CN108638554A - A kind of numerical controlled voltage formula multiple hydraulic transfer press - Google Patents
A kind of numerical controlled voltage formula multiple hydraulic transfer press Download PDFInfo
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- CN108638554A CN108638554A CN201810416682.2A CN201810416682A CN108638554A CN 108638554 A CN108638554 A CN 108638554A CN 201810416682 A CN201810416682 A CN 201810416682A CN 108638554 A CN108638554 A CN 108638554A
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- 238000003825 pressing Methods 0.000 claims description 11
- 238000000465 moulding Methods 0.000 claims 1
- 238000000034 method Methods 0.000 abstract description 8
- 238000004519 manufacturing process Methods 0.000 abstract description 7
- 238000001125 extrusion Methods 0.000 abstract description 3
- 239000000463 material Substances 0.000 description 8
- 238000010586 diagram Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 208000027418 Wounds and injury Diseases 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008602 contraction Effects 0.000 description 1
- 230000006378 damage Effects 0.000 description 1
- 208000014674 injury Diseases 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B1/00—Presses, using a press ram, characterised by the features of the drive therefor, pressure being transmitted directly, or through simple thrust or tension members only, to the press ram or platen
- B30B1/32—Presses, using a press ram, characterised by the features of the drive therefor, pressure being transmitted directly, or through simple thrust or tension members only, to the press ram or platen by plungers under fluid pressure
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B15/00—Details of, or accessories for, presses; Auxiliary measures in connection with pressing
- B30B15/02—Dies; Inserts therefor; Mounting thereof; Moulds
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
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- Fluid Mechanics (AREA)
- Mounting, Exchange, And Manufacturing Of Dies (AREA)
- Press Drives And Press Lines (AREA)
Abstract
本发明公开了一种数控调压式多工位液压机,包括外壳组件、液压组件和工位组件,所述外壳组件包括液压机外壳、挡板、底座、光电闸门和蜂鸣警示灯,所述液压机外壳的底部设有所述底座,所述底座和所述液压机外壳固定连接,所述底座的顶部右端设有所述挡板,所述挡板和所述底座固定连接,所述底座的左侧设有所述光电闸门,所述光电闸门和所述底座固定连接,所述蜂鸣警示灯位于所述液压机外壳的顶部左端;在原有的液压机上设置了液压工作台,液压工作台上设置有多个模座,伺服电机通过转轴带动液压工作台转动,对不同的模座进行液压加工,在挤压过程可以对其他工位进行上下料,提升液压机的工作效率,提升生产加工的速率。
The invention discloses a numerically controlled pressure-regulating multi-station hydraulic press, which comprises a casing assembly, a hydraulic assembly and a station assembly. The bottom of the casing is provided with the base, and the base is fixedly connected with the housing of the hydraulic machine. The top right end of the base is provided with the baffle, and the baffle is fixedly connected with the base. The left side of the base The photoelectric gate is provided, the photoelectric gate is fixedly connected to the base, and the buzzer warning light is located at the top left end of the hydraulic press shell; a hydraulic workbench is set on the original hydraulic press, and a hydraulic workbench is provided on the hydraulic workbench. Multiple mold bases, the servo motor drives the hydraulic table to rotate through the rotating shaft, and performs hydraulic processing on different mold bases. During the extrusion process, other stations can be loaded and unloaded, which improves the working efficiency of the hydraulic press and the speed of production and processing.
Description
技术领域technical field
本发明属于液压机及技术领域,具体涉及一种数控调压式多工位液压机。The invention belongs to the field of hydraulic machines and technologies, and in particular relates to a digitally controlled pressure regulating multi-station hydraulic machine.
背景技术Background technique
液压机是一种以液体为工作介质,根据帕斯卡原理制成的用于传递能量以实现各种工艺的机器。液压机一般由本机、动力系统及液压控制系统三部分组成。液压机分类有阀门液压机,液体液压机,工程液压机。A hydraulic press is a machine that uses liquid as a working medium and is made according to Pascal's principle to transfer energy to realize various processes. The hydraulic press generally consists of three parts: the machine, the power system and the hydraulic control system. Hydraulic presses are classified into valve hydraulic presses, liquid hydraulic presses, and engineering hydraulic presses.
原有的液压机只能对单工位的物料进行加工,物料加工效率较慢,当大批量生产时,频繁的上下料会影响生产加工进度。The original hydraulic press can only process single-station materials, and the material processing efficiency is slow. When mass production, frequent loading and unloading will affect the production and processing progress.
发明内容Contents of the invention
本发明的目的在于提供一种数控调压式多工位液压机,以解决上述背景技术中提出原有的液压机只能对单工位的物料进行加工,物料加工效率较慢,当大批量生产时,频繁的上下料会影响生产加工进度的问题。The purpose of the present invention is to provide a numerically controlled pressure-regulating multi-station hydraulic machine to solve the problem that the original hydraulic machine can only process single-station materials in the above-mentioned background technology, and the material processing efficiency is relatively slow. When mass production , Frequent loading and unloading will affect the progress of production and processing.
为实现上述目的,本发明提供如下技术方案:一种数控调压式多工位液压机,包括外壳组件、液压组件和工位组件,所述外壳组件包括液压机外壳、挡板、底座、光电闸门和蜂鸣警示灯,所述液压机外壳的底部设有所述底座,所述底座和所述液压机外壳固定连接,所述底座的顶部右端设有所述挡板,所述挡板和所述底座固定连接,所述底座的左侧设有所述光电闸门,所述光电闸门和所述底座固定连接,所述蜂鸣警示灯位于所述液压机外壳的顶部左端,且与所述液压机外壳固定连接,所述光电闸门和所述蜂鸣警示灯均与外部电源电性连接,所述液压组件包括连接管、压板、承力杆、液压缸和活塞,所述液压机外壳的顶部设有所述连接管,所述连接管和所述液压机外壳固定连接,所述连接管的下方设有所述液压缸,所述液压缸的输出端设有所述活塞,所述活塞和所述液压缸的输出端固定连接,所述活塞远离所述液压缸的一端设有所述压板,所述压板和所述活塞固定连接,所述压板的后方设有所述承力杆,所述承力杆和所述液压机外壳固定连接,所述工位组件包括液压工作台、伺服电机、转轴和模座,所述液压工作台位于所述压板的下方,且与所述液压机外壳固定连接,所述底座的内部顶端设有所述伺服电机,所述伺服电机和所述底座可拆卸连接,所述伺服电机的输出端设有所述转轴,所述伺服电机和所述液压工作台通过所述转轴转动连接,所述液压工作台上设有所述模座,所述模座的外侧壁设有固定座,所述模座与所述液压工作台通过所述固定座固定连接,所述液压工作台的内部设有缓冲弹簧,所述缓冲弹簧与所述液压工作台固定连接,所述伺服电机和外部电源电性连接。In order to achieve the above object, the present invention provides the following technical solutions: a numerically controlled pressure-regulating multi-station hydraulic press, including a housing assembly, a hydraulic assembly and a station assembly, and the housing assembly includes a hydraulic press housing, a baffle, a base, a photoelectric gate and Buzzer warning light, the bottom of the hydraulic machine shell is provided with the base, the base is fixedly connected with the hydraulic machine shell, the top right end of the base is provided with the baffle plate, and the baffle plate is fixed to the base connected, the left side of the base is provided with the photoelectric gate, the photoelectric gate is fixedly connected to the base, the buzzer warning light is located at the top left end of the hydraulic press shell, and is fixedly connected with the hydraulic press shell, Both the photoelectric gate and the buzzer warning light are electrically connected to an external power supply. The hydraulic assembly includes a connecting pipe, a pressure plate, a bearing rod, a hydraulic cylinder and a piston. The top of the hydraulic machine housing is provided with the connecting pipe , the connecting pipe is fixedly connected to the casing of the hydraulic machine, the hydraulic cylinder is provided under the connecting pipe, the piston is provided at the output end of the hydraulic cylinder, and the piston and the output end of the hydraulic cylinder fixedly connected, the end of the piston away from the hydraulic cylinder is provided with the pressure plate, the pressure plate is fixedly connected with the piston, the bearing rod is provided behind the pressure plate, the bearing rod and the The housing of the hydraulic machine is fixedly connected, and the station assembly includes a hydraulic workbench, a servo motor, a rotating shaft and a mold base. The hydraulic workbench is located below the press plate and is fixedly connected with the housing of the hydraulic machine. The servo motor is provided, the servo motor is detachably connected to the base, the output end of the servo motor is provided with the rotating shaft, the servo motor and the hydraulic worktable are connected in rotation through the rotating shaft, the The mold base is provided on the hydraulic workbench, the outer wall of the mold base is provided with a fixing seat, the mold base and the hydraulic workbench are fixedly connected through the fixation seat, and the interior of the hydraulic workbench is There is a buffer spring, and the buffer spring is fixedly connected with the hydraulic worktable, and the servo motor is electrically connected with an external power supply.
优选的,所述压板靠近所述液压工作台的一端设有液压模具,所述液压模具与所述压板可拆卸连接。Preferably, a hydraulic mold is provided at one end of the pressing plate close to the hydraulic worktable, and the hydraulic mold is detachably connected to the pressing plate.
优选的,所述模座的顶部开设有模腔,所述模腔和所述模座一体成型。Preferably, a mold cavity is opened on the top of the mold base, and the mold cavity and the mold base are integrally formed.
优选的,所述模座的数量为四个,且四个所述均安装在所述液压工作台的顶部。Preferably, there are four mold bases, and all four mold bases are installed on the top of the hydraulic workbench.
优选的,所述光电闸门的数量为两个,且两个所述光电闸门均安装在所述底座的顶部。Preferably, there are two photoelectric gates, and the two photoelectric gates are installed on the top of the base.
与现有技术相比,本发明的有益效果是:在原有的液压机上设置了液压工作台,液压工作台上设置有多个模座,伺服电机通过转轴带动液压工作台转动,对不同的模座进行液压加工,在挤压过程可以对其他工位进行上下料,提升液压机的工作效率,提升生产加工的速率。Compared with the prior art, the beneficial effect of the present invention is that a hydraulic workbench is set on the original hydraulic machine, and a plurality of mold bases are arranged on the hydraulic workbench, and the servo motor drives the hydraulic workbench to rotate through the rotating shaft, and different molds The seat is hydraulically processed, and other stations can be loaded and unloaded during the extrusion process, which improves the working efficiency of the hydraulic press and the speed of production and processing.
附图说明Description of drawings
图1为本发明的结构示意图;Fig. 1 is a structural representation of the present invention;
图2为本发明的内部结构示意图;Fig. 2 is a schematic diagram of the internal structure of the present invention;
图3为本发明的液压工作台俯视结构示意图;Fig. 3 is a schematic diagram of the top view structure of the hydraulic workbench of the present invention;
图中:10、外壳组件;11、液压机外壳;12、挡板;13、底座;14、光电闸门;15、蜂鸣警示灯;20、液压组件;21、连接管;22、压板;23、承力杆;24、液压缸;25、活塞;221、液压模具;30、工位组件;31、液压工作台;32、伺服电机;33、转轴;34、模座;311、缓冲弹簧;341、模腔;342、固定座。In the figure: 10, shell assembly; 11, hydraulic machine shell; 12, baffle; 13, base; 14, photoelectric gate; 15, buzzer warning light; 20, hydraulic component; 21, connecting pipe; Bearing rod; 24, hydraulic cylinder; 25, piston; 221, hydraulic mold; 30, station assembly; 31, hydraulic workbench; 32, servo motor; 33, rotating shaft; 34, mold base; 311, buffer spring; 341 , mold cavity; 342, fixed seat.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
请参阅图1-3,本发明提供一种技术方案:一种数控调压式多工位液压机,包括外壳组件10、液压组件20和工位组件30,外壳组件10包括液压机外壳11、挡板12、底座13、光电闸门14和蜂鸣警示灯15,液压机外壳11的底部设有底座13,底座13和液压机外壳11固定连接,底座13的顶部右端设有挡板12,挡板12和底座13固定连接,底座13的左侧设有光电闸门14,光电闸门14和底座13固定连接,蜂鸣警示灯15位于液压机外壳11的顶部左端,且与液压机外壳11固定连接,光电闸门14和蜂鸣警示灯15均与外部电源电性连接,液压组件20包括连接管21、压板22、承力杆23、液压缸24和活塞25,液压机外壳11的顶部设有连接管21,连接管21和液压机外壳11固定连接,连接管21的下方设有液压缸24,液压缸24的输出端设有活塞25,活塞25和液压缸24的输出端固定连接,活塞25远离液压缸24的一端设有压板22,压板22和活塞25固定连接,压板22的后方设有承力杆23,承力杆23和液压机外壳11固定连接,工位组件30包括液压工作台31、伺服电机32、转轴33和模座34,液压工作台31位于压板22的下方,且与液压机外壳11固定连接,底座13的内部顶端设有伺服电机32,伺服电机32和底座13可拆卸连接,伺服电机32的输出端设有转轴33,伺服电机32和液压工作台31通过转轴33转动连接,液压工作台31上设有模座34,模座34的外侧壁设有固定座342,模座34与液压工作台31通过固定座342固定连接,液压工作台31的内部设有缓冲弹簧311,缓冲弹簧311与液压工作台31固定连接,伺服电机32和外部电源电性连接。Please refer to Figures 1-3, the present invention provides a technical solution: a digitally controlled pressure-regulating multi-station hydraulic press, including a housing assembly 10, a hydraulic assembly 20, and a station assembly 30, and the housing assembly 10 includes a hydraulic machine housing 11, a baffle 12. Base 13, photoelectric gate 14 and buzzer warning light 15. Base 13 is provided at the bottom of hydraulic press housing 11. Base 13 is fixedly connected with hydraulic press housing 11. The top right end of base 13 is provided with baffle 12, baffle 12 and base 13 is fixedly connected, the left side of the base 13 is provided with a photoelectric gate 14, the photoelectric gate 14 is fixedly connected with the base 13, the buzzer warning light 15 is located at the top left end of the hydraulic press shell 11, and is fixedly connected with the hydraulic press shell 11, the photoelectric gate 14 and the buzzer The warning lights 15 are electrically connected with the external power supply, and the hydraulic assembly 20 includes a connecting pipe 21, a pressure plate 22, a bearing rod 23, a hydraulic cylinder 24 and a piston 25, and the top of the hydraulic machine housing 11 is provided with a connecting pipe 21, which is connected to the The hydraulic machine casing 11 is fixedly connected, and a hydraulic cylinder 24 is arranged below the connecting pipe 21. The output end of the hydraulic cylinder 24 is provided with a piston 25, and the output end of the piston 25 and the hydraulic cylinder 24 is fixedly connected. Pressing plate 22, pressing plate 22 and piston 25 are fixedly connected, and the rear of pressing plate 22 is provided with bearing rod 23, and bearing rod 23 is fixedly connected with hydraulic machine shell 11, and station assembly 30 comprises hydraulic workbench 31, servomotor 32, rotating shaft 33 and Die base 34, hydraulic workbench 31 are positioned at the below of pressing plate 22, and are fixedly connected with hydraulic machine shell 11, and the inner top of base 13 is provided with servomotor 32, and servomotor 32 and base 13 are detachably connected, and the output end of servomotor 32 is provided with There is a rotating shaft 33, and the servo motor 32 and the hydraulic table 31 are rotationally connected through the rotating shaft 33. The hydraulic table 31 is provided with a mold base 34, and the outer wall of the mold base 34 is provided with a fixing seat 342. The mold base 34 and the hydraulic table 31 pass through The fixed seat 342 is fixedly connected, and the interior of the hydraulic table 31 is provided with a buffer spring 311, and the buffer spring 311 is fixedly connected with the hydraulic table 31, and the servo motor 32 is electrically connected with an external power supply.
本实施方案中,伺服电机32可控制速度,位置精度非常准确,可以将电压信号转化为转矩和转速以驱动控制对象。In this embodiment, the servo motor 32 can control the speed, the position accuracy is very accurate, and the voltage signal can be converted into torque and rotational speed to drive the controlled object.
本实施例中,将物料放置在液压工作台31的模座34上,通过伺服电机32输出端连接的转轴33带动液压工作台31旋转,即可通过压板22对模座34上的物料进行加工,加工同时可以对闲置模座34进行上下料,减少液压结束后下料的等待时间,提升加工效率。In this embodiment, the material is placed on the mold base 34 of the hydraulic workbench 31, and the rotating shaft 33 connected to the output end of the servo motor 32 drives the hydraulic workbench 31 to rotate, so that the material on the mold base 34 can be processed by the pressing plate 22 At the same time, the idle mold base 34 can be loaded and unloaded during processing, reducing the waiting time for unloading after the hydraulic pressure is completed, and improving processing efficiency.
进一步的,压板22靠近液压工作台31的一端设有液压模具221,液压模具221与压板22可拆卸连接。Further, a hydraulic mold 221 is provided at the end of the pressing plate 22 close to the hydraulic worktable 31 , and the hydraulic mold 221 is detachably connected to the pressing plate 22 .
本实施例中,压板22靠近液压工作台31的一端设有液压模具221,液压模具221根据加工不同的工件进行拆卸更换。In this embodiment, a hydraulic mold 221 is provided at the end of the pressing plate 22 close to the hydraulic workbench 31 , and the hydraulic mold 221 can be disassembled and replaced according to different workpieces to be processed.
进一步的,模座34的顶部开设有模腔341,模腔341和模座34一体成型。Further, a mold cavity 341 is opened on the top of the mold base 34 , and the mold cavity 341 and the mold base 34 are integrally formed.
本实施例中,模座34的顶部开设有模腔341,模腔341根据加工不同的工件进行拆卸更换In this embodiment, a mold cavity 341 is provided on the top of the mold base 34, and the mold cavity 341 is disassembled and replaced according to different workpieces to be processed.
进一步的,模座34的数量为四个,且四个均安装在液压工作台31的顶部。Further, the number of mold bases 34 is four, and all four are installed on the top of the hydraulic workbench 31 .
本实施例中,模座34的数量为四个,模座34配合可以组成多工位工作台,方便生产加工进行。In this embodiment, the number of mold bases 34 is four, and the cooperation of the mold bases 34 can form a multi-station workbench, which is convenient for production and processing.
进一步的,光电闸门14的数量为两个,且两个光电闸门14均安装在底座13的顶部。Further, there are two photoelectric gates 14 , and the two photoelectric gates 14 are installed on the top of the base 13 .
本实施例中,光电闸门14的数量为两个,光电闸门14配合是哦用,可以防止操作人员手伸入挤压区,造成身体损伤。In this embodiment, the number of photoelectric gates 14 is two, and the photoelectric gates 14 are used together to prevent the operator from extending his hand into the extrusion area and causing bodily injury.
本发明的工作原理及使用流程:本发明安装好过后,接通外部电源,液压缸24通过连接管21与外界气源连接,将将物料放置在液压工作台31的模座34上,通过伺服电机32输出端连接的转轴33带动液压工作台31旋转,液压缸24通过输出端连接的活塞25伸缩带动压板22对模座34上的物料进行加工,加工同时可以对闲置模座34进行上下料,减少液压结束后下料的等待时间,提升加工效率The working principle and application process of the present invention: After the present invention is installed, the external power supply is connected, the hydraulic cylinder 24 is connected with the external air source through the connecting pipe 21, the material is placed on the mold base 34 of the hydraulic workbench 31, and the The rotating shaft 33 connected to the output end of the motor 32 drives the hydraulic table 31 to rotate, and the hydraulic cylinder 24 drives the pressure plate 22 to process the materials on the mold base 34 through the expansion and contraction of the piston 25 connected to the output end, and the idle mold base 34 can be loaded and unloaded at the same time. , reduce the waiting time for blanking after hydraulic pressure is completed, and improve processing efficiency
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those skilled in the art can understand that various changes, modifications and substitutions can be made to these embodiments without departing from the principle and spirit of the present invention. and modifications, the scope of the invention is defined by the appended claims and their equivalents.
Claims (5)
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| CN201810416682.2A CN108638554A (en) | 2018-05-03 | 2018-05-03 | A kind of numerical controlled voltage formula multiple hydraulic transfer press |
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| CN201810416682.2A CN108638554A (en) | 2018-05-03 | 2018-05-03 | A kind of numerical controlled voltage formula multiple hydraulic transfer press |
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| CN108638554A true CN108638554A (en) | 2018-10-12 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810416682.2A Withdrawn CN108638554A (en) | 2018-05-03 | 2018-05-03 | A kind of numerical controlled voltage formula multiple hydraulic transfer press |
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| Country | Link |
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| CN (1) | CN108638554A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN109396720A (en) * | 2018-11-29 | 2019-03-01 | 中国工程物理研究院机械制造工艺研究所 | A kind of multistation vacuum welding is consecutive |
| CN112524121A (en) * | 2019-09-18 | 2021-03-19 | 上海禾之木工业设备有限公司 | On-line monitoring system based on servo hydraulic system |
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| CN205236841U (en) * | 2015-12-31 | 2016-05-18 | 太仓椿盟链传动有限公司 | Station dial formula stamping device |
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| CN105689527A (en) * | 2016-03-11 | 2016-06-22 | 无锡建凌电器有限公司 | Hardware part punching equipment |
| CN106391804A (en) * | 2016-05-19 | 2017-02-15 | 江门市维凯智能装备有限公司 | Multi-station turntable punching machine |
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| CN1600529A (en) * | 2003-09-25 | 2005-03-30 | 天津市天锻压力机有限公司 | Digital controlled hydraulic press with positioning and alarming sets for squeezing drug |
| CN204566776U (en) * | 2015-04-14 | 2015-08-19 | 深圳市鑫台铭机械设备有限公司 | Multiple position press |
| CN205236841U (en) * | 2015-12-31 | 2016-05-18 | 太仓椿盟链传动有限公司 | Station dial formula stamping device |
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| CN106391804A (en) * | 2016-05-19 | 2017-02-15 | 江门市维凯智能装备有限公司 | Multi-station turntable punching machine |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN109396720A (en) * | 2018-11-29 | 2019-03-01 | 中国工程物理研究院机械制造工艺研究所 | A kind of multistation vacuum welding is consecutive |
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| CN112524121A (en) * | 2019-09-18 | 2021-03-19 | 上海禾之木工业设备有限公司 | On-line monitoring system based on servo hydraulic system |
| CN112524121B (en) * | 2019-09-18 | 2022-09-23 | 上海禾之木工业设备有限公司 | On-line monitoring system based on servo hydraulic system |
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