CN108592054B - A coking plant VOCs treatment system - Google Patents
A coking plant VOCs treatment system Download PDFInfo
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- 239000012855 volatile organic compound Substances 0.000 title claims abstract description 31
- 238000004939 coking Methods 0.000 title abstract description 11
- 238000002485 combustion reaction Methods 0.000 claims abstract description 17
- 238000011084 recovery Methods 0.000 claims abstract description 11
- 239000007789 gas Substances 0.000 claims description 123
- 239000002912 waste gas Substances 0.000 claims description 49
- 238000007789 sealing Methods 0.000 claims description 45
- 230000001105 regulatory effect Effects 0.000 claims description 44
- 229910052717 sulfur Inorganic materials 0.000 claims description 38
- 239000011593 sulfur Substances 0.000 claims description 38
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 claims description 37
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 claims description 36
- 239000000571 coke Substances 0.000 claims description 31
- 239000002893 slag Substances 0.000 claims description 20
- 238000003860 storage Methods 0.000 claims description 20
- 239000007788 liquid Substances 0.000 claims description 18
- 238000006477 desulfuration reaction Methods 0.000 claims description 15
- 230000023556 desulfurization Effects 0.000 claims description 15
- 238000011068 loading method Methods 0.000 claims description 15
- VHUUQVKOLVNVRT-UHFFFAOYSA-N Ammonium hydroxide Chemical compound [NH4+].[OH-] VHUUQVKOLVNVRT-UHFFFAOYSA-N 0.000 claims description 12
- 235000011114 ammonium hydroxide Nutrition 0.000 claims description 12
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- 238000002844 melting Methods 0.000 claims description 10
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- JZRWCGZRTZMZEH-UHFFFAOYSA-N Thiamine Natural products CC1=C(CCO)SC=[N+]1CC1=CN=C(C)N=C1N JZRWCGZRTZMZEH-UHFFFAOYSA-N 0.000 claims description 8
- KYMBYSLLVAOCFI-UHFFFAOYSA-N thiamine Chemical compound CC1=C(CCO)SCN1CC1=CN=C(C)N=C1N KYMBYSLLVAOCFI-UHFFFAOYSA-N 0.000 claims description 8
- 229960003495 thiamine Drugs 0.000 claims description 8
- 235000019157 thiamine Nutrition 0.000 claims description 8
- 239000011721 thiamine Substances 0.000 claims description 8
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 claims description 7
- 239000003546 flue gas Substances 0.000 claims description 7
- 238000001816 cooling Methods 0.000 claims description 5
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- BFNBIHQBYMNNAN-UHFFFAOYSA-N ammonium sulfate Chemical compound N.N.OS(O)(=O)=O BFNBIHQBYMNNAN-UHFFFAOYSA-N 0.000 claims description 3
- 229910052921 ammonium sulfate Inorganic materials 0.000 claims description 3
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- 238000013022 venting Methods 0.000 description 11
- 238000004519 manufacturing process Methods 0.000 description 9
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 7
- 229910052760 oxygen Inorganic materials 0.000 description 7
- 239000001301 oxygen Substances 0.000 description 7
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- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 2
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23G—CREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
- F23G7/00—Incinerators or other apparatus for consuming industrial waste, e.g. chemicals
- F23G7/06—Incinerators or other apparatus for consuming industrial waste, e.g. chemicals of waste gases or noxious gases, e.g. exhaust gases
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23G—CREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
- F23G5/00—Incineration of waste; Incinerator constructions; Details, accessories or control therefor
- F23G5/44—Details; Accessories
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Abstract
本发明涉及一种焦化厂VOCs处理系统,包括控制系统、燃烧处理系统和负压回收系统。本发明可以对VOCs进行有效处理,可最大程度上降低VOCs对环境的污染,符合《炼焦化学工业污染物排放标准》GB16171‑2012的规定。
The invention relates to a VOCs treatment system in a coking plant, comprising a control system, a combustion treatment system and a negative pressure recovery system. The invention can effectively treat the VOCs, can reduce the pollution of the VOCs to the environment to the greatest extent, and complies with the provisions of the "Coking Chemical Industry Pollutant Emission Standard" GB16171-2012.
Description
技术领域technical field
本发明涉及挥发性有机物VOCs治理技术领域,具体地说是一种焦化厂VOCs处理系统。The invention relates to the technical field of volatile organic compound VOCs treatment, in particular to a coking plant VOCs treatment system.
背景技术Background technique
VOCs(volatile organic compounds)挥发性有机物,是指常温下饱和蒸汽压大于133.32 Pa、常压下沸点在50~260℃以下的有机化合物,或在常温常压下任何能挥发的有机固体或液体。VOCs (volatile organic compounds) volatile organic compounds refer to organic compounds whose saturated vapor pressure is greater than 133.32 Pa at normal temperature and whose boiling point is below 50~260 °C at normal pressure, or any organic solid or liquid that can volatilize at normal temperature and pressure.
煤气净化生产过程中,因为各种介质流动、气体的存压等均会产生尾气,正常生产时部分储槽等生产装置也会排出一些废气,这些尾气和废气中含有大量的VOCs。焦化生产过程产生VOCs的源头如下:1、在生产过程中,化产品槽之间的转移,进料时通过放散管排出其内气体,或温度升高气体挥发出来的气体;2、在生产过程中,清扫管道、设备产生的废气;3、设备不正常及其他不正常生产情况下的短期排空;4、设备泄漏产生的废气;5、化产槽溢槽产生的废气;6、化学反应等生产过程中产生的一些气体。In the process of gas purification and production, exhaust gas will be generated due to the flow of various media and the storage pressure of gas. During normal production, some production devices such as storage tanks will also emit some waste gas. These exhaust gas and waste gas contain a large amount of VOCs. The sources of VOCs generated in the coking production process are as follows: 1. During the production process, the transfer between chemical product tanks, the discharge of the internal gas through the venting pipe during feeding, or the volatilized gas of the gas at elevated temperature; 2. During the production process 3. Short-term emptying under abnormal equipment and other abnormal production conditions; 4. Exhaust gas from equipment leakage; 5. Exhaust gas from chemical production tank overflow; 6. Chemical reaction Some gases generated during the production process.
目前,对于VOCs的治理主要采用负压回收法,即将各个罐、槽排放的VOCs回收到负压煤气管道中。但是该方式在实际应用当中发现存在以下技术问题:接入负压煤气管道的所有罐、槽均安装呼吸阀,呼吸阀的量程范围一般在-300~+2000Pa,也就是说当罐、槽内部压力大于+2000Pa时,呼吸阀会自动打开,将罐、槽内的废气排入大气,造成环境污染,根据《炼焦化学工业污染物排放标准》GB16171-2012是不允许将废气排气大气中的。当罐、槽内部负压大于-300Pa时,呼吸阀会自动打开,吸入空气,由于吸入的空气会随着VOCs一起进入负压煤气管道中,极易存在爆炸的危险。At present, the treatment of VOCs mainly adopts the negative pressure recovery method, that is, the VOCs discharged from each tank and tank are recovered into the negative pressure gas pipeline. However, in the practical application of this method, it is found that there are the following technical problems: all tanks and tanks connected to the negative pressure gas pipeline are equipped with breathing valves. When the pressure is greater than +2000Pa, the breathing valve will automatically open, and the waste gas in the tank and tank will be discharged into the atmosphere, causing environmental pollution. . When the negative pressure inside the tank and tank is greater than -300Pa, the breathing valve will automatically open, and air will be inhaled. Since the inhaled air will enter the negative pressure gas pipeline together with VOCs, there is a high risk of explosion.
对于一些特殊的排放点:焦油氨水澄清槽、脱硫再生塔尾气、装车鹤管、熔硫釜接硫口和硫胺母液满流槽这五类排放点由于操作中很难避免空气进入或者其排放物本身含氧量较高,这几类排放点如果接入负压煤气管道很容易发生爆炸,所以这几类排放点不能接入负压煤气管道中。For some special discharge points: tar ammonia clarifier, desulfurization regeneration tower tail gas, loading crane, sulfur melting kettle sulfur connection and thiamine mother liquor full flow tank, these five types of discharge points are difficult to avoid air entry or other discharge points during operation. The oxygen content of the discharge itself is relatively high. If these types of discharge points are connected to the negative pressure gas pipeline, it is easy to explode, so these types of discharge points cannot be connected to the negative pressure gas pipeline.
目前不能接入负压煤气管道排放物一般采用以下几种处理方法:吸附法、吸收法、冷凝法、膜分离法、燃烧法、生物过滤法、等离子体法和光催化氧化法。吸附法成本虽低,但吸附量小,容易存在吸附饱和问题和吸附专一问题;吸收法工艺比较简单,设备投资较低,但此工艺方法回收效率低,对于环保要求较高时,很难达到允许的油气排放标准;冷凝法虽自动化程度高、维护方便、安全性好,但耗电量巨大,不是真正意义上的“节能减排”;膜分离法虽然流程简单、回收率高、无二次污染的特点,但膜国产率低,价格昂贵,而且膜寿命短;生物过滤法虽然处理效率高,工艺简单,但VOCs 去除率低;等离子体法和光催化氧化法均虽处理效率高,运行费用低,但对高浓度 VOCs 处理效率一般; 燃烧法处理最彻底,其燃烧的主要产物是水和二氧化碳,对空气的污染程度很小,但采用目前的设备安全性非常低,阻碍了燃烧法的推广和使用。At present, the emissions that cannot be connected to the negative pressure gas pipeline generally adopt the following treatment methods: adsorption method, absorption method, condensation method, membrane separation method, combustion method, biological filtration method, plasma method and photocatalytic oxidation method. Although the cost of the adsorption method is low, the adsorption capacity is small, and it is easy to have the problem of adsorption saturation and adsorption specificity; the adsorption method is relatively simple, and the equipment investment is low, but the recovery efficiency of this process is low, and it is difficult for environmental protection requirements to be high. Reach the allowable oil and gas emission standards; although the condensation method has a high degree of automation, convenient maintenance, and good safety, it consumes a lot of electricity and is not "energy saving and emission reduction" in the true sense; although the membrane separation method has a simple process, a high recovery rate, and no The characteristics of secondary pollution, but the membrane production rate is low, the price is high, and the membrane life is short; although the biological filtration method has high treatment efficiency and simple process, the removal rate of VOCs is low; although the plasma method and photocatalytic oxidation method have high treatment efficiency, The operating cost is low, but the treatment efficiency of high-concentration VOCs is average; the combustion method is the most thorough, and the main products of its combustion are water and carbon dioxide, which pollutes the air very little, but the safety of the current equipment is very low, which hinders the combustion Promotion and use of the law.
发明内容SUMMARY OF THE INVENTION
本发明提出一种焦化厂VOCs处理系统。The invention provides a VOCs treatment system in a coking plant.
本发明的技术方案是这样实现的:一种焦化厂VOCs处理系统,包括控制系统、燃烧处理系统和负压回收系统;The technical scheme of the present invention is realized as follows: a VOCs treatment system in a coking plant, including a control system, a combustion treatment system and a negative pressure recovery system;
所述负压回收系统包括多个废气排放组,每个废气排放组均包括多个废气排放点,每个废气排放点内的压力保持在能使每个排放点的呼吸阀始终不打开的范围内;The negative pressure recovery system includes a plurality of exhaust gas discharge groups, each of which includes a plurality of exhaust gas discharge points, and the pressure in each exhaust gas discharge point is maintained within a range that can keep the breathing valve of each discharge point open all the time. Inside;
所述燃烧处理系统包括通过管道顺序连接的废气采集模块、废气输送模块和废气处理模块;所述废气处理模块包括两个废气处理单元,每个废气处理单元均包括混合器和焦炉,经废气输送模块输送来的废气被平均分配到两个废气处理单元,进入每个废气处理单元的废气在混合器内与来自焦炉总烟道的烟气混合后经废气开闭器进入焦炉进行燃烧。The combustion treatment system includes an exhaust gas collection module, an exhaust gas conveying module, and an exhaust gas treatment module sequentially connected by pipes; the exhaust gas treatment module includes two exhaust gas treatment units, each of which includes a mixer and a coke oven, and the exhaust gas is passed through the exhaust gas treatment unit. The exhaust gas delivered by the conveying module is evenly distributed to the two exhaust gas treatment units. The exhaust gas entering each exhaust gas treatment unit is mixed with the flue gas from the coke oven general flue in the mixer and then enters the coke oven through the exhaust gas switch for combustion. .
作为优选的技术方案,所述废气采集模块包括多类废气排放点,废气排放点的种类包括:焦油氨水澄清槽、脱硫再生塔、装车鹤管、熔硫釜和硫胺母液满流槽。As a preferred technical solution, the waste gas collection module includes multiple types of waste gas discharge points, and the types of waste gas discharge points include: tar ammonia water clarifier, desulfurization regeneration tower, loading crane, sulfur melting kettle and thiamine mother liquor overflow tank.
作为优选的技术方案,所述焦油氨水澄清槽排渣口、装车鹤管排放口以及熔硫釜放硫管处均设置密封装置,每个密封装置均通过分支管与主管道连通,所述脱硫再生塔排放口和硫胺母液满流槽排放口均通过分支管与主管道直接连通,连接每个废气排放点的分支管上均连接自动调节阀Ⅰ和压力变送器Ⅰ,所述压力变送器Ⅰ与控制系统输入端电路连接,所述自动调节阀Ⅰ与控制系统输出端电路连接。As a preferred technical solution, the slag discharge port of the tar ammonia water clarification tank, the discharge port of the loading crane pipe and the sulfur discharge pipe of the sulfur melting kettle are all provided with sealing devices, and each sealing device is communicated with the main pipeline through a branch pipe. The discharge port of the desulfurization regeneration tower and the discharge port of the thiamine mother liquor overflow tank are directly connected with the main pipeline through branch pipes, and the branch pipes connecting each exhaust gas discharge point are connected with automatic regulating valve I and pressure transmitter I. The transmitter I is connected to the input end of the control system, and the automatic regulating valve I is connected to the output end of the control system.
作为优选的技术方案,所述废气输送模块包括连接在主管道上的风机,沿主管道输送方向设置在风机后方的止回阀Ⅰ。As a preferred technical solution, the exhaust gas conveying module includes a fan connected to the main pipeline, and a check valve I arranged behind the fan along the conveying direction of the main pipeline.
作为优选的技术方案,所述废气输送模块包括连接在主管道上的风机,沿主管道输送方向设置在风机后方的止回阀Ⅰ和快速切断阀Ⅰ,所述快速切断阀Ⅰ与控制系统的输出端电路连接;位于风机与止回阀Ⅰ之间的主管道上通过管道连接烟囱,该管道上连接快速切断阀Ⅱ,所述快速切断阀Ⅱ与控制系统的输出端电路连接。As a preferred technical solution, the exhaust gas conveying module includes a fan connected to the main pipeline, a check valve I and a quick cut-off valve I arranged behind the fan along the conveying direction of the main pipeline, the quick cut-off valve I and the output of the control system The main pipeline between the fan and the check valve I is connected to the chimney through a pipeline, and the pipeline is connected to a quick cut-off valve II, which is connected to the output end of the control system.
作为优选的技术方案,每个焦炉的总烟道均通过管路与混合器的输入端连通,连接焦炉总烟道和混合器的管路上连接引烟风机和闸阀,所述引烟风机与控制系统的输出端电路连接;每个废气处理单元的混合器均通过管路与主管道连通。As a preferred technical solution, the general flue of each coke oven is communicated with the input end of the mixer through a pipeline, and the pipeline connecting the general flue of the coke oven and the mixer is connected with a suction fan and a gate valve. It is electrically connected with the output end of the control system; the mixer of each exhaust gas treatment unit is communicated with the main pipeline through a pipeline.
作为优选的技术方案,连接混合器和主管道的其中一个管路上连接自动调节阀Ⅲ和压力变送器Ⅲ,所述自动调节阀Ⅲ与控制系统输出端电路连接;连接混合器和主管道的另外一个管路上连接手动调节阀Ⅰ和压力变送器Ⅲ;所述压力变送器Ⅲ与控制系统输入端电路连接,每个混合器的输出端均安装可燃气体分析仪,可燃气体分析仪与控制系统输入端电路连接。As a preferred technical solution, one of the pipelines connecting the mixer and the main pipeline is connected with an automatic regulating valve III and a pressure transmitter III, and the automatic regulating valve III is electrically connected with the output end of the control system; The other pipeline is connected to the manual regulating valve I and the pressure transmitter III; the pressure transmitter III is connected to the input end of the control system, and a combustible gas analyzer is installed at the output end of each mixer. Control system input circuit connection.
作为优选的技术方案,每个废气排放组均通过一个主管路与负压煤气管道连通,每个主管路上均连接自动调节阀Ⅱ和压力变送器Ⅱ,所述压力变送器Ⅱ与控制系统的输入端电路连接,所述自动调节阀Ⅱ与控制系统的输出端电路连接;沿负压煤气管道输送方向位于多个废气排放组后方的负压煤气管道上连接止回阀Ⅱ和快速切断阀Ⅳ,所述快速切断阀Ⅳ与控制系统的输出端电路连接。As a preferred technical solution, each exhaust gas discharge group is connected to the negative pressure gas pipeline through a main pipeline, and each main pipeline is connected to an automatic regulating valve II and a pressure transmitter II, and the pressure transmitter II is connected to the control system. The input end circuit is connected, the automatic regulating valve II is connected with the output end circuit of the control system; the negative pressure gas pipeline located behind the multiple exhaust gas discharge groups along the conveying direction of the negative pressure gas pipeline is connected to the check valve II and the quick shut-off valve IV, the quick shut-off valve IV is connected to the output end of the control system in a circuit.
作为优选的技术方案,每个废气排放组均包括多个废气排放点,每个废气排放点的排放口均通过导气管与该废气排放组对应的主管路连通,每个导气管上均连接手动调节阀Ⅱ。As a preferred technical solution, each exhaust gas discharge group includes a plurality of exhaust gas discharge points, the discharge port of each exhaust gas discharge point is connected with the main pipeline corresponding to the exhaust gas discharge group through an air duct, and each air duct is connected with a manual Regulating valve II.
作为优选的技术方案,多个废气排放组包含的废气排放点具体为:库区(粗苯储罐、焦油储罐、低位放空槽);鼓冷(焦油中间槽、剩余氨水槽、循环氨水槽、低位放空槽、初冷喷洒槽、轻质焦油槽、机前水封贮槽);脱硫(积液罐、贮液槽、事故槽、脱硫液循环槽、熔硫清液贮箱、泡沫槽、副盐清液槽、泵房放空槽);硫铵(母液储罐、低位放空槽;粗苯,粗苯中间罐、贫油罐、放空地槽、油水分离器、控制分离器、粗苯不凝器)。As a preferred technical solution, the exhaust gas discharge points included in the multiple exhaust gas emission groups are specifically: reservoir area (crude benzene storage tank, tar storage tank, low-level vent tank); drum cooling (tar intermediate tank, residual ammonia tank, circulating ammonia tank) , low-level venting tank, initial cooling spray tank, light tar tank, water-sealed storage tank in front of the machine); desulfurization (liquid accumulation tank, liquid storage tank, accident tank, desulfurization liquid circulation tank, molten sulfur clear liquid storage tank, foam tank , auxiliary salt liquid tank, pump room venting tank); ammonium sulfate (mother liquor storage tank, low-level venting tank; crude benzene, crude benzene intermediate tank, lean oil tank, venting tank, oil-water separator, control separator, crude benzene non-condenser).
由于采用了上述技术方案,本发明具有以下突出的有益效果:Owing to adopting the above-mentioned technical scheme, the present invention has the following outstanding beneficial effects:
1、将可以接入负压煤气管道的废气排放点进行分组控制,每个废气排放组采用主管路上自动调节阀Ⅱ整组调节以及单个废气排放点通过手动调节阀Ⅱ单独调节两种方式结合,通过调节手动调节阀Ⅱ和自动调节阀Ⅱ的开启程度,来调节每个废气排放点罐槽的压力,从而对罐槽加料或排气过程压力的变化进行调节。每个废气排放点的压力控制在-200~+200Pa之间,所以每个排放点的呼吸阀自始至终都不会打开,既不吸入空气,也不会向大气中排出废气。1. The exhaust gas discharge points that can be connected to the negative pressure gas pipeline are controlled in groups. Each exhaust gas discharge group is adjusted by the whole group of automatic regulating valve II on the main road, and the single exhaust gas discharge point is adjusted by manual adjustment valve II. By adjusting the opening degree of the manual regulating valve II and the automatic regulating valve II, the pressure of the tank at each exhaust gas discharge point is adjusted, so as to adjust the change of the pressure in the tank feeding or exhausting process. The pressure of each exhaust discharge point is controlled between -200 ~ +200Pa, so the breathing valve of each discharge point will not be opened from beginning to end, neither inhaling air nor discharging exhaust gas into the atmosphere.
2、对于无法接入负压煤气管道中的几类排放点,本发明采用将VOCs与焦炉烟气、助燃空气混合的方式降低VOCs的原有浓度,稀释之后的VOCs可以在焦炉中安全的燃烧,从而安全、高效、彻底的把焦化VOCs处理干净,可最大程度上降低VOCs对环境的污染,符合《炼焦化学工业污染物排放标准》GB16171-2012的规定。2. For several types of discharge points that cannot be connected to the negative pressure gas pipeline, the present invention adopts the method of mixing VOCs with coke oven flue gas and combustion-supporting air to reduce the original concentration of VOCs, and the diluted VOCs can be safely in the coke oven. Therefore, the coking VOCs can be safely, efficiently and thoroughly cleaned, and the pollution of VOCs to the environment can be reduced to the greatest extent.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动性的前提下,还可以根据这些附图获得其他的附图。In order to explain the embodiments of the present invention or the technical solutions in the prior art more clearly, the following briefly introduces the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only These are some embodiments of the present invention, and for those of ordinary skill in the art, other drawings can also be obtained from these drawings without any creative effort.
图1为本发明实施例1负压回收系统结构示意图。FIG. 1 is a schematic structural diagram of a negative pressure recovery system in Embodiment 1 of the present invention.
图2为本发明实施例1密封装置Ⅰ结构示意图。FIG. 2 is a schematic structural diagram of a sealing device I according to Embodiment 1 of the present invention.
图3为本发明实施例1密封装置Ⅱ结构示意图。FIG. 3 is a schematic structural diagram of the sealing device II of Embodiment 1 of the present invention.
图4为本发明实施例1密封装置Ⅲ结构示意图。FIG. 4 is a schematic structural diagram of the sealing device III in Embodiment 1 of the present invention.
图5为本发明实施例1燃烧处理系统控制原理示意图。FIG. 5 is a schematic diagram of the control principle of the combustion treatment system in Embodiment 1 of the present invention.
图6为本发明实施例2燃烧处理系统控制原理示意图。FIG. 6 is a schematic diagram of the control principle of the combustion treatment system in Embodiment 2 of the present invention.
图中:1-排渣口;2-密封罩;3-接渣斗;4-排放口;5-密封塞;6-收集腔;7-导出口;8-分支管;9-自动调节阀Ⅰ;10-放硫电磁阀;11-罩体;12-接料斗;13-开口;14-挡板;15-称重传感器;16-放硫管;17-主管路;18-负压煤气管道;19-自动调节阀Ⅱ;20-压力变送器Ⅱ;21-止回阀Ⅱ;22-快速切断阀Ⅳ;23-导气管;24-手动调节阀Ⅱ。In the figure: 1-slag discharge port; 2-sealing cover; 3-slag receiving hopper; 4-discharge port; 5-seal plug; 6-collection cavity; 7-outlet port; 8-branch pipe; 9-automatic regulating valve Ⅰ; 10-Sulfur discharge solenoid valve; 11-Cover body; 12-Hopper; 13-Open; 14-Baffle plate; 15-Load cell; 16-Sulfur discharge pipe; 17-Main pipeline; 18-Negative pressure gas Pipeline; 19-automatic regulating valve II; 20-pressure transmitter II; 21-check valve II; 22-quick cut-off valve IV; 23-air pipe;
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
实施例1:本发明包括控制系统、燃烧处理系统和负压回收系统,所述控制系统为可编程逻辑控制器或分布式控制系统。Embodiment 1: The present invention includes a control system, a combustion processing system and a negative pressure recovery system, and the control system is a programmable logic controller or a distributed control system.
如图1所示,所述负压回收系统包括多个废气排放组,每个废气排放组均包括多个废气排放点,每个废气排放点内的压力保持在能使每个排放点的呼吸阀始终不打开的范围内;每个废气排放组均通过一个主管路17与负压煤气管道18连通,每个主管路17上均连接自动调节阀Ⅱ19和压力变送器Ⅱ20,所述压力变送器Ⅱ20与控制系统的输入端电路连接,所述自动调节阀Ⅱ19与控制系统的输出端电路连接,压力变送器Ⅱ20能将测压元件传感器感受到的气体压力参数转变成标准的电信号并传输到控制系统,控制系统通过控制自动调节阀Ⅱ19来调节介质的压力、流量等参数。主管路17上连接自动调节阀Ⅱ19和压力变送器Ⅱ20可以用来调节与该主管路17对应的一个废气排放组总体的废气排放压力,实现每个废气排放组整体压力调节。As shown in FIG. 1 , the negative pressure recovery system includes a plurality of exhaust gas discharge groups, and each exhaust gas discharge group includes a plurality of exhaust gas discharge points, and the pressure in each exhaust gas discharge point is maintained at a level that enables the breathing of each discharge point. Within the range where the valve is not open all the time; each exhaust gas discharge group is connected to the negative
沿负压煤气管道18输送方向位于多个废气排放组后方的负压煤气管道18上连接止回阀Ⅱ21和快速切断阀Ⅳ22,所述快速切断阀Ⅳ22与控制系统的输出端电路连接,快速切断阀Ⅳ22通过接受控制系统发出的指令可以控制负压煤气管道18内流体的切断、接通或切换。止回阀Ⅱ21属于一种自动阀门,其主要作用是防止介质倒流。对于自动调节阀Ⅱ19、压力变送器Ⅱ20以及快速切断阀Ⅳ22与控制系统的电路连接关系为现有公知技术,在此不再赘述。The negative
为了增加使用的安全性,沿负压煤气管道18输送方向位于多个废气排放组后方的负压煤气管道18上连接含氧量检测仪(图中未标识),氧量检测仪与控制系统的输入端电路连接,含氧量检测仪位于快速切断阀Ⅳ22的前方。氧量检测仪用于进行含氧量检测,当含氧量超标时,控制系统发出指令关闭快速切断阀Ⅳ22。In order to increase the safety of use, the oxygen content detector (not marked in the figure) is connected to the negative
每个废气排放组均包括多个废气排放点,每个废气排放点的排放口均通过导气管23与该废气排放组对应的主管路17连通,每个导气管23上均连接手动调节阀Ⅱ24,通过手动调节阀Ⅱ24可以对每个排放点介质的流量、压力进行单独调节。进行分组时一般是将距离相近的几个废气排放点分成一组。Each exhaust gas discharge group includes a plurality of exhaust gas discharge points, the discharge port of each exhaust gas discharge point is communicated with the
多个废气排放组包含的废气排放点具体为:库区(粗苯储罐、焦油储罐、低位放空槽);鼓冷(焦油中间槽、剩余氨水槽、循环氨水槽、低位放空槽、初冷喷洒槽、轻质焦油槽、机前水封贮槽);脱硫(积液罐、贮液槽、事故槽、脱硫液循环槽、熔硫清液贮箱、泡沫槽、副盐清液槽、泵房放空槽);硫铵(母液储罐、低位放空槽);粗苯(粗苯中间罐、贫油罐、放空地槽、油水分离器、控制分离器、粗苯不凝器)。The exhaust gas discharge points included in multiple exhaust gas emission groups are: reservoir area (crude benzene storage tank, tar storage tank, low-level venting tank); drum cooling (tar intermediate tank, residual ammonia tank, circulating ammonia tank, low-level venting tank, initial venting tank); Cold spray tank, light tar tank, water-sealed storage tank in front of machine); desulfurization (liquid accumulation tank, liquid storage tank, accident tank, desulfurization liquid circulation tank, molten sulfur clear liquid storage tank, foam tank, auxiliary salt clear liquid tank , pump room venting tank); ammonium sulfate (mother liquor storage tank, low-level venting tank); crude benzene (crude benzene intermediate tank, lean oil tank, venting tank, oil-water separator, control separator, crude benzene non-condenser).
如图5所示,所述燃烧处理系统包括通过管道顺序连接的废气采集模块、废气输送模块和废气处理模块;所述废气处理模块包括两个废气处理单元,每个废气处理单元均包括混合器和焦炉,经废气输送模块输送来的废气被平均分配到两个废气处理单元,进入每个废气处理单元的废气在混合器内与来自焦炉总烟道的烟气混合后进入焦炉各个燃烧室进行燃烧。As shown in FIG. 5 , the combustion treatment system includes an exhaust gas collection module, an exhaust gas delivery module, and an exhaust gas treatment module that are sequentially connected through pipes; the exhaust gas treatment module includes two exhaust gas treatment units, each of which includes a mixer and coke oven, the waste gas delivered by the waste gas delivery module is evenly distributed to the two waste gas treatment units, and the waste gas entering each waste gas treatment unit is mixed with the flue gas from the coke oven general flue in the mixer and then enters each coke oven. Combustion chamber for combustion.
所述废气采集模块包括多类废气排放点,每类废气排放点均设置呼吸阀,废气排放点的种类包括:焦油氨水澄清槽、脱硫再生塔、装车鹤管、熔硫釜和硫胺母液满流槽。所述焦油氨水澄清槽排渣口、装车鹤管排放口以及熔硫釜放硫管处均设置密封装置,每个密封装置均通过分支管与主管道连通,所述脱硫再生塔排放口和硫胺母液满流槽排放口均通过分支管与主管道直接连通,连接每类废气排放点的分支管上均连接自动调节阀Ⅰ和压力变送器Ⅰ,所述压力变送器Ⅰ与控制系统输入端电路连接,所述自动调节阀Ⅰ与控制系统输出端电路连接,压力变送器Ⅰ能将测压元件传感器感受到的气体压力参数转变成标准的电信号并传输到控制系统,控制系统通过控制自动调节阀Ⅰ来调节各个废气排放点介质的压力、流量等参数,自动调节阀Ⅰ、压力变送器Ⅰ与控制系统的电路连接关系为现有公知技术,在此不再详细赘述。连接脱硫再生塔排放口的分支管上连接自动放空阀(图中未标示),自动放空阀与控制系统的输出端电路连接,自动放空阀可以在控制系统的控制下自动打开放散。与脱硫再生塔排放口连接的分支管上连接的自动调节阀Ⅰ始终处于开启状态。The waste gas collection module includes multiple types of waste gas discharge points, each type of waste gas discharge point is equipped with a breathing valve, and the types of waste gas discharge points include: tar ammonia water clarifier, desulfurization regeneration tower, loading crane, sulfur melting kettle and thiamine mother liquor Full launder. The slag discharge port of the tar ammonia water clarification tank, the discharge port of the loading crane pipe and the sulfur discharge pipe of the sulphur melting kettle are all provided with sealing devices, and each sealing device is communicated with the main pipeline through a branch pipe. The discharge ports of the thiamine mother liquor full flow tank are directly connected to the main pipeline through branch pipes, and the branch pipes connecting each type of waste gas discharge point are connected with automatic regulating valve I and pressure transmitter I. The pressure transmitter I is connected to the control The input end of the system is connected to the circuit, the automatic regulating valve I is connected to the output end of the control system, and the pressure transmitter I can convert the gas pressure parameter sensed by the load cell sensor into a standard electrical signal and transmit it to the control system. The system adjusts the pressure, flow and other parameters of the medium at each exhaust gas discharge point by controlling the automatic regulating valve I. The circuit connection relationship between the automatic regulating valve I, the pressure transmitter I and the control system is known in the prior art, and will not be described in detail here. . An automatic vent valve (not marked in the figure) is connected to the branch pipe connected to the discharge port of the desulfurization regeneration tower. The automatic vent valve is connected to the output end of the control system. The automatic vent valve can be automatically opened and vented under the control of the control system. The automatic regulating valve I connected to the branch pipe connected to the discharge port of the desulfurization regeneration tower is always open.
为了方便叙述,将焦油氨水澄清槽排渣口处设置的密封装置命名为密封装置Ⅰ,将装车鹤管排放口处设置的密封装置命名为密封装置Ⅱ,将熔硫釜放硫管处设置的密封装置命名为密封装置Ⅲ。For the convenience of description, the sealing device installed at the slag discharge port of the tar ammonia clarification tank is named as sealing device I, the sealing device installed at the discharge port of the loading crane pipe is named as sealing device II, and the sealing device installed at the sulfur discharge pipe of the sulfur melting kettle is named as sealing device II. The sealing device is named as sealing device III.
如图2所示,所述密封装置Ⅰ包括固接在焦油氨水澄清槽排渣口1上的密封罩2以及位于位于密封罩2下方并与密封罩2扣合在一起的接渣斗3,所述密封罩2下开口的大小与接渣斗3上开口的大小相适应,所述密封罩2通过分支管8与主管道连通。人工可以移动接渣斗3来改变接渣斗3的位置从而便于接料和卸料,当密封罩2与接渣斗3完全扣合在一起时,密封罩2与接渣斗3之间形成一个相对封闭的空间,可以有效避免排渣时废气挥发到空气中。排渣口1内设有刮板机,该刮板机的电动机与控制系统的输出端电路连接,当电动机启动时,电动机会将信号同步传输给控制系统,控制系统会发出指令打开连接密封罩2的分支管上的自动调节阀Ⅰ,并由废气输送模块产生负压将挥发硫引至主管道。当排渣结束,电动机停止工作时,电动机会将信号传输给控制系统,控制系统会发出指令关闭连接密封罩2的分支管上的自动调节阀Ⅰ。As shown in Figure 2, the sealing device I includes a sealing cover 2 fixed on the slag discharge port 1 of the tar ammonia water clarification tank and a slag receiving hopper 3 located below the sealing cover 2 and fastened together with the sealing cover 2, The size of the lower opening of the sealing cover 2 is adapted to the size of the upper opening of the slag receiving hopper 3 , and the sealing cover 2 communicates with the main pipeline through the branch pipe 8 . The slag receiving hopper 3 can be moved manually to change the position of the slag receiving hopper 3 to facilitate material receiving and unloading. When the sealing cover 2 and the slag receiving hopper 3 are completely buckled together, a formation is formed between the sealing cover 2 and the slag receiving hopper 3. A relatively closed space can effectively prevent the exhaust gas from volatilizing into the air during slag discharge. There is a scraper in the slag discharge port 1. The motor of the scraper is connected with the output end of the control system. When the motor starts, the motor will transmit the signal to the control system synchronously, and the control system will issue an instruction to open the connection seal. 2, the automatic regulating valve I on the branch pipe, and the negative pressure generated by the exhaust gas delivery module will lead the volatile sulfur to the main pipeline. When the slag discharge is completed and the motor stops working, the motor will transmit a signal to the control system, and the control system will issue an instruction to close the automatic regulating valve I on the branch pipe connected to the sealing cover 2 .
如图3所示,所述密封装置Ⅱ为在装车鹤管排放口4处套上密封塞5,密封塞5上设有收集腔6,所述收集腔6上设有导出口7,所述导出口7通过分支管8与主管道连通,通过密封塞5可以将装车鹤管排放口4与运输车辆注入口处的缝隙堵住,从而避免装车过程中废气挥发到空气中。与装车鹤管连接的电动泵与控制系统的输入端电路连接,当电动泵启动时,电动泵会将信号同步传输给控制系统,控制系统会发出指令打开连接密封塞5的分支管8上的自动调节阀Ⅰ9,并由废气输送模块产生负压将挥发硫引至废气处理模块。当装车结束,电动泵停止时,电动泵会将信号传输给控制系统,控制系统会发出指令关闭连接密封塞5的分支管8上的自动调节阀Ⅰ9。As shown in FIG. 3 , the sealing device II is to cover the sealing
如图4所示,所述密封装置Ⅲ包括罩体11和接料斗12。所述罩体11一侧设有连通于罩体11内部和外界的开口13,在开口13处设置能开启和关闭开口13的挡板14。在罩体11内部底面上安装称重传感器15,在称重传感器15的上方设有末端伸入罩体11内部的放硫管16,在放硫管16上安装放硫电磁阀10。所述称重传感器15与控制系统输入端电路连接,所述放硫电磁阀10与控制系统输出端电路连接。所述罩体11通过分支管8与主管道连通。当挡板14堵住开口13时,罩体11内部处于一个相对封闭的环境,可以有效避免排硫时,高温液体硫磺挥发到外界空气中,造成环境污染,同时罩体11内的挥发硫经废气输送模块输送到废气处理模块进行集中处理。密封装置Ⅲ使用方式为:需要使用接料斗12接硫时,打开挡板14将接料斗12推至称重传感器15上,并使接料斗12位于放硫管16正下方,接料斗12放好后通过挡板14将开口13堵住,称重传感器15接收到接料斗12的重量信号,并将信号传输给控制系统,控制系统发出指令打开放硫电磁阀10开始放硫,与此同时控制系统还发出指令打开连接罩体11的分支管8上的自动调节阀Ⅰ9,并由废气输送模块产生负压将挥发硫引至废气处理模块。当接料斗12的重量到达称重传感器15设定的重量,称重传感器15将信号传输给控制系统,控制系统发出指令关闭放硫电磁阀10放硫停止,间隔3-5分钟待液体硫磺冷却后,控制系统发出指令关闭连接罩体11的分支管8上的自动调节阀Ⅰ9,间隔时间可以通过控制系统进行设定。As shown in FIG. 4 , the sealing device III includes a
如图5所示,所述废气输送模块包括连接在主管道上的风机,沿主管道输送方向设置在风机后方的止回阀Ⅰ。止回阀Ⅰ属于一种自动阀门,其主要作用是防止介质倒流。风机可以为整个主管道提供负压环境,将各个废气排放点排放的废气引入主管道。As shown in FIG. 5 , the exhaust gas conveying module includes a fan connected to the main pipeline, and a check valve I arranged behind the fan along the conveying direction of the main pipeline. Check valve I is an automatic valve whose main function is to prevent the backflow of the medium. The fan can provide a negative pressure environment for the entire main pipeline, and introduce the exhaust gas discharged from each exhaust discharge point into the main pipeline.
所述混合器为罐体结构,混合器内部设有腔体,所述焦炉为单热式焦炉或复热式焦炉。如图5所示,每个焦炉的总烟道均通过管路与混合器的输入端连通,连接焦炉总烟道和混合器的管路上连接引烟风机和闸阀,所述引烟风机与控制系统的输出端电路连接。每个废气处理单元的混合器均通过管路与主管道连通,连接混合器和主管道的其中一个管路上连接自动调节阀Ⅲ和压力变送器Ⅲ,所述自动调节阀Ⅲ与控制系统输出端电路连接。连接混合器和主管道的另外一个管路上连接手动调节阀Ⅰ和压力变送器Ⅲ。所述压力变送器Ⅲ与控制系统输入端电路连接,自动调节阀Ⅲ和手动调节阀Ⅰ分别控制两个管路内流体的切断、接通或切换。当连接混合器和主管道的管路被切断时废气停止进入混合器,操作人员可以通过控制自动调节阀Ⅲ和手动调节阀Ⅰ的开启或关闭来选择使用两个废气处理单元或者使用其中一个废气处理单元。The mixer is a tank structure, and a cavity is arranged inside the mixer, and the coke oven is a single-heat coke oven or a reheat coke oven. As shown in Figure 5, the general flue of each coke oven is connected to the input end of the mixer through a pipeline, and the pipeline connecting the general flue of the coke oven and the mixer is connected with a smoke induced fan and a gate valve. It is connected to the output terminal circuit of the control system. The mixer of each waste gas treatment unit is communicated with the main pipeline through a pipeline, and one of the pipelines connecting the mixer and the main pipeline is connected with an automatic regulating valve III and a pressure transmitter III, and the automatic regulating valve III and the control system output terminal circuit connection. Connect the manual regulating valve I and the pressure transmitter III to the other pipeline connecting the mixer and the main pipeline. The pressure transmitter III is connected to the input end of the control system in a circuit, and the automatic regulating valve III and the manual regulating valve I respectively control the cutoff, connection or switching of the fluids in the two pipelines. When the pipeline connecting the mixer and the main pipeline is cut off, the exhaust gas stops entering the mixer, the operator can choose to use two exhaust gas treatment units or use one of the exhaust gas by controlling the opening or closing of the automatic regulating valve III and manual regulating valve I processing unit.
每个混合器的输出端均安装可燃气体分析仪,可燃气体分析仪与控制系统输入端电路连接,可燃气体分析仪用于检测从混合器输出的气体中可燃气体的含量,当可燃气体的含量超出正常范围,可燃气体分析仪将信号传输给控制系统,便于操作人员及时发现。引烟风机将焦炉烟道废气从焦炉的总烟道中引出,在混合器中与来自主管道的VOCs进行混合,经混合器输出端输出的混合气体经废气开闭器进入焦炉进行燃烧,对于废气开闭器的结构为现有公知技术,在此不再赘述。A combustible gas analyzer is installed at the output end of each mixer. The combustible gas analyzer is connected to the input end of the control system. The combustible gas analyzer is used to detect the content of combustible gas in the gas output from the mixer. If it exceeds the normal range, the combustible gas analyzer transmits the signal to the control system, which is convenient for the operator to find it in time. The flue gas of the coke oven is led out by the induced smoke fan from the general flue of the coke oven, mixed with the VOCs from the main pipeline in the mixer, and the mixed gas output from the output end of the mixer enters the coke oven through the waste gas switch for combustion. , the structure of the exhaust gas shutter is known in the prior art and will not be repeated here.
废气处理模块的废气处理原理为:从主管道输送过来的多个废气排放点的最大排放量峰值在6000-6500Nm³/h,把全部约6000-6500Nm³/h焦化有机废气分成两路分别进入两个废气处理单元,每个废气处理单元焦炉处理量为3000-3250 Nm³/h,每座焦炉烟道废气循环量约为2万Nm³/h,3000-3250 Nm³/h的焦化有机废气与2万Nm³/h的焦炉烟气在混合器内混合,出混合器的焦化有机废气被稀释为原来的1/7,此有机废气含量已处于绝对安全浓度。此外每座焦炉运行过程中需要吸入8万Nm³/h的助燃空气,因此VOCs进入每个废气处理单元后其浓度已经被稀释到原有浓度的1/30,因此是绝对安全的。稀释后的VOCs通入焦炉燃烧是不会发生爆炸的。The exhaust gas treatment principle of the exhaust gas treatment module is as follows: the maximum emission peak value of multiple exhaust gas discharge points conveyed from the main pipeline is 6000-6500Nm³/h, and the total coking organic waste gas of about 6000-6500Nm³/h is divided into two paths and enters into two channels respectively. Waste gas treatment unit, the coke oven treatment capacity of each waste gas treatment unit is 3000-3250 Nm³/h, the flue gas circulation volume of each coke oven is about 20,000 Nm³/h, and the coking organic waste gas of 3000-3250 Nm³/h is combined with 2 The coke oven flue gas of 10,000 Nm³/h is mixed in the mixer, and the coking organic waste gas out of the mixer is diluted to 1/7 of the original, and the content of this organic waste gas is already at an absolutely safe concentration. In addition, each coke oven needs to inhale 80,000 Nm³/h of combustion-supporting air during operation, so the concentration of VOCs has been diluted to 1/30 of the original concentration after entering each waste gas treatment unit, so it is absolutely safe. The diluted VOCs will not explode when passed into the coke oven for combustion.
实施例2:实施例2与实施例1的不同之处在于,如图6所示,所述废气输送模块包括连接在主管道上的风机,沿主管道输送方向设置在风机后方的止回阀Ⅰ和快速切断阀Ⅰ,所述快速切断阀Ⅰ与控制系统的输出端电路连接,快速切断阀Ⅰ通过接受控制系统发出的指令可以控制主管道内流体的切断、接通或切换。止回阀Ⅰ属于一种自动阀门,其主要作用是防止介质倒流。当系统出现异常或可燃组分超标时为了将主管道内的废气排空,位于风机与止回阀Ⅰ之间的主管道上通过管道连接烟囱,所述管道上连接快速切断阀Ⅱ,所述快速切断阀Ⅱ与控制系统的输出端电路连接。当快速切断阀Ⅰ关闭且快速切断阀Ⅱ开启时,主管道内的废气可以通过烟囱临时排空。Embodiment 2: The difference between Embodiment 2 and Embodiment 1 is that, as shown in FIG. 6 , the exhaust gas conveying module includes a fan connected to the main pipeline, and a check valve I is arranged behind the fan along the conveying direction of the main pipeline. And the quick cut-off valve I, the quick cut-off valve I is connected with the output end of the control system, and the quick cut-off valve I can control the cut-off, connection or switching of the fluid in the main pipeline by accepting the instructions sent by the control system. Check valve I is an automatic valve whose main function is to prevent the backflow of the medium. When the system is abnormal or the combustible components exceed the standard, in order to empty the exhaust gas in the main pipeline, the main pipeline located between the fan and the check valve I is connected to the chimney through a pipeline, and the pipeline is connected to the quick cut-off valve II. The valve II is electrically connected to the output terminal of the control system. When the quick shut-off valve I is closed and the quick shut-off valve II is opened, the exhaust gas in the main pipeline can be temporarily evacuated through the chimney.
以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included in the scope of the present invention. within the scope of protection.
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| CN109316893B (en) * | 2018-12-03 | 2023-11-24 | 河北格源环保科技有限公司 | Cold drum volatile gas zero release negative pressure recovery system |
| CN109609219B (en) * | 2019-01-17 | 2020-11-24 | 青岛华世洁环保科技有限公司 | A kind of coking tail gas treatment method and device |
| CN109731880A (en) * | 2019-01-18 | 2019-05-10 | 力同环保机械(上海)有限公司 | Automatic control device and method for aluminium paint line air draft to RTO |
| CN109847546B (en) * | 2019-02-15 | 2021-07-27 | 邢台恒禄科技有限公司 | Environment-friendly zero-emission tail gas treatment process |
| CN110180351A (en) * | 2019-05-09 | 2019-08-30 | 优赛环保工程(天津)有限公司 | Coke-oven plant's sulphur ammonium, desulfurization, salt extraction workshop section emission-control equipment and its processing method |
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