CN108625742A - Aerogel composite glass and preparation method thereof built in a kind of - Google Patents

Aerogel composite glass and preparation method thereof built in a kind of Download PDF

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Publication number
CN108625742A
CN108625742A CN201710162205.3A CN201710162205A CN108625742A CN 108625742 A CN108625742 A CN 108625742A CN 201710162205 A CN201710162205 A CN 201710162205A CN 108625742 A CN108625742 A CN 108625742A
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CN
China
Prior art keywords
glass
aeroge
supporter
built
aerogel composite
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN201710162205.3A
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Chinese (zh)
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CN108625742B (en
Inventor
卢梦言
卢军
卢孟磊
张丁日
卢斌
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Changsha Xingna Aerogel Co Ltd
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Changsha Xingna Aerogel Co Ltd
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Priority to CN201710162205.3A priority Critical patent/CN108625742B/en
Publication of CN108625742A publication Critical patent/CN108625742A/en
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Publication of CN108625742B publication Critical patent/CN108625742B/en
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    • EFIXED CONSTRUCTIONS
    • E06DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
    • E06BFIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
    • E06B3/00Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
    • E06B3/66Units comprising two or more parallel glass or like panes permanently secured together
    • E06B3/67Units comprising two or more parallel glass or like panes permanently secured together characterised by additional arrangements or devices for heat or sound insulation or for controlled passage of light
    • E06B3/6715Units comprising two or more parallel glass or like panes permanently secured together characterised by additional arrangements or devices for heat or sound insulation or for controlled passage of light specially adapted for increased thermal insulation or for controlled passage of light
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C27/00Joining pieces of glass to pieces of other inorganic material; Joining glass to glass other than by fusing
    • C03C27/06Joining glass to glass by processes other than fusing
    • C03C27/10Joining glass to glass by processes other than fusing with the aid of adhesive specially adapted for that purpose
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04CSTRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/54Slab-like translucent elements
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04CSTRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/54Slab-like translucent elements
    • E04C2/546Slab-like translucent elements made of glass bricks
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04DROOF COVERINGS; SKY-LIGHTS; GUTTERS; ROOF-WORKING TOOLS
    • E04D3/00Roof covering by making use of flat or curved slabs or stiff sheets
    • E04D3/02Roof covering by making use of flat or curved slabs or stiff sheets of plane slabs, slates, or sheets, or in which the cross-section is unimportant
    • E04D3/06Roof covering by making use of flat or curved slabs or stiff sheets of plane slabs, slates, or sheets, or in which the cross-section is unimportant of glass or other translucent material; Fixing means therefor
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04DROOF COVERINGS; SKY-LIGHTS; GUTTERS; ROOF-WORKING TOOLS
    • E04D3/00Roof covering by making use of flat or curved slabs or stiff sheets
    • E04D3/02Roof covering by making use of flat or curved slabs or stiff sheets of plane slabs, slates, or sheets, or in which the cross-section is unimportant
    • E04D3/18Roof covering by making use of flat or curved slabs or stiff sheets of plane slabs, slates, or sheets, or in which the cross-section is unimportant of specified materials, or of combinations of materials, not covered by any of groups E04D3/04, E04D3/06 or E04D3/16
    • EFIXED CONSTRUCTIONS
    • E06DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
    • E06BFIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
    • E06B3/00Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
    • E06B3/66Units comprising two or more parallel glass or like panes permanently secured together
    • E06B3/663Elements for spacing panes
    • EFIXED CONSTRUCTIONS
    • E06DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
    • E06BFIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
    • E06B3/00Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
    • E06B3/66Units comprising two or more parallel glass or like panes permanently secured together
    • E06B3/673Assembling the units
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A30/00Adapting or protecting infrastructure or their operation
    • Y02A30/24Structural elements or technologies for improving thermal insulation
    • Y02A30/249Glazing, e.g. vacuum glazing
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02BCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
    • Y02B80/00Architectural or constructional elements improving the thermal performance of buildings
    • Y02B80/22Glazing, e.g. vaccum glazing

Landscapes

  • Engineering & Computer Science (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Architecture (AREA)
  • Chemical & Material Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Joining Of Glass To Other Materials (AREA)

Abstract

The present invention proposes a kind of built-in aerogel composite glass, including the vacuum suction device being arranged on glass seal and the glass seal, the glass seal by between two sheet glass, two sheet glass interval body and glass cavity in the aeroge supporter that is arranged form, connected by low-temperature sealing material between the upper and lower surface of the interval body and two sheet glass.Preparation method includes the following steps:(1)The making step of glass cavity body fills supporter step, seals step, vacuum step.Built-in aerogel composite glass disclosed by the invention has preferable thermal insulation and translucency, is suitable for the fields such as green building and door and window, cladding glass and the lighting roof of super low energy consumption building and nearly zero energy consumption building.

Description

Aerogel composite glass and preparation method thereof built in a kind of
Technical field
The present invention relates to glass making techniques field, more particularly to a kind of built-in aerogel composite glass and its preparation side Method.
Background technology
It is used for the glass of building in the prior art, is primarily used to closing, daylighting, heat preservation.But in the winter of cold district The heat insulation effect in season, glass is unsatisfactory, and in the summer of hot-summer and cold-winter area or hot summer and warm winter region, the heat insulation of glass Also undesirable.With China's rapid development of economy, people's demands for quality of life are getting higher and higher, building doors and windows, glass curtain Wall area is increasing, and the heat exchange by door and window, glass curtain wall is caused to be got in the proportion built in being exchanged with outside heat Come bigger.In order to reduce the heat exchange by glass door and window, curtain wall, recent domestic develops many heat-insulation and heat-preservation glass Glass, by there are mainly three types of structures point:(1)The hollow glass being made of two or more layers simple glass;(2)By being coated with low-radiation film The hollow glass that glass is constituted;(3)The vacuum glass that negative pressure forms is taken out by set-point supporter among double glazing.Hollow glass Heat transfer coefficient is big, and airtight quality is decided by its service life;Low radiation coated glass can prevent the sun to greatest extent in summer Light is got in, and is stopped to greatest extent from outdoor far infrared radiation, but the winter warmed oneself in needs, the outer thermal energy of air lock Get in transmitance that is obviously outdated, and influencing visible light;Vacuum glass with its excellent heat-insulating property and it is thin, The characteristics such as light, are one of ideal energy-saving glass.But it because of the reason of its vacuum cavity inside set point supporter, is easy to cause Stress raisers, until shock resistance is made to decline, there are security risks, and put supporter and constitute heat bridge, also constrain true Further decreasing for empty glass transition coefficient, is unable to reach theoretical boundary.Be conducive to further in addition, improving vacuum layer thickness The Limiting Level of heat transfer coefficient is reduced, but is limited by existing vacuum glass sealing technology, cavity sealing-in thickness is difficult to break through 1mm.It would therefore be highly desirable to develop energy-saving effect can compare favourably with vacuum glass, the higher energy-saving glass of safety.
Invention content
The technical problem to be solved by the present invention is to:A kind of energy-saving effect is provided can compare favourably with vacuum glass, safety more High built-in aerogel composite glass and preparation method thereof, the built-in aerogel composite glass which produces not only have There are preferable heat preservation and insulation and translucency, but also there is excellent security performance, green building can be widely used in With the fields such as door and window, cladding glass and the lighting roof of super low energy consumption green building and nearly zero energy consumption green building.
The present invention solution be:(1)Using preset interval body hypothermia sealing technology.The study found that existing vacuum glass Glass cavity sealing-in thickness is difficult to break through 1mm, is mainly restricted by gap capillary force, capillary force cannot be satisfied the envelope for making fusing Material constraint is connect in the gap that two blocks of glass are constituted, satisfied sealing-in quality can not be obtained, product qualification rate is low.In order to realize The sealing-in of wide arc gap vacuum glass is positioned over glass and interval by placing interval body in weld seam in advance, then by seal, sealing materials Between body, the sealing-in sealing problem of wide arc gap vacuum glass is solved with this.In addition, by the way that interval body is arranged, moreover it is possible to by compound Strengthen the mechanical property for improving vacuum glass.(2)Body technique is supported using transparent thermal insulation face.It is kept the temperature with superinsulation with itself Traditional point is supported conversion by supporter of the transparency aerogel of performance as vacuum glass instead of traditional point supporter It is supported at face, the stress raisers problem generated by supporter is eliminated from the root cause, to significantly improve intracavitary negative pressure The security performance of glass.In addition, replacing traditional support body with the aeroge supporter of ultra-low thermal conductivity, can also reduce because of heat conduction Heat bridge effect caused by the higher traditional support body of coefficient, further decreases the heat transfer coefficient limit of vacuum glass.(3)Using gas The synergistic effect technology of gel and negative pressure.In general, the aeroge thermal coefficient under normal pressure is within the scope of 0.010 ~ 0.015W/m k. The study found that the synergistic effect generated by implementing the nano-scale of negative pressure technique and aeroge, can obstruct intracavitary airsetting completely The convection current heat transfer of gas in glue hole, it is easy to reduce aeroge thermal coefficient to 0.004 W/m k hereinafter, aeroge thickness is small In 5mm, vacuum glass heat-insulating level can be reached(Heat transfer coefficient is about 0.5W/m2·k), solve the lightening of energy-saving glass and ask Topic.
What the solution of the present invention was realized in:A kind of preparation method of built-in aerogel composite glass, including with Lower step:
(1)Interval body is sealed and welded on glass, the glass being open by the making of glass cavity body using low-temperature sealing material Cavity body;
(2)Supporter is filled, aeroge supporter is filled in glass cavity body;
(3)Sealing obtains intracavitary using low-temperature sealing material by the interval body soldering and sealing on another sheet glass and glass cavity body It is provided with the glass seal of aeroge supporter;
(4)It vacuumizes, by vacuum suction device, glass seal is evacuated.
In this way, through the above steps, one kind can be obtained and taken out as shell, at least one vacuum by least two blocks of glass The aerogel composite glass of aeroge supporter is provided in the sealing cavity and cavity of device of air.This built-in aeroge support The energy-saving effect of the aerogel composite glass of body can compare favourably with vacuum glass, since the transparency aerogel being provided with is with excellent Different heat preservation and insulation, in addition in cavity vacuum belt come there are few gas molecule convection current thermal phenomenons, therefore, so as to get it is built-in Aerogel composite glass has very excellent heat preservation and insulation.And the connection of built-in aeroge supporter and glass will show There is the point support of vacuum glass to replace with face support, safety higher, further, since aeroge has preferable resistance to compression compression deformation Characteristic, can effectively support because in cavity vacuum due to the action of compressive stress that generates, while avoiding stress concentration phenomenon, be a kind of Safety-type super energy-saving glass.Therefore, the built-in aerogel composite glass which produces not only have preferably every Hot heat-insulating property also has excellent security performance, and also solves aeroge supporter and supported more than existing vacuum glass The problems such as reinforcing edge sealing is carried out using low-temperature sealing material when body thickness.
Another technical solution of the present invention is on above-mentioned basis, is carried out before the glass cavity body making step The pretreatment on surface and wettability treatment at glass sealing, specially:Surface at glass sealing first is cleaned with acid or alkaline solution, Surface is coated with one layer of wetting agent at glass sealing again;The wetting agent is dodecyl sodium sulfate, lauryl sulfate, dialkyl group Sulfosuccinate, castor oil hydrosulphate, Fixanol chloride, alkylphenol polyvinylether, polyoxyethylene alkyl ether, It is one or more in polyoxyethylene glycol Arrcostab, acetylene ethylene glycol.In this way, usually acid solution is H2SO4And HNO3's Mixed solution etc., alkaline solution NaOH, Na2CO3Deng surface first passes through the clear of acid solution or alkaline solution at 1 sealing-in of glass It washes, to achieve the purpose that remove degreasing and impurity, convenient for preferably carrying out wettability treatment in next step;Then again after the pre-treatment At glass sealing surface be coated with one layer of wetting agent, reduce by 1 sealing-in of glass at surface tension, with reach increase glass surface with it is low The purpose of interface bond strength between intermediate temperature sealing material further ensures the leakproofness at glass sealing.
First is cleaned surface at glass sealing with acid or alkaline solution and be coated one layer of wetting to remove degreasing and impurity Agent.In this way, to reduce the surface tension at glass sealing, the interface cohesion increased between glass surface and low-temperature sealing material is strong Degree.
Another technical solution of the present invention is that on above-mentioned basis, the shape of the aeroge supporter is tablet One or more in shape, graininess, cylinder, obform body.Wherein, obform body is cylinder and flat integrated molding Structure.In this way, when aeroge supporter is graininess, cavity is filled up to play a supporting role through closely knit processing, works as aeroge When supporter is other shapes, aeroge supporter is covered with or array distribution is in glass cavity, and thickness and cavity are high Degree is suitable to play a supporting role, and thus has superinsulation heat insulating ability with itself in built-in aerogel composite glass inner cavity Energy, large-sized transparency aerogel do supporter, realize the various ways such as face support, block support, column supports, diversification supports, On the one hand the heat bridge phenomenon caused by the higher conventional point supporter of heat transfer coefficient is avoided, further improves built-in aeroge On the other hand the heat preservation and insulation of compound glass thoroughly eliminates the condition for generating stress concentration from the root cause, to aobvious Write the security performance for improving built-in aerogel composite glass.
Another technical solution of the present invention is that on above-mentioned basis, the aeroge support body material further includes surface layer Low-density and the highdensity aeroge supporter of core or aeroge compound support.In this way, the thermal coefficient of usual aeroge Not less than 0.010W/m k, in order to keep the heat transfer coefficient k values that its heat transfer coefficient reaches vacuum glass horizontal(K values about 0.5W/m2· k), the thickness of traditional aeroge at least needs 15mm, cooperates with negative pressure technique using aeroge, passes through and implement negative pressure technique and aeroge Nano-scale generate synergistic effect, completely obstruct intracavitary aeroge hole in gas convection current heat transfer, make aeroge heat conduction system Number is down to 0.004 W/m k hereinafter, to greatly reduce aeroge thickness, and optimization thickness is in 1mm ~ 5mm.When aeroge supports When body is surface layer low-density and core high density, it can be obtained that internal intensity is higher and the flexible aeroge supporter in surface layer, Glass can be met in use since environment temperature causes the subtle expansion or shrinkage of glass cavity, avoid aeroge The overstress of supporter is concentrated;When aeroge supporter is aeroge compound support, not only have aeroge supporter There is good heat preservation and insulation, and also enhances the compression strength of aeroge supporter.
The present invention another technical solution be it is above-mentioned basis on, the aeroge in the aeroge supporter Compound support further includes one or both of aeroge/glass compound support and aeroge/resin compounded supporter.Such as This, using aeroge and glass or resin compounded technology, by it is light, itself there is excellent heat preservation and insulation, sound insulation and noise reducing Performance, energy absorption characteristics transparency aerogel as function constituent element, make Binder Phase with glass or resin, the aeroge and glass produced The compound support of glass or resin has both the excellent mechanical performances of the excellent specific property and glass or resin of aeroge, on the one hand both With good heat preservation and insulation, it on the other hand can get good security performance and sound insulation and noise reducing performance again, additionally have There is good mechanical property.
The present invention another technical solution be it is above-mentioned basis on, the aeroge in the aeroge supporter The preparation method of the aeroge/glass compound support in compound support is:
(1)Glass powder is uniformly mixed by batch mixing with aeroge;
(2)Fusing, by step(1)Glass powder in obtained mixture is heated to melting, and obtains the hybrid glass of semisolid Melt;
(3)Molding, by step(2)Obtained hybrid glass melt is cast in mold, cooled and solidified.
In this way, through the above steps, a kind of tool that the glass by aeroge and the bonding aeroge is mutually constituted can be obtained There is aeroge/glass compound support of heat preservation and insulation.
The present invention another technical solution be it is above-mentioned basis on, the airsetting in the aeroge supporter The preparation method of glue/resin compounded supporter is:
(1)Aeroge is uniformly mixed by batch mixing with toner;
(2)Stone, in one layer of die substrate upper berth step(1)Obtained mixture;
(3)Fusing, with laser by step in a manner of step-scan(2)Toner in obtained mixture quickly heats up to Fusing;
(4)Alternately stone and fusing, alternately repeat step in previous sedimentary(2)And step(3), solidification.
In this way, heated by above-mentioned batch mixing, stone, laser and etc., one kind can be obtained described in aeroge and bonding The aeroge with heat preservation and insulation/resin compounded supporter that the resin of aeroge is mutually constituted.
Another technical solution of the present invention is on above-mentioned basis, described that another piece of glass is covered in glass cavity body It when glass, can be completed in vacuum environment, low-temperature sealing material is coated on another block of glass and interval when being heated to fusing The junction of body upper surface, makes glass be fully sealed with interval body.It, can be in this way, the process of soldering and sealing carries out in vacuum environment Without subsequent vacuum step, in order to reach better effect, vacuum step can also be carried out again.
The present invention another technical solution be it is above-mentioned basis on, the contact surface of the aeroge supporter and glass Between be provided with transparent adhesive.In this way, aeroge supporter can be connect admittedly with interior surfaces of glass using transparent adhesive It is fixed, to play better supporting role.
The present invention another technical solution be it is above-mentioned basis on, the low-temperature sealing material be cryogenic glass powder or Low-temperature metal edging material.In this way, steel can be caused to avoid since sealing temperature is excessively high by carrying out sealing-in using low-temperature sealing material Change the annealing phenomena of glass or semi-tempered glass so that the physical property of tempered glass or semi-tempered glass reduces;Pass through low temperature Glass powder or low-temperature metal edging material are sealed, and are realized the soldering and sealing of glass and interval body, are met the requirement of condition of high vacuum degree, from And effectively extend the service life of built-in aerogel composite glass.
Another technical solution of the present invention is that on above-mentioned basis, the low temperature in the low-temperature sealing material is golden Category edging material is one kind in indium, indium alloy, tin, tin alloy.In this way, the low-temperature metals such as indium, indium alloy, tin, tin alloy Fusing point is usually no more than the annealing temperature of glass.
The present invention another technical solution be it is above-mentioned basis on, the making step and sealing of the glass cavity body The mode of heating of low-temperature sealing material is conventional heating mode or quick mode of heating in step.
The present invention another technical solution be it is above-mentioned basis on, the making step and sealing of the glass cavity body The quick mode of heating of low-temperature sealing material is one kind in laser heating, electron beam heating, microwave heating in step.Such as This, directly quickly heating fusing is carried out using modes such as laser heating, electron beam heating, microwave heatings to low-temperature sealing material, Realize the sealing-in of glass.
Another technical solution of the present invention is that on above-mentioned basis, the interval body is between ceramic space body, metal One kind in spacer and composite material interval body.Wherein, interval body can also be disconnected heat type interval body, wherein ceramic space body Include mainly glass partition body, traditional ceramics interval body etc., metal interval body include mainly aluminium interval body, aluminium alloy interval body, Stainless steel interval body etc., composite material interval body include mainly plastic-steel interval body, plastic-aluminum interval body, composite rubber strip, glass fibre Enhance compound interval body etc..In this way, since aeroge support body thickness is thick compared with traditional support body, if straight using low-temperature sealing material It connects and sealing-in is carried out to two sheet glass, since the extension of low-temperature sealing material is excessive, sealing-in edge is caused gap or gaps and omissions phenomenon occur, Therefore the leakproofness for influencing vacuum glass is sealed between two sheet glass after preset interval body again, on the one hand can solve The sealing-in problem caused by the extension excessively of low-temperature sealing material, on the other hand can also play the role of main support, reduce gas The stress concentrations of gel support body further improve bending resistance, the compression strength of negative pressure glass.
Another technical solution of the present invention is on above-mentioned basis, is carried out before the glass cavity body making step The pretreatment on surface and wettability treatment at glass sealing are provided with transparent between the aeroge supporter and the contact surface of glass Adhesive, in this way, while increasing the interface bond strength between glass surface and low-temperature sealing material, and increase aeroge branch Support body is connected and fixed with interior surfaces of glass, to reach better effect.
Another technical solution of the present invention, a kind of built-in aerogel composite glass, including the glass seal and institute The vacuum suction device being arranged on glass seal is stated, the glass seal is by the interval between two sheet glass, two sheet glass The aeroge supporter composition being arranged in body and glass cavity, the upper and lower surface of the interval body and two sheet glass it Between connected by low-temperature sealing material.
Another technical solution of the present invention is that on above-mentioned basis, the vacuum suction device is located in glass front One jiao or one jiao of interval body end on.In this way, vacuum suction device is generally disposed in glass front, can also be set It is placed on one jiao of interval body end, to achieve the purpose that the mechanical property and glass appearance that do not influence interval body.
Another technical solution of the present invention is on above-mentioned basis, passes through between the aeroge supporter and glass Transparent adhesive connection.
Description of the drawings
The attached drawing for constituting the part of the present invention is used to provide further understanding of the present invention, schematic reality of the invention Example and its explanation are applied for explaining the present invention, is not constituted improper limitations of the present invention.
Fig. 1-Fig. 8 be the present embodiments relate to built-in aerogel composite glass sectional view.
Wherein:
1- glass;2- aeroge supporters;21- adhesives;3- interval bodies;4- low-temperature sealing materials;5- vacuum suction devices.
Specific implementation mode
Present invention will now be described in detail with reference to the accompanying drawings., and the description of this part is only exemplary and explanatory, is not answered There is any restriction effect to protection scope of the present invention.In addition, description of the those skilled in the art according to this document, it can be right Feature in this document in embodiment and in different embodiments carries out the corresponding combination.
The embodiment of the present invention is as follows, and a kind of preparation method of built-in aerogel composite glass includes the following steps:
(1)The lower surface of interval body 3 is sealed and welded in by one piece of 1 proximal edge of glass when being heated to fusing using low-temperature sealing material 4 Surface on, the glass cavity body that is open;
(2)Then aeroge supporter 2 is filled in glass cavity body;
(3)Another block of glass 1 is covered in glass cavity body again, it will be another when being heated to fusing using low-temperature sealing material 4 The upper surface soldering and sealing of block glass 1 and interval body 3;
(4)It is evacuated by vacuum suction device 5, is then sealed with plug.
In this way, through the above steps, one kind can be obtained by least two blocks of glass 1 as shell, at least one vacuum The aerogel composite glass of aeroge supporter 2 is provided in the sealing cavity and cavity of air extractor 5, as shown in Figure 1.It is this The energy-saving effect of the aerogel composite glass of built-in aeroge supporter 2 can compare favourably with vacuum glass, due to what is be provided with Transparency aerogel has excellent heat preservation and insulation, in addition in cavity vacuum belt come there are few gas molecule convection current thermal phenomenon, Therefore, so as to get aerogel composite glass have very excellent heat preservation and insulation.And built-in aeroge supporter 2 with The point support of existing vacuum glass is replaced with face support, safety higher, further, since aeroge has by the connection of glass 1 Preferable incompressible deformation characteristic, can effectively support because in cavity vacuum due to the action of compressive stress that generates, while avoiding answering Power concentration phenomenon is a kind of safety-type super energy-saving glass.Therefore, the built-in aerogel composite glass which produces Not only there is preferable heat preservation and insulation, also there is excellent security performance, and also solve aeroge supporter and be more than The problems such as reinforcing edge sealing is carried out using low-temperature sealing material when existing vacuum glass support body thickness.
On the basis of the above embodiments, in another embodiment of the present invention, before the glass cavity body making step also Pretreatment including surface at 1 sealing-in of glass and wettability treatment, specially:First cleaned at glass sealing with acid or alkaline solution Surface, then surface is coated with one layer of wetting agent at 1 sealing-in of glass;The wetting agent be dodecyl sodium sulfate, lauryl sulfate, Dialkyl sulfosuccinates, castor oil hydrosulphate, Fixanol chloride, alkylphenol polyvinylether, polyoxyethylene It is one or more in alkyl ether, polyoxyethylene glycol Arrcostab, acetylene ethylene glycol.In this way, usually acid solution is H2SO4 And HNO3Mixed solution etc., alkaline solution NaOH, Na2CO3Deng surface first passes through acid solution or alkalinity at 1 sealing-in of glass The cleaning of solution, to achieve the purpose that remove degreasing and impurity, convenient for preferably carrying out wettability treatment in next step;Then again pre- Surface is coated with one layer of wetting agent at 1 sealing-in of glass that treated, the surface tension at 1 sealing-in of glass is reduced, to reach increase glass The purpose of interface bond strength between 1 surface of glass and low-temperature sealing material 4 further ensures the sealing at 1 sealing-in of glass Property.
On the basis of the above embodiments, in another embodiment of the present invention, the shape of the aeroge supporter 2 is tablet One or more in shape, graininess, cylinder, obform body.Wherein, obform body is cylinder and flat integrated molding Structure.In this way, when aeroge supporter 2 is graininess, cavity is filled up to play a supporting role through closely knit processing, works as aeroge When supporter 2 is other shapes, aeroge supporter 2 is covered with or array distribution is in glass cavity, and thickness and cavity Height is suitable to play a supporting role, and thus has superinsulation heat insulating ability with itself in built-in aerogel composite glass inner cavity Energy, large-sized transparency aerogel do supporter, realize the various ways such as face support, block support, column supports, diversification supports, On the one hand the heat bridge phenomenon caused by the higher conventional point supporter of heat transfer coefficient is avoided, further improves built-in aeroge On the other hand the heat preservation and insulation of compound glass thoroughly eliminates the condition for generating stress concentration from the root cause, to aobvious Write the security performance for improving built-in aerogel composite glass.
On the basis of the above embodiments, in another embodiment of the present invention, 2 material of aeroge supporter further includes table Layer low-density and the highdensity aeroge supporter of core or aeroge compound support.In this way, the heat conduction system of usual aeroge Number is not less than 0.010W/m k, in order to keep the heat transfer coefficient k values that its heat transfer coefficient reaches vacuum glass horizontal(K values about 0.5W/ m2·k), the thickness of traditional aeroge at least needs 15mm, cooperates with negative pressure technique using aeroge, passes through and implement negative pressure technique and gas The nano-scale of gel generates synergistic effect, obstructs the convection current heat transfer of gas in intracavitary aeroge hole completely, aeroge is made to lead Hot coefficient is down to 0.004 W/m k hereinafter, to greatly reduce aeroge thickness, and optimization thickness is in 1mm ~ 5mm.Work as aeroge When supporter is surface layer low-density and core high density, it can be obtained that internal intensity is higher and the flexible aeroge support in surface layer Body can meet glass in use since environment temperature causes the subtle expansion or shrinkage of glass cavity, avoid gas The overstress of gel support body is concentrated;When aeroge supporter is aeroge compound support, not only aeroge is made to support Body has good heat preservation and insulation, and also enhances the compression strength of aeroge supporter.
On the basis of the above embodiments, in another embodiment of the present invention, the airsetting in the aeroge supporter 2 Glue compound support includes one or both of aeroge/glass compound support and aeroge/resin compounded supporter.Such as This, using aeroge and glass or resin compounded technology, by it is light, itself there is excellent heat preservation and insulation, sound insulation and noise reducing Performance, energy absorption characteristics transparency aerogel as function constituent element, make Binder Phase with glass or resin, the aeroge and glass produced The compound support of glass or resin has both the excellent mechanical performances of the excellent specific property and glass or resin of aeroge, on the one hand both With good heat preservation and insulation, it on the other hand can get good security performance and sound insulation and noise reducing performance again, additionally have There is good mechanical property.
On the basis of the above embodiments, described in the aeroge compound support in another embodiment of the present invention The preparation method of aeroge/glass compound support is:
(1)Glass powder is uniformly mixed by batch mixing with aeroge;
(2)Fusing, by step(1)Glass powder in obtained mixture is heated to melting, and obtains the hybrid glass of semisolid Melt;
(3)Molding, by step(2)Obtained hybrid glass melt is cast in mold, cooled and solidified.
In this way, through the above steps, can be obtained a kind of having heat-insulation and heat-preservation by aeroge with what glassy bond was mutually constituted Aeroge/glass compound support of energy.Wherein, the step in the preparation method(2)Can be stone, i.e., by the step (1)Obtained mixture is placed in mold;Then step(3)For melt, i.e., the glass powder in mixture is heated to melting, Obtain the hybrid glass melt of semisolid, cooled and solidified;Further include clear after the fusing step and before the forming step Clear technique;The volume ratio of the aeroge and glassy bond phase is 0.1-9:1;The aeroge has inner hydrophobic, surface parent Water characteristic;The shape of the aeroge is one kind in bulk, graininess, powder.
On the basis of the above embodiments, in another embodiment of the present invention, the system of the aeroge/resin compounded supporter Preparation Method is:
(1)Aeroge is uniformly mixed by batch mixing with toner;
(2)Stone, in one layer of die substrate upper berth step(1)Obtained mixture;
(3)Fusing, with laser by step in a manner of step-scan(2)Toner in obtained mixture quickly heats up to Fusing;
(4)Alternately stone and fusing, alternately repeat step in previous sedimentary(2)And step(3), solidification.
In this way, heated by above-mentioned batch mixing, stone, laser and etc., it can be obtained a kind of by aeroge and resin-bonded The aeroge with the heat preservation and insulation/resin compounded supporter mutually constituted.Wherein, the alternately stone is with fusing step It is carried out before the resin solidification in melting step;The alternately stone and fusing step are after the resin solidification in melting step It carries out;The volume ratio of the aeroge and toner is 0.1-9:1;The aeroge has inner hydrophobic, surface hydrophilic special Property;The shape of the aeroge is one kind in bulk, graininess, powder;The resin is thermosetting resin or thermoplastic resin Fat.
On the basis of the above embodiments, described that another piece is covered in glass cavity body in another embodiment of the present invention When glass 1, can be completed in vacuum environment, by low-temperature sealing material 4 while be heated to fusing while be coated on another block of glass 1 with The junction of 3 upper surface of interval body, makes glass 1 be fully sealed with interval body 3.In this way, the process of soldering and sealing in vacuum environment into Row, can also can again carry out vacuum step without subsequent vacuum step, in order to reach better effect.
On the basis of the above embodiments, in another embodiment of the present invention, the aeroge supporter 2 connects with glass 1 Transparent adhesive 21 can be provided between contacting surface.In this way, can be by aeroge supporter 2 and glass using transparent adhesive 21 1 inner surface is connected and fixed, to play better supporting role.
On the basis of the above embodiments, in another embodiment of the present invention, the low-temperature sealing material 4 is cryogenic glass powder Or low-temperature metal edging material.It can cause to avoid since sealing temperature is excessively high in this way, carrying out sealing-in using low-temperature sealing material 4 The annealing phenomena of tempered glass or semi-tempered glass so that the physical property of tempered glass or semi-tempered glass reduces;By low Warm glass powder or low-temperature metal edging material are sealed, and are realized the soldering and sealing of glass 1 and interval body 3, are met wanting for condition of high vacuum degree It asks, to effectively extend the service life of built-in aerogel composite glass.
On the basis of the above embodiments, in another embodiment of the present invention, the low temperature in the low-temperature sealing material Metal sealed edges material is one kind in indium, indium alloy, tin, tin alloy.In this way, the low-temperature metals such as indium, indium alloy, tin, tin alloy Fusing point be usually no more than the annealing temperature of glass.
On the basis of the above embodiments, in another embodiment of the present invention, the making step of the glass cavity body and molten The mode of heating for sealing low-temperature sealing material in step is conventional heating mode or quick mode of heating.
On the basis of the above embodiments, in another embodiment of the present invention, the making step of the glass cavity body and molten The quick mode of heating for sealing low-temperature sealing material in step is one kind in laser heating, electron beam heating, microwave heating. It is melted in this way, directly to low-temperature sealing material 4 quickly heat using modes such as laser heating, electron beam heating, microwave heatings Change, realizes the sealing-in of glass.
On the basis of the above embodiments, in another embodiment of the present invention, the interval body 3 is ceramic space body, metal One kind in interval body and composite material interval body.Wherein, interval body can also be disconnected heat type interval body, wherein ceramic space Body includes mainly glass partition body, traditional ceramics interval body etc., and metal interval body includes mainly aluminium interval body, aluminium alloy interval Body, stainless steel interval body etc., composite material interval body include mainly plastic-steel interval body, plastic-aluminum interval body, composite rubber strip, glass fibers Dimension enhances compound interval body etc..In this way, since 2 thickness of aeroge supporter is thick compared with traditional support body, if using low-temperature sealing material Material 4 directly carries out sealing-in to two sheet glass 1, since low-temperature sealing material 4 extends excessively, sealing-in edge is caused gap occur or lack Phenomenon is leaked, the leakproofness of vacuum glass is influenced, therefore, is sealed again after preset interval body 3 between two sheet glass 1, a side Face can solve the problems, such as sealing-in caused by being extended excessively due to low-temperature sealing material 4, on the other hand can also play main support Effect reduces the stress concentrations of aeroge supporter 2, further improves bending resistance, the compression strength of negative pressure glass.
Another embodiment of the present invention, a kind of built-in aerogel composite glass, including the glass seal and the glass The vacuum suction device 5 being arranged on glass seal, the glass seal is by the interval body between two sheet glass 1, two sheet glass 1 3 and glass cavity in the aeroge supporter 2 that is arranged form, the upper and lower surface of the interval body 3 and two sheet glass 1 Between pass through low-temperature sealing material 4 connect.
On the basis of the above embodiments, in another embodiment of the present invention, the vacuum suction device 5 is being located at glass 1 just On one jiao of one jiao on face or 3 end of interval body.In this way, vacuum suction device 5 is generally disposed on 1 front of glass, also may be used To be positioned on one jiao of 3 end of interval body, to reach the mesh of the mechanical property and glass appearance that do not influence interval body 3 's.
On the basis of the above embodiments, in another embodiment of the present invention, lead between the aeroge supporter and glass Cross transparent adhesive connection.
On the basis of the above embodiments, in another embodiment of the present invention, built-in aerogel composite glass uses following step It is rapid to prepare:
(1)Surface carries out pretreatment and wettability treatment at the sealing-in at 1 edge of glass, i.e., is first cleaned with acid solution, then It is coated with one layer of lubricant;
(2)It is set to be sealed and welded in one block of glass 1 in the lower surface for being heated to being coated on interval body 3 when fusing low-temperature sealing material 4 On the surface of proximal edge, the glass cavity body of an opening is obtained;
(3)Then tabular aeroge supporter 2 is filled in glass cavity body, wherein aeroge supporter 2 is that surface layer is low Density and the highdensity aeroge supporter of core 2;
(4)Another block of glass 1 is covered in glass cavity body again, 4 side of low-temperature sealing material is heated to melting, while being coated on another The junction of one block of glass 1 and 3 upper surface of interval body, makes glass 1 be fully sealed with interval body 3;
(5)Glass seal is vacuumized, is evacuated by vacuum suction device 5, so that it is generated certain negative pressure, then uses Plug seals.
The cross-sectional view of the structure of the built-in aerogel composite glass obtained through the above steps is as shown in Figure 1.
On the basis of the above embodiments, in another embodiment of the present invention, built-in aerogel composite glass uses following step It is rapid to prepare:
(1)Aeroge/glass compound support is made, preparation method is as follows:(a)Glass powder is uniformly mixed with aeroge It closes;(b)Glass powder in mixture is heated to melting, obtains the hybrid glass melt of semisolid;(c)The mixing that will be obtained Melt pours into the mold of cylinder, cooled and solidified, obtains aeroge/glass compound support of cylinder;
(2)Surface carries out pretreatment and wettability treatment at the sealing-in at 1 edge of glass, i.e., is first cleaned with alkaline solution, then It is coated with one layer of lubricant;
(3)It is set to be sealed and welded in one block of glass 1 in the lower surface for being heated to being coated on interval body 3 when fusing low-temperature sealing material 4 On the surface of proximal edge, the glass cavity body of an opening is obtained;
(4)Transparent adhesive is laid on to the bottom and top of several cylinder aeroge supporters 2, then by its array arrangement And it is anchored on glass surface;
(5)Another block of glass 1 is covered in glass cavity body again, 4 side of low-temperature sealing material is heated to melting, while being coated on another The junction of one block of glass 1 and 3 upper surface of interval body, makes glass 1 be fully sealed with interval body 3;
(6)Glass seal is vacuumized, is evacuated by vacuum suction device 5, so that it is generated certain negative pressure, then uses Plug seals.
The cross-sectional view of the structure of the built-in aerogel composite glass obtained through the above steps is as shown in Figure 2.
On the basis of the above embodiments, in another embodiment of the present invention, built-in aerogel composite glass uses following step It is rapid to prepare:
(1)Aeroge/resin compounded supporter is made, preparation method is as follows:(a)Aeroge is mixed with toner It is even;(b)In one layer of die substrate upper berth mixture;(c)With laser by the tree in the mixture completed in a manner of step-scan Cosmetics end quickly heats up to fusing;(d)According to the shape of the obform body aeroge supporter inputted, submitted in previous sedimentary For repeating step(b)And step(c), cure aeroge/resin compounded supporter to get obform body;
(2)Surface carries out pretreatment and wettability treatment at the sealing-in at 1 edge of glass, i.e., is first cleaned with acid solution, then It is coated with one layer of lubricant dialkyl sulfosuccinates;
(3)It is set to be sealed and welded in one block of glass 1 in the lower surface for being heated to being coated on interval body 3 when fusing low-temperature sealing material 4 On the surface of proximal edge, the glass cavity body of an opening is obtained;
(4)Then obform body aeroge supporter 2 is filled in glass cavity body;
(5)Another block of glass 1 is covered in glass cavity body again, 4 side of low-temperature sealing material is heated to melting, while being coated on another The junction of one block of glass 1 and 3 upper surface of interval body, makes glass 1 be fully sealed with interval body 3;
(6)Glass seal is vacuumized, is evacuated by vacuum suction device 5, so that it is generated certain negative pressure, then uses Plug seals.
The cross-sectional view of the structure of the built-in aerogel composite glass obtained through the above steps is as shown in Figure 3.
On the basis of the above embodiments, in another embodiment of the present invention, built-in aerogel composite glass uses following step It is rapid to prepare:
(1)Surface carries out pretreatment and wettability treatment at the sealing-in at 1 edge of glass, i.e., is first cleaned with alkaline solution, then It is coated with one layer of lubricant castor oil hydrosulphate;
(2)It is set to be sealed and welded in one block of glass 1 in the lower surface for being heated to being coated on interval body 3 when fusing low-temperature sealing material 4 On the surface of proximal edge, the glass cavity body of an opening is obtained;
(3)Then graininess aeroge supporter 2 is filled up through closely knit processing in entire glass cavity body;
(4)In vacuum environment, then another block of glass 1 is covered in glass cavity body, 4 side of low-temperature sealing material is heated to melting Change, while being coated on the junction of another block of glass 1 and 3 upper surface of interval body, glass 1 is made to be fully sealed with interval body 3.
The cross-sectional view of the structure of the built-in aerogel composite glass obtained through the above steps is as shown in Figure 4.
On the basis of the above embodiments, in another embodiment of the present invention, built-in aerogel composite glass uses following step It is rapid to prepare:
(1)Surface carries out pretreatment and wettability treatment at the sealing-in at 1 edge of glass, i.e., is first cleaned with acid solution, then It is coated with one layer of lubricant polyoxyethylene alkyl ether;
(2)It is set to be sealed and welded in one block of glass in the lower surface for being heated to being coated on ceramic space body 3 when fusing cryogenic glass powder 4 On the surface of 1 proximal edge, the glass cavity body of an opening is obtained;
(3)Then transparent adhesive is laid on cylinder gas by 2 array arrangement of cylinder aeroge supporter in glass cavity body The bottom and top of gel support body 2, are anchored on glass surface;
(4)In vacuum environment, then another block of glass 1 is covered in glass cavity body, 4 side of cryogenic glass powder is heated to melting Change, while being coated on the junction of another block of glass 1 and 3 upper surface of ceramic space body, keeps glass 1 completely close with ceramic space body 3 Envelope.
The cross-sectional view of the structure of the built-in aerogel composite glass obtained through the above steps is as shown in Figure 5.
On the basis of the above embodiments, in another embodiment of the present invention, built-in aerogel composite glass uses following step It is rapid to prepare:
(1)Aeroge/glass compound support is made, preparation method is as follows:(a)Glass powder is uniformly mixed with aeroge It closes;(b)Glass powder in mixture is heated to melting, obtains the hybrid glass melt of semisolid;(c)The mixing that will be obtained Melt pours into flat mold, cooled and solidified, obtains flat aeroge/glass compound support;
(2)Surface carries out pretreatment and wettability treatment at the sealing-in at 1 edge of glass, i.e., is first cleaned with alkaline solution, then It is coated with one layer of lubricant polyoxyethylene glycol Arrcostab;
(3)Low-temperature metal indium 4 is made into its soldering and sealing in the lower surface for being heated to being coated on composite material interval body 3 when fusing with laser In the glass cavity body on the surface of one piece of 1 proximal edge of glass, obtaining an opening;
(4)Tabular aeroge supporter 2 is filled in glass cavity body;
(5)Another block of glass 1 is covered in glass cavity body again, 4 side of low-temperature metal indium is heated to melting with laser, side coating In the junction of another block of glass 1 and 3 upper surface of composite material interval body, glass 1 is made to be fully sealed with ceramic space body 3;
(6)Glass seal is vacuumized, is evacuated by vacuum suction device 5, so that it is generated certain negative pressure, then uses Plug seals.
The cross-sectional view of the structure of the built-in aerogel composite glass obtained through the above steps is as shown in Figure 1.
On the basis of the above embodiments, in another embodiment of the present invention, built-in aerogel composite glass uses following step It is rapid to prepare:
(1)Surface carries out pretreatment and wettability treatment at the sealing-in at 1 edge of glass, i.e., is first cleaned with acid solution, then It is coated with one layer of lubricant acetylene ethylene glycol;
(2)Low-temperature metal indium alloy 4 is made into its envelope in the lower surface for being heated to being coated on metal interval body 3 when fusing with electron beam It is welded on the surface of one piece of 1 proximal edge of glass, obtains the glass cavity body of an opening;
(3)Transparent adhesive tape is laid on the glass surface of glass cavity bottom and sticks agent, then by graininess aeroge supporter 2 through close Crucial point reason is filled up in entire glass cavity body;
(4)Another piece of lower surface is covered in glass cavity body again and lays the glass 1 for having transparent adhesive, low-temperature metal indium is closed Golden 4 sides are heated to melting with electron beam, while being coated on the junction of another block of glass 1 and 3 upper surface of metal interval body, make glass 1 is fully sealed with metal interval body 3;
(5)Glass seal is vacuumized, is evacuated by vacuum suction device 5, so that it is generated certain negative pressure, then uses Plug seals.
The cross-sectional view of the structure of the built-in aerogel composite glass obtained through the above steps is as shown in Figure 6.
On the basis of the above embodiments, in another embodiment of the present invention, built-in aerogel composite glass uses following step It is rapid to prepare:
(1)Aeroge/resin compounded supporter is made, preparation method is as follows:(a)Aeroge is mixed with toner It is even;(b)In one layer of die substrate upper berth mixture;(c)With laser by the tree in the mixture completed in a manner of step-scan Cosmetics end quickly heats up to fusing;(d)According to the shape of the tabular aeroge supporter inputted, submitted in previous sedimentary For repeating step(b)And step(c), cure to get flat aeroge/resin compounded supporter.
(2)Surface carries out pretreatment and wettability treatment at the sealing-in at 1 edge of glass, i.e., is first carried out clearly with alkaline solution It washes, is coated one layer of lubricant dodecyl sodium sulfate;
(3)Cryogenic glass powder 4 is made into its soldering and sealing with microwave heating to the lower surface for being coated on composite material interval body 3 when melting In the glass cavity body on the surface of one piece of 1 proximal edge of glass, obtaining an opening;;
(4)Transparent adhesive is laid on to the bottom and top of tabular aeroge supporter 2, then by tabular aeroge branch Support body 2 is filled in glass cavity body, is anchored on glass surface;
(5)In vacuum environment, then another block of glass 1 is covered in glass cavity body, by 4 side microwave heating of cryogenic glass powder To fusing, while being coated on the junction of another block of glass 1 and 3 upper surface of composite material interval body, make glass 1 and metal interval body 3 are fully sealed.
The cross-sectional view of the structure of the built-in aerogel composite glass obtained through the above steps is as shown in Figure 7.
Another embodiment of the present invention, a kind of built-in aerogel composite glass, including the glass seal and the glass The vacuum suction device 5 being arranged on glass seal, the glass seal is by the interval body between two sheet glass 1, two sheet glass 1 3 and glass cavity in the aeroge supporter 2 that is arranged form, the upper and lower surface of the interval body 3 and two sheet glass 1 Between pass through low-temperature sealing material 4 connect;Wherein vacuum suction device 5 is located at one jiao on 1 front of glass or 3 end of interval body One jiao on, as illustrated in figures 1 and 8.
The above is only a preferred embodiment of the present invention, it is noted that for the ordinary skill people of the art For member, various improvements and modifications may be made without departing from the principle of the present invention, these improvements and modifications are also answered It is considered as protection scope of the present invention.

Claims (10)

1. a kind of preparation method of built-in aerogel composite glass, which is characterized in that include the following steps:
(1)Interval body is sealed and welded on glass by the making of glass cavity body using low-temperature sealing material, and the glass being open is empty Cavity;
(2)Supporter is filled, aeroge supporter is filled in glass cavity body;
(3)Sealing obtains intracavitary and sets using low-temperature sealing material by the interval body soldering and sealing on another sheet glass and glass cavity body It is equipped with the glass seal of aeroge supporter;
(4)It vacuumizes, by vacuum suction device, glass seal is evacuated.
2. a kind of preparation method of built-in aerogel composite glass according to claim 1, which is characterized in that the step (1)Further include the pretreatment on surface and wettability treatment at glass sealing before, specially:First glass is cleaned with acid or alkaline solution Surface at glass sealing-in, then surface is coated with one layer of wetting agent at glass sealing, the wetting agent is dodecyl sodium sulfate, sulfuric acid Lauryl, castor oil hydrosulphate, Fixanol chloride, alkylphenol polyvinylether, gathers at dialkyl sulfosuccinates It is one or more in ethylene oxide alkyl ether, polyoxyethylene glycol Arrcostab, acetylene ethylene glycol.
3. a kind of preparation method of built-in aerogel composite glass according to claim 1, which is characterized in that the airsetting The shape of glue supporter is the one or more in tabular, graininess, cylinder, obform body.
4. a kind of preparation method of built-in aerogel composite glass according to claim 1, which is characterized in that the airsetting Glue support body material further includes surface layer low-density and the highdensity aeroge supporter of core or aeroge compound support, described Aeroge compound support includes one kind or two in aeroge/glass compound support and aeroge/resin compounded supporter Kind.
5. a kind of preparation method of built-in aerogel composite glass according to claim 4, which is characterized in that the airsetting The preparation method of glue/glass compound support is:
(1)Glass powder is uniformly mixed by batch mixing with aeroge;
(2)Fusing, by step(1)Glass powder in obtained mixture is heated to melting, and obtains the hybrid glass of semisolid Melt;
(3)Molding, by step(2)Obtained hybrid glass melt is cast in mold, cooled and solidified.
6. a kind of preparation method of built-in aerogel composite glass according to claim 4, which is characterized in that the airsetting The preparation method of glue/resin compounded supporter is:
(1)Aeroge is uniformly mixed by batch mixing with toner;
(2)Stone, in one layer of die substrate upper berth step(1)Obtained mixture;
(3)Fusing, with laser by step in a manner of step-scan(2)Toner in obtained mixture quickly heats up to Fusing;
(4)Alternately stone and fusing, alternately repeat step in previous sedimentary(2)And step(3), solidification.
7. a kind of preparation method of built-in aerogel composite glass according to claim 1, which is characterized in that the step (3)It is carried out in vacuum environment, then without step(4)Vacuum step or carry out step(4)Vacuum step.
8. a kind of preparation method of built-in aerogel composite glass according to claim 1, which is characterized in that the airsetting Transparent adhesive is provided between glue supporter and the contact surface of glass.
9. a kind of preparation method of built-in aerogel composite glass according to claim 1, which is characterized in that the low temperature Seal, sealing materials are cryogenic glass powder or low-temperature metal edging material, and the low-temperature metal edging material is indium, indium alloy, tin, tin One kind in alloy;The step(1)And step(3)The mode of heating of middle low-temperature sealing material is for conventional heating mode or quickly Mode of heating, the quick mode of heating are one kind in laser heating, electron beam heating, microwave heating;The interval body is One kind in ceramic space body, metal interval body and composite material interval body.
10. a kind of built-in aerogel composite glass that the preparation method according to aforementioned any claim obtains, feature It is, including the vacuum suction device being arranged on the glass seal and the glass seal, the glass seal By between two sheet glass, two sheet glass interval body and glass cavity in the aeroge supporter that is arranged form, the interval body It is connected by low-temperature sealing material between upper and lower surface and two sheet glass, the vacuum suction device is located at glass On one jiao of one jiao on front or interval body end.
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