A kind of braking system of mechanical drive road roller
Technical field
The present invention relates to a kind of braking systems of mechanical drive road roller, belong to road roller brake field.
Background technology
At present there are two types of the parking modes of the mechanical drive road roller in industry:
One kind is during control crank returns.When in control crank returning, return signal is sent out, is controlled electro-hydraulic on gearbox
Valve, on the gear that gearbox switches back to neutral gear under the action of internal wet clutch, gearbox no longer passing power, drives at this time
Driving wheel still does rolling movement under the effect of inertia of road roller, and road roller gradually slows down under the action of force of rolling friction, directly
To stopping, this process duration is longer;
Another parking mode is brake pedal.When driving, driver tramples brake pedal, parking action to road roller
It is illustrated in fig. 1 shown below.High pressure gas is stored in gas receiver 3, internal pressure is about 0.8Mpa, which is driven by engine 1
Air pressure pump 2 provides, and when driver tramples brake pedal, high pressure gas flows into air boosting pump 13 through foot brake valves 8, adds
Power is pumped high-pressure brake hydraulic pressure into wheel side caliper 7, at this point, driving wheel stops rolling movement;Meanwhile pressure switch 14 detects
Pressure change in air boosting pump 13, transmits signals to the solenoid valve of gearbox 11, and control gearbox 11 returns to neutral gear shape
State, the no longer passing power of gearbox 11.Road roller quick stop motion under the action of force of sliding friction.
When carrying out compacting operation, typically advance-stopping-retrogressing-stopping-advance moves in circles road roller
Process, driver control crank is returned in after, in order to make road roller rapidly enter into retroversion state, driver needs the system of trampling
Dynamic pedal, makes road roller quickly stop.By taking the roadbed for being compacted 30m as an example, calculated with a speed of keeping off a car, every 40 seconds of driver needs to step on
A brake pedal is stepped on, daily work 8 hours, driver needs to trample brake pedal 720 times daily, significantly increases driving
The labor intensity of person.
Invention content
In view of the above existing problems in the prior art, the present invention provides a kind of braking systems of mechanical drive road roller, no
It needs driver to trample brake pedal, reduces the labor intensity of driver.
To achieve the goals above, a kind of braking system for mechanical drive road roller that the present invention uses, including engine,
Air pressure pump, gas receiver, foot brake valves, wheel side caliper and gearbox, the engine, air pressure pump, gas receiver according to
Secondary connection, the gas receiver are connect with foot brake valves, further include pressure reducing valve, two position four-way solenoid valves, power cylinder, delay relay
Device, handle controller and velocity sensor;
The gas receiver, pressure reducing valve and two position four-way solenoid valves are sequentially connected, the foot brake valves, velocity sensor difference
It is connect with two position four-way solenoid valves, two position four-way solenoid valve, power cylinder and wheel side caliper are sequentially connected;The handle control
Device processed is connect by delayed relay with two position four-way solenoid valves, and handle controller is also connect with gearbox.
As an improvement, high pressure gas is compressed to gas receiver by the driven by engine air pressure pump, the gas receiver
One gas outlet is connected with the air inlet of pressure reducing valve, another gas outlet of gas receiver is connected with the P of foot brake valves mouths, the foot
The A mouths of brake valve are connected with the T of two position four-way solenoid valves mouths, and the gas outlet of pressure reducing valve is connected with the P of two position four-way solenoid valves mouths;
A, B mouth of two position four-way solenoid valve are connected with the air inlet of power cylinder, oil outlet and the wheel side of power cylinder
The oil inlet of caliper is connected.
As an improvement, the mid level switch of the handle controller respectively with the input terminal of time-delay relay and the electricity of gearbox
Magnet valve coil couples, and the output end of the time-delay relay couples with the electromagnetic coil of two position four-way solenoid valves.
As an improvement, by the gas pressure intensity ranging from 2-6bar of pressure reducing valve.
As an improvement, being 4bar by the gas pressure intensity of pressure reducing valve.
As an improvement, the ranging from 0.2-2 seconds delay time of time-delay relay.
As an improvement, the delay time of time-delay relay is 0.5 second.
As an improvement, gas receiver internal gas pressure range is 7.5-8.5bar.
As an improvement, the velocity sensor is used to detect road roller speed, when velocity sensor detects that speed is 0
When, signal is sent out to two position four-way solenoid valves, braking gas source is cut off, stops braking maneuver.
In addition, the present invention also provides the braking method of the braking system of the mechanical drive road roller, including following step
Suddenly:
1) when road roller works normally, for handle controller not in middle position state, the input port of power cylinder passes through two four
B, T mouth of three-way electromagnetic valve and the A mouths of foot brake valves are connected with air, and wheel side caliper does not work;
2) when driver tramples foot brake valves, the P mouths of foot brake valves are connected with A mouthfuls, the high pressure gas warp in gas receiver
Two mouthfuls of air inlets for entering power cylinder of P, A for crossing foot brake valves, by the high-pressure brake oil indentation wheel side caliper in power cylinder
Oil inlet, wheel side caliper work, makes driving wheel stop operating;
3) when driver loosens the brake, the A mouths of foot brake valves are connected with air, the high pressure gas in power cylinder,
It inversely discharges into the atmosphere, completes the process of high pressure gas release;
4) when driver's control crank controller to middle position, handle controller sends out median signal, is respectively intended to control
Gearbox returns to neutral position state and punishment delayed relay, and delayed relay sends out signal, and two position four-way solenoid valves of control change
State makes P, B mouth of two position four-way solenoid valves communicate, T, B mouthfuls of disconnections, at this point, high pressure gas in gas receiver is by pressure reducing valve,
Enter the input port of power cylinder by P, A mouth of two position four-way solenoid valves, and side is taken turns into the wild brake fluid indentation of height in power cylinder
The oil inlet of caliper, wheel side caliper work, driving wheel stop operating;
5) velocity sensor is mounted on suitable position on road roller, when velocity sensor detects that speed is 0, Xiang Liangwei
Four way solenoid valve sends out signal, and braking gas source is cut off, and stops braking maneuver.
Compared with prior art, the present invention returns middle signal by acquiring control crank, after receiving signal, driving wheel is made to take turns
Under the action of the clipper disk brake of side, stops rolling, make road roller quick stop motion under the action of force of sliding friction, do not need
Driver tramples brake pedal, reduces the labor intensity of driver.
Description of the drawings
Fig. 1 is existing to trample action schematic diagram of stopping after brake pedal;
Fig. 2 is the connection diagram of the present invention;
Fig. 3 is the structural schematic diagram of two position four-way solenoid valves in the present invention;
Fig. 4 is the structural schematic diagram of foot brake valves in the present invention;
In figure:1, engine, 2, air pressure pump, 3, gas receiver, 4, pressure reducing valve, 5, two position four-way solenoid valves, 6, reinforcing
Cylinder, 7, wheel side caliper, 8, foot brake valves, 9, handle controller, 10, delayed relay, 11, gearbox, 12, velocity pick-up
Device, 13, air boosting pump, 14, pressure switch.
Specific implementation mode
In order to make the objectives, technical solutions and advantages of the present invention clearer, the present invention is carried out below further detailed
It describes in detail bright.However, it should be understood that the specific embodiments described herein are merely illustrative of the present invention, it is not limited to this hair
Bright range.
Unless otherwise defined, all technical terms and scientific terms used herein are led with the technology for belonging to the present invention
The normally understood meaning of technical staff in domain is identical, and used term is intended merely to retouch in the description of the invention herein
State the purpose of specific embodiment, it is not intended that in the limitation present invention.
As shown in Fig. 2, a kind of braking system of mechanical drive road roller, including engine 1, air pressure pump 2, gas receiver
3, foot brake valves 8, wheel side caliper 7 and gearbox 11, the engine 1, air pressure pump 2, gas receiver 3 are sequentially connected, institute
Gas receiver 3 is stated to connect with foot brake valves 8, further include pressure reducing valve 4, two position four-way solenoid valves 5, power cylinder 6, delayed relay 10,
Handle controller 9 and velocity sensor 12;
The gas receiver 3, pressure reducing valve 4 and two position four-way solenoid valves 5 are sequentially connected, the foot brake valves 8, velocity sensor
12 connect with two position four-way solenoid valves 5 respectively, and two position four-way solenoid valve 5, power cylinder 6 and wheel side caliper 7 are sequentially connected;
The handle controller 9 is connect by delayed relay 10 with two position four-way solenoid valves 5, handle controller 9 also with gearbox 11
Connection.
As the improvement of embodiment, as shown in Figure 3 and Figure 4, the engine 1 drives air pressure pump 2 by high pressure gas
It is compressed to gas receiver 3, a gas outlet of the gas receiver 3 is connected with the air inlet of pressure reducing valve 4, and another of gas receiver 3 goes out
Gas port is connected with the P of foot brake valves 8 mouths, and the A mouths of the foot brake valves 8 are connected with the T mouths of two position four-way solenoid valves 5, pressure reducing valve 4
Gas outlet be connected with the P mouths of two position four-way solenoid valves 5;
A, B mouth of two position four-way solenoid valve 5 are connected with the air inlet of power cylinder 6, the oil outlet and wheel of power cylinder 6
The oil inlet of side caliper 7 is connected.
As the improvement of embodiment, the mid level switch of the handle controller 9 input terminal with time-delay relay 10 respectively
And the electromagnetic valve coil connection of gearbox 11, the electromagnetic wire of the output end of the time-delay relay 10 and two position four-way solenoid valves 5
Circle connection.
As the improvement of embodiment, by the gas pressure intensity ranging from 2-6bar of pressure reducing valve 4.It is further preferred that by
The gas pressure intensity of pressure reducing valve 4 is 4bar.
As the improvement of embodiment, the ranging from 0.2-2 seconds delay time of time-delay relay 10, it is preferred that delay time
It is 0.5 second.
As the improvement of embodiment, 3 internal gas pressure range of gas receiver is 7.5-8.5bar.
As the improvement of embodiment, the velocity sensor 12 is for detecting road roller speed, when velocity sensor 12 is examined
Measure speed be 0 when, send out signal to two position four-way solenoid valves 5, braking gas source cut off, stop braking maneuver.
The braking method of braking system using the present invention, includes the following steps:
1) when road roller works normally, for handle controller 9 not in middle position state, the input port of power cylinder 6 passes through two
B, T mouth of four way solenoid valve 5 and the A mouths of foot brake valves 8 are connected with air, and wheel side caliper 7 does not work;
2) when driver tramples foot brake valves 8, the P mouths of foot brake valves 8 are connected with A mouthfuls, the high pressure gas in gas receiver 3
By two mouthfuls of air inlets for entering power cylinder 6 of P, A of foot brake valves 8, by the high-pressure brake oil indentation wheel side braking in power cylinder 6
The oil inlet of pincers 7, wheel side caliper 7 work, and driving wheel is made to stop operating;
3) when driver loosen the brake 8 when, the A mouths of foot brake valves 8 are connected with air, the high pressure gas in power cylinder 6
Body is inversely discharged into the atmosphere, and the process of high pressure gas release is completed;
4) when driver's control crank controller 9 is to middle position, handle controller 9 sends out median signal, is respectively intended to control
Gearbox processed returns to neutral position state and punishment delayed relay 10, delayed relay 10 send out signal, controls two four-way electromagnetics
Valve 5 changes state, and P, B mouth of two position four-way solenoid valves 5 is made to communicate, T, B mouthfuls of disconnections, at this point, the high pressure gas in gas receiver 3 is logical
Pressure reducing valve 4 is crossed, the input port of power cylinder 6 is entered by P, A mouth of two position four-way solenoid valves 5, and the height open country in power cylinder 6 is made
The oil inlet of hydrodynamic indentation wheel side caliper 7, wheel side caliper 7 work, and driving wheel stops operating;
5) velocity sensor 12 is mounted on suitable position on road roller, when velocity sensor detects that speed is 0, to two
Position four-way solenoid valve 5 sends out signal, and braking gas source is cut off, and stops braking maneuver.
The present invention returns middle signal by acquiring control crank, after receiving signal, makes driving wheel in wheel side clipper disk brake
Under effect, stops rolling, make road roller quick stop motion under the action of force of sliding friction, do not need driver and trample braking
Pedal reduces the labor intensity of driver.
The foregoing is merely illustrative of the preferred embodiments of the present invention, is not intended to limit the invention, all essences in the present invention
Any modification, equivalent replacement or improvement etc., should all be included in the protection scope of the present invention made by within refreshing and principle.