CN108626636A - A kind of LED wall wash lamp of built-in control drive module - Google Patents
A kind of LED wall wash lamp of built-in control drive module Download PDFInfo
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- 239000011324 bead Substances 0.000 claims abstract description 51
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims abstract description 35
- 229910052782 aluminium Inorganic materials 0.000 claims abstract description 35
- 239000000758 substrate Substances 0.000 claims abstract description 30
- 239000003292 glue Substances 0.000 claims description 35
- 238000007789 sealing Methods 0.000 claims description 13
- 239000011248 coating agent Substances 0.000 claims description 3
- 238000000576 coating method Methods 0.000 claims description 3
- 210000002421 cell wall Anatomy 0.000 claims 8
- 239000000203 mixture Substances 0.000 claims 4
- 230000004888 barrier function Effects 0.000 claims 2
- 239000004411 aluminium Substances 0.000 claims 1
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- 238000000034 method Methods 0.000 description 8
- 229910000838 Al alloy Inorganic materials 0.000 description 6
- 239000011521 glass Substances 0.000 description 4
- 239000000956 alloy Substances 0.000 description 3
- 239000000463 material Substances 0.000 description 3
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- 230000005540 biological transmission Effects 0.000 description 2
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- 230000005856 abnormality Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
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- 238000012423 maintenance Methods 0.000 description 1
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21S—NON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
- F21S8/00—Lighting devices intended for fixed installation
- F21S8/03—Lighting devices intended for fixed installation of surface-mounted type
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
- F21V17/00—Fastening of component parts of lighting devices, e.g. shades, globes, refractors, reflectors, filters, screens, grids or protective cages
- F21V17/10—Fastening of component parts of lighting devices, e.g. shades, globes, refractors, reflectors, filters, screens, grids or protective cages characterised by specific fastening means or way of fastening
- F21V17/16—Fastening of component parts of lighting devices, e.g. shades, globes, refractors, reflectors, filters, screens, grids or protective cages characterised by specific fastening means or way of fastening by deformation of parts; Snap action mounting
- F21V17/164—Fastening of component parts of lighting devices, e.g. shades, globes, refractors, reflectors, filters, screens, grids or protective cages characterised by specific fastening means or way of fastening by deformation of parts; Snap action mounting the parts being subjected to bending, e.g. snap joints
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
- F21V19/00—Fastening of light sources or lamp holders
- F21V19/001—Fastening of light sources or lamp holders the light sources being semiconductors devices, e.g. LEDs
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
- F21V23/00—Arrangement of electric circuit elements in or on lighting devices
- F21V23/003—Arrangement of electric circuit elements in or on lighting devices the elements being electronics drivers or controllers for operating the light source, e.g. for a LED array
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
- F21V23/00—Arrangement of electric circuit elements in or on lighting devices
- F21V23/06—Arrangement of electric circuit elements in or on lighting devices the elements being coupling devices, e.g. connectors
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
- F21V31/00—Gas-tight or water-tight arrangements
- F21V31/04—Provision of filling media
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21Y—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO THE FORM OR THE KIND OF THE LIGHT SOURCES OR OF THE COLOUR OF THE LIGHT EMITTED
- F21Y2115/00—Light-generating elements of semiconductor light sources
- F21Y2115/10—Light-emitting diodes [LED]
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Non-Portable Lighting Devices Or Systems Thereof (AREA)
- Arrangement Of Elements, Cooling, Sealing, Or The Like Of Lighting Devices (AREA)
Abstract
Description
技术领域technical field
本发明涉及LED灯技术领域,具体地说,是一种内置控制驱动模块的LED洗墙灯。The invention relates to the technical field of LED lamps, in particular to an LED wall washer with a built-in control drive module.
背景技术Background technique
洗墙灯被广泛应用于各种场所,例如大型建筑、公路、桥梁、园林广场等,给城市增添了许多色彩。不过正是由于洗墙灯被安装在各种各样的场所,故一款结构简单、运输安装方便的洗墙灯尤为重要。Wall washers are widely used in various places, such as large buildings, highways, bridges, garden squares, etc., adding a lot of color to the city. However, it is precisely because the wall washer is installed in various places, so a wall washer with a simple structure and convenient transportation and installation is particularly important.
在现有技术中,洗墙灯的灯控模块一般采用一体式的的布置在一块电路板上,一般地,电路板的宽度都在40mm以上才能完成所有电路的布置。但是由于洗墙灯的特殊长条状结构,其宽度在23mm左右。为了布置电路,洗墙灯的控制电路都是单独布置在洗墙灯灯架体外部的,并且由于电路是采用的一体式的,导致体积庞大且笨重,挂接在灯架体外部,呈凸出状,且需要单独的保护材料进行保护,结构复杂,成本高。占用空间大,运输安装也非常困难。In the prior art, the light control module of the wall washer is generally arranged in one piece on a circuit board. Generally, the width of the circuit board is more than 40 mm to complete the layout of all circuits. However, due to the special strip structure of the wall washer, its width is about 23mm. In order to arrange the circuit, the control circuit of the wall washer is arranged separately outside the lamp frame of the wall washer, and because the circuit is integrated, it is bulky and heavy, and it is hung outside the lamp frame in a convex shape. Out of shape, and need a separate protective material for protection, complex structure, high cost. It takes up a lot of space and is very difficult to transport and install.
发明内容Contents of the invention
本发明提出一种内置控制驱动模块的LED洗墙灯,将洗墙灯和洗墙灯电控单元集成在洗墙灯灯架组件内,电控单元模块化设置,分散的分布在铝基板上,占用空间小,轻便小巧。The invention proposes an LED wall washer with a built-in control drive module. The wall washer and the electric control unit of the wall washer are integrated into the wall washer lamp frame assembly. The electric control unit is modularized and distributed on the aluminum substrate. , takes up little space, is light and compact.
为达到上述目的,本发明的具体内容为:To achieve the above object, the specific content of the present invention is:
一种内置控制驱动模块的LED洗墙灯,其关键技术在于:包括洗墙灯灯架组件,在该洗墙灯灯架组件内设置铝基板,在所述铝基板上安装有模块化灯控组件和灯珠阵列,所述模块化灯控组件的电控输出端经所述铝基板上的供电线路与所述灯珠阵列的所有灯珠电连接。An LED wall washer with a built-in control drive module, the key technology of which is: it includes a wall washer light frame assembly, an aluminum substrate is arranged in the wall washer light frame assembly, and a modular light control is installed on the aluminum substrate The component and the lamp bead array, the electric control output end of the modularized light control component is electrically connected to all the lamp beads of the lamp bead array through the power supply line on the aluminum substrate.
通过上述设计,将模块化灯控组件设置在灯体内部,实现电路集成,洗墙灯占用空间小,结构紧凑,并且由于洗墙灯铝基板的特殊长条形结构,散热快。模块化灯控组件无需其他保护结构,节约成本。灯珠阵列可以根据需要的灯珠的行数和例数进行设计。Through the above design, the modular light control component is arranged inside the lamp body to realize circuit integration. The wall washer occupies a small space and has a compact structure. Due to the special elongated structure of the aluminum substrate of the wall washer, the heat dissipation is fast. Modular light control components do not require other protective structures, saving costs. The lamp bead array can be designed according to the number of rows and cases of lamp beads required.
进一步的,所述模块化灯控组件包括模块化的控制模块电路和n组恒流驱动模块电路;所述控制模块电路用于获取灯控信号ax,并将该灯控信号ax转换成亮度输出信号bx,所述亮度输出信号bx经输出通道分别发送到n组恒流驱动模块电路;所述恒流驱动模块电路用于将获取的亮度输出信号bx转换成灯珠电源信号cx,所述灯珠电源信号cx控制所述灯珠阵列中所有的灯珠点亮。Further, the modular light control assembly includes a modular control module circuit and n sets of constant current drive module circuits; the control module circuit is used to obtain the light control signal a x and convert the light control signal a x into The brightness output signal bx, the brightness output signal bx is respectively sent to n sets of constant current drive module circuits through the output channel; the constant current drive module circuit is used to convert the acquired brightness output signal bx into a lamp bead power signal c x , The lamp bead power signal cx controls all the lamp beads in the lamp bead array to turn on.
相比传统的整体式电路,在方案中,采用模块化的方式,将电控电路分成模块化的控制模块电路和n组恒流驱动模块电路,实现灯控信号ax对洗墙灯进行控制,其中,x为正整数。控制模块电路采用了LED驱动芯片:UCS512系列芯片。恒流驱动模块电路采用了恒流输出电流的降压型LED驱动芯片。Compared with the traditional integral circuit, in the scheme, the electronic control circuit is divided into modular control module circuits and n groups of constant current drive module circuits in a modular way, so as to realize the control of the wall washer by the light control signal a x , where x is a positive integer. The control module circuit adopts LED driver chip: UCS512 series chip. The constant current drive module circuit uses a step-down LED drive chip with constant current output current.
再进一步的技术方案为,所述控制模块电路、n组恒流驱动模块电路分布在所述灯珠阵列间隙中。A still further technical solution is that the control module circuit and n sets of constant current drive module circuits are distributed in the gap of the lamp bead array.
通过将控制模块电路、n组恒流驱动模块电路设置在灯珠阵列间隙内,充分利用了空余空间,并且采用分散分布的方式,散热快。By arranging the control module circuit and n groups of constant current drive module circuits in the gap of the lamp bead array, the spare space is fully utilized, and the distributed distribution method is adopted to dissipate heat quickly.
再进一步描述,所述洗墙灯灯架组件包括长条形的灯罩、灯体和端盖;所述灯体包括长条形的底板以及该底板长边两侧的第一竖壁和第二竖壁,三者围成U形槽,所述灯组固定在U形槽中,所述灯罩固定在U形槽槽口,所述第一竖壁和第二竖壁内壁的上边缘开有引导斜壁,该引导斜壁的下部开有灯罩卡扣槽,第一竖壁和第二竖壁的灯罩卡扣槽槽口相对;所述灯罩卡装在两个灯罩卡扣槽之间;所述端盖将所述灯罩和所述灯体的共端端部扣合。To further describe, the wall washer lamp holder assembly includes a strip-shaped lampshade, a lamp body and an end cover; the lamp body includes a strip-shaped bottom plate and the first vertical wall and the second vertical wall on both sides of the bottom plate The three vertical walls form a U-shaped groove, the lamp group is fixed in the U-shaped groove, the lampshade is fixed in the notch of the U-shaped groove, and the upper edge of the inner wall of the first vertical wall and the second vertical wall is provided with Guide the inclined wall, the lower part of the guiding inclined wall is provided with a lampshade buckle groove, the first vertical wall and the second vertical wall have the lampshade buckle slot opposite; the lampshade is clamped between the two lampshade buckle grooves; The end cap buckles the common end of the lampshade and the lamp body.
在进行LED洗墙灯组装时,首先将灯组固定在U形槽内。在安装灯罩时,将灯罩的两个卡扣部置于引导斜壁处,通过按压灯罩,使第一竖壁、第二竖壁上边缘向外扩张,直至灯罩的两个长条形卡扣部恰好落入两个U形槽内,灯体回扣U形槽灯罩牢固性好,灯体与灯罩紧密组合,不易脱落。为了使灯罩能够安装入灯罩卡扣槽内组合紧密及牢固,灯体之灯罩卡扣槽回扣内壁需控制好适度的壁厚,并且该材料需要保持一定韧劲。最后将端盖堵住灯体两端部,实现整体安装。安装时间短,过程简单,单人即可完成,并且安装位置准确。即使灯罩卡扣槽内部有部分凸起,由于灯罩卡扣槽与灯罩之间仍然留有适度空隙,则不会影响安装。When assembling the LED wall washer, first fix the lamp group in the U-shaped groove. When installing the lampshade, place the two buckles of the lampshade on the guide inclined wall, and press the lampshade to make the upper edges of the first vertical wall and the second vertical wall expand outward until the two strip-shaped buckles of the lampshade The upper part just falls into the two U-shaped grooves, the lamp body buckles the U-shaped grooves and the lampshade has good firmness, the lamp body and the lampshade are closely combined, and it is not easy to fall off. In order to make the lampshade fit into the lampshade buckle slot tightly and securely, the inner wall of the lampshade buckle groove buckle of the lamp body needs to control the appropriate wall thickness, and the material needs to maintain a certain degree of toughness. Finally, the end caps are blocked at both ends of the lamp body to realize overall installation. The installation time is short, the process is simple, one person can complete it, and the installation location is accurate. Even if there is some protrusion inside the buckle groove of the lampshade, since there is still a moderate gap between the buckle groove of the lampshade and the lampshade, the installation will not be affected.
再进一步的技术方案为,所述第一竖壁和第二竖壁的上端设置有带挂扣的引导斜壁,所述挂扣设置在引导斜壁下部;所述灯罩卡扣槽包括上限位槽壁、灯罩抵接槽壁、下限位槽壁,所述上限位槽壁宽度小于所述下限位槽壁宽度;在所述下限位槽壁壁面上设置有挡条,该挡条朝向所述上限位槽壁;所述挡条与U形槽槽壁之间开设有胶水槽;所述灯罩长边的侧壁与所述挡条抵接,二者之间经胶水粘接;所述灯罩长边的上边缘经所述上限位槽壁限位,二者之间经胶水粘接;所述灯罩长边的下边缘放置所述胶水槽上,二者之间经胶水粘接。A still further technical solution is that, the upper ends of the first vertical wall and the second vertical wall are provided with a guiding inclined wall with a hook, and the hanging buckle is arranged at the lower part of the guiding inclined wall; the lampshade buckle groove includes an upper limit The groove wall and the lampshade abut against the groove wall and the lower limit groove wall, the width of the upper limit groove wall is smaller than the width of the lower limit groove wall; The upper limit groove wall; a glue groove is opened between the retaining bar and the U-shaped groove wall; the side wall of the long side of the lampshade is in contact with the retaining bar, and the two are bonded by glue; the lampshade The upper edge of the long side is limited by the upper limit groove wall, and the two are bonded by glue; the lower edge of the long side of the lampshade is placed on the glue groove, and the two are bonded by glue.
为了卡紧灯罩,在下限位槽壁壁面上设置有挡条,当灯罩从引导斜壁压入U形槽的灯罩卡扣槽后,两个挡条对灯罩进行限位,两个挡条之间的距离大于灯罩的宽度,并且大于两个引导斜壁的宽度。通过胶水槽,即使灯罩落入灯罩卡扣槽对下限位槽上的胶水挤压时,不会将胶水全部挤压走,通过该胶水槽,可以增加胶水的附着面积。通过将胶水打到挡条和胶水槽之间,灯罩向下压时,灯罩下边缘将胶水压入挡条上和胶水槽,对灯罩进行固定。当灯罩安装到位后,灯罩长边经胶水与挡条、胶水槽密封固定。In order to fasten the lampshade, a retaining strip is provided on the wall of the lower limiting groove. When the lampshade is pressed into the lampshade buckle groove of the U-shaped groove from the guiding inclined wall, the two retaining strips will limit the lampshade. The distance between them is greater than the width of the lampshade, and greater than the width of the two guiding inclined walls. Through the glue groove, even if the lampshade falls into the lampshade buckle groove and squeezes the glue on the lower limit groove, all the glue will not be squeezed away. Through the glue groove, the adhesion area of the glue can be increased. By applying glue between the retaining strip and the glue groove, when the lampshade is pressed down, the lower edge of the lampshade will press the glue into the retaining strip and the glue groove to fix the lampshade. After the lampshade is installed in place, the long side of the lampshade is sealed and fixed by glue, the retaining strip and the glue groove.
再进一步的技术方案为,在所述灯珠阵列的所有灯珠上均盖设有灯罩透镜,所述灯罩透镜设置有至少一个安装座,所述安装座穿过所述铝基板上的透镜安装孔,将所述灯罩透镜固定在所述铝基板上。A still further technical solution is that all the lamp beads in the lamp bead array are covered with a lampshade lens, and the lampshade lens is provided with at least one mounting seat, and the mounting seat is installed through the lens on the aluminum substrate. holes to fix the lampshade lens on the aluminum substrate.
其中,任一安装座包括两条对称的扣腿,两扣腿间留有间隙,扣腿端部设置外翻的扣脚,两条扣腿具有弹性,当扣腿受力时,可向内弯形,两扣脚并拢后,可穿过透镜安装孔。穿过透镜安装孔后,扣腿回弹,两扣脚分开并反扣透镜安装孔。Wherein, any mounting seat includes two symmetrical buckle legs, and there is a gap between the two buckle legs. The end of the buckle legs is provided with an everted buckle foot. The two buckle legs are elastic, and when the buckle legs are stressed, they can move inward Curved shape, after the two buckle feet are close together, it can pass through the lens mounting hole. After passing through the lens mounting hole, the buckle leg rebounds, and the two buckle feet separate and buckle the lens mounting hole backwards.
再进一步的技术方案为,所述灯罩分为透光区和遮光区,所有所述灯罩透镜正对所述透光区;所述灯罩包括透明罩体,该透明罩体涂覆有遮光涂层的区域为所述遮光区。A further technical solution is that the lampshade is divided into a light-transmitting area and a light-shielding area, and all of the lampshade lenses are facing the light-transmitting area; the lampshade includes a transparent cover, and the transparent cover is coated with a light-shielding coating The area is the shading area.
透光区可以包括一个或者多个透光部,每个透光部的透光形状可任意设定,例如为线条状,圆形状,星型状或者任意规则或者不规则形状。The light-transmitting area may include one or more light-transmitting parts, and the light-transmitting shape of each light-transmitting part can be set arbitrarily, such as a line shape, a circle shape, a star shape, or any regular or irregular shape.
再进一步的技术方案,为了向灯组供电,所述模块化灯控组件与电源线的供电端连接,该电源线接电端穿出所述灯体后连接有电连接接头;在所述灯体上设置有固定支架。In a further technical solution, in order to supply power to the lamp group, the modular lamp control assembly is connected to the power supply end of the power cord, and the power cord end is connected to an electrical connection joint after passing through the lamp body; The body is provided with a fixed bracket.
再进一步的技术方案为,在所述灯罩、所述灯体的共端端部与所述端盖之间设置有密封圈,所述端盖上设置有端盖螺孔,所述端盖螺孔内的端盖螺钉穿过所述端盖、密封圈与所述共端端部连接。A further technical solution is that a sealing ring is provided between the lampshade, the common end of the lamp body and the end cover, and the end cover is provided with an end cover screw hole, and the end cover screw hole The end cap screw in the hole passes through the end cap and the sealing ring to connect with the common end.
上述方案相比于传统采用胶水密封的方式,采用密封圈,节约了打胶步骤,并且有效防止打胶过久造成不能密封的缺陷。对于这样的安装方式,节约环保,密封效果好,使用周期长。Compared with the traditional way of sealing with glue, the above-mentioned solution uses a sealing ring, which saves the steps of glue application, and effectively prevents the defects that cannot be sealed caused by glue application for too long. For such an installation method, it is economical and environmentally friendly, has a good sealing effect and a long service life.
再进一步的技术方案为:在所述第一竖壁或者所述第二竖壁上边缘设置有挡光板,所述挡光板与所述灯体为一体成型的铝型材结构。A still further technical solution is: a light baffle is provided on the upper edge of the first vertical wall or the second vertical wall, and the light baffle is an aluminum profile structure formed integrally with the lamp body.
其中,挡光板上呈一定弧度向内弯形,有效防止刮手。该挡光板实现对洗墙灯一侧的灯光进行遮挡,实现一侧灯光照射在墙上,另一侧灯光被遮挡,避免灯光光照四射,过于耀眼。Wherein, the light shielding plate is curved inward with a certain radian, which effectively prevents hands from being scratched. The light baffle can block the light on one side of the wall washer, so that the light on one side is irradiated on the wall, and the light on the other side is blocked, so as to avoid the light from shining and being too dazzling.
铝型材料具有一定的弹力,并且防水不易腐蚀,适用于本洗墙灯。所述灯罩或为玻璃灯罩;或为塑料灯罩。由于安装稳定,安全性能高,可采用玻璃灯罩,透光性好,使用寿命长,不易腐蚀。若采用塑料灯罩,运输安装过程中不易损坏。The aluminum material has a certain degree of elasticity, and is waterproof and not easy to corrode, which is suitable for this wall washer. The lampshade is either a glass lampshade or a plastic lampshade. Due to the stable installation and high safety performance, the glass lampshade can be used, which has good light transmission, long service life and is not easy to corrode. If a plastic lampshade is used, it will not be easily damaged during transportation and installation.
本发明的有益效果:将洗墙灯和洗墙灯电控单元集成在洗墙灯灯架组件内,电控单元模块化设置,分散的分布在铝基板上,占用空间小,轻便小巧。将控制模块电路、n组恒流驱动模块电路设置在灯珠阵列间隙内,充分利用了空余空间,并且采用分散分布的方式,散热快。设计引导斜壁和灯罩卡扣槽,灯罩卡扣槽上部开有卡扣,在卡扣边缘设计有引导斜壁。在安装灯罩时,可通过将灯罩置于引导斜壁上,向下按压灯罩,直至恰好落入由卡扣形成的灯罩卡扣槽内。灯罩长边经胶水与挡条、上限位槽壁、胶水槽连接。整个过程安装时间短,过程简单,单人即可完成,并且安装位置准确。通过在灯罩卡扣槽内涂覆防水结构密封胶水,进行密封防水,使灯体卡槽和灯罩更加紧密贴合,防水防尘,安装部件可靠安全,不易脱落。Beneficial effects of the present invention: the wall washer and the electric control unit of the wall washer are integrated in the lamp frame assembly of the wall washer, the electric control unit is modularized, distributed on the aluminum substrate, occupies a small space, and is light and compact. The control module circuit and n groups of constant current drive module circuits are arranged in the gap of the lamp bead array, which makes full use of the free space, and adopts a decentralized distribution method to dissipate heat quickly. The guide inclined wall and the lampshade buckle groove are designed, the upper part of the lampshade buckle groove is provided with a buckle, and the guide inclined wall is designed on the edge of the buckle. When installing the lampshade, the lampshade can be pressed down by placing the lampshade on the guide inclined wall until it just falls into the lampshade buckle groove formed by the buckle. The long side of the lampshade is connected with the retaining strip, the upper limit groove wall and the glue groove through glue. The installation time of the whole process is short, the process is simple, can be completed by one person, and the installation position is accurate. By coating the waterproof structure sealing glue in the buckle groove of the lampshade, it is sealed and waterproof, so that the groove of the lamp body and the lampshade are more tightly fitted, waterproof and dustproof, and the installation parts are reliable and safe, and are not easy to fall off.
灯体采用铝合金材料,防水性好。The lamp body is made of aluminum alloy material, which has good waterproof performance.
投影出的灯光光束可以改变灯罩透光区的形状进行适应性改变,并且洗墙灯灯珠数量和排列和根据需要进行设定。并且灯罩透镜经安装座和透镜安装孔固定在铝基板上,安装方便,不易脱落。相比传统采用胶水黏贴的方式,节约成本,固定更加可靠。The projected light beam can be adaptively changed by changing the shape of the light-transmitting area of the lampshade, and the number and arrangement of the lamp beads of the wall washer can be set according to needs. Moreover, the lampshade lens is fixed on the aluminum base plate through the mounting seat and the lens mounting hole, which is easy to install and not easy to fall off. Compared with the traditional method of pasting with glue, it saves costs and is more reliable in fixing.
附图说明Description of drawings
图1是本发明的爆炸图;Fig. 1 is an explosion diagram of the present invention;
图2是本发明的模块化灯控组件电路控制原理图;Fig. 2 is a circuit control schematic diagram of the modularized light control assembly of the present invention;
图3是本发明的模块化灯控组件电路图;Fig. 3 is a circuit diagram of the modularized light control assembly of the present invention;
图4是本发明的立体图;Fig. 4 is a perspective view of the present invention;
图5是本发明的整体截面示意图;Fig. 5 is the overall cross-sectional schematic diagram of the present invention;
图6是图1中A的放大示意图;Figure 6 is an enlarged schematic view of A in Figure 1;
图7是灯体端部截面示意图;Fig. 7 is a schematic cross-sectional view of the end of the lamp body;
图8是灯体结构示意图;Fig. 8 is a schematic diagram of the structure of the lamp body;
图9是图1中B的放大示意图;Figure 9 is an enlarged schematic view of B in Figure 1;
图10是灯罩透镜立体结构示意图;Fig. 10 is a schematic diagram of the three-dimensional structure of the lampshade lens;
图11是挡板洗墙灯爆炸图;Figure 11 is an exploded view of the baffle wall washer;
图12是挡板洗墙灯立体结构示意图;Fig. 12 is a schematic diagram of the three-dimensional structure of the baffle wall washer;
图13是挡板洗墙灯灯体结构示意图;Fig. 13 is a schematic diagram of the lamp body structure of the baffle wall washer;
图14是模块化铝基板结构示意图;Fig. 14 is a schematic structural diagram of a modular aluminum substrate;
图15是图14中C的放大示意图。FIG. 15 is an enlarged schematic view of C in FIG. 14 .
具体实施方式Detailed ways
下面结合附图对本发明的具体实施方式以及工作原理作进一步详细说明。The specific implementation manner and working principle of the present invention will be further described in detail below in conjunction with the accompanying drawings.
结合图1和图2可以看出,一种内置控制驱动模块的LED洗墙灯,包括洗墙灯灯架组件1,在该洗墙灯灯架组件1内设置铝基板2,在所述铝基板2上安装有模块化灯控组件3和灯珠阵列,所述模块化灯控组件3的电控输出端经所述铝基板2上的供电线路与所述灯珠阵列的所有灯珠电连接。1 and 2, it can be seen that an LED wall washer with a built-in control drive module includes a wall washer light frame assembly 1, an aluminum substrate 2 is arranged in the wall washer light frame assembly 1, and an aluminum substrate 2 is arranged on the aluminum wall washer light frame assembly 1. A modular light control assembly 3 and a lamp bead array are installed on the substrate 2, and the electric control output end of the modular light control assembly 3 is connected to all lamp bead electric circuits of the lamp bead array through the power supply line on the aluminum substrate 2. connect.
在本实施例中,结合图图2、3、14、15,所述模块化灯控组件3包括模块化的控制模块电路3a和4组恒流驱动模块电路3b;,其中,所述控制模块电路用于获取灯控信号ax,并将该灯控信号ax转换成亮度输出信号bx,所述亮度输出信号bx经输出通道分别发送到n组恒流驱动模块电路;在本实施例中,x为不同灯光亮度标号。x=1,2,3,4,5,6…In this embodiment, referring to Figures 2, 3, 14, and 15, the modular light control assembly 3 includes a modular control module circuit 3a and 4 sets of constant current drive module circuits 3b; wherein, the control module The circuit is used to obtain the light control signal ax , and convert the light control signal ax into a brightness output signal bx, and the brightness output signal bx is respectively sent to n groups of constant current drive module circuits through output channels; in this embodiment , x is the label of different light brightness. x=1, 2, 3, 4, 5, 6...
所述恒流驱动模块电路用于将获取的亮度输出信号bx转换成灯珠电源信号cx,所述灯珠电源信号cx控制所述灯珠阵列中所有的灯珠点亮。The constant current driving module circuit is used to convert the obtained brightness output signal bx into a lamp bead power signal c x , and the lamp bead power signal c x controls all the lamp beads in the lamp bead array to light up.
在本实施例中,所述控制模块电路和4组恒流驱动模块电路分布在所述灯珠阵列间隙中。In this embodiment, the control module circuit and 4 sets of constant current drive module circuits are distributed in the gap of the lamp bead array.
在本实施例中,所述控制模块电路包括LED驱动芯:UCS512C3。In this embodiment, the control module circuit includes an LED driver core: UCS512C3.
UCS512C3是DMX512差分并联协议LED驱动芯片,4通道高精度恒流输出,UCS512C3解码技术精准解码DMX512信号,可兼容并拓展512协议信号,UCS512C3对传输频率在200K-750K以内的DMX512信号完全自适应解码,无需进行任何速度设置,寻址可达4096通道。UCS512C3内置E2PROM,无需外接,采用AB线在线写码及写参数,写码及写参数完全独立,参数包括1/2/4字段选择参数及上电4通道任意亮灯状态参数。芯片提供4个耐压30V以上的可达60毫安的高精度恒流输出通道,并且藉由1个外接电阻来设定电流的输出大小。高端口刷新率,大幅提高画面刷新率。UCS512C3有PWM反极性降频输出功能,此功能适合外挂三极管,MOS管或大电流恒流驱动IC的应用。UCS512C3更可藉由将多组恒流输出接口短路以扩大电流驱动能力。它主要为建筑物装饰和舞台灯光效果LED照明系统而设计,适合于需要并接的LED照明系统,某一个芯片的异常完全不影响其他芯片的正常工作,维护简单方便。UCS512C3 is a DMX512 differential parallel protocol LED driver chip, 4-channel high-precision constant current output, UCS512C3 decoding technology accurately decodes DMX512 signals, compatible and expands 512 protocol signals, UCS512C3 fully adaptively decodes DMX512 signals with a transmission frequency within 200K-750K , without any speed setting, addressing up to 4096 channels. UCS512C3 has a built-in E2PROM, no external connection is required, and the AB line is used to write codes and parameters online. The codes and parameters are completely independent. The parameters include 1/2/4 field selection parameters and any lighting status parameters of 4 channels after power-on. The chip provides 4 high-precision constant current output channels with a withstand voltage of 30V and up to 60mA, and an external resistor is used to set the output current. High port refresh rate, greatly improving the screen refresh rate. UCS512C3 has PWM reverse polarity down-frequency output function, which is suitable for the application of external triode, MOS tube or high current constant current drive IC. UCS512C3 can also expand the current driving capability by short-circuiting multiple sets of constant current output interfaces. It is mainly designed for LED lighting systems for building decoration and stage lighting effects. It is suitable for LED lighting systems that need to be connected in parallel. The abnormality of a certain chip does not affect the normal work of other chips at all, and the maintenance is simple and convenient.
结合图3可以看出,具体控制模块电路包括UCS512C3驱动芯片,该UCS512C3驱动芯片的第一引脚接地,所述UCS512C3驱动芯片的第二引脚接第四恒流驱动模块电路,UCS512C3驱动芯片的第三引脚接第三恒流驱动模块电路,UCS512C3驱动芯片的第四引脚接第二恒流驱动模块电路,UCS512C3驱动芯片的第五引脚接第一恒流驱动模块电路,UCS512C3驱动芯片的第七引脚经第十八电阻R18与第二熔断器F2一端连接,所述第二熔断器F2的另一端作为所述控制模块电路写码控制输出端PO。UCS512C3驱动芯片的第十引脚经第十七电阻R17与第一熔断器F1一端连接,所述第二熔断器F2的另一端作为所述控制模块电路写码控制输入端PI。UCS512C3驱动芯片的第十一引脚经第十九电阻R19与第三熔断器F3一端连接,第三熔断器F3另一端作为控制模块电路的差分信号正输入端。UCS512C3驱动芯片的第十二引脚经第二一电阻R21与第四熔断器F4一端连接,第四熔断器F4另一端作为控制模块电路的差分信号负输入端。As can be seen in conjunction with Figure 3, the specific control module circuit includes a UCS512C3 driver chip, the first pin of the UCS512C3 driver chip is grounded, the second pin of the UCS512C3 driver chip is connected to the fourth constant current driver module circuit, and the UCS512C3 driver chip's The third pin is connected to the third constant current driver module circuit, the fourth pin of UCS512C3 driver chip is connected to the second constant current driver module circuit, the fifth pin of UCS512C3 driver chip is connected to the first constant current driver module circuit, UCS512C3 driver chip The seventh pin of the second fuse F2 is connected to one end of the second fuse F2 through the eighteenth resistor R18, and the other end of the second fuse F2 is used as the control module circuit code writing control output terminal PO. The tenth pin of the UCS512C3 driver chip is connected to one end of the first fuse F1 through the seventeenth resistor R17, and the other end of the second fuse F2 is used as the code writing control input terminal PI of the control module circuit. The eleventh pin of the UCS512C3 driver chip is connected to one end of the third fuse F3 through the nineteenth resistor R19, and the other end of the third fuse F3 is used as the positive input end of the differential signal of the control module circuit. The twelfth pin of the UCS512C3 driver chip is connected to one end of the fourth fuse F4 through the second first resistor R21, and the other end of the fourth fuse F4 is used as the negative input end of the differential signal of the control module circuit.
控制模块电路的电源端经并列的第十三二极管、第十四二极管后再经第二十电阻R20、稳压器与所述UCS512C3驱动芯片的第十三引脚连接。第十三二极管、第十四二极管共阴极端还经第十七电容C17接地。稳压器的输出端经第十八电容C18接地;稳压器的输出端与所述UCS512C3驱动芯片的第十六引脚连接,该第十六引脚经第十九电容C19接地。The power supply end of the control module circuit is connected to the thirteenth pin of the UCS512C3 driver chip through the thirteenth diode and the fourteenth diode paralleled through the twentieth resistor R20 and the voltage regulator. The common cathode terminals of the thirteenth diode and the fourteenth diode are also grounded through the seventeenth capacitor C17. The output terminal of the voltage regulator is grounded through the eighteenth capacitor C18; the output terminal of the voltage regulator is connected to the sixteenth pin of the UCS512C3 driver chip, and the sixteenth pin is grounded through the nineteenth capacitor C19.
其中,在本实施例中,所述UCS512C3驱动芯片的包括四个颜色输出通道:红色灯管控制输出通道、黄色灯管控制输出通道、蓝色灯管控制输出通道、蓝色灯管控制输出通道。稳压器型号为:78L05SOT-23.Wherein, in this embodiment, the UCS512C3 driver chip includes four color output channels: red lamp control output channel, yellow lamp control output channel, blue lamp control output channel, blue lamp control output channel . The regulator model is: 78L05SOT-23.
结合图3还可以看出,恒流驱动模块电路包括第一恒流驱动模块电路、第二恒流驱动模块电路、第三恒流驱动模块电路、第四恒流驱动模块电路。第一恒流驱动模块电路、第二恒流驱动模块电路、第三恒流驱动模块电路、第四恒流驱动模块电路的电路结构一致。It can also be seen from FIG. 3 that the constant current drive module circuit includes a first constant current drive module circuit, a second constant current drive module circuit, a third constant current drive module circuit, and a fourth constant current drive module circuit. The circuit structures of the first constant current driving module circuit, the second constant current driving module circuit, the third constant current driving module circuit and the fourth constant current driving module circuit are consistent.
其中,恒流驱动模块电路SM32108芯片,该SM32108芯片的第一引脚经输入电阻与所述控制电路的亮度输出引脚连接,SM32108芯片的第二引脚经电容接地;SM32108芯片的第四引脚经接地;Among them, the constant current drive module circuit SM32108 chip, the first pin of the SM32108 chip is connected to the brightness output pin of the control circuit through an input resistor, the second pin of the SM32108 chip is grounded through a capacitor; the fourth pin of the SM32108 chip feet grounded;
所述SM32108芯片的第五引脚经下拉电阻后接地;所述SM32108芯片的第七引脚经电感、稳压电容接电源,在所述稳压电容两端之间连接有串联和/或并联的灯珠串,所述SM32108芯片的第七引脚经二极管接电源;所述SM32108芯片的第八引脚经上拉电阻接电源。The fifth pin of the SM32108 chip is grounded after a pull-down resistor; the seventh pin of the SM32108 chip is connected to the power supply through an inductor and a voltage stabilizing capacitor, and a series and/or parallel connection is connected between the two ends of the voltage stabilizing capacitor. The lamp bead string, the seventh pin of the SM32108 chip is connected to the power supply through a diode; the eighth pin of the SM32108 chip is connected to the power supply through a pull-up resistor.
任意一个灯珠串串联有4-6个灯珠。在本实施例中,连接有一串灯珠串,该灯珠串串联有6个灯珠。There are 4-6 lamp beads connected in series in any string of lamp beads. In this embodiment, a string of lamp beads is connected, and the lamp bead string has 6 lamp beads connected in series.
具体的,第一恒流驱动模块包括电路包括第一SM32108芯片,该第一SM32108芯片的第一引脚经第一输入电阻R15与所述控制电路的亮度输出引脚连接,第一SM32108芯片的第二引脚经电容C13接地;SM32108芯片的第四引脚经接地;Specifically, the first constant current drive module includes a circuit including a first SM32108 chip, the first pin of the first SM32108 chip is connected to the brightness output pin of the control circuit through the first input resistor R15, and the first pin of the SM32108 chip The second pin is grounded through the capacitor C13; the fourth pin of the SM32108 chip is grounded;
所述第一SM32108芯片的第五引脚经下拉电阻该后接地;该下拉电阻包括并联的电阻R9和R10,所述第一SM32108芯片的第七引脚经电感L1、稳压电容C5接电源,在所述稳压电容C5两端之间连接有串联和/或并联的灯珠串,所述第一SM32108芯片的第七引脚经二极管D9接电源;所述第一SM32108芯片的第八引脚经上拉电阻R1接电源。第八引脚和上拉电阻R1公共端与电容C19一端连接,所述电容C19另一端接地,电容C19另一端还经电容C1接电源。The fifth pin of the first SM32108 chip is grounded through the pull-down resistor; the pull-down resistor includes parallel resistors R9 and R10, and the seventh pin of the first SM32108 chip is connected to the power supply through the inductor L1 and the voltage stabilizing capacitor C5 , between the two ends of the voltage stabilizing capacitor C5 is connected a series and/or parallel string of lamp beads, the seventh pin of the first SM32108 chip is connected to the power supply through the diode D9; the eighth pin of the first SM32108 chip is connected to the power supply; The pin is connected to the power supply through the pull-up resistor R1. The eighth pin and the common end of the pull-up resistor R1 are connected to one end of the capacitor C19, the other end of the capacitor C19 is grounded, and the other end of the capacitor C19 is also connected to the power supply through the capacitor C1.
第二恒流驱动模块电路包括第二SM32108芯片,该第二SM32108芯片的第一引脚经第一输入电阻R6与所述控制电路的亮度输出引脚连接,第二SM32108芯片的第二引脚经电容C14接地;SM32108芯片的第四引脚经接地;The second constant current drive module circuit includes a second SM32108 chip, the first pin of the second SM32108 chip is connected to the brightness output pin of the control circuit through the first input resistor R6, and the second pin of the second SM32108 chip Grounded through capacitor C14; the fourth pin of SM32108 chip is grounded;
所述第二SM32108芯片的第五引脚经下拉电阻后接地;该下拉电阻包括并联的电阻R11和R12,所述第二SM32108芯片的第七引脚经电感L2、稳压电容C6接电源,在所述稳压电容C6两端之间连接有串联和/或并联的灯珠串,所述第二SM32108芯片的第七引脚经二极管D10接电源;所述第二SM32108芯片的第八引脚经上拉电阻R2接电源。第八引脚和上拉电阻R2公共端与电容C10一端连接,所述电容C10另一端接地,电容C10另一端还经电容C2接电源。The fifth pin of the second SM32108 chip is grounded after the pull-down resistor; the pull-down resistor includes parallel resistors R11 and R12, the seventh pin of the second SM32108 chip is connected to the power supply through the inductor L2 and the voltage stabilizing capacitor C6, A series and/or parallel string of lamp beads is connected between the two ends of the voltage stabilizing capacitor C6, the seventh pin of the second SM32108 chip is connected to the power supply through the diode D10; the eighth pin of the second SM32108 chip is connected to the power supply; The pin is connected to the power supply through the pull-up resistor R2. The eighth pin and the common end of the pull-up resistor R2 are connected to one end of the capacitor C10, the other end of the capacitor C10 is grounded, and the other end of the capacitor C10 is connected to the power supply through the capacitor C2.
第三恒流驱动模块电路包括第三SM32108芯片,该第三SM32108芯片的第一引脚经第一输入电阻R7与所述控制电路的亮度输出引脚连接,第三SM32108芯片的第二引脚经电容C15接地;SM32108芯片的第四引脚经接地;The third constant current drive module circuit includes the third SM32108 chip, the first pin of the third SM32108 chip is connected with the brightness output pin of the control circuit through the first input resistor R7, the second pin of the third SM32108 chip Grounded through capacitor C15; the fourth pin of SM32108 chip is grounded;
所述第三SM32108芯片的第五引脚经下拉电阻后接地;该下拉电阻包括并联的电阻R13和R14,所述第三SM32108芯片的第七引脚经电感L3、稳压电容C7接电源,在所述稳压电容C6两端之间连接有串联和/或并联的灯珠串,所述第三SM32108芯片的第七引脚经二极管D11接电源;所述第三SM32108芯片的第八引脚经上拉电阻R3接电源。第八引脚和上拉电阻R3公共端与电容C11一端连接,所述电容C11另一端接地,电容C11另一端还经电容C3接电源。The fifth pin of the third SM32108 chip is grounded through a pull-down resistor; the pull-down resistor includes parallel resistors R13 and R14, and the seventh pin of the third SM32108 chip is connected to the power supply through an inductor L3 and a voltage stabilizing capacitor C7, A series and/or parallel string of lamp beads is connected between the two ends of the voltage stabilizing capacitor C6, the seventh pin of the third SM32108 chip is connected to the power supply through the diode D11; the eighth pin of the third SM32108 chip is connected to the power supply; The pin is connected to the power supply through the pull-up resistor R3. The eighth pin and the common end of the pull-up resistor R3 are connected to one end of the capacitor C11, the other end of the capacitor C11 is grounded, and the other end of the capacitor C11 is connected to the power supply through the capacitor C3.
第四恒流驱动模块电路包括第四SM32108芯片,该第四SM32108芯片的第一引脚经第一输入电阻R8与所述控制电路的亮度输出引脚连接,第四SM32108芯片的第二引脚经电容C16接地;SM32108芯片的第四引脚经接地;所述第四SM32108芯片的第五引脚经下拉电阻后接地;该下拉电阻包括并联的电阻R15和R16,所述第四SM32108芯片的第七引脚经电感L4、稳压电容C8接电源,在所述稳压电容C8两端之间连接有串联和/或并联的灯珠串,所述第四SM32108芯片的第七引脚经二极管D11接电源;所述第四SM32108芯片的第八引脚经上拉电阻R4接电源。第八引脚和上拉电阻R4公共端与电容C12一端连接,所述电容C10另一端接地,电容C10另一端还经电容C3接电源。The fourth constant current drive module circuit includes a fourth SM32108 chip, the first pin of the fourth SM32108 chip is connected to the brightness output pin of the control circuit through the first input resistor R8, and the second pin of the fourth SM32108 chip Grounded through the capacitor C16; the fourth pin of the SM32108 chip is grounded; the fifth pin of the fourth SM32108 chip is grounded after the pull-down resistor; the pull-down resistor includes parallel resistors R15 and R16, and the fourth pin of the SM32108 chip The seventh pin is connected to the power supply through the inductance L4 and the voltage stabilizing capacitor C8, and a series and/or parallel string of lamp beads is connected between the two ends of the voltage stabilizing capacitor C8, and the seventh pin of the fourth SM32108 chip is connected to the power supply through the The diode D11 is connected to the power supply; the eighth pin of the fourth SM32108 chip is connected to the power supply through the pull-up resistor R4. The eighth pin and the common end of the pull-up resistor R4 are connected to one end of the capacitor C12, the other end of the capacitor C10 is grounded, and the other end of the capacitor C10 is connected to the power supply through the capacitor C3.
其中,结合图3可以看出,第二恒流驱动模块电路、第三恒流驱动模块电路、第四恒流驱动模块电路和第一恒流驱动模块电路原理相同。在此不再赘述。Wherein, it can be seen from FIG. 3 that the principles of the second constant current driving module circuit, the third constant current driving module circuit, the fourth constant current driving module circuit and the first constant current driving module circuit are the same. I won't repeat them here.
从图1、4、5可以看出,所述洗墙灯灯架组件1包括长条形的灯罩14、灯体11和端盖12;所述灯体11包括长条形的底板11a以及该底板11a长边两侧的第一竖壁11b和第二竖壁11c,三者围成U形槽,所述灯组2固定在U形槽中,所述灯罩14固定在U形槽槽口,所述第一竖壁1b和第二竖壁1c内壁的上边缘开有引导斜壁,该引导斜壁的下部开有灯罩卡扣槽13,第一竖壁11b和第二竖壁11c的灯罩卡扣槽13槽口相对;所述灯罩14卡装在两个灯罩卡扣槽13之间;所述端盖15将所述灯罩14和所述灯体11的共端端部扣合。As can be seen from Figures 1, 4, and 5, the wall washer lamp holder assembly 1 includes a strip-shaped lampshade 14, a lamp body 11 and an end cover 12; the lamp body 11 includes a strip-shaped bottom plate 11a and the The first vertical wall 11b and the second vertical wall 11c on both sides of the long side of the bottom plate 11a form a U-shaped groove, the lamp group 2 is fixed in the U-shaped groove, and the lampshade 14 is fixed at the opening of the U-shaped groove , the upper edge of the inner wall of the first vertical wall 1b and the second vertical wall 1c is provided with a guide inclined wall, and the lower part of the guide inclined wall is provided with a lampshade buckle groove 13, the first vertical wall 11b and the second vertical wall 11c The slots of the lampshade buckling grooves 13 are opposite to each other; the lampshade 14 is clamped between the two lampshade buckling grooves 13;
在本实施例中,结合图6可以看出,在所述灯罩14、所述灯体11的共端端部与所述端盖15之间设置有密封圈,所述端盖15上设置有端盖螺孔,所述端盖螺孔内的端盖螺钉穿过所述端盖15、密封圈与所述共端端部连接。In this embodiment, it can be seen from FIG. 6 that a sealing ring is provided between the lampshade 14, the common end of the lamp body 11 and the end cover 15, and the end cover 15 is provided with The screw holes of the end cover, the end cover screws in the screw holes of the end cover pass through the end cover 15, and the sealing ring is connected with the common end.
在本实施中,从图1可以看出,灯罩14为长条形板状结构。In this implementation, it can be seen from FIG. 1 that the lampshade 14 is a strip-shaped plate-shaped structure.
作为其他的实施方式,灯罩14至少包括罩体部和卡扣部,该罩体部可以是倒“凹”字形,半球形等。As another embodiment, the lampshade 14 at least includes a cover body and a buckle part, and the cover body may be in the shape of an inverted "concave", hemispherical and the like.
结合图7和图8可以看出,所述灯罩卡扣槽13包括上限位槽壁、灯罩抵接槽壁、下限位槽壁,所述上限位槽壁宽度小于所述下限位槽壁宽度。7 and 8, it can be seen that the lampshade buckle groove 13 includes an upper limit groove wall, a lampshade abutting groove wall, and a lower limit groove wall, and the width of the upper limit groove wall is smaller than the width of the lower limit groove wall.
从图5和图6还可以看出,在所述下限位槽壁壁面上设置有挡条1111,该挡条1111朝向上限位槽壁的中部;所述挡条1111与U形槽槽壁之间开设有胶水槽112。It can also be seen from Fig. 5 and Fig. 6 that a stop bar 1111 is arranged on the wall surface of the lower limit groove wall, and the stop bar 1111 faces the middle part of the upper limit groove wall; There are glue grooves 112 between them.
其中,从图7还可以看出,所述灯罩14长边的侧壁与所述挡条1111抵接,二者之间经胶水粘接;所述灯罩14长边的上边缘经所述上限位槽壁限位,二者之间经胶水粘接;所述灯罩14长边的下边缘放置所述胶水槽112上,二者之间经胶水粘接。Wherein, it can also be seen from FIG. 7 that the side wall of the long side of the lampshade 14 abuts against the retaining strip 1111, and the two are bonded by glue; the upper edge of the long side of the lampshade 14 passes through the upper The position is limited by the wall of the groove, and the two are bonded by glue; the lower edge of the long side of the lampshade 14 is placed on the glue groove 112, and the two are bonded by glue.
结合图1、7、8可以看出,所述第一竖壁11b和第二竖壁11c的上端设置有带挂扣的引导斜壁,所述挂扣设置在引导斜壁下部;1, 7, and 8, it can be seen that the upper ends of the first vertical wall 11b and the second vertical wall 11c are provided with a guiding inclined wall with a hook, and the hanging buckle is arranged at the lower part of the guiding inclined wall;
从图8还可以看出,为了节约成本,并增加第一竖壁11b和第二竖壁11c的韧性,所述第一竖壁11b和第二竖壁11c为空心壁。It can also be seen from FIG. 8 that in order to save costs and increase the toughness of the first vertical wall 11b and the second vertical wall 11c, the first vertical wall 11b and the second vertical wall 11c are hollow walls.
从图1和图9可以看出,该铝基板2上开有螺孔,该铝基板2经螺钉固定在所述灯体11的底板11a上,所述铝基板2下板面与所述底板11a板面平行;在所述铝基板2上板面设置有LED灯珠阵列,在该LED灯珠阵列中所有的灯珠上均盖设有灯罩透镜4,所述灯罩透镜4连接有两个安装座5a,所述安装座5a穿过所述铝基板2的透镜安装孔5b,将所述灯罩透镜4固定在所述铝基板2上。It can be seen from Fig. 1 and Fig. 9 that there are screw holes on the aluminum substrate 2, and the aluminum substrate 2 is fixed on the bottom plate 11a of the lamp body 11 through screws, and the lower surface of the aluminum substrate 2 is connected to the bottom plate. 11a is parallel to the board surface; an array of LED light beads is arranged on the upper surface of the aluminum substrate 2, and all light beads in the LED light bead array are covered with a lampshade lens 4, and the lampshade lens 4 is connected with two The mounting seat 5 a passes through the lens mounting hole 5 b of the aluminum substrate 2 to fix the lampshade lens 4 on the aluminum substrate 2 .
在本实施例中,结合图10可看出,灯罩透镜4整体为空心圆柱形罩体,安装座13a设置在灯罩透镜4底部,在该灯罩透镜4底部还设有灯珠过孔和散热孔。In this embodiment, it can be seen from FIG. 10 that the lampshade lens 4 is a hollow cylindrical housing as a whole, and the mounting seat 13a is arranged at the bottom of the lampshade lens 4, and there are lamp bead via holes and cooling holes at the bottom of the lampshade lens 4. .
在本实施例中,结合图1可以看出,LED灯珠阵列为1行24列的阵列。In this embodiment, it can be seen from FIG. 1 that the LED bead array is an array of 1 row and 24 columns.
在本实施例中,结合图1可以看出,所述灯罩14分为透光区和遮光区,所有所述灯罩透镜4正对所述透光区;在本实施例中,透光区包括24个透光部,每个透光部的形状为圆形。In this embodiment, it can be seen in conjunction with FIG. 1 that the lampshade 14 is divided into a light-transmitting area and a light-shielding area, and all the lampshade lenses 4 are facing the light-transmitting area; in this embodiment, the light-transmitting area includes There are 24 light-transmitting parts, each light-transmitting part is circular in shape.
作为其他实施方式,该透光部可以为星形、多边形或者线条形等。As other implementation manners, the light-transmitting portion may be in the shape of a star, a polygon, or a line.
结合图1还可以看出,所述灯组2与电源线6的供电端连接,该电源线6接电端穿出所述灯体1后连接有电连接接头。It can also be seen from FIG. 1 that the lamp group 2 is connected to the power supply end of the power cord 6 , and the power end of the power cord 6 passes through the lamp body 1 and is connected with an electrical connection joint.
从图1和图4还可看出,在所述灯体1上设置有固定支架7。It can also be seen from FIG. 1 and FIG. 4 that a fixing bracket 7 is provided on the lamp body 1 .
作为另一种实施方式,结合图11-13可以看出,在所述第一竖壁11b或者所述第二竖壁11c上边缘设置有挡光板14,所述挡光板14与所述灯体1为一体成型的铝型材结构。As another embodiment, it can be seen from FIGS. 11-13 that a light baffle 14 is provided on the upper edge of the first vertical wall 11b or the second vertical wall 11c, and the light baffle 14 is connected to the lamp body. 1 One-piece aluminum profile structure.
本发明的安装及工作原理:Installation and working principle of the present invention:
安装过程:Installation process:
结合图1和9可以看出,在铝基板2上安装好LED灯珠阵列和对应的灯罩透镜4,将该铝基板2通过螺钉固定在铝合金灯体1灯组安装槽底部;并连接好电源线6。Combining Figures 1 and 9, it can be seen that the LED lamp bead array and the corresponding lampshade lens 4 are installed on the aluminum substrate 2, and the aluminum substrate 2 is fixed on the bottom of the lamp group installation groove of the aluminum alloy lamp body 1 by screws; and connected power cord6.
将胶水涂覆在挡条111与胶水槽112之间过度段上,将钢化玻璃灯罩14的卡扣部置于第一竖壁11b、第二竖壁11c内板面上边缘的引导斜壁处,对长条形灯罩14沿安装槽方向施加压力,在压力作用下,由于灯体11为具有一定弹力的铝合金材料,则压力可以驱动第一竖壁11b、第二竖壁11c上部反向扩张,当扩张长度达到灯罩14宽度时,钢化玻璃灯罩14恰好可以落入灯罩卡扣槽13内,由于铝合金材料回弹作用。在没有压力作用下,第一竖壁11b、第二竖壁11c上部回弹。此时,结合图6可以看出,灯罩卡扣槽13的上限位槽壁、挡条111以及下限位槽壁对灯罩14的卡扣部经密封胶水粘合和固定,有效防止灯罩14脱落。Apply glue on the transition section between the retaining strip 111 and the glue groove 112, and place the buckle part of the tempered glass lampshade 14 on the guide inclined wall at the edge of the inner surface of the first vertical wall 11b and the second vertical wall 11c , exert pressure on the strip-shaped lampshade 14 along the direction of the installation groove. Under the action of pressure, since the lamp body 11 is made of aluminum alloy material with certain elasticity, the pressure can drive the upper part of the first vertical wall 11b and the second vertical wall 11c to reverse Expansion, when the expansion length reaches the width of the lampshade 14, the tempered glass lampshade 14 can just fall into the lampshade buckle groove 13, due to the rebound effect of the aluminum alloy material. Under no pressure, the upper parts of the first vertical wall 11b and the second vertical wall 11c rebound. At this time, it can be seen from FIG. 6 that the upper limit groove wall of the lampshade buckle groove 13, the stop bar 111 and the lower limit groove wall are bonded and fixed to the buckle part of the lampshade 14 by sealing glue, effectively preventing the lampshade 14 from falling off.
将端盖15安装在灯体11两端部,并且该端盖15扣合住所述灯罩14的两端并经密封胶水密封;Install the end caps 15 on both ends of the lamp body 11, and the end caps 15 fasten the two ends of the lampshade 14 and seal them with sealing glue;
将电源线6穿出该端盖15;Pass the power cord 6 out of the end cover 15;
在灯体1底部安装固定支架7。A fixing bracket 7 is installed at the bottom of the lamp body 1 .
工作原理:working principle:
电源线6连接电源,洗墙灯整体控制器控制输出灯控信号,该灯控信号传送至控制模块电路,所述控制模块电路将获取到的灯控信号转换成对应的恒流输出信号,转换成恒流输出信号灯珠点亮,且显示不同的颜色。灯光通过透光区的圆形孔透出光束。The power line 6 is connected to the power supply, and the overall controller of the wall washer controls and outputs the light control signal, which is transmitted to the control module circuit, and the control module circuit converts the acquired light control signal into a corresponding constant current output signal, and converts The constant current output signal lamp bead lights up and displays different colors. The light emits a beam of light through the circular hole in the light-transmitting area.
在本发明中,LED洗墙灯灯体1为铝合金灯体,灯罩14为钢化有机玻璃,铝合金灯体采用反弹卡扣式原理将钢化玻璃灯罩14与密封胶紧密粘合。In the present invention, the lamp body 1 of the LED wall washer lamp is an aluminum alloy lamp body, and the lampshade 14 is tempered organic glass. The aluminum alloy lamp body adopts the snap-back principle to tightly adhere the toughened glass lampshade 14 to the sealant.
结构上,结合图6可以看出,利用灯体11上的引导斜壁配合具有物理回弹性原理的第一竖壁11b、第二竖壁11c,使灯罩14与灯体1紧密相扣,防止灯罩卡扣槽13中的玻璃灯罩14脱落。Structurally, it can be seen from Fig. 6 that the lampshade 14 and the lamp body 1 are closely interlocked by using the guide inclined wall on the lamp body 11 to cooperate with the first vertical wall 11b and the second vertical wall 11c which have the principle of physical resilience, so as to prevent The glass lampshade 14 in the lampshade buckle groove 13 falls off.
操作上,首先将灯罩卡扣槽13处均匀涂抹一层防水密封胶;然后将灯罩14从灯体1的引导斜壁平行压入,第一竖壁11b、第二竖壁11c上部弹开后复位,实现灯罩14与灯体11紧密相扣,保证结构密封固化前后紧密粘合,以达到最佳的密封防水效果。In terms of operation, first apply a layer of waterproof sealant evenly on the buckle groove 13 of the lampshade; then press the lampshade 14 in parallel from the guiding inclined wall of the lamp body 1, and after the upper parts of the first vertical wall 11b and the second vertical wall 11c bounce off Resetting realizes that the lampshade 14 is closely interlocked with the lamp body 11 to ensure that the structure is tightly bonded before and after curing, so as to achieve the best sealing and waterproof effect.
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| CN102221141A (en) * | 2010-04-13 | 2011-10-19 | 厦门格绿能光电有限公司 | Light-emitting diode (LED) integration module |
| CN201934995U (en) * | 2010-12-30 | 2011-08-17 | 马飞 | LED fluorescence light in modular structure |
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| CN206771035U (en) * | 2017-06-11 | 2017-12-19 | 东莞市雄科电子科技有限公司 | A kind of light fixture |
| CN208620122U (en) * | 2018-07-10 | 2019-03-19 | 重庆倍尔亮光电科技有限公司 | The LED wall wash lamp of built-in control drive module |
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Application publication date: 20181009 |