CN108655219A - A kind of numerical control hydraulic veneer reeling machine - Google Patents
A kind of numerical control hydraulic veneer reeling machine Download PDFInfo
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- CN108655219A CN108655219A CN201810416231.9A CN201810416231A CN108655219A CN 108655219 A CN108655219 A CN 108655219A CN 201810416231 A CN201810416231 A CN 201810416231A CN 108655219 A CN108655219 A CN 108655219A
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- 238000005096 rolling process Methods 0.000 claims abstract description 40
- 239000003638 chemical reducing agent Substances 0.000 claims abstract description 21
- 238000009434 installation Methods 0.000 claims description 7
- 238000003466 welding Methods 0.000 claims 1
- 239000000463 material Substances 0.000 abstract description 53
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- 238000005452 bending Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D5/00—Bending sheet metal along straight lines, e.g. to form simple curves
- B21D5/14—Bending sheet metal along straight lines, e.g. to form simple curves by passing between rollers
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Abstract
本发明公开了一种数控液压卷板机，包括外壳组件和固定组件，所述外壳组件包括上辊、下辊、安装座、机架、底座、压辊手轮、减速机和电机，所述机架位于所述底座的上表面，且与所述底座焊接固定，所述下辊位于所述机架的内侧，且与所述机架转动连接；在第二伸缩杆的一端设置有固定片，固定片的弧度与物体一侧的卷制弧度一致，在材料转动时，可以通过固定片来保持材料卷制时的轨迹，避免材料在辊上发生偏移，从而影响材料卷制的质量，在底座的前表面设置有固定座，在固定座的上表面设置有支撑座，使完成的卷制的材料能够放置在支撑座上，避免在拆料使材料发生坠陷，从而影响材料卷制的质量和效率。
The invention discloses a numerically controlled hydraulic plate rolling machine, which comprises a casing assembly and a fixing assembly, and the casing assembly includes an upper roller, a lower roller, a mounting seat, a frame, a base, a pressure roller handwheel, a speed reducer and a motor. The frame is located on the upper surface of the base, and is welded and fixed with the base, and the lower roller is located inside the frame, and is rotatably connected with the frame; a fixed piece is provided at one end of the second telescopic rod , the radian of the fixed piece is consistent with the rolling radian on one side of the object. When the material is rotating, the fixed piece can be used to maintain the trajectory of the material when it is rolled, so as to avoid the deviation of the material on the roller, which will affect the quality of the material rolled. A fixed seat is provided on the front surface of the base, and a support seat is provided on the upper surface of the fixed seat, so that the finished rolled material can be placed on the support seat, so as to avoid the material from falling when the material is removed, thereby affecting the rolling of the material quality and efficiency.
Description
技术领域technical field
本发明属于液压卷板机技术领域，具体涉及一种数控液压卷板机。The invention belongs to the technical field of hydraulic plate rolling machines, and in particular relates to a numerically controlled hydraulic plate rolling machine.
背景技术Background technique
卷板机是一种利用工作辊使板料弯曲成形的设备，可以成形筒形件、锥形件等不同形状的零件，是非常重要的一种加工设备，通过液压力、机械力等外力的作用，使工作辊运动，从而使板材压弯或卷弯成形，可以加工出椭圆形件、弧形件、筒形件等零件。The plate rolling machine is a kind of equipment that uses work rolls to bend and form the sheet metal. It can form parts of different shapes such as cylindrical parts and conical parts. It is a very important processing equipment. Through hydraulic pressure, mechanical force and other external forces The function makes the work roll move, so that the plate is bent or rolled into shape, and parts such as oval parts, arc parts, and cylindrical parts can be processed.
原有的数控液压卷板机在卷制物体时，由于缺乏固定导向的装置，使材料在卷制时可能会发生偏移，导致材料卷制没有达到合格的标准，从而降低了材料卷制的质量和效率。When the original numerical control hydraulic plate rolling machine is rolling objects, due to the lack of a fixed guiding device, the material may be offset during rolling, resulting in the material rolling not reaching the qualified standard, thereby reducing the material rolling efficiency. quality and efficiency.
发明内容Contents of the invention
本发明的目的在于提供一种数控液压卷板机，以解决上述背景技术中提出的原有的数控液压卷板机在卷制物体时，由于缺乏固定导向的装置，使材料在卷制时可能会发生偏移，导致材料卷制没有达到合格的标准，从而降低了材料卷制的质量和效率的问题。The object of the present invention is to provide a numerically controlled hydraulic plate rolling machine to solve the problem that the original numerically controlled hydraulic plate rolling machine proposed in the background art mentioned above may not be able to roll the material due to the lack of a fixed guiding device when rolling objects. Offset will occur, causing the material rolling to fail to meet the qualified standard, thereby reducing the quality and efficiency of material rolling.
为实现上述目的，本发明提供如下技术方案：一种数控液压卷板机，包括外壳组件和固定组件，所述外壳组件包括上辊、下辊、安装座、机架、底座、压辊手轮、减速机和电机，所述机架位于所述底座的上表面，且与所述底座焊接固定，所述下辊位于所述机架的内侧，且与所述机架转动连接，所述安装座位于所述机架的上表面，且与所述机架固定连接，所述上辊贯穿所述安装座，且与所述安装座滑动连接，所述减速机位于所述机架的右侧外表面，且与所述机架固定连接，所述压辊手轮位于所述减速机的上表面，且与所述减速机焊接固定，所述电机位于所述电机的右侧外表面，且与所述电机转动连接，所述底座包括固定座、第一伸缩杆和支撑座，所述固定座位于所述底座的前表面，且与所述底座可拆卸连接，所述第一伸缩杆位于所述固定座的上表面，且与所述固定座固定连接，所述支撑座位于所述第一伸缩杆的上表面，且与所述第一伸缩杆焊接连接，所述电机与外部电源电性连接，所述固定组件包括安装片、第二伸缩杆和固定片，所述安装片位于所述机架的内侧靠近所述下辊的上方，且与所述机架固定连接，所述第二伸缩杆位于所述安装片的右侧外表面，且与所述安装片焊接固定，所述固定片位于所述第二伸缩杆的右侧外表面，且与所述第二伸缩杆焊接固定。In order to achieve the above object, the present invention provides the following technical solutions: a numerically controlled hydraulic plate rolling machine, including a shell assembly and a fixed assembly, and the shell assembly includes an upper roller, a lower roller, a mounting seat, a frame, a base, and a pressure roller handwheel , a reducer and a motor, the frame is located on the upper surface of the base, and is welded and fixed with the base, the lower roller is located inside the frame, and is rotatably connected with the frame, the installation The seat is located on the upper surface of the frame and is fixedly connected with the frame, the upper roller passes through the mounting seat and is slidably connected with the mounting seat, and the reducer is located on the right side of the frame The outer surface is fixedly connected with the frame, the pressure roller handwheel is located on the upper surface of the reducer, and is welded and fixed with the reducer, the motor is located on the right outer surface of the motor, and Rotately connected with the motor, the base includes a fixed seat, a first telescopic rod and a support seat, the fixed seat is located on the front surface of the base, and is detachably connected to the base, and the first telescopic rod is located on the The upper surface of the fixed seat is fixedly connected with the fixed seat, the support seat is located on the upper surface of the first telescopic rod, and is welded with the first telescopic rod, and the motor is connected to the external power supply Sexual connection, the fixing assembly includes a mounting piece, a second telescopic rod and a fixing piece, the mounting piece is located on the inner side of the frame close to the top of the lower roller, and is fixedly connected with the frame, the first The two telescopic rods are located on the right outer surface of the mounting piece, and are welded and fixed to the mounting piece, and the fixed piece is located on the right outer surface of the second telescopic rod, and are welded and fixed to the second telescopic rod .
优选的，所述安装片、所述第二伸缩杆和所述固定片的数量均为两个，所述安装片、所述第二伸缩杆和所述固定片沿着所述下辊的纵截面对称分布。Preferably, the number of the mounting piece, the second telescopic rod and the fixing piece is two, and the mounting piece, the second telescopic rod and the fixing piece are arranged along the longitudinal direction of the lower roller. The section is symmetrically distributed.
优选的，所述上辊的右端分别贯穿所述安装座和所述压辊手轮，且所述上辊和所述压辊手轮固定连接。Preferably, the right end of the upper roller passes through the mounting seat and the pressure roller handwheel respectively, and the upper roller and the pressure roller handwheel are fixedly connected.
优选的，所述固定片的形状为弧形，所述固定片的弧度与物体一侧的卷制弧度一致。Preferably, the shape of the fixing sheet is arc-shaped, and the curvature of the fixing sheet is consistent with the rolling arc of one side of the object.
优选的，所述支撑座的上表面固定设置有挡板，所述挡板的高度与卷制物体的高度一致。Preferably, a baffle is fixedly provided on the upper surface of the support seat, and the height of the baffle is consistent with the height of the rolled object.
与现有技术相比，本发明的有益效果是：在机架的内侧设置有第二伸缩杆，在第二伸缩杆的一端设置有固定片，固定片的弧度与与物体一侧的卷制弧度一致，在材料转动时，可以通过固定片来保持材料卷制时的轨迹，避免材料在辊上发生偏移，从而影响材料卷制的质量，在底座的前表面设置有固定座，在固定座的上表面设置有支撑座，使完成的卷制的材料能够放置在支撑座上，避免在拆料使材料发生坠陷，从而影响材料卷制的质量和效率。Compared with the prior art, the beneficial effect of the present invention is: a second telescopic rod is provided on the inner side of the frame, a fixed piece is arranged at one end of the second telescopic rod, and the radian of the fixed piece is consistent with the rolling of one side of the object. The radian is consistent. When the material is rotating, the track of the material rolling can be kept by the fixed piece, so as to avoid the deviation of the material on the roller, which will affect the quality of the material rolling. There is a fixed seat on the front surface of the base. The upper surface of the seat is provided with a supporting seat, so that the finished rolled material can be placed on the supporting seat, so as to prevent the material from falling during unloading, thereby affecting the quality and efficiency of material rolling.
附图说明Description of drawings
图1为本发明的结构示意图；Fig. 1 is a structural representation of the present invention;
图2为本发明中的固定座结构示意图；Fig. 2 is a schematic view of the structure of the fixing seat in the present invention;
图3为本发明中的安装片结构示意图；Fig. 3 is a schematic structural view of the mounting sheet in the present invention;
图中：10、外壳组件；11、上辊；12、下辊；13、安装座；14、机架；15、底座；16、压辊手轮；17、减速机；18、电机；151、固定座；152、第一伸缩杆；153、支撑座；20、固定组件；21、安装片；22、第二伸缩杆；23、固定片。In the figure: 10, shell assembly; 11, upper roller; 12, lower roller; 13, mounting base; 14, frame; 15, base; 16, pressure roller handwheel; 17, reducer; 18, motor; 151, 152, the first telescopic rod; 153, the support seat; 20, the fixed assembly; 21, the installation piece; 22, the second telescopic rod; 23, the fixed piece.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图，对本发明实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例仅仅是本发明一部分实施例，而不是全部的实施例。基于本发明中的实施例，本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例，都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
请参阅图1-3，本发明提供一种技术方案：一种数控液压卷板机，包括外壳组件10和固定组件20，外壳组件10包括上辊11、下辊12、安装座13、机架14、底座15、压辊手轮16、减速机17和电机18，机架14位于底座15的上表面，且与底座15焊接固定，下辊12位于机架14的内侧，且与机架14转动连接，安装座13位于机架14的上表面，且与机架14固定连接，上辊11贯穿安装座13，且与安装座13滑动连接，减速机17位于机架14的右侧外表面，且与机架14固定连接，压辊手轮16位于减速机17的上表面，且与减速机17焊接固定，电机18位于电机18的右侧外表面，且与电机18转动连接，底座15包括固定座151、第一伸缩杆152和支撑座153，固定座151位于底座15的前表面，且与底座15可拆卸连接，第一伸缩杆152位于固定座151的上表面，且与固定座151固定连接，支撑座153位于第一伸缩杆152的上表面，且与第一伸缩杆152焊接连接，电机18与外部电源电性连接，固定组件20包括安装片21、第二伸缩杆22和固定片23，安装片21位于机架14的内侧靠近下辊12的上方，且与机架14固定连接，第二伸缩杆22位于安装片21的右侧外表面，且与安装片21焊接固定，固定片23位于第二伸缩杆22的右侧外表面，且与第二伸缩杆22焊接固定。Please refer to Figures 1-3, the present invention provides a technical solution: a numerically controlled hydraulic plate rolling machine, including a shell assembly 10 and a fixing assembly 20, and the shell assembly 10 includes an upper roller 11, a lower roller 12, a mounting seat 13, and a frame 14. Base 15, pressure roller handwheel 16, reducer 17 and motor 18. The frame 14 is located on the upper surface of the base 15 and is welded and fixed with the base 15. The lower roller 12 is located inside the frame 14 and is connected to the frame 14. Rotationally connected, the mounting seat 13 is located on the upper surface of the frame 14, and is fixedly connected with the frame 14, the upper roller 11 runs through the mounting seat 13, and is slidingly connected with the mounting seat 13, and the reducer 17 is located on the right outer surface of the frame 14 , and is fixedly connected with the frame 14, the pressure roller hand wheel 16 is located on the upper surface of the reducer 17, and is welded and fixed with the reducer 17, the motor 18 is located on the right outer surface of the motor 18, and is connected to the motor 18 in rotation, the base 15 Including a fixed seat 151, a first telescopic rod 152 and a support seat 153, the fixed seat 151 is located on the front surface of the base 15, and is detachably connected with the base 15, the first telescopic rod 152 is located on the upper surface of the fixed seat 151, and is connected with the fixed seat 151 is fixedly connected, the support seat 153 is located on the upper surface of the first telescopic rod 152, and is welded and connected with the first telescopic rod 152, the motor 18 is electrically connected with an external power supply, and the fixed assembly 20 includes a mounting piece 21, a second telescopic rod 22 and The fixed piece 23, the mounting piece 21 is located on the inner side of the frame 14 close to the top of the lower roller 12, and is fixedly connected with the frame 14, the second telescopic rod 22 is located on the right side outer surface of the mounting piece 21, and is welded and fixed with the mounting piece 21 , the fixing piece 23 is located on the right outer surface of the second telescopic rod 22, and is welded and fixed with the second telescopic rod 22.
本实施例中的电机18的传动端具有传动轴，传动轴与减速机17连接，通过电机18带动减速机17转动，进而将材料进行卷制，电机的型号是YS-80M2-4P。The transmission end of the motor 18 in this embodiment has a transmission shaft, which is connected with the reducer 17, and the reducer 17 is driven to rotate by the motor 18, and then the material is rolled. The model of the motor is YS-80M2-4P.
本实施例中的减速机17与下辊12连接，通过电机18带动减速机17转动，进而带动下辊12转动，从而对材料进行卷制加工，减速机17的型号是PL60-5。The reducer 17 in this embodiment is connected with the lower roller 12, and the reducer 17 is driven to rotate by the motor 18, and then the lower roller 12 is driven to rotate, so that the material is rolled and processed. The model of the reducer 17 is PL60-5.
本实施方案中，在机架14的内侧设置有第二伸缩杆22，在第二伸缩杆22的一端设置有固定片23，固定片23的弧度与与物体一侧的卷制弧度一致，在材料转动时，可以通过固定片23来保持材料卷制时的轨迹，避免材料在辊上发生偏移，从而影响材料卷制的质量，在底座15的前表面设置有固定座151，在固定座151的上表面设置有支撑座153，使完成的卷制的材料能够放置在支撑座153上，避免在拆料使材料发生坠陷，从而影响材料卷制的质量和效率，在支撑座153的上表面设置有挡板，避免圆形弧度的材料从支撑座153上滑落，从而影响材料的质量。In this embodiment, a second telescopic rod 22 is provided inside the frame 14, and a fixed piece 23 is arranged at one end of the second telescopic rod 22. The radian of the fixed piece 23 is consistent with the rolling radian on one side of the object. When the material rotates, the track when the material is rolled can be kept by the fixed piece 23, so as to prevent the material from shifting on the roller, thereby affecting the quality of the material rolled. The upper surface of 151 is provided with a support seat 153, so that the finished rolled material can be placed on the support seat 153, so as to avoid the material from falling when the material is removed, thereby affecting the quality and efficiency of material rolling. A baffle is provided on the upper surface to prevent the material with a circular arc from slipping off the support seat 153, thereby affecting the quality of the material.
进一步的，安装片21、第二伸缩杆22和固定片23的数量均为两个，安装片21、第二伸缩杆22和固定片23沿着下辊12的纵截面对称分布。Further, there are two installation pieces 21 , second telescopic rods 22 and fixed pieces 23 , and the installation pieces 21 , second telescopic rods 22 and fixed pieces 23 are symmetrically distributed along the longitudinal section of the lower roller 12 .
本实施例中，安装片21、第二伸缩杆22和固定片23的数量均为两个，安装片21、第二伸缩杆22和固定片23沿着下辊12的纵截面对称分布，在材料转动时，可以通过固定片23来保持材料卷制时的轨迹，避免材料在辊上发生偏移，从而影响材料卷制的质量。In this embodiment, the number of the mounting piece 21, the second telescopic rod 22 and the fixing piece 23 is two, and the mounting piece 21, the second telescopic rod 22 and the fixing piece 23 are symmetrically distributed along the longitudinal section of the lower roller 12, and the When the material is rotating, the track of the material rolling can be kept by the fixed piece 23, so as to prevent the material from shifting on the roller, thereby affecting the quality of the material rolling.
进一步的，上辊11的右端分别贯穿安装座13和压辊手轮16，且上辊11和压辊手轮16固定连接。Further, the right end of the upper roller 11 passes through the installation seat 13 and the pressure roller handwheel 16 respectively, and the upper roller 11 and the pressure roller handwheel 16 are fixedly connected.
本实施例中，上辊11的右端分别贯穿安装座13和压辊手轮16，且上辊11和压辊手轮16固定连接，通过压辊手轮16将上辊11固定在机架14上，增加上辊11安装的稳定性。In this embodiment, the right end of the upper roller 11 passes through the mounting seat 13 and the pressure roller handwheel 16 respectively, and the upper roller 11 and the pressure roller handwheel 16 are fixedly connected, and the upper roller 11 is fixed on the frame 14 through the pressure roller handwheel 16 On, increase the stability of upper roller 11 installation.
进一步的，固定片23的形状为弧形，固定片23的弧度与物体一侧的卷制弧度一致。Further, the shape of the fixing piece 23 is arc-shaped, and the curvature of the fixing piece 23 is consistent with the rolling curvature of one side of the object.
本实施例中，固定片23的形状为弧形，固定片23的弧度与物体一侧的卷制弧度一致，使固定片23能够保持材料卷制时的轨迹，避免材料发生偏移，从而影响卷制材料的质量。In this embodiment, the shape of the fixed piece 23 is arc-shaped, and the radian of the fixed piece 23 is consistent with the rolling arc on one side of the object, so that the fixed piece 23 can keep the track when the material is rolled, and avoid the material from shifting, thus affecting The quality of rolled material.
进一步的，支撑座153的上表面固定设置有挡板，挡板的高度与卷制物体的高度一致。Further, the upper surface of the supporting seat 153 is fixedly provided with a baffle, and the height of the baffle is consistent with the height of the rolled object.
本实施例中，支撑座153的上表面固定设置有挡板，挡板的高度与卷制物体的高度一致，避免圆形弧度的材料从支撑座153上滑落，从而影响材料的质量。In this embodiment, the upper surface of the support seat 153 is fixedly provided with a baffle, and the height of the baffle is consistent with the height of the rolled object, so as to prevent the material with a circular arc from slipping off the support seat 153, thereby affecting the quality of the material.
本发明的工作原理及使用流程：本发明安装好过后，使用者将卷板机搬运至工作场地，检查机器各个部件的安全情况，使用者材料放置在上辊11和下辊12之间，给机器接通外部电源，启动开关，使电机18带动减速机17转动，从而使减速机17内的齿轮转动，进而带动下辊12转动，从而对材料进行卷制，在材料卷制的过程中，机架14内侧的固定片23能够对材料进行初步的导向，避免材料在卷制的过程中发生偏移，从而影响材料卷制的质量，使用者将完成卷制的一部分材料放置在支撑座153，能够避免材料因自身的重量在拆卸使发生坠陷，在支撑座153的上表面设置有挡板，避免圆形弧度的材料从支撑座153上滑落，从而影响材料的质量，使卷板机使用更加便利，提高了材料卷制的效率，机器完成工作时，及时的将电源关闭，并对机器的各个部位的装置进行检测，以便下次使用。The working principle and application process of the present invention: After the present invention is installed, the user transports the plate rolling machine to the work site, checks the safety of each part of the machine, and places the user's material between the upper roller 11 and the lower roller 12, and gives The machine is connected to the external power supply, and the switch is turned on, so that the motor 18 drives the reducer 17 to rotate, so that the gear in the reducer 17 rotates, and then drives the lower roller 12 to rotate, so that the material is rolled. During the material rolling process, The fixed piece 23 inside the frame 14 can initially guide the material to prevent the material from shifting during the rolling process, thereby affecting the quality of the material rolling. The user places a part of the rolled material on the support seat 153 , it can prevent the material from falling due to its own weight when it is disassembled. A baffle is provided on the upper surface of the support seat 153 to prevent the material with a circular arc from slipping from the support seat 153, thereby affecting the quality of the material and making the bending machine It is more convenient to use, and the efficiency of material rolling is improved. When the machine completes the work, the power is turned off in time, and the devices of each part of the machine are tested for the next use.
尽管已经示出和描述了本发明的实施例，对于本领域的普通技术人员而言，可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型，本发明的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those skilled in the art can understand that various changes, modifications and substitutions can be made to these embodiments without departing from the principle and spirit of the present invention. and modifications, the scope of the invention is defined by the appended claims and their equivalents.
Claims (5)
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| CN108655219B (en) | 2020-08-14 |
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