CN108594745A - A kind of bending machine produced auxiliary system - Google Patents

A kind of bending machine produced auxiliary system Download PDF

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Publication number
CN108594745A
CN108594745A CN201711416715.5A CN201711416715A CN108594745A CN 108594745 A CN108594745 A CN 108594745A CN 201711416715 A CN201711416715 A CN 201711416715A CN 108594745 A CN108594745 A CN 108594745A
Authority
CN
China
Prior art keywords
control module
bend pipe
bending machine
heating device
temperature
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201711416715.5A
Other languages
Chinese (zh)
Inventor
陶晟
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Chongqing Dad Machinery Manufacturing Co Ltd
Original Assignee
Chongqing Dad Machinery Manufacturing Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Chongqing Dad Machinery Manufacturing Co Ltd filed Critical Chongqing Dad Machinery Manufacturing Co Ltd
Priority to CN201711416715.5A priority Critical patent/CN108594745A/en
Publication of CN108594745A publication Critical patent/CN108594745A/en
Pending legal-status Critical Current

Links

Classifications

    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00Programme-control systems
    • G05B19/02Programme-control systems electric
    • G05B19/04Programme control other than numerical control, i.e. in sequence controllers or logic controllers
    • G05B19/05Programmable logic controllers, e.g. simulating logic interconnections of signals according to ladder diagrams or function charts
    • G05B19/058Safety, monitoring
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D7/00Bending rods, profiles, or tubes
    • B21D7/16Auxiliary equipment, e.g. for heating or cooling of bends
    • B21D7/162Heating equipment
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B2219/00Program-control systems
    • G05B2219/10Plc systems
    • G05B2219/16Plc to applications
    • G05B2219/163Domotique, domestic, home control, automation, smart, intelligent house

Abstract

A kind of bending machine of present invention offer produced auxiliary system, including control module, which is characterized in that including Cloud Server, display module, loud speaker, mechanical arm, heating device, infrared sensor;Control module is connect with Cloud Server, display module, bending machine, loud speaker, mechanical arm, infrared sensor;Mechanical arm is connect with heating device.The invention has the advantages that during the bend pipe of bending machine, bend pipe point is heated, reduces the deformation of bend pipe point, improves the quality of bending quality and final finished.

Description

A kind of bending machine produced auxiliary system
Technical field
The present invention relates to a kind of auxiliary systems, and in particular to a kind of bending machine auxiliary system.
Background technology
Bending machine carries out the bending of tubing, and in the case of pure bending, pipe fitting is bent by the effect of moment of face M When, the effect of tube wall tension stress, tube wall are thinning on the outside of neutral line;The effect of tube wall tension stress, tube wall thicken on the inside of neutral line, when When deflection is excessive, outside tube wall will produce breakage.To ensure pipe fitting forming quality, it is necessary to control deformation extent in license model In enclosing, the resistance of deformation process is reduced.
Invention content
To solve the above-mentioned problems, a kind of bending machine of present invention offer produced auxiliary system, including control module, special Sign is, including Cloud Server, display module, loud speaker, mechanical arm, heating device, infrared sensor;
Control module is connect with Cloud Server, display module, bending machine, loud speaker, mechanical arm, infrared sensor;
Mechanical arm is connect with heating device;
It includes parameters of bent pipe and real-time bend pipe process that control module obtains bend pipe data from bending machine, and control module is according to bend pipe number According to technology mechanical arm and heating device control parameter, mechanical arm and heating device are curved to bending machine according to the control parameter Pipe point is heated;
Infrared sensor monitors pipe fitting temperature data during bend pipe, and temperature data is sent to control module in real time, controls Module adjusts heating device control parameter according to temperature data in real time;
Control module prestores each bend pipe point optimum temperature parameter of bending machine bend pipe process, and control module is according to pipe fitting temperature data meter Calculation obtains control parameter;
Control module by according to temperature data in display module real-time display pipe fitting temperature, display side in a manner of threedimensional model Formula includes being labeled to each temperature spot with color, and low temperature is marked with cool tone, high temperature is marked with warm tones;
Control module judges whether bend pipe process exception occurs with what is prestored according to temperature data with reference to data, if judging bend pipe mistake There is exception and then sends out alarm by loud speaker in journey;
Temperature data, control parameter, bend pipe data are sent to Cloud Server by control module, and Cloud Server produces tube and section bending line Production report is sent to administrative staff's terminal;
Further, the control module is microcontroller or PLC.
Further, the heating device includes heating resistor fan.
Further, the display module is display.
The invention has the advantages that during the bend pipe of bending machine, bend pipe point is heated, reduces bend pipe point Deformation improves the quality of bending quality and final finished.
Description of the drawings
Fig. 1 is a kind of bending machine auxiliary system structure chart of the present invention.
Specific implementation mode
As shown in Figure 1, the bending machine of the present invention produced auxiliary system, including control module, which is characterized in that including cloud Server, display module, loud speaker, mechanical arm, heating device, infrared sensor;
Control module is connect with Cloud Server, display module, bending machine, loud speaker, mechanical arm, infrared sensor;
Mechanical arm is connect with heating device;
It includes parameters of bent pipe and real-time bend pipe process that control module obtains bend pipe data from bending machine, and control module is according to bend pipe number According to technology mechanical arm and heating device control parameter, mechanical arm and heating device are curved to bending machine according to the control parameter Pipe point is heated;During the bend pipe of bending machine, bend pipe point is heated, the temperature of bend pipe point, metal is in high tender feeling Stress is reduced under condition, easy to process, and the deformation of bend pipe point can be reduced by carrying out bend pipe processing at this time, improve bending quality, and most The quality of finally finished.
Infrared sensor monitors pipe fitting temperature data during bend pipe, and temperature data is sent to control module in real time, Control module adjusts heating device control parameter according to temperature data in real time;During bend pipe, infrared sensor real time monitoring pipe The temperature of part, control module can calculate the heating power of heating device by these data, and realization is accurately heated.
Control module prestores each bend pipe point optimum temperature parameter of bending machine bend pipe process, and control module is according to pipe fitting temperature number According to control parameter is calculated;
Control module by according to temperature data in display module real-time display pipe fitting temperature, display side in a manner of threedimensional model Formula includes being labeled to each temperature spot with color, and low temperature is marked with cool tone, high temperature is marked with warm tones;Control module is logical The temperature for crossing pipe fitting during display module real-time display bend pipe facilitates the operating personnel at scene there are one intuitive to bend pipe process Understanding, and in real time adjust bending machine manufacturing parameter, realize bending machine production bend pipe lean management.
Control module judges whether bend pipe process exception occurs with what is prestored according to temperature data with reference to data, if judging curved There is exception and then sends out alarm by loud speaker in pipe process;Realize setting with reference to number by experienced operating personnel in control module According to, the bend pipe process actual production pipe fitting temperature that real-time display infrared sensor detects during display and with reference to data, and It is intuitively shown in display device in the form of 3-D view, site operation personnel is facilitated to make intuitive judgment.
Temperature data, control parameter, bend pipe data are sent to Cloud Server by control module, and Cloud Server produces bend pipe life Producing line production report is sent to administrative staff's terminal;
Cloud service stores the middle data of production line, can analyze data, obtains production line operation report for management level With reference to, can also be made an appraisal to the work of execute-in-place employee by above-mentioned data, facilitate management level to outstanding employee carry out Reward, improves the efficiency of management of production line.
Further, the control module is microcontroller or PLC.
Further, the heating device includes heating resistor fan.
Further, the display module is display.
Above-described specific implementation mode has carried out further the purpose of the present invention, technical solution and advantageous effect It is described in detail, it should be understood that the foregoing is merely the specific implementation mode of the present invention, is not intended to limit the present invention Protection domain, all within the spirits and principles of the present invention, any modification, equivalent substitution, improvement and etc. done should all include Within protection scope of the present invention.

Claims (4)

1. a kind of bending machine produced auxiliary system, including control module, which is characterized in that including Cloud Server, display module, Loud speaker, mechanical arm, heating device, infrared sensor;
Control module is connect with Cloud Server, display module, bending machine, loud speaker, mechanical arm, infrared sensor;
Mechanical arm is connect with heating device;
It includes parameters of bent pipe and real-time bend pipe process that control module obtains bend pipe data from bending machine, and control module is according to bend pipe number According to calculating machine arm and heating device control parameter, mechanical arm and heating device are curved to bending machine according to the control parameter Pipe point is heated;
Infrared sensor monitors pipe fitting temperature data during bend pipe, and temperature data is sent to control module in real time, controls Module adjusts heating device control parameter according to temperature data in real time;
Control module prestores each bend pipe point optimum temperature parameter of bending machine bend pipe process, and control module is according to pipe fitting temperature data meter Calculation obtains control parameter;
Control module by according to temperature data in display module real-time display pipe fitting temperature, display side in a manner of threedimensional model Formula includes being labeled to each temperature spot with color, and low temperature is marked with cool tone, high temperature is marked with warm tones;
Control module judges whether bend pipe process exception occurs with what is prestored according to temperature data with reference to data, if judging bend pipe mistake There is exception and then sends out alarm by loud speaker in journey;
Temperature data, control parameter, bend pipe data are sent to Cloud Server by control module, and Cloud Server produces tube and section bending line Production report is sent to administrative staff's terminal.
2. a kind of bending machine as described in claim 1 produced auxiliary system, which is characterized in that the control module is monolithic Machine or PLC.
3. a kind of bending machine as described in claim 1 produced auxiliary system, which is characterized in that the heating device includes hair Thermal resistance fan.
4. a kind of bending machine as described in claim 1 produced auxiliary system, which is characterized in that the display module is display Device.
CN201711416715.5A 2017-12-25 2017-12-25 A kind of bending machine produced auxiliary system Pending CN108594745A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201711416715.5A CN108594745A (en) 2017-12-25 2017-12-25 A kind of bending machine produced auxiliary system

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201711416715.5A CN108594745A (en) 2017-12-25 2017-12-25 A kind of bending machine produced auxiliary system

Publications (1)

Publication Number Publication Date
CN108594745A true CN108594745A (en) 2018-09-28

Family

ID=63633537

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201711416715.5A Pending CN108594745A (en) 2017-12-25 2017-12-25 A kind of bending machine produced auxiliary system

Country Status (1)

Country Link
CN (1) CN108594745A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113182945A (en) * 2021-05-29 2021-07-30 河南鸿恒信息技术有限公司 Optical lens milling and grinding method

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1033891A (en) * 1987-12-31 1989-07-12 华北电力学院北京研究生部 Computer monitoring Medium frequency induction spot heating hydraulically-pushing pipe bending machine
CN201097237Y (en) * 2007-07-10 2008-08-06 中国石油天然气管道局 Heating temperature control system for bender
CN101539459A (en) * 2009-04-28 2009-09-23 中国重型机械研究院有限公司 Temperature detection and control system of medium frequency hydraulic pipe bender
CN201402183Y (en) * 2009-04-28 2010-02-10 中国重型机械研究院有限公司 Temperature detecting and controlling device
CN102252758A (en) * 2011-06-30 2011-11-23 江苏华阳管业股份有限公司 Infrared temperature measuring device for intermediate-frequency pipe bender
CN103335719A (en) * 2013-07-05 2013-10-02 江苏华阳金属管件有限公司 Infrared temperature measurement system for medium-frequency pipe bending machine

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1033891A (en) * 1987-12-31 1989-07-12 华北电力学院北京研究生部 Computer monitoring Medium frequency induction spot heating hydraulically-pushing pipe bending machine
CN201097237Y (en) * 2007-07-10 2008-08-06 中国石油天然气管道局 Heating temperature control system for bender
CN101539459A (en) * 2009-04-28 2009-09-23 中国重型机械研究院有限公司 Temperature detection and control system of medium frequency hydraulic pipe bender
CN201402183Y (en) * 2009-04-28 2010-02-10 中国重型机械研究院有限公司 Temperature detecting and controlling device
CN102252758A (en) * 2011-06-30 2011-11-23 江苏华阳管业股份有限公司 Infrared temperature measuring device for intermediate-frequency pipe bender
CN103335719A (en) * 2013-07-05 2013-10-02 江苏华阳金属管件有限公司 Infrared temperature measurement system for medium-frequency pipe bending machine

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113182945A (en) * 2021-05-29 2021-07-30 河南鸿恒信息技术有限公司 Optical lens milling and grinding method

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Application publication date: 20180928