CN108655219B - Plate material rolling process - Google Patents

Plate material rolling process Download PDF

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Publication number
CN108655219B
CN108655219B CN201810416231.9A CN201810416231A CN108655219B CN 108655219 B CN108655219 B CN 108655219B CN 201810416231 A CN201810416231 A CN 201810416231A CN 108655219 B CN108655219 B CN 108655219B
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CN
China
Prior art keywords
roller
rolling
rack
base
fixing
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Active
Application number
CN201810416231.9A
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Chinese (zh)
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CN108655219A (en
Inventor
徐通
蔡高美
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PENGLAI DAJIN OCEAN HEAVY INDUSTRY Co.,Ltd.
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Penglai Dajin Ocean Heavy Industry Co ltd
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Priority to CN201810416231.9A priority Critical patent/CN108655219B/en
Publication of CN108655219A publication Critical patent/CN108655219A/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D5/00Bending sheet metal along straight lines, e.g. to form simple curves
    • B21D5/14Bending sheet metal along straight lines, e.g. to form simple curves by passing between rollers

Abstract

The invention discloses a plate material rolling process, which comprises a shell component and a fixing component, wherein the shell component comprises an upper roller, a lower roller, a mounting seat, a rack, a base, a compression roller hand wheel, a speed reducer and a motor, the rack is positioned on the upper surface of the base and is welded and fixed with the base, and the lower roller is positioned on the inner side of the rack and is rotationally connected with the rack; be provided with the stationary blade in the one end of second telescopic link, the radian of stationary blade is unanimous with the system radian of book of object one side, when the material rotates, can keep the orbit when the material system is rolled up through the stationary blade, avoid the material to take place the skew on the roller, thereby influence the quality that the material system was rolled up, front surface at the base is provided with the fixing base, upper surface at the fixing base is provided with the supporting seat, the material that the system was rolled up that makes the completion can be placed on the supporting seat, avoid making the material take place to fall to sink tearing open the material, thereby influence the quality and the efficiency that the material system was rolled up.

Description

Plate material rolling process
Technical Field
The invention belongs to the technical field of plate rolling processes, and particularly relates to a plate rolling process.
Background
The plate bending machine is a device for bending and forming plate materials by utilizing a working roll, can form parts in different shapes such as a cylindrical part, a conical part and the like, is very important processing equipment, moves the working roll under the action of external force such as hydraulic pressure, mechanical force and the like, so that the plate materials are bent or rolled and formed, and can process parts such as an elliptical part, an arc part, a cylindrical part and the like.
When an original numerical control hydraulic plate bending machine is used for bending an object, due to the lack of a fixed guiding device, a material can deviate during bending, so that the material bending does not reach the qualified standard, and the quality and the efficiency of the material bending are reduced.
Disclosure of Invention
The invention aims to provide a plate material rolling process, which aims to solve the problems that when an original numerical control hydraulic plate rolling machine provided in the background technology is used for rolling an object, due to the lack of a fixed guiding device, the material can deviate during rolling, so that the material rolling does not reach the qualified standard, and the quality and the efficiency of the material rolling are reduced.
In order to achieve the purpose, the invention provides the following technical scheme: a process for rolling a sheet material, the process comprising the steps of:
s1: a user carries the plate bending machine to a working site, checks the safety condition of each part of the machine, and places materials between the upper roller and the lower roller;
s2: starting a switch of the plate rolling machine in S1, enabling a motor to drive a speed reducer to rotate, further driving a lower roller to rotate, further driving a gear in the speed reducer to rotate, further rolling the material, wherein in the material rolling process, a fixing plate on the inner side of a machine frame can preliminarily guide the material, and the material is prevented from being deviated in the rolling process, so that the material rolling quality is prevented from being influenced;
s3: a user places a part of the material which is rolled in the S2 on the supporting seat, so that the material can be prevented from falling down due to the self weight when being detached, the baffle is arranged on the upper surface of the supporting seat, and the material with a circular radian is prevented from sliding off the supporting seat, so that the quality of the material is influenced, the plate rolling machine is more convenient to use, and the material rolling efficiency is improved;
s4: when the plate bending machine in the S3 finishes working, the power supply is timely turned off, and devices at each part of the plate bending machine are detected for the next use;
the veneer reeling machine that adopts in step S1 to S4 includes shell subassembly and fixed subassembly, the shell subassembly includes last roller, lower roll, mount pad, frame, base, compression roller hand wheel, speed reducer and motor, the frame is located the upper surface of base, and with base welded fastening, the lower roll is located the inboard of frame, and with the frame rotates to be connected, the mount pad is located the upper surface of frame, and with frame fixed connection, go up the roller and run through the mount pad, and with mount pad sliding connection, the speed reducer is located the right side surface of frame, and with frame fixed connection, the compression roller hand wheel is located the upper surface of speed reducer, and with speed reducer welded fastening, the motor is located the right side surface of speed reducer, and with the motor rotates to be connected, the base includes fixing base, fixed subassembly, First telescopic link and supporting seat, the fixing base is located the front surface of base, and with the connection can be dismantled to the base, first telescopic link is located the upper surface of fixing base, and with fixing base fixed connection, the supporting seat is located the upper surface of first telescopic link, and with first telescopic link welded connection, motor and external power source electric connection, fixed subassembly includes installation piece, second telescopic link and stationary blade, the installation piece is located the inboard of frame is close to the top of lower roll, and with frame fixed connection, the second telescopic link is located the right side surface of installation piece, and with installation piece welded fastening, the stationary blade is located the right side surface of second telescopic link, and with second telescopic link welded fastening.
Preferably, the number of the mounting pieces, the second telescopic rods and the fixing pieces is two, and the mounting pieces, the second telescopic rods and the fixing pieces are symmetrically distributed along the longitudinal section of the lower roller.
Preferably, the right end of the upper roller penetrates through the mounting seat and the compression roller hand wheel respectively, and the upper roller is fixedly connected with the compression roller hand wheel.
Preferably, the fixing sheet is arc-shaped, and the radian of the fixing sheet is consistent with the rolling radian of one side of the object.
Preferably, the upper surface of the supporting seat is fixedly provided with a baffle, and the height of the baffle is consistent with that of the rolled object.
Compared with the prior art, the invention has the beneficial effects that: be provided with the second telescopic link in the inboard of frame, one end at the second telescopic link is provided with the stationary blade, the radian of stationary blade is unanimous with the system radian of book of object one side, when the material rotates, can keep the orbit when the material system of rolling up through the stationary blade, avoid the material to take place the skew on the roller, thereby influence the quality that the material system of rolling up, front surface at the base is provided with the fixing base, upper surface at the fixing base is provided with the supporting seat, the material that the system of rolling up that makes the completion can be placed on the supporting seat, avoid making the material take place to fall to sink tearing open the material, thereby influence the quality and the efficiency that the material system.
Drawings
FIG. 1 is a schematic structural view of a plate bending machine according to the present invention;
FIG. 2 is a schematic view of a fixing base of the present invention;
FIG. 3 is a schematic view of the structure of the mounting plate of the present invention;
in the figure: 10. a housing assembly; 11. upper roll; 12. a lower roll; 13. a mounting seat; 14. a frame; 15. a base; 16. a press roller hand wheel; 17. a speed reducer; 18. a motor; 151. a fixed seat; 152. a first telescopic rod; 153. a supporting seat; 20. a fixing assembly; 21. mounting a sheet; 22. a second telescopic rod; 23. a sheet is fixed.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-3, the present invention provides a technical solution: a process for rolling a sheet material, the process comprising the steps of:
s1: the user carries the plate bending machine to a working site, checks the safety condition of each part of the machine, and places materials between the upper roller 11 and the lower roller 12;
s2: starting a switch of the plate rolling machine in the S1, enabling the motor 18 to drive the speed reducer 17 to rotate, further driving the lower roller 12 to rotate, further driving the gear in the speed reducer 17 to rotate, and further rolling the material, wherein in the material rolling process, the fixing plate 23 on the inner side of the rack 14 can conduct preliminary guiding on the material, and the material is prevented from being deviated in the rolling process, so that the material rolling quality is prevented from being influenced;
s3: a user places a part of the material which is rolled in the S2 on the supporting seat 153, so that the material can be prevented from falling down due to the self weight when the material is detached, a baffle is arranged on the upper surface of the supporting seat 153, and the material with a circular radian is prevented from sliding off the supporting seat 153, so that the quality of the material is influenced, the plate rolling machine is more convenient to use, and the efficiency of material rolling is improved;
s4: when the plate bending machine in the S3 finishes working, the power supply is timely turned off, and devices at each part of the plate bending machine are detected for the next use;
the plate rolling machine adopted in the steps S1 to S4 comprises a shell assembly 10 and a fixing assembly 20, wherein the shell assembly 10 comprises an upper roller 11, a lower roller 12, a mounting seat 13, a rack 14, a base 15, a pressure roller hand wheel 16, a speed reducer 17 and a motor 18, the rack 14 is positioned on the upper surface of the base 15 and is welded and fixed with the base 15, the lower roller 12 is positioned on the inner side of the rack 14 and is rotatably connected with the rack 14, the mounting seat 13 is positioned on the upper surface of the rack 14 and is fixedly connected with the rack 14, the upper roller 11 penetrates through the mounting seat 13 and is slidably connected with the mounting seat 13, the speed reducer 17 is positioned on the outer surface of the right side of the rack 14 and is fixedly connected with the rack 14, the pressure roller hand wheel 16 is positioned on the upper surface of the speed reducer 17 and is welded and fixed with the speed reducer 17, the motor 18 is positioned on the outer surface of the right side of the speed, fixing base 151 is located the front surface of base 15, and can dismantle with base 15 and be connected, first telescopic link 152 is located the upper surface of fixing base 151, and with fixing base 151 fixed connection, supporting seat 153 is located the upper surface of first telescopic link 152, and with first telescopic link 152 welded connection, motor 18 and external power source electric connection, fixed subassembly 20 includes installation piece 21, second telescopic link 22 and stationary blade 23, the inboard that installation piece 21 is located frame 14 is close to the top of lower roll 12, and with frame 14 fixed connection, second telescopic link 22 is located the right side surface of installation piece 21, and with installation piece 21 welded fastening, stationary blade 23 is located the right side surface of second telescopic link 22, and with second telescopic link 22 welded fastening.
The transmission end of the motor 18 in this embodiment is provided with a transmission shaft, the transmission shaft is connected with the speed reducer 17, the speed reducer 17 is driven to rotate through the motor 18, and then the material is rolled, and the model of the motor is YS-80M 2-4P.
The speed reducer 17 in this embodiment is connected to the lower roller 12, and the motor 18 drives the speed reducer 17 to rotate, thereby driving the lower roller 12 to rotate, so as to roll the material, wherein the model of the speed reducer 17 is PL 60-5.
In this embodiment, be provided with second telescopic link 22 in the inboard of frame 14, one end at second telescopic link 22 is provided with stationary blade 23, the radian of stationary blade 23 is unanimous with the system radian of the book of object one side, when the material rotates, can keep the orbit when the material system is rolled up through stationary blade 23, avoid the material to take place the skew on the roller, thereby influence the quality that the material system was rolled up, front surface at base 15 is provided with fixing base 151, upper surface at fixing base 151 is provided with supporting seat 153, the material that the system was rolled up to messenger's completion can be placed on supporting seat 153, avoid making the material take place to fall down tearing down at the material of tearing open, thereby influence the quality and the efficiency that the material system was rolled up, upper surface at supporting seat 153 is provided with the baffle, avoid the material of circular radian to slide from supporting seat 153, thereby influence.
Further, the number of the mounting pieces 21, the second telescopic rods 22 and the fixing pieces 23 is two, and the mounting pieces 21, the second telescopic rods 22 and the fixing pieces 23 are symmetrically distributed along the longitudinal section of the lower roller 12.
In this embodiment, the quantity of installation piece 21, second telescopic link 22 and stationary blade 23 is two, and installation piece 21, second telescopic link 22 and stationary blade 23 are along the longitudinal section symmetric distribution of lower roll 12, and when the material rotated, the orbit when can keep the material to roll up through stationary blade 23 avoids the material to take place the skew on the roller to influence the quality that the material rolled up.
Furthermore, the right end of the upper roller 11 penetrates through the mounting seat 13 and the compression roller hand wheel 16 respectively, and the upper roller 11 is fixedly connected with the compression roller hand wheel 16.
In this embodiment, the right end of the upper roller 11 penetrates through the mounting seat 13 and the pressing roller hand wheel 16 respectively, the upper roller 11 is fixedly connected with the pressing roller hand wheel 16, the upper roller 11 is fixed on the rack 14 through the pressing roller hand wheel 16, and the mounting stability of the upper roller 11 is improved.
Further, the fixing piece 23 is arc-shaped, and the radian of the fixing piece 23 is consistent with the rolling radian of one side of the object.
In this embodiment, the shape of stationary blade 23 is the arc, and the radian of stationary blade 23 is unanimous with the system radian of book of object one side, makes stationary blade 23 can keep the orbit when the material system, avoids the material to take place the skew to influence the quality of system material.
Further, a baffle is fixedly arranged on the upper surface of the supporting seat 153, and the height of the baffle is consistent with that of the rolled object.
In this embodiment, the fixed surface of supporting seat 153 is provided with the baffle, and the height of baffle is unanimous with the height of rolling up the system object, avoids the material of circular radian landing from supporting seat 153 to influence the quality of material.
The working principle and the using process of the invention are as follows: after the device is installed, a user carries the plate rolling machine to a working site to check the safety condition of each part of the machine, the material of the user is placed between the upper roller 11 and the lower roller 12, an external power supply is connected to the machine, a switch is started, the motor 18 drives the speed reducer 17 to rotate, so that the gear in the speed reducer 17 rotates, the lower roller 12 is driven to rotate, the material is rolled, in the process of rolling the material, the fixing piece 23 on the inner side of the rack 14 can conduct preliminary guiding on the material, the material is prevented from being deviated in the rolling process, the quality of the material is prevented from being influenced, the user places a part of the material which is rolled on the supporting seat 153, the material can be prevented from falling due to the self weight when the material is detached, the baffle is arranged on the upper surface of the supporting seat 153, the material with a circular radian is prevented from sliding off the supporting seat 153, and the quality of the material is, the plate bending machine is more convenient to use, the efficiency of material rolling is improved, when the machine works, the power supply is timely turned off, and devices at all parts of the machine are detected so as to be used next time.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims (3)

1. A process for rolling a sheet material, the process comprising the steps of:
s1: the user carries the plate bending machine to a working site, checks the safety condition of each part of the machine, and places materials between an upper roller (11) and a lower roller (12);
s2: starting a switch of the plate rolling machine in S1, enabling a motor (18) to drive a speed reducer (17) to rotate, so that a gear in the speed reducer (17) rotates, and further a lower roller (12) is driven to rotate, so that the material is rolled, and in the material rolling process, a fixing plate (23) on the inner side of a rack (14) can conduct preliminary guiding on the material, so that the material is prevented from deviating in the material rolling process, and the material rolling quality is influenced;
s3: a user places a part of the material which is rolled in S2 on the supporting seat (153), so that the material can be prevented from falling down due to the self weight when being detached, a baffle is arranged on the upper surface of the supporting seat (153), and the material with a circular radian is prevented from sliding off the supporting seat (153), so that the quality of the material is influenced, the plate rolling machine is more convenient to use, and the efficiency of rolling the material is improved;
s4: when the plate bending machine in the S3 finishes working, the power supply is timely turned off, and devices at each part of the plate bending machine are detected for the next use;
the plate rolling machine adopted in the steps S1-S4 comprises a shell component (10) and a fixing component (20), wherein the shell component (10) comprises an upper roller (11), a lower roller (12), a mounting seat (13), a rack (14), a base (15), a pressing roller hand wheel (16), a speed reducer (17) and a motor (18), the rack (14) is located on the upper surface of the base (15) and is fixedly welded with the base (15), the lower roller (12) is located on the inner side of the rack (14) and is rotatably connected with the rack (14), the mounting seat (13) is located on the upper surface of the rack (14) and is fixedly connected with the rack (14), the upper roller (11) penetrates through the mounting seat (13) and is slidably connected with the mounting seat (13), the speed reducer (17) is located on the outer surface of the right side of the rack (14) and is fixedly connected with the rack (14), compression roller hand wheel (16) are located the upper surface of speed reducer (17), and with speed reducer (17) welded fastening, motor (18) are located the right side surface of speed reducer (17), and with motor (18) rotate to be connected, base (15) are including fixing base (151), first telescopic link (152) and supporting seat (153), fixing base (151) are located the front surface of base (15), and with base (15) can dismantle the connection, first telescopic link (152) are located the upper surface of fixing base (151), and with fixing base (151) fixed connection, supporting seat (153) are located the upper surface of first telescopic link (152), and with first telescopic link (152) welded connection, motor (18) and external power source electric connection, fixed subassembly (20) are including mounting sheet (21), The mounting piece (21) is positioned on the inner side of the rack (14) and close to the upper part of the lower roller (12), and is fixedly connected with the rack (14), the second telescopic rod (22) is positioned on the outer surface of the right side of the mounting piece (21) and is welded and fixed with the mounting piece (21), and the fixing piece (23) is positioned on the outer surface of the right side of the second telescopic rod (22) and is welded and fixed with the second telescopic rod (22);
the shape of the fixing piece (23) is arc-shaped, and the radian of the fixing piece (23) is consistent with the rolling radian of one side of an object;
the upper surface of the supporting seat (153) is fixedly provided with a baffle, and the height of the baffle is consistent with that of the rolled object.
2. A sheet rolling process according to claim 1, wherein: the number of the installation pieces (21), the number of the second telescopic rods (22) and the number of the fixing pieces (23) are two, and the installation pieces (21), the second telescopic rods (22) and the fixing pieces (23) are symmetrically distributed along the longitudinal section of the lower roller (12).
3. A sheet rolling process according to claim 1, wherein: the right end of the upper roller (11) penetrates through the mounting seat (13) and the compression roller hand wheel (16) respectively, and the upper roller (11) is fixedly connected with the compression roller hand wheel (16).
CN201810416231.9A 2018-05-03 2018-05-03 Plate material rolling process Active CN108655219B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201810416231.9A CN108655219B (en) 2018-05-03 2018-05-03 Plate material rolling process

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201810416231.9A CN108655219B (en) 2018-05-03 2018-05-03 Plate material rolling process

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CN108655219A CN108655219A (en) 2018-10-16
CN108655219B true CN108655219B (en) 2020-08-14

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Family Cites Families (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CA1119469A (en) * 1979-10-09 1982-03-09 George R. Usher Apparatus and method for forming seamed tube
IT223460Z2 (en) * 1990-09-28 1995-07-19 Davi Spa Bending calender with 4 shaping rolls with longitudinal anti-bending supports and sets of contrast rollers.
CN202506770U (en) * 2012-03-21 2012-10-31 中国联合工程公司 Automatic blanking mechanism for plate-reeling machine
CN103639252B (en) * 2013-12-17 2016-08-24 泰安华鲁锻压机床有限公司 A kind of flexible full-automatic roll bending production line
CN104815880A (en) * 2015-05-19 2015-08-05 南通华城机床有限公司 Three-roller plate bending machine
CN205110599U (en) * 2015-10-20 2016-03-30 天津宝钢钢材配送有限公司 Automatic finishing device of panel blanking stack
CN206392641U (en) * 2016-12-20 2017-08-11 东莞市精驰自动化设备有限公司 A kind of numerical control upper roller horizontal variable veneer reeling machine
CN207103508U (en) * 2017-08-11 2018-03-16 南通超力卷板机制造有限公司 The veneer reeling machine of stop gauge is oriented to side
CN107225168A (en) * 2017-08-11 2017-10-03 南通超力卷板机制造有限公司 The veneer reeling machine of tape guide

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Effective date of registration: 20200721

Address after: 265600 Zhenxing Road, Penglai Economic Development Zone, Yantai, Shandong 81

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