CN108584270A - The track exchanging device of stereo warehouse - Google Patents
The track exchanging device of stereo warehouse Download PDFInfo
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- CN108584270A CN108584270A CN201810822374.XA CN201810822374A CN108584270A CN 108584270 A CN108584270 A CN 108584270A CN 201810822374 A CN201810822374 A CN 201810822374A CN 108584270 A CN108584270 A CN 108584270A
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- 238000003032 molecular docking Methods 0.000 claims abstract description 109
- 230000007246 mechanism Effects 0.000 claims abstract description 23
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
- B65G1/0492—Storage devices mechanical with cars adapted to travel in storage aisles
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Abstract
Description
技术领域technical field
本发明涉及一种仓储领域的货架系统,特别是涉及换轨装置。The invention relates to a shelf system in the storage field, in particular to a rail changing device.
背景技术Background technique
现有物流仓储或仓库中需要大量用到货架。现有的货架很多是自带滚轮的移动货架,移动货架设置在轨道上,货架通过驱动装置,在轨道上来回跑动输送货物。为了提高效率,通常货架有多层,每层上面都要放置货物。由于货架上载有货物,货架在移动需要耗费较多电能,而且针对某一个货架的分拣、上货、下货等动作,整个货架系统均需要整体启动和运动,能源耗费较高,特别是无效的电能消耗高,电能利用率低。每个移动货架往往重达数百公斤,移动货架在整体的移动过程中,彼此碰撞等损耗较大,对轨道、以及制动系统具有较高要求。在现有的货架循环运动体系中,常见的货架转向设计为轨道回路设计,即货架轨道具有较大的转弯半径,货架在该转弯轨道进行转向循环。在目前的货架换轨设计中,也有采用横移装置的,即在轨道两端设计横移轨道,在横移轨道上设有货架移载装置,货架通过移载装置转移到另外一个轨道上。由于货架通过为多层结构,其具有很大的重量,其转入移载装置后,移载装置需要较大的拖动功率。该结构对移载装置的承重强度、抗击打强度和功率均有较高的要求。A large number of shelves are required in existing logistics storage or warehouses. Many of the existing shelves are mobile shelves with their own rollers. The mobile shelves are arranged on the track, and the shelves run back and forth on the track to transport goods through the driving device. In order to improve efficiency, the shelves usually have multiple layers, and goods should be placed on each layer. Since there are goods on the shelves, the movement of the shelves consumes a lot of power, and for the sorting, loading, and unloading of a certain shelf, the entire shelf system needs to be started and moved as a whole, and the energy consumption is high, especially ineffective. High power consumption and low power utilization. Each mobile shelf often weighs hundreds of kilograms. During the overall moving process, the mobile shelves collide with each other and other losses are large, which has high requirements for the track and the braking system. In the existing shelf cycle movement system, the common shelf steering design is a track loop design, that is, the shelf track has a large turning radius, and the shelf performs a turning cycle on the turning track. In the current shelf rail change design, there is also a traversing device, that is, a traversing track is designed at both ends of the track, and a shelf transfer device is provided on the traversing track, and the shelf is transferred to another track through the transfer device. Since the rack is of a multi-layer structure, it has a great weight, and after it is transferred to the transfer device, the transfer device requires a large dragging power. This structure has high requirements on the load-bearing strength, impact strength and power of the transfer device.
发明内容Contents of the invention
本发明所要解决的技术问题是提供一种立体仓储的换轨装置,用于解决吊装小车的转向换轨的问题。The technical problem to be solved by the present invention is to provide a rail changing device for three-dimensional storage, which is used to solve the problem of turning and changing rails of hoisting trolleys.
为了解决上述技术问题,本发明提出一种立体仓储的换轨装置,其包括:用于将运行轨道端部连接在一起的过渡轨道和位于过渡轨道上、能够在其上往返运动的换轨小车;In order to solve the above technical problems, the present invention proposes a three-dimensional storage rail changing device, which includes: a transition rail for connecting the ends of the running rails together and a rail changing trolley that is located on the transition rail and can move back and forth on it ;
所述换轨小车包括车身,在车身上安装有行走机构;行走机构与驱动装置连接,行走机构由驱动装置驱动,带动换轨小车在过渡轨道上做往返移动;The track-changing trolley includes a vehicle body, on which a traveling mechanism is installed; the traveling mechanism is connected to a driving device, and the traveling mechanism is driven by the driving device to drive the rail-changing trolley to move back and forth on the transition track;
换轨小车上还设有与载重小车运行轨道能够适配对接的对接轨道;对接轨道设置在车身上。The track-changing trolley is also provided with a docking track that can be adapted to be docked with the running track of the load trolley; the docking track is arranged on the vehicle body.
优选的:所述过渡轨道为横移轨道,其与运行轨道垂直设置。 在其他方案中,可以将过渡轨道设计为弧形弯轨。Preferably: the transition track is a traversing track, which is perpendicular to the running track. In other schemes, the transition track can be designed as a curved track.
优选的:所述过渡轨道与至少2个运行轨道的端部连接在一起。运行轨道并排的数量增加可以提高占地面积的容量。相比现有技术一般为2个并排的运行轨道组成一个回路,本发明可以并排多个运行轨道,实现并行结构,在过渡轨道上可以实现多个换轨小车的多任务工作,多个换轨小车针对并行的不同运行轨道进行传送换轨作业,或者拣选、上下货作业等。这种方式大大提高工作效率,提高了场地的利用率。Preferably: the transition track is connected with the ends of at least two running tracks. The increased number of running tracks side by side can increase the capacity of the footprint. Compared with the prior art, two side-by-side running tracks generally form a circuit. The present invention can arrange multiple running tracks side by side to realize a parallel structure. On the transition track, the multi-task work of multiple track-changing trolleys can be realized, and multiple track-changing The trolley carries out transmission and track changing operations for different parallel running tracks, or picking, loading and unloading operations, etc. This method greatly improves work efficiency and improves the utilization rate of the site.
优选的:所述过渡轨道和/或对接轨道为内侧开口的槽轨;所述槽轨呈管状,单根槽轨包括供滚轮在其内滚动的管腔;单根槽轨上设有沿条形的轴向、供滚轮插入的开口,该开口为管腔轴向的开口。在一个实施例中,所述单根槽轨的顶部为平顶。在一个实施例中,单根槽轨的横截面为包括一个缺口的方形形状,形似形或形。这种槽轨结构,有利于滚轮在其内滚动,且容易实现吊装运行的方案。在一个实施例中,在槽轨的上方安装暂存台,暂存台用于放置料箱。暂存台固定在槽轨上,其外端伸出横移装置。由于槽轨上方同时需要具备料箱承重的功能,所以该槽轨结构既能作为承重架,同时又具有导轨的作用。Preferably: the transition track and/or the docking track is a groove rail with an inner opening; the groove rail is tubular, and a single groove rail includes a lumen for the rollers to roll in; a single groove rail is provided with a strip Shaped axial opening for the insertion of the roller, which is the axial opening of the lumen. In one embodiment, the top of the single grooved rail is flat. In one embodiment, the cross-section of a single grooved rail is a square shape including a notch, which is shaped like shape or shape. This groove rail structure is conducive to the rolling of the rollers in it, and it is easy to realize the scheme of hoisting and operation. In one embodiment, a temporary storage platform is installed above the groove rail, and the temporary storage platform is used for placing material boxes. The temporary storage platform is fixed on the groove rail, and its outer end protrudes from the traverse device. Since the top of the groove rail needs to have the load-bearing function of the material box at the same time, the groove rail structure can not only be used as a load-bearing frame, but also have the function of a guide rail.
优选的:所述槽轨包括两根轨道,它们的所述开口相向设置。Preferably: the groove rail includes two rails, the openings of which are opposite to each other.
优选的:所述对接轨道与对接轨座连接,对接轨座固定在所述车身上;其中对接轨道与对接轨座活动连接,对接轨道与对接轨驱动器连接,对接轨驱动器通过驱动对接轨道,使对接轨道能够在对接轨座上来回移动。该结构为微调结构,对接轨道与运行轨道的对接一般需要无缝对接,或缝隙很小。由于换轨小车需要在过渡轨道上运行,其很难实现所述无缝对接。通过本结构,当运行轨道与对接轨道对接的时候,使对接轨道伸出与运行轨道对接,在载重小车进入换轨小车后,调整对接轨道,使其后退进入换轨小车中间位置或指定位置,对接轨道与运行轨道脱离。这样既不影响轨道对接也不影响换轨小车在过渡轨道上运行。Preferably: the docking rail is connected to the docking rail seat, and the docking rail seat is fixed on the vehicle body; wherein the docking rail is movably connected to the docking rail seat, and the docking rail is connected to the docking rail driver, and the docking rail driver drives the docking rail to make The docking track can move back and forth on the docking rail seat. The structure is a fine-tuning structure, and the docking of the docking track and the running track generally needs to be seamlessly connected, or the gap is small. Since the track-changing trolley needs to run on the transition track, it is difficult to realize the seamless docking. Through this structure, when the running track is docked with the docking track, the docking track is stretched out to dock with the running track, and after the load trolley enters the track-changing trolley, the docking track is adjusted so that it retreats into the middle position or a designated position of the track-changing trolley. The docking track is separated from the running track. This neither affects the docking of the track nor affects the operation of the track-changing trolley on the transition track.
优选的:对接轨道的外侧设有滑块,对接轨座包括滑槽,滑块位于对接轨座的滑槽内。对接轨道通过滑动方式再对接轨座上移动,也可以通过滚动方式进行小距离的移动。Preferably: a slide block is provided on the outside of the docking track, the docking rail seat includes a slide groove, and the slide block is located in the slide groove of the docking rail seat. The docking track moves on the docking rail seat by sliding, and can also move in a small distance by rolling.
优选的:所述对接轨道与运行轨道之间设有对轨定位传感器。对轨定位传感器用于监控换轨小车在过渡轨道上的位置。Preferably: a rail positioning sensor is provided between the docking rail and the running rail. The track positioning sensor is used to monitor the position of the track changing trolley on the transition track.
优选的:在所述车身上还设有载重小车的固定装置。固定装置用于对载重小车进行固定。载重小车进入对接轨道后,可能会在移动过程中产生晃动,固定装置用于将换轨小车与载重小车顶紧在一起,减小它们之间的缝隙,减小载重小车在换轨小车上的摆动。由于载重小车下面吊装有料箱,在换轨小车移动过程中,载重小车的晃动和摆动会对换轨装置构成较大的侧力或剪力,加大其故障风险和影响平台的稳定性。Preferably: a fixing device for the trolley is also provided on the vehicle body. The fixing device is used to fix the trolley. After the trolley enters the docking track, it may shake during the moving process. The fixing device is used to tighten the trolley and the trolley together to reduce the gap between them and reduce the trolley on the trolley. swing. Since there is a material box hoisted under the trolley, during the movement of the trolley, the shaking and swinging of the trolley will cause a large lateral force or shear force on the trolley, which will increase the risk of failure and affect the stability of the platform.
优选的:所述行走机构包括置于过渡轨道内的滚轮装置,滚轮装置包括在过渡轨道内的垂向滚轮和平向滚轮,其中垂向滚轮在过渡轨道内底部上滚动,平向滚轮在过渡轨道的内侧壁上滚动。垂向滚轮用于使换轨小车在过渡轨道上沿轨道方向(纵向)滚动;平向滚轮使换轨小车在横向上保持宽度,避免垂向滚轮与过渡轨道发生明显摩擦,增加它们的损耗和导致小车横向明显摆动。Preferably: the walking mechanism includes a roller device placed in the transition track, and the roller device includes vertical rollers and horizontal rollers in the transition track, wherein the vertical rollers roll on the inner bottom of the transition track, and the flat rollers roll on the transition track. Roll on the inside wall of the The vertical rollers are used to make the track-changing trolley roll along the track direction (longitudinal) on the transition track; the flat rollers keep the track-changing trolley wide in the transverse direction, avoiding obvious friction between the vertical rollers and the transition track, increasing their loss and Causes the trolley to vibrate laterally.
优选的:在换轨装置上还设有用于放置料箱的暂存台,暂存台设置在当换轨小车与运行轨道对接时的位置的下方。暂存台用于暂时存放料箱;或者用于对料箱进行拣选作业;或者作为料箱上货或下货作业平台。在一个优选的实施例中,暂存台上设置有料箱定位凸起,或者凹槽位。该定位凸起或凹槽位用于在暂存台上暂时存放料箱的时候,便于载重小车再次定位准确抓取料箱。Preferably: a temporary storage platform for placing material boxes is also provided on the track changing device, and the temporary storage platform is arranged below the position when the track changing trolley docks with the running track. The temporary storage table is used for temporary storage of material boxes; or for picking of material boxes; or as a loading or unloading operation platform for material boxes. In a preferred embodiment, the temporary storage platform is provided with material box positioning protrusions or groove positions. The positioning protrusion or groove position is used for temporarily storing the material box on the temporary storage platform, so as to facilitate the repositioning of the trolley to accurately grab the material box.
优选的:所述行走机构包括二轴滚轮和滚轮驱动装置;滚轮驱动装置包括电机和传动副,传动副连接滚轮驱动装置和轮轴,每根轴两端设有滚轮,滚轮驱动装置通过传动副带动轮轴转动,轮轴带动滚轮转动。在其他实施例中,可以每根轴均配置驱动装置,形成前后驱动的结构。Preferably: the walking mechanism includes a two-axis roller and a roller driving device; the roller driving device includes a motor and a transmission pair, and the transmission pair is connected to the roller driving device and the wheel shaft, and rollers are arranged at both ends of each shaft, and the roller driving device is driven by the transmission pair The axle rotates, and the axle drives the roller to rotate. In other embodiments, each shaft may be equipped with a driving device to form a forward and backward driving structure.
优选的:所述传动副为皮带传动装置,皮带传动装置与所述二轴传动连接,所述电机带动皮带传动装置上的皮带,皮带带动所述二轴转动,进而带动滚轮转动。皮带传动的好处是通过一个皮带带动前后轴同时转动,形成双轴同步驱动的结构。在轴上设皮带轮,皮带上设轮齿,皮带带动轴转动,进而带动轴上的滚轮转动。Preferably: the transmission pair is a belt transmission device, the belt transmission device is connected to the two shafts, the motor drives the belt on the belt transmission device, the belt drives the two shafts to rotate, and then drives the rollers to rotate. The advantage of the belt drive is that a belt drives the front and rear axles to rotate at the same time, forming a double-shaft synchronous drive structure. A belt pulley is arranged on the shaft, gear teeth are arranged on the belt, and the belt drives the shaft to rotate, and then drives the rollers on the shaft to rotate.
优选的:所述载重小车的固定装置设置在换轨小车位的侧边,载重小车的固定装置包括固定装置电机、压紧器和伸缩器,其中伸缩器连接固定装置电机和压紧器,固定装置电机通过伸缩器调整压紧器的进退动作。压紧器优选为板状物,通过挤压载重小车的侧面使载重小车与换轨小车之间的缝隙最小化或消失。伸缩器优先为丝杆伸缩结构。在一个实施例中,压紧器中间设有螺孔,其通过螺纹连接丝杆伸缩器。压紧器包括与载重小车形成摩擦的接触板以及与丝杆连接的连接部,接触板在连接部的前端伸出一定的距离,丝杆的端部由连接部伸出不会接触到载重小车,以避免影响到接触板的压紧效果。Preferably: the fixing device of the trolley is arranged on the side of the track-changing car space, and the fixing device of the trolley includes a fixing device motor, a compactor and an expander, wherein the expander is connected to the fixing device motor and the compactor, and fixed The motor of the device adjusts the advance and retreat of the compactor through the retractor. The compactor is preferably a plate, which minimizes or eliminates the gap between the trolley and the track change trolley by squeezing the sides of the trolley. The telescopic device is preferably a screw rod telescopic structure. In one embodiment, a screw hole is provided in the middle of the compactor, which is threaded to connect the screw rod expander. The compactor includes a contact plate that forms friction with the trolley and a connection part connected with the screw rod. The contact plate protrudes a certain distance from the front end of the connection part, and the end of the screw rod protrudes from the connection part without touching the trolley. , so as not to affect the pressing effect of the contact plate.
优选的:所述压紧器为表面凸凹不平的摩擦板、磁铁或摩擦树脂。载重小车的表面为铁质材料的时候,压紧器可以是磁铁或电磁铁装置。摩擦树脂可以是轮胎橡胶、硅胶、塑料等有机材料。Preferably: the compactor is a friction plate with uneven surface, magnet or friction resin. When the surface of the trolley is made of iron, the compactor can be a magnet or electromagnet device. The friction resin can be an organic material such as tire rubber, silica gel, or plastic.
优选的:所述一根对接轨道上设有开口的一侧为对接轨道的内侧边,内侧边包括位于开口上面的第一边和位于开口下面的第二边,在任意一个边上设有换轨小车行走定位孔;在换轨小车上设有与换轨小车行走定位孔对应的定位感应器,定位感应固定在换轨小车上,且位于过渡轨道的所述管腔内。Preferably: the side with the opening on the docking track is the inner side of the docking track, the inner side includes the first side above the opening and the second side below the opening, and any side is provided with There are positioning holes for the track-changing trolley; a positioning sensor corresponding to the traveling positioning hole of the track-changing trolley is provided on the track-changing trolley, and the positioning sensor is fixed on the rail-changing trolley and is located in the lumen of the transition track.
优选的:所述过渡轨道安装在吊梁下面,吊梁安装在横梁上面,且横梁位于过渡轨道的外侧,横梁安装在立柱上。Preferably: the transition track is installed under the hanging beam, the hanging beam is installed on the cross beam, and the cross beam is located outside the transition track, and the cross beam is installed on the column.
优选的:两根相对的对接轨道通过对接轨连接件连接,在对接轨连接件与一电动推杆传动连接,电动推杆与推杆电机连接;推杆电机带动电动推杆做伸缩运动,电动推杆进而带动对接轨连接件做往返运动。在另一个实施例中,可以在对接轨连接件上固定推杆连接件,推杆连接件与电动推杆连接。电动推杆带动推杆连接件运动,推杆连接件带动对接轨连接件移动,对接轨连接件带动对接轨座往返移动。Preferably: two opposite docking rails are connected by a docking rail connector, and the docking rail connector is connected to an electric push rod transmission, and the electric push rod is connected to a push rod motor; the push rod motor drives the electric push rod to perform telescopic movement, and the electric push rod The push rod then drives the butt joint to move back and forth. In another embodiment, the push rod connection part can be fixed on the docking rail connection part, and the push rod connection part is connected with the electric push rod. The electric push rod drives the push rod connector to move, the push rod connector drives the docking rail connector to move, and the docking rail connector drives the docking rail seat to move back and forth.
优选的:所述暂存台暂存台也安装在辊筒上、皮带流水线上或者是移动AGV上。Preferably: the temporary storage platform is also installed on a roller, a belt assembly line or a mobile AGV.
优选的:所述平向滚轮为弹性滚轮。Preferably: the flat roller is an elastic roller.
本发明的有益效果如下:The beneficial effects of the present invention are as follows:
相比现有技术,本发明的换轨装置采用了吊装结构,其设计了过渡轨道以及吊装在过渡轨道上的换轨小车。换轨小车包括与运行轨道一致的对接轨道用于接纳拖行小车,将拖行小车收纳后将其转移到对应的运行轨道上。这种设计完全基于吊装载重小车的轨道结构,顺利实现多个轨道之间的快速切换、转向。Compared with the prior art, the rail changing device of the present invention adopts a hoisting structure, which is designed with a transition track and a track changing trolley hoisted on the transition track. The track-changing trolley includes a docking track consistent with the running track for receiving the towing trolley, and transfers the towing trolley to the corresponding running track after being stored. This design is completely based on the track structure of the hoisting trolley, and smoothly realizes fast switching and steering between multiple tracks.
附图说明Description of drawings
为了更清楚地说明本发明实施例中的技术方案,下面将对实施例描述中所需要使用的附图作简单地介绍。In order to illustrate the technical solutions in the embodiments of the present invention more clearly, the following will briefly introduce the drawings that need to be used in the description of the embodiments.
图1是换轨装置的正面方向的示意图。Fig. 1 is a schematic diagram of the front direction of the rail changing device.
图2是图1中左视方向的示意图。Fig. 2 is a schematic diagram of the left view direction in Fig. 1 .
图3是图1中结构的俯视方向的示意图。FIG. 3 is a schematic view of the top view of the structure in FIG. 1 .
图4是立体结构示例图。Fig. 4 is an example diagram of a three-dimensional structure.
图5是换轨小车的立体结构示意图。Fig. 5 is a three-dimensional structural schematic diagram of the track-changing trolley.
图6是图5的左视方向的结构示意图。FIG. 6 is a schematic diagram of the structure in the left view direction of FIG. 5 .
图7是图5的正面视角的结构示意图。FIG. 7 is a structural schematic view of the front view of FIG. 5 .
图8是图5俯视方向的结构示意图。FIG. 8 is a schematic view of the structure in the plan view direction of FIG. 5 .
图9是换轨小车的内部结构立体示意图。Fig. 9 is a three-dimensional schematic view of the internal structure of the track-changing trolley.
图10是图9的正面方向的结构示意图。FIG. 10 is a schematic view of the structure in the front direction of FIG. 9 .
图11是图9 的俯视方向的结构示意图。FIG. 11 is a schematic view of the structure in the top view direction of FIG. 9 .
图12是对接轨道的结构示意图。Fig. 12 is a structural schematic diagram of the docking track.
图13是对接轨道的俯视方向的结构示意图。Fig. 13 is a structural schematic view of the docking track in a top view direction.
图14是对接轨道和过渡轨道的横截面的结构示意图。Fig. 14 is a structural schematic diagram of the cross-section of the docking track and the transition track.
图15是对接轨道和过渡轨道的立体结构示意图。Fig. 15 is a schematic perspective view of the three-dimensional structure of the docking track and the transition track.
图16是单根对接轨道和过渡轨道的内侧面的正面方向的结构示意图。Fig. 16 is a structural schematic view of the inner side of a single docking track and transition track in the front direction.
图17是换轨小车仰视角度的结构示意图。Fig. 17 is a structural schematic view of the looking-up angle of the track-changing trolley.
图中标识说明:Instructions for identification in the figure:
1、第一连接件;2、吊梁;4、横梁;5、过渡轨道;6、对接轨道;7、载重小车;8、料箱;9、运行轨道;10、第一对轨道;11、第二对轨道;12、第二连接件;13、电动推杆;14、换轨小车;15、车身;16、滑块;17、推杆电机;18、行走机构;19、管腔;20、开口;21、第一边;22、第二边;23、行走定位孔;24、对接轨座;25、对接轨连接件;26、内侧边;27、感应体;28、推杆连接件;29、垂向滚轮;30、平向滚轮;31、暂存台;32、电机;33、第一轮轴、34、滚轮;35、皮带传动装置;36、第一皮带;37、传感器;38、张紧轮;39、同步带装置;40、第二皮带;41、驱动轮;42、第二轮轴;43、固定装置电机;44、压紧器;45、伸缩器;46、对轨定位传感器;47、载重小车轮;48、固定装置电机座;450、连接部;440、接触板;300导向柱;301、弹簧体。1. First connector; 2. Hanging beam; 4. Beam; 5. Transition track; 6. Docking track; 7. Load trolley; 8. Material box; 9. Running track; 10. The first pair of tracks; 11. The second pair of rails; 12, the second connecting piece; 13, electric push rod; 14, trolley for changing rails; 15, body; 16, slider; 17, push rod motor; 18, traveling mechanism; 19, tube chamber; , opening; 21, first side; 22, second side; 23, walking positioning hole; 24, docking rail seat; 25, docking rail connector; 26, inner side; 27, induction body; 28, push rod connection 29, vertical rollers; 30, flat rollers; 31, temporary storage platform; 32, motor; 33, first axle, 34, rollers; 35, belt drive; 36, first belt; 37, sensor; 38, tensioning pulley; 39, synchronous belt device; 40, second belt; 41, driving wheel; 42, second axle; 43, fixing device motor; 44, compactor; 45, telescopic device; 46, rail alignment Positioning sensor; 47, trolley wheel; 48, motor seat of fixing device; 450, connection part; 440, contact plate; 300 guide column; 301, spring body.
具体实施方式Detailed ways
为使本发明的目的、技术方案和优点更加清楚,下面将结合附图对本发明实施方式作进一步地详细描述。In order to make the object, technical solution and advantages of the present invention clearer, the implementation manner of the present invention will be further described in detail below in conjunction with the accompanying drawings.
本发明提出的立体仓储的换轨装置包括:用于将运行轨道端部连接在一起的过渡轨道和位于过渡轨道上、能够在其上往返运动的换轨小车。换轨小车包括车身,在车身上安装有行走机构;行走机构与驱动装置连接,行走机构由驱动装置驱动,带动换轨小车在过渡轨道上做往返移动;换轨小车上还设有与载重小车运行轨道能够适配对接的对接轨道;对接轨道设置在车身上。The rail changing device of the three-dimensional storage provided by the present invention comprises: a transition rail for connecting the ends of the running rails together, and a rail changing trolley located on the transition rail and capable of moving back and forth on the transition rail. The track-changing trolley includes a body, on which a traveling mechanism is installed; the traveling mechanism is connected to the driving device, and the traveling mechanism is driven by the driving device to drive the track-changing trolley to move back and forth on the transition track; The running track can be adapted to the docking track; the docking track is arranged on the vehicle body.
参见图1~4所示的结构图,立体仓储的换轨装置主要由用于将运行轨道9的端部连接在一起的过渡轨道5和位于过渡轨道上、能够在其上往返运动的换轨小车14两部分组成。在换轨小车14下面吊挂着载重小车7,载重小车7下面抓挂着料箱8。Referring to the structural diagrams shown in Figures 1 to 4, the rail changing device of the three-dimensional storage is mainly composed of the transition rail 5 used to connect the ends of the running rail 9 together and the rail changing device located on the transition rail and capable of reciprocating movement on it. Dolly 14 is made up of two parts. Below the track-changing trolley 14, the load trolley 7 is hung, and the load trolley 7 below is grasping and hanging the material box 8.
换轨小车14包括车身15,在车身15上安装有行走机构18。行走机构18与驱动装置连接,行走机构由驱动装置驱动,带动换轨小车在过渡轨道上做往返移动。换轨小车上还设有与载重小车运行轨道能够适配对接的对接轨道6;对接轨道6设置在车身15上。The track changing trolley 14 comprises a vehicle body 15 on which a traveling mechanism 18 is installed. The traveling mechanism 18 is connected with the driving device, and the traveling mechanism is driven by the driving device to drive the track-changing trolley to move back and forth on the transition track. The track-changing trolley is also provided with a docking track 6 that can be adapted to dock with the running track of the load-carrying trolley; the docking track 6 is arranged on the vehicle body 15 .
过渡轨道5为横移轨道,其与运行轨道9垂直设置。 参见图14、图15和图16,过渡轨道5为内侧开口的槽轨;单根槽轨呈条形管状,单根槽轨包括供滚轮在其内滚动的管腔19。单根槽轨上设有沿条形的轴向、供滚轮插入的开口20,该开口为管腔轴向的开口。横移轨道包括两根槽轨,它们的开口相向设置。它们构成一对可以供移动小车行驶的轨道。单根槽轨的横截面为包括一个缺口的方形形状,形似形或形。在其他实施例中,单根槽轨的横截面为包括一个缺口的圆形、椭圆形、等边多边形等形状。单根槽轨上设有开口的一侧为槽轨内侧边,内侧边包括位于开口上面的第一边21和位于开口下面的第二边22,在第一边21上设有小车行走定位孔23。第一边和第二边用于限制管腔内的滚轮,避免其滑出。小车行走定位孔23是用于监控小车的运行情况,主要对其定位。参见图5和图6,在换轨小车上安装有传感器37,该传感器37设在换轨小车的侧边,与滚轮装置保持一致的设置,传感器37深入管腔19内,通过感应小车行走定位孔23来确定小车在轨道上的坐标位置,传感器可以是光敏红外传感器,小车通过该行走定位孔时,传感器的发光装置发出的光穿过孔,传感器的接收器收到光信号,完成一次位置记录。在其他实施例中,传感器也可以是其他形式的空位检测原件,如各类基于光电门原理的传感器、机械式的触点式接近传感器,霍尔传感器等等。The transition track 5 is a traversing track, which is vertically arranged with the running track 9 . Referring to Fig. 14, Fig. 15 and Fig. 16, the transition rail 5 is a groove rail with an inner opening; a single groove rail is in the shape of a strip tube, and a single groove rail includes a lumen 19 for the rollers to roll therein. The single groove rail is provided with an opening 20 along the axial direction of the bar for the insertion of the roller, and the opening is an axial opening of the lumen. The traversing track includes two grooved rails, and their openings are arranged opposite to each other. They form a pair of tracks that can be used by the mobile trolley. The cross-section of a single grooved rail is a square shape including a notch, resembling shape or shape. In other embodiments, the cross-section of the single groove rail is in the shape of a circle, an ellipse, an equilateral polygon, etc. including a gap. The side with the opening on the single grooved rail is the inner side of the grooved rail. The inner side includes the first side 21 above the opening and the second side 22 below the opening. The first side 21 is provided with a trolley. Positioning hole 23. The first side and the second side are used to limit the roller in the lumen to prevent it from slipping out. Dolly walking positioning hole 23 is to be used for monitoring the running situation of dolly, mainly to its location. Referring to Fig. 5 and Fig. 6, a sensor 37 is installed on the track-changing trolley. The sensor 37 is set on the side of the rail-changing trolley, and is set consistent with the roller device. The sensor 37 goes deep into the tube cavity 19, and is positioned by inductive trolley walking. Hole 23 is used to determine the coordinate position of the trolley on the track. The sensor can be a photosensitive infrared sensor. When the trolley passes through the walking positioning hole, the light emitted by the light-emitting device of the sensor passes through the hole, and the receiver of the sensor receives the light signal to complete a position Record. In other embodiments, the sensor can also be other forms of vacancy detection elements, such as various sensors based on the principle of photoelectric gates, mechanical contact proximity sensors, Hall sensors, and the like.
对接轨道6的形状和结构与过渡轨道5的相同。过渡轨道5和对接轨道6均为内侧开口的槽轨;槽轨呈管状,单根槽轨包括供滚轮在其内滚动的管腔19。单根槽轨上设有沿条形的轴向、供滚轮插入的开口20,该开口为管腔轴向的开口。槽轨包括两根轨道,它们的开口相向设置。两根相向的单根槽轨平行设置。在槽轨的顶部上还设有横梁连接孔,在其开口侧面相对的侧面设有立柱连接孔位。The shape and structure of the docking track 6 are the same as those of the transition track 5 . Both the transition track 5 and the docking track 6 are groove rails with inner openings; the groove rails are tubular, and a single groove rail includes a lumen 19 for the rollers to roll therein. The single groove rail is provided with an opening 20 along the axial direction of the bar for the insertion of the roller, and the opening is an axial opening of the lumen. The groove track comprises two rails, and their openings are arranged opposite to each other. Two opposite single grooved rails are arranged in parallel. The top of the grooved rail is also provided with a crossbeam connection hole, and a column connection hole is provided on the opposite side of the opening side.
过渡轨道5与至少2个运行轨道的端部连接在一起。图3中显示为4对运行轨道并排,过渡轨道5与该4对运行轨道对接。但是其他实施例中,不限于4对,可以是2、3对均可以,以及5~20对均是较好的设计数量,数量更多需要更大的场地,所以可以根据场地增加更大的并排设计。运行轨道9包括第一对轨道10和第二对轨道11。一个换轨的实施例为:系统运行时,载重小车从第一对轨道10进入过渡轨道上的换轨小车14上,然后被换轨小车横移至第二对轨道11的端部,对接轨道与运行轨道对齐后,载重小车由过渡轨道再进入第二对轨道11上,从而完成一次换轨动作。载重小车上可以载有料箱,通过上述换轨,完成对料箱的转移工作;也可以没有装载料箱,通过上述换轨,完成载重小车在不同轨道上转移的工作,从而载重小车可以在不同的轨道上进行料箱操作。The transition track 5 is connected with the ends of at least two running tracks. It is shown in Fig. 3 that 4 pairs of running tracks are arranged side by side, and the transition track 5 is docked with the 4 pairs of running tracks. However, in other embodiments, it is not limited to 4 pairs, it can be 2 or 3 pairs, and 5 to 20 pairs are all good design quantities, and a larger number requires a larger site, so a larger site can be added according to the site. Side by side design. The running track 9 comprises a first pair of tracks 10 and a second pair of tracks 11 . An embodiment of a track change is: when the system is running, the load trolley enters the track change trolley 14 on the transition track from the first pair of tracks 10, and then is moved laterally to the end of the second pair of tracks 11 by the track change trolley, and the track is docked. After being aligned with the running track, the trolley enters the second pair of tracks 11 from the transition track, thereby completing a track changing action. The trolley can be loaded with a material box, and the transfer of the material box can be completed through the above-mentioned change of rails; it can also be loaded without a material box, and the work of transferring the load trolley on different tracks can be completed through the above-mentioned change of rails, so that the load trolley can be transferred on different tracks. The bin operation is carried out on the track.
参见图2所示,对接轨道6与对接轨座24连接,对接轨座24固定在车身15上;其中对接轨道6与对接轨座24活动连接,对接轨道与对接轨驱动器连接,对接轨驱动器通过驱动对接轨道,使对接轨道能够在对接轨座上来回移动。Referring to Fig. 2, the docking rail 6 is connected with the docking rail seat 24, and the docking rail seat 24 is fixed on the vehicle body 15; wherein the docking rail 6 is movably connected with the docking rail seat 24, and the docking rail is connected with the docking rail driver, and the docking rail driver passes through Drive the docking rail so that the docking rail can move back and forth on the docking rail seat.
对接轨道驱动方式为:参见图5和图12,两根相对的对接轨道通过对接轨连接件25连接,在对接轨连接件25与电动推杆13传动连接,电动推杆13与推杆电机17连接;在对接轨连接件25上固定推杆连接件28,推杆连接件28与电动推杆13连接。推杆电机17带动电动推杆13做伸缩运动,电动推杆13进而带动推杆连接件运动,推杆连接件带动对接轨连接件做往返运动,对接轨连接件带动对接轨道做往返移动。The driving mode of the docking track is as follows: see Figure 5 and Figure 12, the two opposite docking tracks are connected by the docking rail connector 25, and the docking rail connector 25 is connected to the electric push rod 13, and the electric push rod 13 is connected to the push rod motor 17 Connection: Fix the push rod connector 28 on the docking rail connector 25, and the push rod connector 28 is connected with the electric push rod 13. The push rod motor 17 drives the electric push rod 13 to do telescopic movement, and the electric push rod 13 then drives the push rod connector to move, the push rod connector drives the docking rail connector to do reciprocating motion, and the docking rail connector drives the docking track to move back and forth.
参见图2和图12,对接轨道内为载重小车轮47,在对接轨道的外侧设有滑块16,滑块16为导向件。对接轨座24包括滑槽,滑块16位于对接轨座的滑槽内。对接轨道与运行轨道之间设有对轨定位传感器46。对轨定位传感器46设在换轨小车14上,感应体27设在运行轨道9 的端部。对轨定位传感器用于监控换轨小车与运行轨道之间的对轨情况。Referring to Fig. 2 and Fig. 12, there is a trolley wheel 47 in the docking track, and a slide block 16 is arranged on the outside of the docking track, and the slide block 16 is a guide. The docking rail seat 24 includes a chute, and the slider 16 is located in the chute of the docking rail seat. A track positioning sensor 46 is arranged between the docking track and the running track. The alignment sensor 46 is arranged on the track changing trolley 14 , and the induction body 27 is arranged at the end of the running track 9 . The track alignment sensor is used to monitor the track alignment between the track changing trolley and the running track.
在车身上还设有载重小车的固定装置。固定装置用于对载重小车进行固定。载重小车进入对接轨道后,可能会在移动过程中产生晃动,固定装置用于将换轨小车与载重小车顶紧在一起,减小它们之间的缝隙,减小载重小车在换轨小车上的摆动。由于载重小车下面吊装有料箱,在换轨小车移动过程中,载重小车的晃动和摆动会对换轨装置构成较大的侧力或剪力,加大其故障风险和影响平台的稳定性。The vehicle body is also provided with a fixing device for the trolley. The fixing device is used to fix the trolley. After the trolley enters the docking track, it may shake during the moving process. The fixing device is used to tighten the trolley and the trolley together to reduce the gap between them and reduce the trolley on the trolley. swing. Since there is a material box hoisted under the trolley, during the movement of the trolley, the shaking and swinging of the trolley will cause a large lateral force or shear force on the trolley, which will increase the risk of failure and affect the stability of the platform.
参见图17,载重小车的固定装置设置在换轨小车位的侧边,载重小车的固定装置包括固定装置电机43、压紧器44和伸缩器45,其中伸缩器连接固定装置电机和压紧器,固定装置电机通过伸缩器调整压紧器的进退动作。压紧器优选为板状物,通过挤压载重小车的侧面使载重小车与换轨小车之间的缝隙最小化或消失。伸缩器45优先为丝杆伸缩结构,固定装置电机的输出轴通过齿轮或涡轮连接丝杠上的齿轮或涡轮,进而带动丝杠转动。丝杠外漏的部分为连接部450,连接部450连接丝杠和压紧器44。在一个实施例中,压紧器中间设有螺孔,其通过螺纹连接丝杆伸缩器。压紧器包括与载重小车形成摩擦的接触板440以及与丝杆连接的连接部450,接触板在连接部的前端伸出一定的距离,丝杆的端部由连接部伸出不会接触到载重小车,以避免影响到接触板的压紧效果。固定装置电机43安装在固定装置电机座48上。Referring to Fig. 17, the fixing device of the load trolley is arranged on the side of the track-changing trolley space, and the fixing device of the load trolley includes a fixing device motor 43, a compactor 44 and a telescopic device 45, wherein the telescoping device is connected to the fixed device motor and the compactor , The motor of the fixing device adjusts the advance and retreat of the compactor through the retractor. The compactor is preferably a plate, which minimizes or eliminates the gap between the trolley and the track change trolley by squeezing the sides of the trolley. The retractor 45 is preferably a screw rod telescopic structure, and the output shaft of the fixing device motor is connected to the gear or the worm gear on the lead screw through a gear or a worm gear, and then drives the lead screw to rotate. The leaking part of the lead screw is the connection part 450 , and the connection part 450 connects the lead screw and the compactor 44 . In one embodiment, a screw hole is provided in the middle of the compactor, which is threaded to connect the screw rod expander. The compactor includes a contact plate 440 which forms friction with the trolley and a connection part 450 connected with the screw rod. The contact plate protrudes a certain distance from the front end of the connection part, and the end of the screw rod protrudes from the connection part without touching Load trolley to avoid affecting the pressing effect of the contact plate. The fixture motor 43 is installed on the fixture motor seat 48 .
压紧器为表面凸凹不平的摩擦板、磁铁或摩擦树脂,在本例中为波纹表面。载重小车的表面为铁质材料的时候,压紧器可以是磁铁或电磁铁装置。摩擦树脂可以是轮胎橡胶、硅胶、塑料等有机材料。The compactor is a friction plate, magnet or friction resin with an uneven surface, in this case a corrugated surface. When the surface of the trolley is made of iron, the compactor can be a magnet or electromagnet device. The friction resin can be an organic material such as tire rubber, silica gel, or plastic.
参见图5、图9~图11,行走机构包括置于过渡轨道内的滚轮装置,滚轮装置包括在过渡轨道内的垂向滚轮29和平向滚轮30,其中垂向滚轮在过渡轨道内底部上滚动,平向滚轮在过渡轨道的内侧壁上滚动。垂向滚轮用于使换轨小车在过渡轨道上沿轨道方向(纵向)滚动;平向滚轮使换轨小车在横向上保持宽度,避免垂向滚轮与过渡轨道发生明显摩擦,增加它们的损耗和导致小车横向明显摆动。平向滚轮30在换轨小车两侧均设置,其固定在车身上,配合垂向滚轮运动。在本例中,平向滚轮30为弹性轮,即其包括导柱300和弹簧体301,其中平向滚轮主体两端套设在导向柱300上,中间为弹簧体,滚轮主体可以在弹簧的弹力下,沿导向柱上下运动。在另一个实施例中,平向滚轮主体可以套设在导向柱外端部,在平向滚轮主体后部的导向柱上,可以在导向柱上套设弹簧,以形成弹性结构。具有弹性的平向滚轮,在换轨小车跑偏时可以起到缓冲和纠偏的作用。Referring to Fig. 5, Fig. 9 ~ Fig. 11, the traveling mechanism includes a roller device placed in the transition track, and the roller device includes a vertical roller 29 and a horizontal roller 30 in the transition track, wherein the vertical roller rolls on the inner bottom of the transition track , the flat roller rolls on the inner wall of the transition track. The vertical rollers are used to make the track-changing trolley roll along the track direction (longitudinal) on the transition track; the flat rollers keep the track-changing trolley wide in the transverse direction, avoiding obvious friction between the vertical rollers and the transition track, increasing their loss and Causes the trolley to vibrate laterally. Horizontal roller 30 is all arranged on both sides of the dolly for changing rails, and it is fixed on the vehicle body, cooperates vertical roller motion. In this example, the flat roller 30 is an elastic wheel, that is, it includes a guide post 300 and a spring body 301, wherein the two ends of the main body of the flat roller are sleeved on the guide post 300, and the middle is a spring body. Under the elastic force, it moves up and down along the guide column. In another embodiment, the main body of the flat roller can be sleeved on the outer end of the guide post, and a spring can be sleeved on the guide post on the guide post at the rear of the main body of the flat roller to form an elastic structure. The elastic flat rollers can play a role of buffering and correcting when the track-changing trolley deviates.
参见图1,在换轨装置上还设有用于放置料箱的暂存台31,暂存台31设置在当换轨小车与运行轨道对接时的位置的下方。暂存台用于暂时存放料箱;或者用于对料箱进行拣选作业;或者作为料箱上货或下货作业平台。暂存台上设置有料箱定位凸起,或者凹槽位。该定位凸起或凹槽位用于在暂存台上暂时存放料箱的时候,便于载重小车再次定位准确抓取料箱。暂存台也安装在辊筒或皮带流水线,或者是移动AGV(即“Automated GuidedVehicle”的缩写,意即“自动导引运输车”)上等。Referring to Fig. 1, a temporary storage platform 31 for placing material boxes is also provided on the track changing device, and the temporary storage platform 31 is arranged below the position when the track changing trolley docks with the running track. The temporary storage table is used for temporary storage of material boxes; or for picking of material boxes; or as a loading or unloading operation platform for material boxes. The temporary storage platform is provided with material box positioning protrusions or groove positions. The positioning protrusion or groove position is used for temporarily storing the material box on the temporary storage platform, so as to facilitate the repositioning of the trolley to accurately grab the material box. The temporary storage table is also installed on the roller or belt assembly line, or on the mobile AGV (the abbreviation of "Automated Guided Vehicle", which means "Automated Guided Vehicle"), etc.
参见图9~图11,行走机构包括二轴滚轮和滚轮驱动装置。滚轮驱动装置包括电机32和传动副,传动副连接滚轮驱动装置和轮轴,每根轮轴两端设有滚轮34,滚轮驱动装置通过传动副带动轮轴转动,轮轴带动滚轮转动。Referring to Figures 9 to 11, the traveling mechanism includes a two-axis roller and a roller driving device. Roller driving device comprises motor 32 and transmission pair, and transmission pair connects roller driving device and wheel shaft, and every wheel shaft two ends is provided with roller 34, and roller driving device drives wheel shaft to rotate by driving pair, and wheel shaft drives roller to rotate.
传动副为皮带传动装置35,皮带传动装置35与二轴传动连接,电机32带动皮带传动装置35上的皮带,皮带带动轮轴转动,进而带动滚轮34转动。在轮轴上设皮带轮,皮带上设轮齿,皮带带动轴转动,进而带动轴上的滚轮转动。Transmission pair is belt transmission 35, and belt transmission 35 is connected with two shaft transmissions, and motor 32 drives the belt on the belt transmission 35, and belt drives wheel shaft to rotate, and then drives roller 34 to rotate. A belt pulley is arranged on the wheel shaft, gear teeth are arranged on the belt, and the belt drives the shaft to rotate, and then drives the rollers on the shaft to rotate.
在本实施例中,电机32连接驱动轮41,驱动轮为同步带装置39,其上同时设有第一皮带36和第二皮带40,驱动轮转动时,会带动第一皮带和第二皮带同步运动。第一皮带的另一端连接在第二轮轴42上,第二皮带的另一端连接在第一轮轴33上。轮轴两端设有滚轮。当轮转被皮带带动的时候,轮轴两端的滚轮随之转动。在第一皮带上还设有张紧轮38,在第二皮带上也设有张紧轮。In this embodiment, the motor 32 is connected to the driving wheel 41, the driving wheel is a synchronous belt device 39, on which the first belt 36 and the second belt 40 are simultaneously arranged, and when the driving wheel rotates, the first belt and the second belt will be driven synchronized movement. The other end of the first belt is connected to the second axle 42 , and the other end of the second belt is connected to the first axle 33 . The two ends of the axle are provided with rollers. When the wheel is driven by the belt, the rollers at both ends of the axle rotate accordingly. A tension pulley 38 is also provided on the first belt, and a tension pulley is also provided on the second belt.
参见图1~图4,过渡轨道5通过第一连接件1安装在吊梁2下面,吊梁2通过第二连接件12安装在横梁4上面,且横梁4位于过渡轨道的外侧,横梁4安装在立柱上。立柱用来支撑横梁、运行轨道和换轨装置。Referring to Figures 1 to 4, the transition track 5 is installed under the suspension beam 2 through the first connector 1, the suspension beam 2 is installed on the beam 4 through the second connector 12, and the beam 4 is located outside the transition track, and the beam 4 is installed on the uprights. Columns are used to support beams, running tracks and rail changing devices.
本发明的运行过程简述如下:The operating process of the present invention is briefly described as follows:
在载重小车从运行轨道9进入对接轨道6后,对轨定位传感器46将感应信息传递给过渡轨道的动力调整机构,即推杆电机根据对轨定位传感器46的信息驱动电动推杆13推动对接轨连接件25,使对接轨道6在对接轨座上进行位置调整。调整完成后,固定装置电机推动压紧器,将载重小车紧固在换轨小车上。电机32驱动同步带装置,即第一皮带和第二皮带及其配件带动滚轮转动,使换轨小车在过渡轨道5上行走。换轨小车行走到对应的运行轨道后,停下来;然后固定装置电机松开载重小车,推杆电机推动对接轨道对接到新的运行轨道,然后载重小车运动进入新的运行轨道。在卸货的动作中,使对接轨道6在对接轨座上进行位置调整。调整完成后,载重小车将料箱放在暂存台上即可完成卸货动作;换轨小车也可以将载重小车拖到其他暂存台上进行放下料箱的动作。放下料箱可以是卸货,也可以是装货,或者分选动作。After the trolley enters the docking track 6 from the running track 9, the alignment sensor 46 transmits the induction information to the power adjustment mechanism of the transition track, that is, the push rod motor drives the electric push rod 13 to push the docking rail according to the information of the alignment sensor 46 The connecting piece 25 is used to adjust the position of the docking rail 6 on the docking rail seat. After the adjustment is completed, the motor of the fixing device pushes the compactor to fasten the loading trolley on the track changing trolley. The motor 32 drives the synchronous belt device, that is, the first belt, the second belt and their accessories drive the rollers to rotate, so that the track-changing trolley walks on the transition track 5 . After the track-changing trolley walks to the corresponding running track, it stops; then the fixing device motor releases the loading trolley, and the push rod motor pushes the docking track to connect to the new running track, and then the loading trolley moves into the new running track. In the action of unloading, the docking track 6 is adjusted in position on the docking rail seat. After the adjustment is completed, the loading trolley can put the material box on the temporary storage platform to complete the unloading action; the track changing trolley can also drag the loading trolley to other temporary storage platforms to put down the material box. Putting down the material box can be unloading, loading, or sorting.
以上所述仅为本发明的较佳实施例,并不用以限制本发明,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection of the present invention. within range.
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Application publication date: 20180928 |