CN108561660B - Connection joint and method for fiber reinforced thermoplastic composite continuous pipe - Google Patents
Connection joint and method for fiber reinforced thermoplastic composite continuous pipe Download PDFInfo
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- CN108561660B CN108561660B CN201810387832.1A CN201810387832A CN108561660B CN 108561660 B CN108561660 B CN 108561660B CN 201810387832 A CN201810387832 A CN 201810387832A CN 108561660 B CN108561660 B CN 108561660B
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L47/00—Connecting arrangements or other fittings specially adapted to be made of plastics or to be used with pipes made of plastics
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Abstract
Description
技术领域Technical Field
本发明属于非金属复合管领域,具体涉及一种纤维增强热塑性塑料复合连续管的连接接头及方法。The invention belongs to the field of non-metallic composite pipes, and in particular relates to a connection joint and a method for a fiber-reinforced thermoplastic composite continuous pipe.
背景技术Background technique
非金属管道具有优异的耐腐蚀性,已成为油气田集输管道防腐蚀的一个重要发展方向。油气田用非金属管道已从最初的玻璃钢管,发展到现在包括可盘绕式纤维增强热塑性塑料复合连续管、钢骨架复合管、柔性复合管、塑料合金复合管等多种类型的非金属复合管。非金属复合连续管一般采用内衬层、增强层和外保护层的三层结构。现有非金属复合连续管主要采用机械扣压式金属接头来连接,即先将金属接头插入复合管体内衬层,再采用外部扣压或者内胀的方式使金属接头与非金属管体复合。如中国专利公开号为CN201925632 U的实用新型专利公开了一种扣压式复合压力管接头以及管道连接结构就属于扣压式金属接头连接形式。采用扣压金属接头连接的整条非金属输送管线存在局部金属通道,局部金属通道的出现会带来四个方面的不利因素。一是金属材料与输送的介质直接接触,若金属材料选材不当,会受到输送介质的腐蚀,进而影响整条管线的服役时间,增加了运行风险;二是由于金属接头是插入非金属复合连续管内部的,因此金属接头形成的通道管径要小于整条管线的管径,影响管线的输送效率;三是扣压金属接头与非金属管体之间的结合力仅由其二者之间的摩擦力提供,结合强度有限,大大小于非金属管体的拉伸强度,在施工工程中有接头滑脱的风险;四是用来输送高压天然气的非金属复合管线,气体介质会从金属接头与复合管内衬层扣压的界面缓慢渗透到复合管的结构层,导致复合管结构层失效。Non-metallic pipes have excellent corrosion resistance and have become an important development direction for corrosion protection of oil and gas field gathering and transportation pipelines. Non-metallic pipes for oil and gas fields have developed from the initial glass fiber reinforced plastic pipes to various types of non-metallic composite pipes, including coilable fiber reinforced thermoplastic composite continuous pipes, steel skeleton composite pipes, flexible composite pipes, plastic alloy composite pipes, etc. The non-metallic composite continuous pipe generally adopts a three-layer structure of inner lining layer, reinforcement layer and outer protective layer. The existing non-metallic composite continuous pipe is mainly connected by mechanical crimping metal joints, that is, the metal joint is first inserted into the inner lining layer of the composite pipe body, and then the metal joint is composited with the non-metallic pipe body by external crimping or internal expansion. For example, the utility model patent with Chinese patent publication number CN201925632 U discloses a crimping composite pressure pipe joint and a pipeline connection structure, which belongs to the crimping metal joint connection form. There are local metal channels in the entire non-metallic transmission pipeline connected by crimping metal joints. The appearance of local metal channels will bring four unfavorable factors. First, the metal material is in direct contact with the transported medium. If the metal material is not properly selected, it will be corroded by the transported medium, which will affect the service life of the entire pipeline and increase the operation risk. Second, since the metal joint is inserted into the non-metallic composite continuous pipe, the diameter of the channel formed by the metal joint is smaller than the diameter of the entire pipeline, affecting the transportation efficiency of the pipeline. Third, the bonding force between the crimped metal joint and the non-metallic pipe body is only provided by the friction between the two. The bonding strength is limited and much smaller than the tensile strength of the non-metallic pipe body. There is a risk of joint slippage during construction. Fourth, for non-metallic composite pipelines used to transport high-pressure natural gas, the gas medium will slowly penetrate into the structural layer of the composite pipe from the interface between the metal joint and the inner lining of the composite pipe, causing failure of the structural layer of the composite pipe.
为此,现有技术也提出了一些新型连接方式,如中国专利公开号为CN 103267192A的发明专利公布了一种柔性复合管接头及其连接方法。该专利中提出采用热塑性塑料材料制作接头,接头与复合管管体通过超声波焊接连接,接头与接头之间通过法兰的方式连接。通过试验发现该发明提出的接头及其连接方法只适用于较低的工作压力,因为接头处没有类似复合管管体增强层的结构,仅为均一塑料材质,其接头处承压性能大大低于复合管管体的承压性能。To this end, the prior art has also proposed some new connection methods, such as the invention patent with Chinese patent publication number CN 103267192A, which discloses a flexible composite pipe joint and its connection method. The patent proposes to use thermoplastic plastic materials to make the joint, the joint and the composite pipe body are connected by ultrasonic welding, and the joints are connected by flanges. Through experiments, it was found that the joint and its connection method proposed in the invention are only suitable for lower working pressures, because there is no structure similar to the composite pipe body reinforcement layer at the joint, and it is only made of uniform plastic material, and the pressure bearing performance of the joint is much lower than that of the composite pipe body.
发明内容Summary of the invention
本发明针对上述现有技术中的不足,目的在于提供一种纤维增强热塑性塑料复合连续管的连接接头及方法,解决非金属复合连续管采用机械扣压式金属接头连接带来的不利因素。The present invention aims to solve the disadvantages of the prior art by providing a fiber reinforced thermoplastic composite continuous pipe connection joint and method, so as to solve the disadvantages of mechanically crimping metal joints used to connect non-metallic composite continuous pipes.
为实现上述目的,本发明采用以下技术方案:To achieve the above object, the present invention adopts the following technical solutions:
一种纤维增强热塑性塑料复合连续管的连接接头,包括设置在第一复合连续管管体端部的凸面接头以及设置在第二复合连续管管体端部的凹面接头,凸面接头与凹面接头相配合,其中,所述凸面接头包括凸面金属内嵌体;第一复合连续管管体与第二复合连续管管体结构相同,第一复合连续管管体包括内衬层,内衬层外侧包裹有增强层,增强层外侧包裹有外保护层;凸面金属内嵌体套装在第一复合连续管管体的内衬层的端部,凸面金属内嵌体和第一复合连续管管体的外保护层外部设置有纤维与热固性树脂的复合材料;凹面接头包括与凸面金属内嵌体相配合的凹面金属内嵌体,凹面金属内嵌体设置在第二复合连续管管体的内衬层的端部,凹面金属内嵌体和第二复合连续管管体的外保护层的外侧设置有纤维与热固性树脂的复合材料。A connection joint for a fiber-reinforced thermoplastic composite continuous pipe comprises a convex joint arranged at the end of a first composite continuous pipe body and a concave joint arranged at the end of a second composite continuous pipe body, the convex joint cooperates with the concave joint, wherein the convex joint comprises a convex metal inlay; the first composite continuous pipe body and the second composite continuous pipe body have the same structure, the first composite continuous pipe body comprises an inner lining layer, the outer side of the inner lining layer is wrapped with a reinforcing layer, and the outer side of the reinforcing layer is wrapped with an outer protective layer; the convex metal inlay is sleeved on the end of the inner lining layer of the first composite continuous pipe body, and a composite material of fiber and thermosetting resin is arranged on the outside of the convex metal inlay and the outer protective layer of the first composite continuous pipe body; the concave joint comprises a concave metal inlay cooperated with the convex metal inlay, the concave metal inlay is arranged at the end of the inner lining layer of the second composite continuous pipe body, and a composite material of fiber and thermosetting resin is arranged on the outside of the concave metal inlay and the outer protective layer of the second composite continuous pipe body.
本发明进一步的改进在于,凸面金属内嵌体包括凸面本体,凸面本体端部设置有凸面台肩,凸面本体外壁上设置有若干个环形凸起;凹面金属内嵌体包括凹面本体,凹面本体端部设置有凹面台肩,凹面台肩与凸面台肩相匹配。A further improvement of the present invention is that the convex metal inlay includes a convex body, a convex shoulder is provided at the end of the convex body, and a plurality of annular protrusions are provided on the outer wall of the convex body; the concave metal inlay includes a concave body, a concave shoulder is provided at the end of the concave body, and the concave shoulder matches the convex shoulder.
本发明进一步的改进在于,凸面本体的环形凸起与凹面本体上的环形凸起均为3~5个;凸面本体和凹面本体上的环形凸起均等间距设置,并且相邻两个环形凸起之间的距离为40~60mm。A further improvement of the present invention is that the number of the annular protrusions on the convex body and the annular protrusions on the concave body are both 3 to 5; the annular protrusions on the convex body and the concave body are arranged at equal intervals, and the distance between two adjacent annular protrusions is 40 to 60 mm.
本发明进一步的改进在于,凸面本体上距凸面台肩最远的环形凸起上开设有若干个用于改变复合材料的缠绕方向及角度的凹槽;凹面本体上距凹面台肩最远的环形凸起边缘开设有若干个用于改变复合材料的缠绕方向及角度的凹槽。A further improvement of the present invention is that a plurality of grooves for changing the winding direction and angle of the composite material are provided on the annular protrusion on the convex body that is farthest from the convex shoulder; and a plurality of grooves for changing the winding direction and angle of the composite material are provided on the edge of the annular protrusion on the concave body that is farthest from the concave shoulder.
本发明进一步的改进在于,凸面台肩周向均匀开设有若干螺孔,凹面台肩周向均匀开设有若干螺孔,通过穿过凹面台肩和凸面本体上的螺孔的螺栓将凸面接头与凹面接头相连。A further improvement of the present invention is that a plurality of screw holes are evenly opened around the convex shoulder, and a plurality of screw holes are evenly opened around the concave shoulder, and the convex joint is connected to the concave joint by bolts passing through the screw holes on the concave shoulder and the convex body.
本发明进一步的改进在于,凸面台肩与凹面台肩之间设置密封圈。A further improvement of the present invention is that a sealing ring is provided between the convex shoulder and the concave shoulder.
本发明进一步的改进在于,纤维与热固性树脂的复合材料缠绕的角度为65°~85°,缠绕的厚度为8~50mm。A further improvement of the present invention is that the winding angle of the composite material of the fiber and the thermosetting resin is 65° to 85°, and the winding thickness is 8 to 50 mm.
一种接头的连接方法,凸面接头的制作过程同复合连续管管体生产过程同步连续进行,在第一复合连续管的内衬层端部上安装凸面金属内嵌体之后,对与凸面金属内嵌体相连的内衬层端部进行加厚翻边处理,然后采用与增强层连续的纤维和热固性树脂复合后在复合连续管管体及凸面金属内嵌体上缠绕,使凸面金属内嵌体完全被置于纤维与热固性树脂的复合材料之中,固化后凸面接头制作完成,同时在内衬层上依次包裹增强层和外保护层;A method for connecting a joint, wherein the manufacturing process of the convex joint is synchronously and continuously carried out with the production process of the composite continuous pipe body, after the convex metal inlay is installed on the end of the inner lining layer of the first composite continuous pipe, the end of the inner lining layer connected to the convex metal inlay is thickened and flanging processed, and then the fiber continuous with the reinforcement layer and the thermosetting resin are composited and wound on the composite continuous pipe body and the convex metal inlay, so that the convex metal inlay is completely placed in the composite material of the fiber and the thermosetting resin, and the convex joint is manufactured after curing, and the reinforcement layer and the outer protective layer are wrapped on the inner lining layer in sequence;
凹面接头的制作过程同复合连续管管体生产过程同步连续进行,在第二复合连续管的内衬层端部上安装凹面金属内嵌体之后,对与凹面金属内嵌体相连的内衬层端部进行加厚翻边处理,然后与增强层连续的纤维和热固性树脂复合后在复合连续管管体及凹面金属内嵌体上缠绕,使凹面金属内嵌体完全被置于纤维与热固性树脂的复合材料之中,固化后凹面接头制作完成,同时在内衬层上依次包裹增强层和外保护层;采用螺栓将凸面接头与凹面接头相连。The manufacturing process of the concave joint is carried out synchronously and continuously with the production process of the composite continuous pipe body. After the concave metal inlay is installed on the end of the inner lining layer of the second composite continuous pipe, the end of the inner lining layer connected to the concave metal inlay is thickened and flanging processed, and then it is compounded with the continuous fiber and thermosetting resin of the reinforcement layer and then wound on the composite continuous pipe body and the concave metal inlay, so that the concave metal inlay is completely placed in the composite material of the fiber and the thermosetting resin. After curing, the concave joint is completed, and the reinforcement layer and the outer protective layer are wrapped on the inner lining layer in sequence; the convex joint is connected to the concave joint with bolts.
本发明进一步的改进在于,纤维与热固性树脂的复合材料缠绕的角度为65°~85°,缠绕的厚度为8~50mm;凸面金属内嵌体的材质为钢铁。A further improvement of the present invention is that the angle of winding of the composite material of the fiber and the thermosetting resin is 65° to 85°, and the thickness of the winding is 8 to 50 mm; and the material of the convex metal inlay is steel.
本发明进一步的改进在于,纤维与热固性树脂的复合材料通过以下过程制备:将纤维浸渍在热固性树脂中制得;其中,纤维为玻璃纤维、碳纤维、玄武岩纤维、涤纶纤维或芳纶纤维;热固性树脂为环氧树脂、不饱和聚酯树脂或乙烯基酯树脂。A further improvement of the present invention is that the composite material of fiber and thermosetting resin is prepared by the following process: the fiber is impregnated in a thermosetting resin; wherein the fiber is glass fiber, carbon fiber, basalt fiber, polyester fiber or aramid fiber; and the thermosetting resin is epoxy resin, unsaturated polyester resin or vinyl ester resin.
与现有技术相比,本发明具有以下有益效果:Compared with the prior art, the present invention has the following beneficial effects:
本发明通过设置凸面接头以及与凸面接头相配合的凹面接头,并且凸面金属内嵌体套装在第一复合连续管管体的内衬层的端部,凹面金属内嵌体设置在第二复合连续管管体的内衬层的端部,凹面金属内嵌体与凸面金属内嵌体相配合,实现纤维增强热塑性塑料复合连续管的连接,本发明具有较强的工作压力,并且施工工程中有接头不会滑脱,同时具有较好的承压性能。The present invention realizes the connection of fiber reinforced thermoplastic composite continuous pipes by providing a convex joint and a concave joint matched with the convex joint, and a convex metal inlay is sleeved on the end of the inner lining layer of the first composite continuous pipe body, and the concave metal inlay is provided at the end of the inner lining layer of the second composite continuous pipe body, and the concave metal inlay cooperates with the convex metal inlay. The present invention has a strong working pressure, and the joint will not slip during the construction project, and has good pressure bearing performance.
进一步的,通过穿过凹面台肩和凸面本体的螺栓将凸面接头与凹面接头相连,易于安装。Furthermore, the male connector is connected to the female connector by bolts passing through the female shoulder and the male body, which is easy to install.
本发明提出的一种可盘绕式纤维增强热塑性塑料复合连续管的连接方法,采用凸面接头和凹面接头的连接来实现,凸面接头、凹面接头与复合连续管管体连为整体,因此连接后的接头拉伸强度不低于复合管管体拉伸强度,凹面接头中金属内嵌体上带有增加与纤维及热固性树脂界面面积的环形凸起,可大大增加金属内嵌体与复合连续管的结合强度,避免类似机械扣压式接头易脱出的问题,一条可盘绕式纤维增强热塑性塑料复合连续管一端的凹面接头与另外一条可盘绕式纤维增强热塑性塑料复合连续管一端的凸面接头通过螺栓连接,凸面接头与凹面接头之间安装两个密封圈,两条复合连续管连接之后,与内部输送介质接触的部位均为内衬层,内衬层都为防腐蚀的热塑性塑料,因此连接接头不会降低管线的防腐蚀性能,且管线管径一致,不存在机械扣压式金属接头部分管径变小的问题,不影响输送效率,采用该方法连接的管线内部全部为防腐蚀热塑性塑料,不仅管线内部耐输送介质腐蚀,管线外部局部裸露的马氏体不锈钢也可防止外部环境对管线接头的外部腐蚀,服役寿命长,且该方法易于现场连接,安装速度快。The present invention proposes a method for connecting a coilable fiber reinforced thermoplastic composite continuous pipe, which is realized by connecting a convex joint and a concave joint. The convex joint, the concave joint and the composite continuous pipe body are connected as a whole, so the tensile strength of the joint after connection is not lower than the tensile strength of the composite pipe body. The metal inlay in the concave joint has an annular protrusion that increases the interface area with the fiber and the thermosetting resin, which can greatly increase the bonding strength between the metal inlay and the composite continuous pipe, avoiding the problem of easy disengagement of similar mechanical buckle-type joints. The concave joint at one end of a coilable fiber reinforced thermoplastic composite continuous pipe and the convex joint at one end of another coilable fiber reinforced thermoplastic composite continuous pipe are connected. The face joints are connected by bolts, and two sealing rings are installed between the convex joint and the concave joint. After the two composite continuous pipes are connected, the parts in contact with the internal conveying medium are all lining layers, and the lining layers are all corrosion-resistant thermoplastic plastics. Therefore, the connecting joints will not reduce the corrosion resistance of the pipeline, and the pipeline diameters are consistent. There is no problem of the diameter of some mechanical crimping metal joints becoming smaller, and the transportation efficiency is not affected. The interior of the pipeline connected by this method is all corrosion-resistant thermoplastic plastics. Not only is the interior of the pipeline resistant to corrosion by the conveying medium, but the partially exposed martensitic stainless steel on the outside of the pipeline can also prevent external corrosion of the pipeline joints by the external environment. The service life is long, and this method is easy to connect on site and has a fast installation speed.
进一步的,本发明中对与凸面金属内嵌体相连的内衬层端部进行加厚翻边处理,能够增加内衬层与凸面接头端面的密封性。对与凹面金属内嵌体相连的内衬层端部进行加厚翻边处理,能够增加内衬层与凹面接头端面的密封性。Furthermore, in the present invention, the end of the lining layer connected to the convex metal inlay is thickened and flanging is performed, which can increase the sealing performance between the lining layer and the convex joint end face. The end of the lining layer connected to the concave metal inlay is thickened and flanging is performed, which can increase the sealing performance between the lining layer and the concave joint end face.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为带凸面接头的复合连续管纵向剖面示意图;FIG1 is a schematic longitudinal cross-sectional view of a composite coiled tubing with a convex joint;
图2为带凹面接头的复合连续管纵向剖面示意图;FIG2 is a schematic diagram of a longitudinal section of a composite coiled tubing with a concave joint;
图3为复合连续管连接示意图。FIG3 is a schematic diagram of a composite coiled tube connection.
其中:1、内衬层;2、增强层;3、保护层;4、凸面金属内嵌体;5、环形凸起;6、螺孔;7、凹面金属内嵌体;8、第一密封圈;9、螺栓;10、第二密封圈;11、凸面本体;12、凸面台肩;13、凹面本体;14、凹面台肩。Among them: 1. lining layer; 2. reinforcement layer; 3. protective layer; 4. convex metal inlay; 5. annular protrusion; 6. screw hole; 7. concave metal inlay; 8. first sealing ring; 9. bolt; 10. second sealing ring; 11. convex body; 12. convex shoulder; 13. concave body; 14. concave shoulder.
具体实施方式Detailed ways
下面通过实施例,对本发明的技术方案做进一步的详细描述。The technical solution of the present invention is further described in detail below through embodiments.
请参阅图1、图2和图3,本发明提供的一种可盘绕式纤维增强热塑性塑料复合连续管的连接接头,包括设置在第一复合连续管管体端部的凸面接头以及设置在第二复合连续管管体端部的凹面接头,凸面接头与凹面接头相配合,其中,所述凸面接头包括凸面金属内嵌体4;第一复合连续管管体与第二复合连续管管体结构相同,第一复合连续管管体包括内衬层1,内衬层1外侧包裹有增强层2,增强层2外侧包裹有外保护层3;凸面金属内嵌体4套装在第一复合连续管管体的内衬层1的端部,凸面金属内嵌体4和第一复合连续管管体的外保护层3外部设置有纤维与热固性树脂的复合材料;凸面金属内嵌体4包括凸面本体11,凸面本体11端部设置有凸面台肩12,凸面本体11外壁上设置有3~5个环形凸起5;Referring to Fig. 1, Fig. 2 and Fig. 3, a connection joint of a coilable fiber reinforced thermoplastic composite continuous pipe provided by the present invention comprises a convex joint arranged at the end of a first composite continuous pipe body and a concave joint arranged at the end of a second composite continuous pipe body, the convex joint cooperates with the concave joint, wherein the convex joint comprises a convex metal inlay 4; the first composite continuous pipe body and the second composite continuous pipe body have the same structure, the first composite continuous pipe body comprises an inner lining layer 1, the outer side of the inner lining layer 1 is wrapped with a reinforcement layer 2, and the outer side of the reinforcement layer 2 is wrapped with an outer protective layer 3; the convex metal inlay 4 is sleeved on the end of the inner lining layer 1 of the first composite continuous pipe body, and the outer side of the convex metal inlay 4 and the outer protective layer 3 of the first composite continuous pipe body are provided with a composite material of fiber and thermosetting resin; the convex metal inlay 4 comprises a convex body 11, the end of the convex body 11 is provided with a convex shoulder 12, and the outer wall of the convex body 11 is provided with 3 to 5 annular protrusions 5;
凹面接头包括与凸面金属内嵌体4相配合的凹面金属内嵌体7,凹面金属内嵌体7设置在第二复合连续管管体的内衬层1的端部,凹面金属内嵌体7和第二复合连续管管体的外保护层3的外侧设置有纤维与热固性树脂的复合材料。凹面金属内嵌体7包括凹面本体13,凹面本体13端部设置有凹面台肩14,凹面台肩14与凸面台肩12相匹配。The concave joint includes a concave metal inlay 7 matched with the convex metal inlay 4, the concave metal inlay 7 is arranged at the end of the inner lining layer 1 of the second composite continuous pipe body, and the outer side of the concave metal inlay 7 and the outer protective layer 3 of the second composite continuous pipe body is provided with a composite material of fiber and thermosetting resin. The concave metal inlay 7 includes a concave body 13, and a concave shoulder 14 is arranged at the end of the concave body 13, and the concave shoulder 14 matches the convex shoulder 12.
凸面本体11的环形凸起5与凹面本体13上的环形凸起5均为3~5个;凸面本体11和凹面本体13上的环形凸起5均等间距设置,并且相邻两个环形凸起5之间的距离为40~60mm。凸面本体11外壁上的环形凸起5的作用是增强凸面金属内嵌体4与复合连续管管体的结合强度。凹面本体外壁上的环形凸起5的作用是增强凹面金属内嵌体7与复合连续管管体的结合强度。The annular protrusions 5 on the convex body 11 and the annular protrusions 5 on the concave body 13 are both 3 to 5; the annular protrusions 5 on the convex body 11 and the concave body 13 are arranged at equal intervals, and the distance between two adjacent annular protrusions 5 is 40 to 60 mm. The annular protrusions 5 on the outer wall of the convex body 11 are used to enhance the bonding strength between the convex metal inlay 4 and the composite continuous pipe body. The annular protrusions 5 on the outer wall of the concave body are used to enhance the bonding strength between the concave metal inlay 7 and the composite continuous pipe body.
凸面本体11上距凸面台肩12最远的环形凸起上开设有4个用于改变复合材料的缠绕方向及角度的凹槽;凹面本体13上距凹面台肩14最远的环形凸起边缘开设有4个用于改变复合材料的缠绕方向及角度的凹槽。The annular protrusion on the convex body 11 farthest from the convex shoulder 12 is provided with four grooves for changing the winding direction and angle of the composite material; the annular protrusion edge on the concave body 13 farthest from the concave shoulder 14 is provided with four grooves for changing the winding direction and angle of the composite material.
凸面台肩12周向均匀开设有若干螺孔6,凹面台肩14周向均匀开设有8个螺孔6,通过穿过凹面台肩14和凸面本体11上的螺孔6的螺栓将凸面接头与凹面接头相连。The convex shoulder 12 is evenly provided with a plurality of screw holes 6 in the circumferential direction, and the concave shoulder 14 is evenly provided with eight screw holes 6 in the circumferential direction. The convex joint is connected to the concave joint by bolts passing through the screw holes 6 on the concave shoulder 14 and the convex body 11 .
凸面台肩12与凹面台肩14之间设置密封圈。A sealing ring is arranged between the convex shoulder 12 and the concave shoulder 14 .
纤维与热固性树脂的复合材料缠绕的角度为65°~85°,缠绕的厚度为8~50mm。The winding angle of the composite material of the fiber and the thermosetting resin is 65° to 85°, and the winding thickness is 8 to 50 mm.
上述连接接头的连接方法具体如下:The connection method of the above-mentioned connection joint is as follows:
凸面接头的制作过程同复合连续管管体生产过程同步连续进行,在第一复合连续管管体的内衬层1端部上安装凸面金属内嵌体4之后,对与凸面金属内嵌体4相连的内衬层1端部进行加厚翻边处理,然后采用与增强层2连续的纤维和热固性树脂复合后在第一复合连续管及凸面金属内嵌体4上采用一定角度缠绕一定的厚度,使凸面金属内嵌体4完全被置于纤维与热固性树脂的复合材料之中,固化后凸面接头制作完成,同时在内衬层1上依次包裹增强层2和外保护层3;The manufacturing process of the convex joint is synchronously and continuously carried out with the production process of the composite continuous pipe body. After the convex metal inlay 4 is installed on the end of the lining layer 1 of the first composite continuous pipe body, the end of the lining layer 1 connected to the convex metal inlay 4 is thickened and flanging processed, and then the fiber continuous with the reinforcement layer 2 and the thermosetting resin are composited and wound on the first composite continuous pipe and the convex metal inlay 4 at a certain angle and a certain thickness, so that the convex metal inlay 4 is completely placed in the composite material of the fiber and the thermosetting resin. After curing, the convex joint is completed, and the reinforcement layer 2 and the outer protective layer 3 are wrapped on the lining layer 1 in sequence;
凹面接头的制作过程同凸面接头相同,只将凸面金属内嵌体4换为凹面金属内嵌体7即可。具体为:凹面接头的制作过程同复合连续管管体生产过程同步连续进行,在第二复合连续管的内衬层1端部上安装凹面金属内嵌体7之后,对与凹面金属内嵌体7相连的内衬层1端部进行加厚翻边处理,然后采用与增强层2连续的纤维和热固性树脂复合(纤维和热固性树脂复合为将纤维经热固性树脂浸渍,浸渍后即得到纤维与热固性树脂的复合材料)后在第二复合连续管管体及凹面金属内嵌体7上采用一定角度缠绕一定的厚度,使凹面金属内嵌体7完全被置于纤维与热固性树脂的复合材料之中,固化后凹面接头制作完成,同时在内衬层1上依次包裹增强层2和外保护层3;采用螺栓将凸面接头与凹面接头相连。The manufacturing process of the concave joint is the same as that of the convex joint, except that the convex metal inlay 4 is replaced by the concave metal inlay 7. Specifically, the manufacturing process of the concave joint is carried out synchronously and continuously with the production process of the composite continuous pipe body. After the concave metal inlay 7 is installed on the end of the inner lining layer 1 of the second composite continuous pipe, the end of the inner lining layer 1 connected to the concave metal inlay 7 is thickened and flanging processed, and then the fiber continuous with the reinforcement layer 2 and the thermosetting resin are composited (the fiber and the thermosetting resin are composited to impregnate the fiber with the thermosetting resin, and the fiber and the thermosetting resin composite material is obtained after the impregnation). After that, the concave metal inlay 7 is wrapped at a certain angle and a certain thickness on the second composite continuous pipe body and the concave metal inlay 7, so that the concave metal inlay 7 is completely placed in the composite material of the fiber and the thermosetting resin. After curing, the concave joint is completed, and the reinforcement layer 2 and the outer protective layer 3 are wrapped on the inner lining layer 1 in sequence; the convex joint is connected to the concave joint by bolts.
将纤维与热固性树脂的复合材料缠绕在凸面金属内嵌体4以及外保护层3上,纤维与热固性树脂的复合材料缠绕的角度为65°~85°,缠绕的厚度为8~50mm。The composite material of fiber and thermosetting resin is wound on the convex metal inlay 4 and the outer protective layer 3, the winding angle of the composite material of fiber and thermosetting resin is 65° to 85°, and the winding thickness is 8 to 50 mm.
凸面金属内嵌体4的材质为钢铁,优先选用马氏体不锈钢。The material of the convex metal inlay 4 is steel, preferably martensitic stainless steel.
纤维与热固性树脂的复合材料优先选用的纤维材料与复合连续管管体增强层的纤维材料是连续不间断的同一种纤维。The fiber material of the composite material of fiber and thermosetting resin is preferably the same continuous fiber as the fiber material of the reinforcing layer of the composite continuous pipe body.
纤维与热固性树脂的复合材料通过以下过程制备:将纤维浸渍在热固性树脂中制得。其中,纤维为无机或有机纤维,优先选用玻璃纤维、碳纤维、玄武岩纤维、涤纶纤维或芳纶纤维;热固性树脂优先选用环氧树脂、不饱和聚酯树脂或乙烯基酯树脂。The composite material of fiber and thermosetting resin is prepared by the following process: the fiber is impregnated in the thermosetting resin, wherein the fiber is inorganic or organic fiber, preferably glass fiber, carbon fiber, basalt fiber, polyester fiber or aramid fiber; the thermosetting resin is preferably epoxy resin, unsaturated polyester resin or vinyl ester resin.
本发明中对与凸面金属内嵌体4相连的内衬层1端部进行加厚翻边处理,能够增加内衬层与凸面接头端面的密封性。In the present invention, the end of the lining layer 1 connected to the convex metal inlay 4 is thickened and flanging-processed, so as to increase the sealing performance between the lining layer and the end face of the convex joint.
对与凹面金属内嵌体7相连的内衬层1端部进行加厚翻边处理,能够增加内衬层与凹面接头端面的密封性。The end of the lining layer 1 connected to the concave metal inlay 7 is thickened and flanging-processed, so as to increase the sealing performance between the lining layer and the end face of the concave joint.
通过穿过凹面台肩14和凸面本体11上的螺孔6的螺栓将凸面接头与凹面接头相连,连接时,凸面台肩12的凸出面与凹面台肩14的凹陷面之间设置第一密封圈8,凸面台肩12与凹面台肩14之间设置第二密封圈10。The convex joint is connected to the concave joint by bolts passing through the screw holes 6 on the concave shoulder 14 and the convex body 11. When connected, a first sealing ring 8 is arranged between the convex surface of the convex shoulder 12 and the concave surface of the concave shoulder 14, and a second sealing ring 10 is arranged between the convex shoulder 12 and the concave shoulder 14.
凹面金属内嵌体7的材质与凸面金属内嵌体4相同。一条可盘绕式纤维增强热塑性塑料复合连续管的凸面接头与另外一条可盘绕式纤维增强热塑性塑料复合连续管的凹面接头连接后,可实现可盘绕式纤维增强热塑性塑料复合连续管之间的连接。所述凸面接头尺寸可与凹面接头的尺寸配合,满足密封效果。The material of the concave metal inlay 7 is the same as that of the convex metal inlay 4. After the convex joint of one coilable fiber reinforced thermoplastic composite continuous pipe is connected with the concave joint of another coilable fiber reinforced thermoplastic composite continuous pipe, the coilable fiber reinforced thermoplastic composite continuous pipes can be connected. The size of the convex joint can match the size of the concave joint to achieve a satisfactory sealing effect.
实施例1:DN80mm PN26MPa可盘绕式玻璃纤维增强高密度聚乙烯复合连续管的连接方法Example 1: Connection method of DN80mm PN26MPa coilable glass fiber reinforced high-density polyethylene composite continuous pipe
复合连续管内衬层1材质为高密度聚乙烯,增强层2为缠绕在内衬层1上的玻璃纤维,外保护层3为包覆在增强层2上的聚乙烯。凸面接头由复合连续管的内衬层1、凸面金属内嵌体4和玻璃纤维与热固性树脂的复合材料三部分构成。所述内衬层1为高密度聚乙烯,凸面金属内嵌体4材质为1Cr13马氏体不锈钢,1Cr13马氏体不锈钢凸面金属内嵌体上加工有三个均匀分布的环形凸起,凸面接头的制作过程同复合连续管管体生产(缠绕)过程同步连续进行,在复合连续管管体的高密度聚乙烯内衬层1端部安装1Cr13马氏体不锈钢凸面金属内嵌体之后,并对与凸面金属内嵌体相连的高密度聚乙烯内衬层1端部进行加厚翻边处理,在安装好的1Cr13马氏体不锈钢凸面金属内嵌体上以及管体增强层2上,缠绕玻璃纤维与环氧树脂的复合材料,其中,环氧树脂按质量份数计,包括6207环氧100份、647酸酐138份、二甲基苯胺1.5份、液体丁腈8份以及丙酮8份,缠绕角度为75°,缠绕完成后在85℃下固化12小时,制作完成;凹面接头制作工艺与凸面接头相同。The composite continuous pipe inner lining layer 1 is made of high-density polyethylene, the reinforcement layer 2 is glass fiber wound on the inner lining layer 1, and the outer protective layer 3 is polyethylene coated on the reinforcement layer 2. The convex joint is composed of three parts: the inner lining layer 1 of the composite continuous pipe, the convex metal inlay 4, and the composite material of glass fiber and thermosetting resin. The inner lining layer 1 is high-density polyethylene, and the convex metal inlay 4 is made of 1Cr13 martensitic stainless steel. The 1Cr13 martensitic stainless steel convex metal inlay is processed with three evenly distributed annular protrusions. The production process of the convex joint is synchronously and continuously carried out with the composite continuous pipe body production (winding) process. After the 1Cr13 martensitic stainless steel convex metal inlay is installed at the end of the high-density polyethylene inner lining layer 1 of the composite continuous pipe body, the high-density polyethylene inner lining layer connected to the convex metal inlay is 1 The end is thickened and flanging treated, and a composite material of glass fiber and epoxy resin is wound on the installed 1Cr13 martensitic stainless steel convex metal inlay and the pipe body reinforcement layer 2, wherein the epoxy resin, calculated by mass, includes 100 parts of 6207 epoxy, 138 parts of 647 anhydride, 1.5 parts of dimethylaniline, 8 parts of liquid nitrile and 8 parts of acetone, and the winding angle is 75°. After winding, it is cured at 85°C for 12 hours to complete the production; the production process of the concave joint is the same as that of the convex joint.
一条复合连续管的凸面接头与另一条复合连复合连续管凸面接头续管的凹面接头通过螺栓9紧固连接,连接时加密封圈,实现整条管线连接。连接后进行了验证试验,试验内容包括长时静水压试验和气体密封试验。长时静水压的压力值为39MPa,保压24小时,管体及接头处均未泄漏。气体密封试验的气体压力值为33MPa,保压8小时,管体及接头连接处均未泄漏。The convex joint of one composite continuous pipe is fastened with the concave joint of another composite continuous pipe by bolts 9, and a sealing ring is added during the connection to achieve the connection of the entire pipeline. After the connection, a verification test was carried out, including a long-term hydrostatic pressure test and a gas sealing test. The pressure value of the long-term hydrostatic pressure is 39MPa, and the pressure is maintained for 24 hours. There is no leakage at the pipe body and joints. The gas pressure value of the gas sealing test is 33MPa, and the pressure is maintained for 8 hours. There is no leakage at the pipe body and joints.
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