CN108622642A - A kind of express delivery sorting system and method for sorting - Google Patents
A kind of express delivery sorting system and method for sorting Download PDFInfo
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/52—Devices for transferring articles or materials between conveyors i.e. discharging or feeding devices
- B65G47/68—Devices for transferring articles or materials between conveyors i.e. discharging or feeding devices adapted to receive articles arriving in one layer from one conveyor lane and to transfer them in individual layers to more than one conveyor lane or to one broader conveyor lane, or vice versa, e.g. combining the flows of articles conveyed by more than one conveyor
- B65G47/71—Devices for transferring articles or materials between conveyors i.e. discharging or feeding devices adapted to receive articles arriving in one layer from one conveyor lane and to transfer them in individual layers to more than one conveyor lane or to one broader conveyor lane, or vice versa, e.g. combining the flows of articles conveyed by more than one conveyor the articles being discharged or distributed to several distinct separate conveyors or to a broader conveyor lane
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G43/00—Control devices, e.g. for safety, warning or fault-correcting
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- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
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Abstract
本发明涉及一种快递分拣系统及分拣方法,一种快递分拣系统,包括:用于快递件分散的分离装置,其设有进件口、出件口;与分离装置出件口连通的单个或多个并行的运输装置,其包括依次连接的排列段、分拣段,所述排列段设有第一排列工位,及第二排列工位;用于扫描快递件识别码的扫码装置,其设于排列段的后端;设于第二排列工位的第一分道装置,其设有用于推移快递件的第一推件机构;设于第一分道装置一侧的前回流工位;设于分拣段一侧的第二分道装置,其设有用于推移快递件的第二推件机构;设于第二分道装置一侧的出件工位;设于分拣段末端的后回流工位。本发明的分拣自动化程度高,精度高,效率高,并且环境适应好。
The invention relates to an express sorting system and a sorting method. An express sorting system includes: a separation device for express delivery, which is provided with an inlet and an outlet; and communicated with the outlet of the separation device. A single or multiple parallel transport devices, which include sequentially connected arrangement sections and sorting sections, the arrangement section is provided with a first arrangement station and a second arrangement station; the scanner for scanning the express delivery identification code code device, which is located at the rear end of the arrangement section; the first lane-dividing device, which is located at the second arrangement station, is provided with a first pusher mechanism for pushing express items; The front return station; the second lane-dividing device on the side of the sorting section, which is provided with a second push mechanism for express delivery; the output station on the side of the second lane-dividing device; Post-reflow station at the end of the sorting section. The sorting of the invention has high degree of automation, high precision, high efficiency and good environmental adaptability.
Description
技术领域technical field
本发明涉及一种快递分拣系统及分拣方法。The invention relates to an express sorting system and a sorting method.
背景技术Background technique
由于网上购物等影响,快递行业迅猛发展,每天所发送快递件的数量也在飞速增涨,分拣快递的速度则直接影响快递进度的一个重要因素,传统的手工分拣劳动强度大,也容易出错。Due to the impact of online shopping, the express delivery industry is developing rapidly, and the number of express delivery items sent every day is also increasing rapidly. The speed of sorting express delivery is an important factor that directly affects the progress of express delivery. Traditional manual sorting is labor-intensive and easy error.
目前,市场上也有一系列的自动化分拣装置,如公开号:CN107008656A所公示的一种组合式快递分拣机器人及分拣方法,包括一级分拣机器人、多个二级分拣机器人、机器主架、滑台及货物收集箱,一级分拣机器人包括传送带、扫码仪、一级信息处理系统,扫码仪对货物扫描并将信息传给一级信息处理系统,一级信息处理系统计算出货物对应的货物收集箱并把信息指令和货物分发给二级分拣机器人;二级分拣机器人包括货位托盘、机械臂、二级信息处理系统,二级分拣机器人接收一级机器人的指令和货物,在机械臂的作用下将货物分发到指定货物收集箱;机器主架包括动力系统、传动轴、底盘、转盘。而现有的快递分拣装置还是较难适应快递件数量多、杂乱的情况,所占用的体积空间也较大,并且系统分拣方法复杂,同时分拣时还必须保证准确。At present, there are also a series of automatic sorting devices on the market, such as a combined express sorting robot and sorting method disclosed in the public number: CN107008656A, including a first-level sorting robot, multiple second-level sorting robots, machine The main frame, sliding table and cargo collection box, the first-level sorting robot includes a conveyor belt, a code scanner, and a first-level information processing system. The scanner scans the goods and transmits the information to the first-level information processing system. The first-level information processing system Calculate the goods collection box corresponding to the goods and distribute the information instructions and goods to the second-level sorting robot; the second-level sorting robot includes a cargo tray, a mechanical arm, and a second-level information processing system, and the second-level sorting robot receives the first-level robot Under the action of the mechanical arm, the goods are distributed to the designated cargo collection box; the main frame of the machine includes a power system, a transmission shaft, a chassis, and a turntable. However, the existing courier sorting devices are still difficult to adapt to the large number and messy situation of courier items, and the occupied volume space is also relatively large, and the system sorting method is complicated, and at the same time, the sorting must be accurate.
发明内容Contents of the invention
为了克服上述现有技术的不足之处,本发明的目的是提供一种快递分拣系统及分拣方法。In order to overcome the deficiencies of the above-mentioned prior art, the object of the present invention is to provide a sorting system and sorting method for express delivery.
本发明的技术方案是:Technical scheme of the present invention is:
一种快递分拣系统,包括:用于快递件分散的分离装置,其设有进件口、出件口;与分离装置出件口连通的单个或多个并行的运输装置,其包括依次连接的排列段、分拣段,所述排列段设有第一排列工位,及第二排列工位;用于扫描快递件识别码的扫码装置,其设于排列段的后端;设于第二排列工位的第一分道装置,其设有用于推移快递件的第一推件机构;设于第一分道装置一侧的前回流工位;设于分拣段一侧的第二分道装置,其设有用于推移快递件的第二推件机构;设于第二分道装置一侧的出件工位;设于分拣段末端的后回流工位;其中,所述运输装置的排列段采用滚轮运输线;所述滚轮运输线设有若干排列区,位于排列区的若干驱动组件;所述驱动组件包括滚轮,以及用于驱动滚轮的电机;所述快递分拣系统还包括控制装置,分别设于第一排列工位和第二排列工位的若干第一传感器,及设于分拣段的第二传感器;所述扫码装置、电机、第一推件机构、第二推件机构、第一传感器、第二传感器分别与控制装置电连接;所述若干第一传感器分别检测第一排列工位、第二排列工位的快递件;所述控制装置控制电机驱动滚轮转动,以使得第一排列工位的每个排列区在水平方向只运输单个快递件;所述控制装置控制第一分道装置推移快递件至前回流工位,以使得第二排列工位的每个排列区在竖直方向只运输单个快递件;所述第二传感器检测分拣段的快递件;所述控制装置控制第二分道装置推移快递件至出件工位;所述快递分拣系统还包括设于出件工位的出件传送带。A sorting system for express delivery, comprising: a separating device for express delivery, which is provided with an inlet and an outlet; The arrangement section and the sorting section, the arrangement section is provided with a first arrangement station and a second arrangement station; a code scanning device for scanning the identification code of the express delivery, which is located at the rear end of the arrangement section; The first lane-dividing device of the second arrangement station, which is provided with the first pusher mechanism for pushing express items; the front return station located on the side of the first lane-dividing device; the second lane located on the side of the sorting section Two lane-dividing devices, which are provided with a second pusher mechanism for pushing express items; a post-out station located on one side of the second lane-dividing device; a post-return station located at the end of the sorting section; wherein, the The arrangement section of the transportation device adopts a roller transportation line; the roller transportation line is provided with several arrangement areas, and several drive components located in the arrangement areas; the drive components include rollers and motors for driving the rollers; the express sorting system It also includes a control device, a plurality of first sensors respectively arranged at the first arrangement station and the second arrangement station, and a second sensor arranged at the sorting section; the code scanning device, the motor, the first pusher mechanism, The second push piece mechanism, the first sensor, and the second sensor are electrically connected to the control device respectively; the first sensors respectively detect the express items at the first arrangement station and the second arrangement station; the control device controls the motor drive The rollers rotate so that each arrangement area of the first arrangement station only transports a single express delivery in the horizontal direction; the control device controls the first lane dividing device to push the express delivery to the front return station, so that the second arrangement station Each arrangement area of each arrangement area only transports a single express item in the vertical direction; the second sensor detects the express item in the sorting section; the control device controls the second laner to push the express item to the output station; the express The sorting system also includes an outgoing conveyor belt located at the outgoing station.
其进一步技术方案为:所述快递分拣系统还包括设于前回流工位的前回流传送带;所述前回流传送带的前端设于第一分道装置一侧,其尾部与分离装置的第一回流口连通。Its further technical solution is: the express sorting system also includes a front return conveyor belt arranged at the front return station; The return port is connected.
其进一步技术方案为:所述第一分道装置还设有第一缓存区,及用于检测前回流传送带上快递件的第三传感器;所述第三传感器设于第一缓存区内;所述第二分道装置还设有第二缓存区,及用于检测出件传送带上快递件的第四传感器;所述第四传感器设于第二缓存区内;所述快递分拣系统还包括设于后回流工位的后回流传送带;所述后回流传送带的前端设于分拣段的末端,其尾部与分离装置设有的第二回流口连通;所述后回流传送带还设有第三缓存区。Its further technical solution is: the first lane-separating device is also provided with a first buffer area and a third sensor for detecting express items on the front return conveyor belt; the third sensor is arranged in the first buffer area; The second lane separation device is also provided with a second buffer area, and a fourth sensor for detecting express items on the conveyor belt; the fourth sensor is located in the second buffer area; the express sorting system also includes The rear return conveyor belt located at the rear return station; the front end of the rear return conveyor belt is arranged at the end of the sorting section, and its tail is connected with the second return port provided by the separation device; the rear return conveyor belt is also provided with a third cache area.
其进一步技术方案为:所述运输装置的分拣段包括皮带传送线;所述皮带传送线包括设有若干分拣区的传送带,与控制装置电连接的计数组件;所述传送带设有上料工位;所述计数组件设于上料工位的一侧;所述传送带移动时,计数组件计算传送带相对计数组件所移动的分拣区个数;所述第二分道装置包括多个位于传动带一侧的第二推件机构。Its further technical solution is: the sorting section of the transport device includes a belt conveyor line; the belt conveyor line includes a conveyor belt with several sorting areas, and a counting assembly electrically connected to the control device; the conveyor belt is provided with a feeding station; the counting assembly is arranged on one side of the loading station; when the conveyor belt moves, the counting assembly counts the number of sorting areas that the conveyor belt moves relative to the counting assembly; the second lane separation device includes a plurality of Second pusher mechanism on the belt side.
其进一步技术方案为:所述运输装置的分拣段包括皮带传送线;所述皮带传送线包括设有若干分拣区的传送带,若干用于标记单个分拣区位置的位置标签,用于扫描位置标签的第一扫描装置和多个第二扫描装置;所述传送带设有上料工位;所述位置标签固定于传送带的内侧;所述第一扫描装置设于上料工位;所述第二扫描装置设于第二推件机构的一侧;所述第一扫描装置和多个第二扫描装置分别与控制装置电连接。Its further technical solution is: the sorting section of the transport device includes a belt conveyor line; the belt conveyor line includes a conveyor belt with several sorting areas, and several position labels for marking the position of a single sorting area for scanning The first scanning device of the position label and a plurality of second scanning devices; the conveyor belt is provided with a loading station; the position label is fixed on the inner side of the conveyor belt; the first scanning device is located at the loading station; the The second scanning device is arranged on one side of the second pushing mechanism; the first scanning device and the plurality of second scanning devices are respectively electrically connected to the control device.
一种快递分拣方法,采用上述的快递分拣系统;所述快递分拣方法包括:采用分离装置对快递件进行分散并移送至运输装置;运输装置对快递件进行分选,以使得第一排列工位的每个排列区在水平方向只有一个快递件;第一分道装置对快递件进行分选,以使得第二排列工位的每个排列区在竖直方向只有一个快递件;前回流工位接收第一分道装置分拣的快递件;运输装置移送第一分道装置分拣后的快递件至扫描装置;扫码装置对排列区的快递件进行扫描并保存;控制装置根据扫描装置的扫码结果判断是否符合分拣条件;若是,则控制装置控制第二分道装置推移快递件至出件工位;若否,则运输装置移送未分拣的快递件至后回流工位。An express sorting method, using the above-mentioned express sorting system; the express sorting method includes: using a separation device to disperse the express items and transfer them to a transport device; the transport device sorts the express items, so that the first Each arrangement area of the arrangement station has only one express item in the horizontal direction; the first lane sorting device sorts the express items so that each arrangement area of the second arrangement station has only one express item in the vertical direction; The flow station receives the express items sorted by the first lane sorting device; the transport device transfers the express items sorted by the first lane sorting device to the scanning device; the code scanning device scans and saves the express items in the arrangement area; the control device according to The code scanning result of the scanning device judges whether the sorting conditions are met; if yes, the control device controls the second lane separating device to push the express items to the output station; if not, the transport device transfers the unsorted express items to the post-return station bit.
其进一步技术方案为:所述运输装置对快递件进行分选,以使得第一排列工位的每个排列区在水平方向只有一个快递件步骤,包括:第一排列工位的第一传感器检测快递件并发送检测结果至控制装置;控制装置根据第一排列工位的检测结果控制第一排列工位驱动组件的电机,以使得每个排列区在水平方向只有一个快递件。Its further technical solution is: the transportation device sorts the express items, so that each arrangement area of the first arrangement station has only one express delivery step in the horizontal direction, including: the first sensor of the first arrangement station detects Express the item and send the detection result to the control device; the control device controls the motor of the drive assembly of the first alignment station according to the detection result of the first alignment station, so that each alignment area has only one express item in the horizontal direction.
其进一步技术方案为:所述第一分道装置对快递件进行分选,以使得第二排列工位的每个排列区在竖直方向只有一个快递件步骤,包括:第二排列工位的第一传感器检测快递件并发送检测结果至控制装置;控制装置根据第二排列工位的检测结果判断每个排列区在竖直方向的快递件数量是否大于1;若是,则控制装置控制第一分道装置推移第二排列工位上的快递件至前回流工位,以使得第二排列工位的每个排列区在竖直方向只有一个快递件,进入下一步;若否,则直接进入下一步。Its further technical solution is: the first lane sorting device sorts the express items, so that each arrangement area of the second arrangement station has only one express delivery step in the vertical direction, including: The first sensor detects the courier and sends the detection result to the control device; the control device judges whether the number of courier items in the vertical direction of each arrangement area is greater than 1 according to the detection result of the second arrangement station; if so, the control device controls the first The lane-dividing device pushes the courier on the second arrangement station to the front return station, so that each arrangement area of the second arrangement station has only one express delivery in the vertical direction, and enters the next step; if not, directly enters Next step.
其进一步技术方案为:所述若否,则运输装置移送未分拣的快递件至后回流工位,步骤之后还包括:所述后回流传送带移送后回流工位的快递件至第三缓存区;或者,所述前回流工位接收第一分道装置分拣的快递件,步骤之后还包括:所述前回流传送带移送前回流工位的快递件至分离装置。Its further technical solution is: if the above is not, then the transportation device transfers the unsorted express items to the post-return station, and after the step, it also includes: the post-return conveyor belt transfers the express items at the post-return station to the third buffer area or, the front return station receives the express items sorted by the first lane sorting device, and after the step, it also includes: the front return conveyor belt transfers the express items at the front return station to the separation device.
其进一步技术方案为:所述若是,则控制装置控制第二分道装置推移快递件至出件工位步骤,包括:所述控制装置根据扫描装置的扫码结果判断是否符合分拣条件;若是,控制装置根据扫描装置的扫码结果查询并确认预存的第二推件机构信息;所述计数组件对到达上料工位的快递件进行计数并发送计数指令至控制装置,所述计数指令包括开始指令和实时步数指令;所述控制装置根据开始指令及第二推件机构信息计算推件步数;所述控制装置根据实时步数指令计算实际步数,并对比实际步数与推件步数是否相同;若相同,所述控制装置发送推件指令至确认的第二推件机构;若不相同,所述控制装置继续根据实时步数指令计算实际步数,并对比至实际步数与推件步数相同;所述第二推件机构根据推件指令推移快递件至出件工位。Its further technical solution is: if it is the above, the control device controls the second lane sorting device to push the express delivery to the delivery station, including: the control device judges whether the sorting condition is met according to the code scanning result of the scanning device; , the control device inquires and confirms the pre-stored information of the second push piece mechanism according to the code scanning result of the scanning device; the counting component counts the express items arriving at the loading station and sends a counting instruction to the control device, and the counting instruction includes Start command and real-time step count command; the control device calculates the number of steps to push the piece according to the start command and the information of the second push piece mechanism; the control device calculates the actual step count according to the real-time step count command, and compares the actual step count with the push piece Whether the number of steps is the same; if the same, the control device sends a push instruction to the confirmed second push mechanism; if not, the control device continues to calculate the actual number of steps according to the real-time step instruction, and compares it to the actual number of steps The number of steps is the same as that of the push piece; the second push piece mechanism pushes the express piece to the delivery station according to the push piece instruction.
其进一步技术方案为:所述若是,则控制装置控制第二分道装置推移快递件至出件工位步骤,包括:所述控制装置根据扫描装置的扫码结果判断是否符合分拣条件;若是,控制装置根据扫描装置的扫码结果查询并确认预存的第二推件机构信息;所述第一扫描装置扫描上料工位的位置标签并发送初始标签信息至控制装置;所述控制装置根据初始标签信息发送扫描指令至第二扫描装置;所述第二扫描装置扫描第二推件机构位于推件一侧的位置标签并发送核对标签信息至控制装置;所述控制装置对比初始标签信息与核对标签信息是否一致;若一致,所述控制装置发送推件命令至确认的第二推件机构;若不一致,所述控制装置继续对比至初始标签信息与核对标签信息一致;所述第二推件机构根据推件命令推移快递件至出件工位。Its further technical solution is: if it is the above, the control device controls the second lane sorting device to push the express delivery to the delivery station, including: the control device judges whether the sorting condition is met according to the code scanning result of the scanning device; , the control device inquires and confirms the pre-stored second pushing mechanism information according to the code scanning result of the scanning device; the first scanning device scans the position label of the loading station and sends the initial label information to the control device; the control device according to The initial label information sends a scanning instruction to the second scanning device; the second scanning device scans the position label of the second push mechanism on one side of the push piece and sends the check label information to the control device; the control device compares the initial label information with the Check whether the tag information is consistent; if consistent, the control device sends a push command to the confirmed second push mechanism; if not, the control device continues to compare until the initial tag information is consistent with the checked tag information; the second push The delivery mechanism pushes the express delivery to the delivery station according to the push order.
本发明与现有技术相比的技术效果是:一种快递分拣系统,采用分离装置将从进件口进入的快递件进行打散并移送至运输装置,通过运输装置并结合第一分道装置对快递件进行排序,使得每一次只有一个快递件经过,多余的快递件则进入前回流工位,扫码装置扫描第一分道装置分拣后快递件上的识别码,通过扫码装置的扫描结果对符合分拣条件的快递件进行分拣,从而保证分拣的准确性,对于不符合分拣结果的快递件则进入后回流工位。本发明的分拣自动化程度高,精度高,并可有效地控制系统体积,以增加适应性。Compared with the prior art, the technical effect of the present invention is: an express sorting system, which uses a separation device to break up the express items entering from the inlet and transfer them to the transport device, and then passes through the transport device and combines the first lane The device sorts the courier items so that only one courier item passes through each time, and the excess courier items enter the front return station. The code scanning device scans the identification code on the courier items sorted by the first lane sorting device, and passes through the code scanning device. According to the scanning results, the express items that meet the sorting conditions are sorted, so as to ensure the accuracy of sorting. For the express items that do not meet the sorting results, they enter the post-return station. The sorting of the invention has high degree of automation and high precision, and can effectively control the volume of the system to increase adaptability.
一种快递分拣方法,采用上述的快递分拣系统对快递件进行分拣,整个分拣过程自动化程度高,扫码装置每次只扫描一个快递件的识别码,并根据扫码结果进行相应的分拣,分拣精度高。并且,快递分拣系统可以设置多个与分离装置连通的运输装置进行分拣,其分拣效率高。且能并行分拣,提高系统的分拣速度,增加对环境的适应性。A sorting method for express delivery. The above express sorting system is used to sort express delivery items. The whole sorting process is highly automated. The code scanning device only scans the identification code of one express delivery item at a time, and performs corresponding processing according to the code scanning result. Sorting, high sorting accuracy. In addition, the express sorting system can be equipped with multiple transport devices connected to the separation device for sorting, and its sorting efficiency is high. And it can sort in parallel, improve the sorting speed of the system, and increase the adaptability to the environment.
下面结合附图和具体实施例对本发明作进一步描述。The present invention will be further described below in conjunction with the accompanying drawings and specific embodiments.
附图说明Description of drawings
图1为本发明一种快递分拣系统的结构示意图;Fig. 1 is the structural representation of a kind of express sorting system of the present invention;
图2为图1实施例中排列段的放大示意图;Figure 2 is an enlarged schematic view of the arrangement section in the embodiment of Figure 1;
图3为图1实施例中分拣段的放大示意图;Figure 3 is an enlarged schematic view of the sorting section in the embodiment of Figure 1;
图4为本发明一种快递分拣系统的结构简图;Fig. 4 is the structural diagram of a kind of express sorting system of the present invention;
图5为局部运输装置的示意图。Figure 5 is a schematic diagram of a local transport device.
图6为一种快递分拣方法的流程方框图;Fig. 6 is a flow block diagram of express sorting method;
图7为图6中步骤S110的流程方框图;FIG. 7 is a flow block diagram of step S110 in FIG. 6;
图8为图6中步骤S120的流程方框图;FIG. 8 is a flow block diagram of step S120 in FIG. 6;
图9为图6中步骤S170第一实施例的流程方框图;FIG. 9 is a flow block diagram of a first embodiment of step S170 in FIG. 6;
图10为图6中步骤S170第二实施例的流程方框图。FIG. 10 is a flow block diagram of a second embodiment of step S170 in FIG. 6 .
附图标记reference sign
10 快递分拣系统 1 分离装置10 express sorting system 1 separation device
11 进件口 12 出件口11 Inlet port 12 Outlet port
13 第一回流口 14 第二回流口13 First return port 14 Second return port
2 运输装置 21 排列段2 Transport unit 21 Alignment section
211 第一排列工位 212 第二排列工位211 First row station 212 Second row station
213 排列区 22 分拣段213 Arranging area 22 Sorting section
221 皮带传送线 221A 传送带221 Belt Conveyor Line 221A Conveyor Belt
221B 分拣区 221C 计数组件221B Sorting Area 221C Counting Assembly
221D 上料工位 23 传送段221D Loading Station 23 Transfer Section
3 扫码装置 4 第一分道装置3 Scanning device 4 First lane dividing device
41 第一推件机构 42 第一缓存区41 The first pushing mechanism 42 The first buffer area
43 第三传感器 5 第二分道装置43 Third sensor 5 Second lane divider
51 第二缓存区 52 第二推件机构51 The second buffer area 52 The second pushing mechanism
53 控制装置 6 第一传感器53 Control unit 6 1st sensor
7 第二传感器 8 前回流传送带7 Second sensor 8 Front return conveyor
9 出件传送带 10A 后回流传送带9 Outgoing Conveyor 10A Backflow Conveyor
10B 第三缓存区10B The third cache area
具体实施方式Detailed ways
为了更充分理解本发明的技术内容,下面结合示意图对本发明的技术方案进一步介绍和说明,但不局限于此。In order to fully understand the technical content of the present invention, the technical solution of the present invention will be further introduced and illustrated below in conjunction with schematic diagrams, but is not limited thereto.
如图1、2、3所示,一种快递分拣系统10,包括:用于快递件分散的分离装置1,与分离装置1出件口12连通的运输装置2,用于扫描快递件识别码的扫码装置3,第一分道装置4,设于第一分道装置4一侧的前回流工位,第二分道装置5,设于第二分道装置5一侧的出件工位,设于分拣段22末端的后回流工位。分离装置1设有进件口11、出件口12。分离装置1采用离心装置,运输装置2包括依次连接的排列段21、分拣段22,排列段21设有第一排列工位211,位于第一排列工位211后的第二排列工位212。扫码装置3设于排列段21的后端,快递件识别码为条形码、二维码或电子标签,扫码装置3也为与识别码对应的扫码设备。第一分道装置4设于第二排列工位212,第一分道装置4设有用于推移快递件的第一推件机构41。第二分道装置5设于分拣段22的一侧,第二分道装置5设有用于推移快递件的第二推件机构52。在本实施例中,出件口、运输装置、前回流传送带8、出件传送带9的数量为三个,其中每条运输装置上第一分道装置、第二分道装置的数量也为三个。本实施例为3条运输装置2并行分拣。As shown in Figures 1, 2, and 3, a courier sorting system 10 includes: a separation device 1 for the dispersion of courier items, a transport device 2 connected to the outlet 12 of the separation device 1, and used for scanning courier items for identification The code scanning device 3, the first lane dividing device 4, the front return station located on the side of the first lane dividing device 4, the second lane dividing device 5, the output piece located on the side of the second lane dividing device 5 The station is located at the post-reflow station at the end of the sorting section 22. The separation device 1 is provided with an inlet port 11 and an outlet port 12 . The separation device 1 adopts a centrifugal device, and the transportation device 2 includes an arrangement section 21 and a sorting section 22 connected in sequence. The arrangement section 21 is provided with a first arrangement station 211, and a second arrangement station 212 behind the first arrangement station 211 . The code scanning device 3 is arranged at the rear end of the arrangement section 21, and the identification code of the express delivery is a bar code, a two-dimensional code or an electronic label, and the code scanning device 3 is also a code scanning device corresponding to the identification code. The first lane-splitting device 4 is arranged at the second alignment station 212, and the first lane-splitting device 4 is provided with a first pushing mechanism 41 for pushing express pieces. The second sorting device 5 is arranged on one side of the sorting section 22, and the second sorting device 5 is provided with a second pushing mechanism 52 for pushing express items. In this embodiment, there are three outlets, transport devices, front return conveyor belts 8, and output conveyor belts 9, and the number of the first lane-dividing device and the second lane-dividing device on each transport device is also three. indivual. In this embodiment, three transport devices 2 are sorted in parallel.
优选的,可以使用多条并行运输装置2进行同时分拣,每条运输装置2彼处独立。当某条运输装置2出现故障时,不影响其运输装置2的正常使用,这样可以避免了单条运输装置2传送的缺点。Preferably, multiple parallel transport devices 2 can be used for simultaneous sorting, and each transport device 2 is independent from each other. When a certain transport device 2 breaks down, the normal use of its transport device 2 is not affected, thus avoiding the disadvantages of single transport device 2 transmission.
优选的,当多条并行运输装置2及其设备进行同时分拣时,可以拿其中一条作备用,即平时不使用。当某条运输装置2及其设备出现故障时,可以用备用代替,从而避免因部分故障而造成分拣系统全部无法工作的情况。并且在维护故障装置的同时,系统还能照常工作。Preferably, when multiple parallel transport devices 2 and their equipment are sorted at the same time, one of them can be used as a backup, that is, it is not used at ordinary times. When a certain transport device 2 and its equipment fail, it can be replaced by a spare, so as to avoid the situation that all sorting systems cannot work due to partial failure. And while maintaining the faulty device, the system can still work as usual.
优选的,运输装置2的排列段21采用滚轮运输线,滚轮运输线设有若干排列区213,位于排列区213的若干驱动组件。驱动组件包括滚轮,以及用于驱动滚轮的电机,每个驱动组件都采用单独驱动的方式。Preferably, the arrangement section 21 of the transportation device 2 adopts a roller transportation line, and the roller transportation line is provided with several arrangement areas 213 and several driving components located in the arrangement areas 213 . The drive assembly includes rollers and a motor for driving the rollers, and each drive assembly is individually driven.
优选的,快递分拣系统10还包括控制装置,分别设于第一排列工位211和第二排列工位212的若干第一传感器6,及设于分拣段22的第二传感器7,每个排列区213都设置有第一传感器6。扫码装置3、电机、第一推件机构41、第二推件机构52、第一传感器6、第二传感器7分别与控制装置电连接。若干第一传感器6分别检测第一排列工位211、第二排列工位212的快递件,并将检测结果发送至控制装置。Preferably, the express sorting system 10 also includes a control device, a plurality of first sensors 6 respectively arranged at the first arrangement station 211 and the second arrangement station 212, and a second sensor 7 arranged at the sorting section 22, each Each arrangement area 213 is provided with the first sensor 6 . The code scanning device 3, the motor, the first pusher mechanism 41, the second pusher mechanism 52, the first sensor 6, and the second sensor 7 are respectively electrically connected to the control device. A plurality of first sensors 6 respectively detect express items at the first arrangement station 211 and the second arrangement station 212, and send the detection results to the control device.
优选的,控制装置控制电机驱动滚轮转动,以使得第一排列工位211的每个排列区213在水平方向只运输单个快递件。当第一传感器6检测到一个排列区213有两个快递时,由于排列区213的驱动组件都是单独驱动,因此,靠近分离装置1的驱动组件则反转,可以使得快递件往回退,从而保证一个排列区213只有一个快递。Preferably, the control device controls the motor to drive the rollers to rotate, so that each arrangement zone 213 of the first arrangement station 211 only transports a single express item in the horizontal direction. When the first sensor 6 detects that there are two couriers in one alignment area 213, since the driving components of the alignment area 213 are driven separately, the driving components close to the separation device 1 are reversed, so that the courier items can be rolled back. Thereby it is ensured that there is only one courier in one arrangement area 213.
具体的,控制装置控制第一分道装置4推移快递件至前回流工位,以使得第二排列工位212的每个排列区213在竖直方向只运输单个快递件。第二传感器7检测分拣段22的快递件,当检测结果为大于1件时,控制装置控制第二分道装置5推移快递件至出件工位,以使得第二排列工位212的每个排列区213在竖直方向只运输单个快递件。Specifically, the control device controls the first lane sorting device 4 to push the express items to the front return station, so that each arrangement area 213 of the second arrangement station 212 only transports a single express item in the vertical direction. The second sensor 7 detects the express delivery in the sorting section 22. When the detection result is greater than 1 piece, the control device controls the second lane separating device 5 to push the express delivery to the output station, so that each of the second arrangement station 212 Each alignment area 213 only transports a single express item in the vertical direction.
具体的,第二传感器7检测分拣段22的快递件,控制装置结合扫码装置3扫描识别码的结果,根据事先设定的分拣条件,控制第二分道装置5将符合分拣条件的快递件推移至出件工位。Specifically, the second sensor 7 detects the express items in the sorting section 22, and the control device combines the result of scanning the identification code with the code scanning device 3 to control the second lane sorting device 5 to meet the sorting conditions according to the sorting conditions set in advance. The express items are moved to the output station.
优选的,运输装置2还包括设于排列段21前端的传送段23,传送段23与分离装置1的出件口12连通,运输装置2的传送段23、分拣段22采用皮带运输线或滚轮运输线。Preferably, the conveying device 2 also includes a conveying section 23 located at the front end of the arrangement section 21, the conveying section 23 communicates with the output port 12 of the separating device 1, and the conveying section 23 and the sorting section 22 of the conveying device 2 adopt a belt conveying line or Roller transport line.
优选的,快递分拣系统10还包括设于前回流工位的前回流传送带8,前回流传送带8的前端设于第一分道装置4一侧,其尾部与分离装置1的第一回流口13连通。Preferably, the express sorting system 10 also includes a front return conveyor belt 8 located at the front return station. 13 connected.
优选的,第一分道装置4还设有第一缓存区42,及用于检测前回流传送带8上快递件的第三传感器43,第三传感器43设于第一缓存区42内。当第三传感器43检测到前回流传送带8上有快递件堵塞时。则第一分道装置4将快递件推移至第一缓存区42进行缓存,等到前回流传送带8没有快递或堵塞消除时,第一缓存区42的快递才进入前回流传送带8,具体的,第一缓存区42还设有第三推件机构。Preferably, the first lane sorting device 4 is further provided with a first buffer area 42 and a third sensor 43 for detecting express items on the front return conveyor belt 8 , and the third sensor 43 is arranged in the first buffer area 42 . When the third sensor 43 detects that the front backflow conveyor belt 8 is blocked by express items. Then the first lane-dividing device 4 pushes the courier items to the first buffer area 42 for buffering. When the front return conveyor belt 8 has no express delivery or the blockage is eliminated, the express delivery in the first buffer area 42 enters the front return conveyor belt 8. Specifically, the first A buffer area 42 is also provided with a third pushing mechanism.
优选的,快递分拣系统10还包括设于出件工位的出件传送带9,第二分道装置5还设有第二缓存区51,及用于检测出件传送带9上快递件的第四传感器,第四传感器设于第二缓存区51内。当第四传感器检测到出件传送带9上有快递件堵塞时。则第二分道装置5将快递件推移至第二缓存区51进行缓存,等到出件传送带9没有快递或堵塞消除时,第二缓存区51的快递才进入出件传送带9,具体的,第二缓存区51设有第二推件机构52。Preferably, the courier sorting system 10 also includes a delivery conveyor belt 9 located at the delivery station, and the second lane separation device 5 is also provided with a second buffer area 51, and is used to detect the first express delivery on the delivery conveyor belt 9. Four sensors, the fourth sensor is set in the second buffer area 51 . When the fourth sensor detects that the express delivery is blocked on the delivery conveyor belt 9 . Then the second lane-dividing device 5 pushes the courier items to the second buffer area 51 for buffering. When the delivery conveyor belt 9 has no express delivery or the blockage is eliminated, the express delivery in the second buffer area 51 enters the output conveyor belt 9. Specifically, the first The second buffer area 51 is provided with a second pushing mechanism 52 .
优选的,快递分拣系统10还包括设于后回流工位的后回流传送带10A,后回流传送带10A的前端设于分拣段22的末端,其尾部与分离装置1设有的第二回流口14连通,后回流传送带10A还设有第三缓存区10B。后回流传送带10A主要用于回流不符合分拣条件的快递件,第三缓存区10B所缓存的快递件在重新设定分拣条件时才会进入分离装置1进行再次分拣。Preferably, the express sorting system 10 also includes a rear return conveyor belt 10A located at the rear return station, the front end of the rear return conveyor belt 10A is arranged at the end of the sorting section 22, and its tail is connected to the second return port provided by the separation device 1. 14, and the backflow conveyor belt 10A is also provided with a third buffer area 10B. The post-return conveyor belt 10A is mainly used to return express items that do not meet the sorting conditions, and the express items buffered in the third buffer area 10B will enter the separation device 1 for re-sorting when the sorting conditions are reset.
具体实施时,可根据实际的分拣要求,设置多个出件口、运输装置、前回流传送带、出件传送带的数量,快递分拣系统可以适用于大型的分拣中心,可多条运输装置2并行使用,以提高分拣速度和分拣效率,也可以适用于小型的分拣中心。单条运输装置2使用,或多条运输装置2并行使用,可减少设备体积和降低生产成本,大大增加了系统的适应性。During specific implementation, according to the actual sorting requirements, the number of multiple output ports, transport devices, front return conveyor belts, and output conveyor belts can be set. The express sorting system can be applied to large-scale sorting centers and can accommodate multiple transport devices. 2 are used in parallel to improve sorting speed and sorting efficiency, and can also be applied to small sorting centers. The use of a single transport device 2 or the parallel use of multiple transport devices 2 can reduce equipment volume and production costs, and greatly increase the adaptability of the system.
如图4、图5所示,第二分道装置包括多个位于分拣段22传动带一侧的多个第二推件机构52。其中,运输装置2的分拣段22包括皮带传送线221,皮带传送线221包括设有若干分拣区221B的传送带221A,与控制装置53电连接的计数组件221C,传送带221A设有上料工位221D,计数组件221C设于上料工位221D的一侧,传送带移动时,计数组件221C计算传送带相对计数组件所移动的分拣区个数。As shown in FIG. 4 and FIG. 5 , the second lane sorting device includes a plurality of second pusher mechanisms 52 located on one side of the drive belt of the sorting section 22 . Wherein, the sorting section 22 of the transportation device 2 includes a belt conveyor line 221, and the belt conveyor line 221 includes a conveyor belt 221A provided with several sorting areas 221B, and a counting assembly 221C electrically connected to the control device 53, and the conveyor belt 221A is provided with a material loader. At position 221D, the counting component 221C is arranged on one side of the loading station 221D. When the conveyor belt moves, the counting component 221C counts the number of sorting areas that the conveyor belt moves relative to the counting component.
在其他实施例中,运输装置的分拣段包括皮带传送线,皮带传送线包括设有若干分拣区的传送带,若干用于标记单个分拣区位置的位置标签,用于扫描位置标签的第一扫描装置和多个第二扫描装置。其中,传送带设有上料工位,位置标签固定于传送带的内侧,第一扫描装置设于上料工位,第二扫描装置设于第二推件机构的一侧,第一扫描装置和多个第二扫描装置分别与控制装置电连接。In other embodiments, the sorting section of the transport device includes a belt conveyor line, the belt conveyor line includes a conveyor belt with several sorting areas, a number of position labels for marking the position of a single sorting area, and a first position label for scanning the position labels. A scanning device and a plurality of second scanning devices. Wherein, the conveyor belt is provided with a feeding station, the position label is fixed on the inner side of the conveyor belt, the first scanning device is arranged at the feeding station, the second scanning device is arranged at one side of the second pushing mechanism, the first scanning device and multiple The two second scanning devices are respectively electrically connected to the control device.
在其他实施例中,分离装置也可以采用市场上现有用于分离快递件的装置。In other embodiments, the separating device may also adopt an existing device for separating express items on the market.
在其他实施例中,第一排列工位,及第二排列工位的设置顺序可以互换。In other embodiments, the arrangement order of the first arrangement station and the second arrangement station can be interchanged.
如图6所示,一种快递分拣方法,采用上述的快递分拣系统,快递分拣方法包括:As shown in Figure 6, a kind of courier sorting method adopts the above-mentioned courier sorting system, and the courier sorting method includes:
S100、采用分离装置对快递件进行分散并移送至运输装置;S100, using a separation device to disperse the express delivery and transfer it to the transport device;
S110、运输装置对快递件进行分选,以使得第一排列工位的每个排列区在水平方向只有一个快递件;S110. The transportation device sorts the express items so that each arrangement area of the first arrangement station has only one express item in the horizontal direction;
S120、第一分道装置对快递件进行分选,以使得第二排列工位的每个排列区在竖直方向只有一个快递件;S120. The first lane sorting device sorts the express items so that each arrangement area of the second arrangement station has only one express item in the vertical direction;
S130、前回流工位接收第一分道装置分拣的快递件;S130. The front return station receives the express items sorted by the first lane sorting device;
S140、运输装置移送第一分道装置分拣后的快递件至扫描装置;S140. The transportation device transfers the express items sorted by the first lane sorting device to the scanning device;
S150、扫码装置对排列区的快递件进行扫描并保存;S150. The code scanning device scans and saves the courier items in the arrangement area;
S160、控制装置根据扫描装置的扫码结果判断是否符合分拣条件;S160. The control device determines whether the sorting condition is met according to the code scanning result of the scanning device;
S170、若是,则控制装置控制第二分道装置推移快递件至出件工位;S170. If so, the control device controls the second lane dividing device to push the express delivery to the delivery station;
S180、若否,则运输装置移送未分拣的快递件至后回流工位。S180. If not, the transport device transfers the unsorted express items to the rear return station.
优选的,步骤S130,所述前回流工位接收第一分道装置分拣的快递件,步骤之后还包括:Preferably, in step S130, the front return station receives the express items sorted by the first lane sorting device, and after the step, it also includes:
S131,所述前回流传送带移送前回流工位的快递件至分离装置。S131, the front return conveyor belt transfers the express items at the front return station to the separation device.
优选的,步骤S180,若否,则运输装置移送未分拣的快递件至后回流工位,步骤之后还包括:Preferably, in step S180, if not, the transport device transfers the unsorted express items to the post-return station, and after the step, it also includes:
S190,所述后回流传送带移送后回流工位的快递件至第三缓存区。S190, the post-return conveyor belt transfers the express items in the post-return station to the third buffer area.
具体的,分拣条件是预先根据分拣需求设定的。一般分拣条件是以区域进行分拣,而快递件上的识别码可附带区域信息。步骤S130、前回流工位接收第一分道装置分拣的快递件,步骤之后还包括:S131、前回流传送带移送前回流工位的快递件至分离装置。Specifically, the sorting conditions are set in advance according to sorting requirements. The general sorting condition is sorting by area, and the identification code on the express package can be accompanied by area information. Step S130, the front return station receives the express items sorted by the first lane sorting device, after the step, it also includes: S131, the front return conveyor belt transfers the express items at the front return station to the separation device.
如图7所示,步骤S110,运输装置对快递件进行分选,以使得第一排列工位的每个排列区在水平方向只有一个快递件,包括:As shown in Figure 7, in step S110, the transport device sorts the express items so that each arrangement area of the first arrangement station has only one express item in the horizontal direction, including:
S111、第一排列工位的第一传感器检测快递件并发送检测结果至控制装置;S111. The first sensor at the first row station detects the express delivery and sends the detection result to the control device;
S112、控制装置根据第一排列工位的检测结果控制第一排列工位驱动组件的电机,以使得每个排列区在水平方向只有一个快递件。S112. The control device controls the motor of the driving assembly of the first alignment station according to the detection result of the first alignment station, so that each alignment area has only one express item in the horizontal direction.
如图8所示,步骤S120、第一分道装置对快递件进行分选,以使得第二排列工位的每个排列区在竖直方向只有一个快递件,包括:As shown in Figure 8, in step S120, the first lane sorting device sorts the express items so that each arrangement area of the second arrangement station has only one express item in the vertical direction, including:
S121、第二排列工位的第一传感器检测快递件并发送检测结果至控制装置;S121. The first sensor of the second arrangement station detects the express delivery and sends the detection result to the control device;
S122、控制装置根据第二排列工位的检测结果判断每个排列区在竖直方向的快递件数量是否大于1;S122. The control device judges whether the number of express items in the vertical direction of each arrangement area is greater than 1 according to the detection result of the second arrangement station;
S123、若是,则控制装置控制第一分道装置推移第二排列工位上的快递件至前回流工位,以使得第二排列工位的每个排列区在竖直方向只有一个快递件,进入下一步;S123. If so, the control device controls the first lane-dividing device to push the express delivery on the second arrangement station to the front return station, so that each arrangement area of the second arrangement station has only one express delivery in the vertical direction, Go to the next step;
S124、若否,则直接进入下一步。S124. If not, go directly to the next step.
如图9所示,步骤S170、若是,则控制装置控制第二分道装置推移快递件至出件工位步骤,包括:As shown in Figure 9, step S170, if yes, the control device controls the second lane-distributing device to push the express delivery to the delivery station step, including:
S171、若是,控制装置根据扫描装置的扫码结果查询并确认预存的第二推件机构信息;S171. If yes, the control device inquires and confirms the pre-stored second pusher mechanism information according to the code scanning result of the scanning device;
S172、所述计数组件对到达上料工位的快递件进行计数并发送计数指令至控制装置,所述计数指令包括开始指令和实时步数指令;S172. The counting component counts the express items arriving at the loading station and sends a counting command to the control device, the counting command includes a start command and a real-time step count command;
S173、所述控制装置根据开始指令及第二推件机构信息计算推件步数;S173. The control device calculates the number of pushing steps according to the start instruction and the information of the second pushing mechanism;
S174、所述控制装置根据实时步数指令计算实际步数,并对比实际步数与推件步数是否相同;S174. The control device calculates the actual number of steps according to the real-time step number instruction, and compares whether the actual number of steps is the same as the number of pushed parts;
S175、若相同,所述控制装置发送推件指令至确认的第二推件机构;S175. If they are the same, the control device sends a pushing instruction to the confirmed second pushing mechanism;
S176、若不相同,所述控制装置继续根据实时步数指令计算实际步数,并对比至实际步数与推件步数相同;S176. If not the same, the control device continues to calculate the actual number of steps according to the real-time step number instruction, and compare until the actual number of steps is the same as the number of pushed parts;
S177、所述第二推件机构根据推件指令推移快递件至出件工位。S177. The second pushing mechanism pushes the express delivery to the delivery station according to the pushing instruction.
如图10所示,在一种快递分拣方法的第二实施例中,步骤S170、若是,则控制装置控制第二分道装置推移快递件至出件工位步骤,包括:As shown in Figure 10, in a second embodiment of a courier sorting method, step S170, if yes, the control device controls the second laner to push the courier to the delivery station step, including:
S1711、若是,控制装置根据扫描装置的扫码结果查询并确认预存的第二推件机构信息;S1711. If yes, the control device inquires and confirms the pre-stored second pushing mechanism information according to the code scanning result of the scanning device;
S1712、所述第一扫描装置扫描上料工位的位置标签并发送初始标签信息至控制装置;S1712. The first scanning device scans the position label of the loading station and sends initial label information to the control device;
S1713、所述控制装置根据初始标签信息发送扫描指令至第二扫描装置;S1713. The control device sends a scanning instruction to the second scanning device according to the initial label information;
S1714、所述第二扫描装置扫描第二推件机构位于推件一侧的位置标签并发送核对标签信息至控制装置;S1714. The second scanning device scans the position label of the second pushing mechanism on one side of the pushing piece and sends the verification label information to the control device;
S1715、所述控制装置对比初始标签信息与核对标签信息是否一致;S1715. The control device compares whether the initial tag information is consistent with the check tag information;
S1716、若一致,所述控制装置发送推件命令至确认的第二推件机构;S1716. If consistent, the control device sends a push command to the confirmed second push mechanism;
S1717、若不一致,所述控制装置继续对比至初始标签信息与核对标签信息一致;S1717. If inconsistent, the control device continues to compare until the initial label information is consistent with the verification label information;
S1718、所述第二推件机构根据推件命令推移快递件至出件工位。S1718. The second pushing mechanism pushes the express delivery to the delivery station according to the pushing command.
上述仅以实施例来进一步说明本发明的技术内容,以便于读者更容易理解,但不代表本发明的实施方式仅限于此,任何依本发明所做的技术延伸或再创造,均受本发明的保护,本发明的保护范围以权利要求书为准。The above only uses examples to further illustrate the technical content of the present invention, so that readers can understand more easily, but it does not mean that the implementation of the present invention is limited to this, and any technical extension or re-creation done according to the present invention is subject to the present invention. protection, the protection scope of the present invention shall be determined by the claims.
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