CN108575566A - Edible mushroom bacterium bag nest mouth pluging device - Google Patents
Edible mushroom bacterium bag nest mouth pluging device Download PDFInfo
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- CN108575566A CN108575566A CN201810582605.4A CN201810582605A CN108575566A CN 108575566 A CN108575566 A CN 108575566A CN 201810582605 A CN201810582605 A CN 201810582605A CN 108575566 A CN108575566 A CN 108575566A
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01G—HORTICULTURE; CULTIVATION OF VEGETABLES, FLOWERS, RICE, FRUIT, VINES, HOPS OR SEAWEED; FORESTRY; WATERING
- A01G18/00—Cultivation of mushrooms
- A01G18/20—Culture media, e.g. compost
- A01G18/22—Apparatus for the preparation of culture media, e.g. bottling devices
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01G—HORTICULTURE; CULTIVATION OF VEGETABLES, FLOWERS, RICE, FRUIT, VINES, HOPS OR SEAWEED; FORESTRY; WATERING
- A01G18/00—Cultivation of mushrooms
- A01G18/60—Cultivation rooms; Equipment therefor
- A01G18/64—Cultivation containers; Lids therefor
- A01G18/66—Cultivation bags
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W90/00—Enabling technologies or technologies with a potential or indirect contribution to greenhouse gas [GHG] emissions mitigation
- Y02W90/10—Bio-packaging, e.g. packing containers made from renewable resources or bio-plastics
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Abstract
Description
技术领域technical field
本发明涉及一种食用菌菌包窝口插棒装置。The invention relates to a device for inserting rods into nest openings of edible fungi.
背景技术Background technique
面对人力成本的提升,采用机械化代替人工进行食用菌种植成了大趋势,目前菌包的窝口插棒机械采用的是用可转动的夹爪夹紧菌袋口后再旋转,然后将菌棒(给养棒)插入旋紧的袋口,再用一压平杆将给养棒完全插入菌包内,上述工序分成多个工位完成,对设备的制作、使用、定位、安装和维护都造成了较大的不变。而且其旋转袋口后松开在插棒,袋口在这个过程中会松开,导致密封效果不好。Faced with the increase in labor costs, it has become a major trend to use mechanization instead of manual cultivation of edible fungi. At present, the machine for inserting sticks at the mouth of the fungus bag uses rotatable jaws to clamp the mouth of the fungus bag and then rotate it, and then put the fungus into the bag. The stick (supply stick) is inserted into the screwed bag mouth, and then a flattened rod is used to fully insert the supply stick into the bacteria bag. The above process is divided into multiple stations to complete, which will cause serious damage to the production, use, positioning, installation and maintenance of the equipment. A major change has been made. And after it rotates the sack and loosens the plunger, the sack will loosen in the process, resulting in poor sealing effect.
如专利号为2017113175525的食用菌菌包窝口插棒装置的专利中,就公开了上述工序的一种窝口插棒设备,这也是目前本领域处理窝口插棒工艺的常规设备,工序在不同的工位上完成,造成设备占地面积大,使用麻烦。For example, the patent No. 2017113175525 of the edible fungus nest opening rod insertion device discloses a nest opening stick insertion device for the above process. It is completed at different stations, resulting in a large footprint of the equipment and troublesome use.
发明内容Contents of the invention
本发明针对上述现有技术存在的问题做出改进,即本发明所要解决的技术问题是提供一种食用菌菌包窝口插棒装置,实新在同一工位上对菌包进行旋紧袋口、插棒和压平作业,结构简单,使用方便。The present invention makes improvements to the problems existing in the above-mentioned prior art, that is, the technical problem to be solved by the present invention is to provide a device for inserting sticks at the mouth of the nest of edible fungus, which can tighten the bag of fungus at the same station. Mouth, plunger and flattening operations, simple structure, easy to use.
为了解决上述技术问题,本发明的技术方案是:一种食用菌菌包窝口插棒装置,包括机架,所述机架上从上至下依次设置有双曲柄插棒机构、凸轮联动窝口机构和转动抱包机构;In order to solve the above-mentioned technical problems, the technical solution of the present invention is: a device for inserting rods at the mouth of edible fungus nests, including a frame, on which a double-crank rod-inserting mechanism, a cam linkage nest mouth mechanism and rotating bag mechanism;
双曲柄插棒机构包括在一第一曲柄驱动下沿竖直方向上下运动的压平套、穿过压平套并在一第二曲柄驱动下做升降运动的插棒轴、驱使第一曲柄转动的主轴、第二曲柄的一端固连在第一曲柄上随之同步转动;The double-crank rod insertion mechanism includes a flattening sleeve that moves up and down in the vertical direction driven by a first crank, a rod shaft that passes through the flattened sleeve and moves up and down under the drive of a second crank, and drives the first crank to rotate The main shaft and one end of the second crank are fixedly connected to the first crank and rotate synchronously therewith;
凸轮联动窝口机构包括设置在主轴上的至少一个凸轮、铰接在机架上与凸轮数量相等并被凸轮驱使翻转的摇臂、设置在机架上用于拉紧摇臂的拉紧弹簧、连接在摇臂端部的软轴、通过软轴驱使前后运动的用于压紧菌袋口的拨片;The cam linkage socket mechanism includes at least one cam arranged on the main shaft, a rocker arm hinged on the frame equal to the number of cams and driven to turn over by the cam, a tension spring arranged on the frame for tightening the rocker arm, a connecting The flexible shaft at the end of the rocker arm and the paddle used to compress the mouth of the bacteria bag are driven by the flexible shaft to move forward and backward;
转动抱包机构包括通过一第二电机驱使转动的面板,面板上设置有随之同步转动用于抱紧菌包的抱爪,所述抱爪在一驱动机构的驱动下翻转。The rotating package mechanism includes a panel that is driven to rotate by a second motor, and the panel is provided with claws that are synchronously rotated to hold the bacteria package tightly, and the claws are turned over under the drive of a driving mechanism.
进一步的,还包括一第一电机,第一电机的输出端连接有减速机,所述主轴传动连接在减速机的输出端。Further, it also includes a first motor, the output end of the first motor is connected with a reducer, and the main shaft is driven and connected with the output end of the reducer.
进一步的,所述机架上设置有竖直导轨,所述压平套的背面设置有沿导轨移动的导槽。Further, the frame is provided with a vertical guide rail, and the back of the flattening sleeve is provided with a guide groove moving along the guide rail.
进一步的,所述压平套和第一曲柄之间设置有第一拉杆,所述第一拉杆的上端铰接在第一曲柄端部,第一拉杆的下端铰接在压平套的上端;所述插棒轴和第二曲柄之间设置有第二拉杆,所述第二拉杆的上端铰接在第二曲柄端部,第二拉杆的下端铰接在插棒轴的上端。Further, a first pull rod is provided between the flattening sleeve and the first crank, the upper end of the first pull rod is hinged to the end of the first crank, and the lower end of the first pull rod is hinged to the upper end of the flattening sleeve; A second pull rod is arranged between the plunger shaft and the second crank, the upper end of the second pull rod is hinged to the end of the second crank, and the lower end of the second pull rod is hinged to the upper end of the plunger shaft.
进一步的,所述第一、第二拉杆均为正反牙拉杆,以使转动该些拉杆时,能调节压平套和插棒轴的移动范围。Further, the first and second pull rods are positive and negative pull rods, so that when these pull rods are rotated, the movement range of the flattening sleeve and the plunger shaft can be adjusted.
进一步的,所述压平套上设置有让插棒轴穿过的导向孔,所述导向孔的内径小于给养棒的外径。Further, the flattening sleeve is provided with a guide hole through which the plunger shaft passes, and the inner diameter of the guide hole is smaller than the outer diameter of the feeding rod.
进一步的,所述插棒轴上升至顶部时,插棒轴底部位于压平套内,插棒轴下降至最底部时,插棒轴底部位于压平套外。Further, when the plunger shaft rises to the top, the bottom of the plunger shaft is located in the flattening sleeve, and when the plunger shaft descends to the bottom, the bottom of the plunger shaft is located outside the flattening sleeve.
进一步的,还包括一为插棒轴每次只提供一根给养棒的供棒机构。Further, it also includes a rod supply mechanism that only provides one feeding rod for the plunger shaft at a time.
进一步的,所述拨片设置在一导架上,导架上设置有让拨片沿其移动的滑轨,所述拨片后端与软轴相连接,拨片后端与导架之间设置有始终保持顶出拨片的顶出弹簧。Further, the plectrum is arranged on a guide frame, and the guide frame is provided with a slide rail for the plectrum to move along, the rear end of the plectrum is connected to the flexible shaft, and the rear end of the plectrum is connected to the guide frame An ejection spring is provided to always keep the ejection paddle out.
进一步的,所述抱爪包括铰接在面板上的摆杆,摆杆上设置有弧形卡板。Further, the claw includes a swing rod hinged on the panel, and the swing rod is provided with an arc clamping plate.
进一步的,所述驱动机构包括一气缸,所述气缸活塞杆上设置有沿第二电机输出轴上下滑动的驱动环,所述驱动环上的输出轴上套设有沿轴上下移动的套环,所述套环上铰接有与摆杆数量相等的拨叉,所述拨叉的一端铰接在摆杆上。Further, the drive mechanism includes a cylinder, the piston rod of the cylinder is provided with a drive ring that slides up and down along the output shaft of the second motor, and the output shaft on the drive ring is sleeved with a collar that moves up and down along the shaft , the collar is hinged with shift forks equal in number to the swing rods, and one end of the shift forks is hinged on the swing rods.
进一步的,所述拨片呈曲面状,所有拨片的朝向布置一致。Further, the plectrums are in the shape of a curved surface, and all the plectrums are aligned in the same direction.
进一步的,所述面板上设置有让摆杆通过的凹口。Further, the panel is provided with a notch for the pendulum to pass through.
与现有技术相比,本发明具有以下有益效果:本装置通过一主轴联动同时驱使插棒机构和窝口机构同时运转,实现了插棒、窝口和旋袋口在同一个工位上完成。简化了结构,使得设备占地面积小,结构简单,使用方便。Compared with the prior art, the present invention has the following beneficial effects: the device simultaneously drives the inserting rod mechanism and the nest opening mechanism to operate simultaneously through the linkage of a main shaft, and realizes that the inserting rod, nest opening and rotary bag opening are completed at the same station . The structure is simplified, the equipment occupies a small area, the structure is simple, and the use is convenient.
下面结合附图和具体实施方式对本发明做进一步详细的说明。The present invention will be described in further detail below in conjunction with the accompanying drawings and specific embodiments.
附图说明Description of drawings
图1为本发明实施例的构造示意图。Fig. 1 is a schematic diagram of the structure of an embodiment of the present invention.
图2为本发明实施例中双曲柄插棒机构的构造示意图。Fig. 2 is a schematic diagram of the structure of the double crank rod insertion mechanism in the embodiment of the present invention.
图3为本发明实施例中凸轮联动窝口机构的构造示意立体图。Fig. 3 is a schematic perspective view of the structure of the cam linkage socket mechanism in the embodiment of the present invention.
图4为本发明实施例中凸轮联动窝口机构的构造示意主视图。Fig. 4 is a schematic front view of the structure of the cam linkage socket mechanism in the embodiment of the present invention.
图5为本发明实施例中转动抱包机构的构造示意图。Fig. 5 is a schematic diagram of the structure of the rotating wrapping mechanism in the embodiment of the present invention.
图中:1-机架,11-第一电机,12-减速机,13-主轴,14-凸轮,15-导轨,2-双曲柄插棒机构,21-第一曲柄,22-第二曲柄,23-活动杆,24-第一拉杆,25-第二拉杆,26-压平套,27-插棒轴,3-凸轮联动窝口机构,31-摇臂,32-拉紧弹簧,33-软轴,34-导架,35-顶出弹簧,36-拨片,4-转动抱包机构,41-卡板,42-摆杆,43-拨叉,44-套环,45-驱动环,46-气缸,47-面板,48-第二电机,5-给养棒,6-供棒机构,7-菌包。In the figure: 1-frame, 11-first motor, 12-reducer, 13-main shaft, 14-cam, 15-guide rail, 2-double crank rod insertion mechanism, 21-first crank, 22-second crank , 23-moving rod, 24-first pull rod, 25-second pull rod, 26-flatten sleeve, 27-insert rod shaft, 3-cam linkage socket mechanism, 31-rocker arm, 32-tension spring, 33 -flexible shaft, 34-guide frame, 35-ejection spring, 36-pick plate, 4-rotating bag mechanism, 41-card plate, 42-sway lever, 43-fork, 44-collar, 45-drive Ring, 46-cylinder, 47-panel, 48-second motor, 5-supply rod, 6-rod supply mechanism, 7-bacteria bag.
具体实施方式Detailed ways
实施例一:如图1~5所示,一种食用菌菌包窝口插棒装置,包括机架1,所述机架上从上至下依次设置有双曲柄插棒机构2、凸轮联动窝口机构3和转动抱包机构4;Embodiment 1: As shown in Figures 1 to 5, a device for inserting rods at the mouth of an edible mushroom nest includes a frame 1, on which a double-crank rod-inserting mechanism 2 and a cam linkage are sequentially arranged from top to bottom. The socket mechanism 3 and the rotating bag mechanism 4;
双曲柄插棒机构2包括在一第一曲柄21驱动下沿竖直方向上下运动的压平套26、穿过压平套并在一第二曲柄22驱动下做升降运动的插棒轴27、驱使第一曲柄转动的主轴13、第二曲柄的一端固连在第一曲柄上随之同步转动;The double-crank rod insertion mechanism 2 includes a flattening sleeve 26 that moves up and down in the vertical direction driven by a first crank 21, an insertion rod shaft 27 that passes through the flattened sleeve and moves up and down under the drive of a second crank 22, The main shaft 13 that drives the first crank to rotate, and one end of the second crank are fixedly connected to the first crank and rotate synchronously therewith;
凸轮联动窝口机构3包括设置在主轴上的至少一个凸轮14、铰接在机架上与凸轮数量相等并被凸轮驱使翻转的摇臂31、设置在机架上用于拉紧摇臂的拉紧弹簧32、连接在摇臂端部的软轴33、通过软轴驱使前后运动的用于压紧菌袋口的拨片36;The cam linkage socket mechanism 3 includes at least one cam 14 arranged on the main shaft, the rocker arm 31 which is hinged on the frame equal to the number of cams and is driven to turn over by the cam, and the tensioning arm 31 which is arranged on the frame for tightening the rocker arm. A spring 32, a flexible shaft 33 connected to the end of the rocker arm, a paddle 36 for compressing the mouth of the mushroom bag driven by the flexible shaft to move forward and backward;
转动抱包机构4包括通过一第二电机48驱使转动的面板47,面板上设置有随之同步转动用于抱紧菌包7的抱爪,所述抱爪在一驱动机构的驱动下翻转。The rotating bag mechanism 4 includes a panel 47 driven to rotate by a second motor 48, and the panel is provided with claws that are synchronously rotated to hold the bacteria bag 7 tightly, and the claws are turned over under the drive of a driving mechanism.
本实施例中,还包括一第一电机11,第一电机的输出端连接有减速机12,所述主轴传动连接在减速机的输出端。In this embodiment, a first motor 11 is also included, the output end of the first motor is connected to a reducer 12, and the main shaft is connected to the output end of the reducer.
本实施例中,所述机架上设置有竖直导轨15,所述压平套的背面设置有沿导轨移动的导槽。In this embodiment, the frame is provided with a vertical guide rail 15, and the back of the flattening sleeve is provided with a guide groove moving along the guide rail.
本实施例中,所述压平套和第一曲柄之间设置有第一拉杆24,所述压平套和第一曲柄端部上均铰接有带反向螺牙的活动杆23,所述第一拉杆的上端螺接在第一曲柄端部的活动杆上,第一拉杆的下端螺接在压平套的上端的活动杆上。In this embodiment, a first pull rod 24 is arranged between the flattening sleeve and the first crank, and a movable rod 23 with reversed screw teeth is hinged on the ends of the flattening sleeve and the first crank. The upper end of the first pull rod is screwed on the movable rod at the end of the first crank, and the lower end of the first pull rod is screwed on the movable rod at the upper end of the flattening sleeve.
本实施例中,所述插棒轴和第二曲柄之间设置有第二拉杆25,所述插棒轴和第二曲柄端部上均铰接有带反向螺牙的活动杆,所述第二拉杆的上端螺接在第二曲柄端部的活动杆上,第二拉杆的下端螺接在插棒轴上端的活动杆上。In this embodiment, a second pull rod 25 is arranged between the plunger shaft and the second crank, and a movable rod with reversed screw teeth is hinged on the ends of the plunger shaft and the second crank. The upper end of the two pull rods is screwed on the movable rod at the end of the second crank, and the lower end of the second pull rod is screwed on the movable rod at the upper end of the plunger shaft.
本实施例中,所述第一、第二拉杆均为正反牙拉杆,以使转动该些拉杆时,能调节压平套和插棒轴的移动范围。In this embodiment, the first and second pull rods are positive and negative pull rods, so that when these pull rods are rotated, the movement range of the flattening sleeve and the plunger shaft can be adjusted.
本实施例中,所述压平套上设置有让插棒轴穿过的导向孔,所述导向孔的内径小于给养棒的外径。In this embodiment, the flattening sleeve is provided with a guide hole for the shaft of the plunger to pass through, and the inner diameter of the guide hole is smaller than the outer diameter of the feeding rod.
本实施例中,所述插棒轴上升至顶部时,插棒轴底部位于压平套内,插棒轴下降至最底部时,插棒轴底部位于压平套外。In this embodiment, when the plunger shaft rises to the top, the bottom of the plunger shaft is located in the flattening sleeve, and when the plunger shaft descends to the bottom, the bottom of the plunger shaft is located outside the flattening sleeve.
本实施例中,还包括一为插棒轴每次只提供一根给养棒的供棒机构6。供棒机构为本领域常规结构,如背景技术中所提专利中使用的供棒机构,本专利不再详细阐述。In this embodiment, it also includes a rod supply mechanism 6 that only provides one supply rod at a time for the rod insertion shaft. The rod feeding mechanism is a conventional structure in the field, such as the rod feeding mechanism used in the patent mentioned in the background technology, and this patent will not elaborate again.
本实施例中,所述拨片设置在一导架34上,导架上设置有让拨片沿其移动的滑轨,所述拨片后端与软轴相连接,拨片后端与导架之间设置有始终保持顶出拨片的顶出弹簧35。In this embodiment, the plectrum is arranged on a guide frame 34, and a slide rail is provided on the guide frame for the plectrum to move along. An ejection spring 35 that always keeps ejecting the plectrum is arranged between the frames.
本实施例中,所述抱爪包括铰接在面板上的摆杆42,摆杆上设置有弧形卡板41。In this embodiment, the claw includes a swing rod 42 hinged on the panel, and an arc-shaped clamping plate 41 is arranged on the swing rod.
本实施例中,所述驱动机构包括一气缸46,所述气缸活塞杆上设置有沿第二电机输出轴上下滑动的驱动环45,所述驱动环上的输出轴上套设有沿轴上下移动的套环44,所述套环上铰接有与摆杆数量相等的拨叉43,所述拨叉的一端铰接在摆杆上。In this embodiment, the driving mechanism includes a cylinder 46, the piston rod of the cylinder is provided with a driving ring 45 that slides up and down along the output shaft of the second motor, and the output shaft on the driving ring is sleeved with a The moving collar 44 is hinged with shift forks 43 equal in number to the swing rods, and one end of the shift forks is hinged on the swing rods.
本实施例中,所述拨片呈曲面状,所有拨片的朝向布置一致。In this embodiment, the paddles are in the shape of a curved surface, and all the paddles are aligned in the same direction.
本实施例中,所述面板上设置有让摆杆通过的凹口。In this embodiment, the panel is provided with a notch for the pendulum to pass through.
使用时,主轴同时驱动凸轮和插棒机构运转,实现联动,节省结构空间;气缸带动驱动环上升顶起套环,卡板竖起抱紧菌包,气缸下降,卡板在重力作用下自动打开;凸轮驱动摇臂转动,驱动软轴,软轴拉紧,拨片后移,软轴松开,拨片在顶出弹簧作用下推出卡紧袋口,在面板的带动下菌包旋转,袋口被旋紧;菌包位于插棒轴的正下方,供棒机构位于菌包上方,插棒轴竖直下降,插进给养棒5内并将给养棒插入菌包口内,此时压平套下降,将给养棒完全压入菌包内,然后两者复位,压平套还起到一个防止给养棒套在插棒轴上不脱离的作用,这是现有设备不具有的功能。本装置实现在同一个工位上完成插棒和压平作业。。When in use, the main shaft drives the cam and the inserting rod mechanism at the same time to realize linkage and save structural space; the cylinder drives the drive ring to lift up the collar, the clamp is erected to hold the bacteria bag tightly, the cylinder is lowered, and the clamp is automatically opened under the action of gravity ;The cam drives the rocker arm to rotate, drives the flexible shaft, the flexible shaft is tightened, the paddle moves backward, the flexible shaft is released, the paddle is pushed out to lock the bag mouth under the action of the ejector spring, and the bacterial bag rotates under the drive of the panel, the bag The mouth is screwed tightly; the bacterial bag is located directly below the rod shaft, the rod supply mechanism is located above the bacterial bag, the rod shaft is vertically lowered, inserted into the feeding rod 5 and the feeding rod is inserted into the mouth of the bacterial bag, and the sleeve is pressed flat at this time Descending, completely press the feeding rod into the bacterial bag, and then reset the two, the flattening sleeve also plays a role in preventing the feeding rod from being separated from the rod shaft, which is a function that the existing equipment does not have. The device realizes the completion of inserting rods and flattening operations at the same station. .
以上所述仅为本发明的较佳实施例,凡依本发明申请专利范围所做的均等变化与修饰,皆应属本发明的涵盖范围。The above descriptions are only preferred embodiments of the present invention, and all equivalent changes and modifications made according to the scope of the patent application of the present invention shall fall within the scope of the present invention.
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Denomination of invention: Edible mushroom packaging socket insertion rod device Granted publication date: 20230822 Pledgee: Bank of China Limited Xiamen Tong'an sub branch Pledgor: XIAMEN QIANDA AUTOMATION EQUIPMENT Ltd. Registration number: Y2025980006533 |