polishing method |
| CN103419105A (en) * | 2013-08-28 | 2013-12-04 | 江苏天宏机械科技有限公司 | Aluminium alloy hub deburring machine |
| CN203438030U (en) * | 2013-09-02 | 2014-02-19 | 江苏天宏机械科技有限公司 | Constant-pressure automatic compensation system of aluminum alloy hub deburring machine |
| CN103921187A (en) * | 2014-04-25 | 2014-07-16 | 凯斯曼秦皇岛汽车零部件制造有限公司 | Burr brush |
| CN203863508U (en) * | 2014-06-13 | 2014-10-08 | 中信戴卡股份有限公司 | Hub burr brush |
| CN204546239U (en) * | 2015-04-01 | 2015-08-12 | 成涛 | A kind of Novel clean polishing machine |
| CN105415213A (en) * | 2015-12-29 | 2016-03-23 | 中信戴卡股份有限公司 | Combined type vehicle wheel burr brush |
| CN205415357U (en) * | 2015-10-29 | 2016-08-03 | 福建易达纳米材料科技有限公司 | Wave silk grinds brush |
| CN205835066U (en) * | 2016-07-21 | 2016-12-28 | 夏邵华 | A kind of brush plate of bristle changeable type |
| CN206357085U (en) * | 2017-01-06 | 2017-07-28 | 日本电产东测（浙江）有限公司 | Burr removal is brushed |
| CN107671694A (en) * | 2017-11-22 | 2018-02-09 | 广东赛因迪科技股份有限公司 | A kind of nanometer anti-soil polishing machine |
| CN207027143U (en) * | 2017-06-09 | 2018-02-23 | 安徽省忆德工业刷制造有限公司 | A kind of metallic article surface abrasive brush |
| KR20180039353A (en) * | 2016-10-10 | 2018-04-18 | 주식회사 국제자동화 | Equipped with a cup-shaped wire brush structure ofthe automatic deburring |
| CN208977477U (en) * | 2018-07-02 | 2019-06-14 | 中信戴卡股份有限公司 | A kind of aluminum-alloy wheel burr brushing equipment |
-
2018
- 2018-07-02 CN CN201810705137.5A patent/CN108655868B/en active Active
Patent Citations (19)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH079025A (en) * | 1993-06-25 | 1995-01-13 | Nippon Steel Corp | Method for preventing occurrence of brush chatter mark on metal plate |
| CN102164710A (en) * | 2009-10-30 | 2011-08-24 | 新东工业株式会社 | Polishing device for polygonal column member, and method for polishing same |
| CN201831195U (en) * | 2010-07-22 | 2011-05-18 | 万健 | Brush hair clamping device and environment-friendly toothbrush and brush set with replaceable brush hairs |
| CN103203682A (en) * | 2012-01-11 | 2013-07-17 | 新东工业株式会社 | Polishing brush and polishing method |
| CN102653072A (en) * | 2012-04-26 | 2012-09-05 | 长城汽车股份有限公司 | Burring device of engine crankshaft oil hole |
| CN102935608A (en) * | 2012-11-26 | 2013-02-20 | 中信戴卡股份有限公司 | Improved wheel burring device |
| CN103419105A (en) * | 2013-08-28 | 2013-12-04 | 江苏天宏机械科技有限公司 | Aluminium alloy hub deburring machine |
| CN203438030U (en) * | 2013-09-02 | 2014-02-19 | 江苏天宏机械科技有限公司 | Constant-pressure automatic compensation system of aluminum alloy hub deburring machine |
| CN103921187A (en) * | 2014-04-25 | 2014-07-16 | 凯斯曼秦皇岛汽车零部件制造有限公司 | Burr brush |
| CN203863508U (en) * | 2014-06-13 | 2014-10-08 | 中信戴卡股份有限公司 | Hub burr brush |
| CN204546239U (en) * | 2015-04-01 | 2015-08-12 | 成涛 | A kind of Novel clean polishing machine |
| CN205415357U (en) * | 2015-10-29 | 2016-08-03 | 福建易达纳米材料科技有限公司 | Wave silk grinds brush |
| CN105415213A (en) * | 2015-12-29 | 2016-03-23 | 中信戴卡股份有限公司 | Combined type vehicle wheel burr brush |
| CN205835066U (en) * | 2016-07-21 | 2016-12-28 | 夏邵华 | A kind of brush plate of bristle changeable type |
| KR20180039353A (en) * | 2016-10-10 | 2018-04-18 | 주식회사 국제자동화 | Equipped with a cup-shaped wire brush structure ofthe automatic deburring |
| CN206357085U (en) * | 2017-01-06 | 2017-07-28 | 日本电产东测（浙江）有限公司 | Burr removal is brushed |
| CN207027143U (en) * | 2017-06-09 | 2018-02-23 | 安徽省忆德工业刷制造有限公司 | A kind of metallic article surface abrasive brush |
| CN107671694A (en) * | 2017-11-22 | 2018-02-09 | 广东赛因迪科技股份有限公司 | A kind of nanometer anti-soil polishing machine |
| CN208977477U (en) * | 2018-07-02 | 2019-06-14 | 中信戴卡股份有限公司 | A kind of aluminum-alloy wheel burr brushing equipment |
Also Published As
| Publication number | Publication date |
|---|---|
| CN108655868A (en) | 2018-10-16 |
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