CN108557411A - A kind of sugarcane feeding roller group - Google Patents

Abstract

The invention relates to a sugarcane conveying roller set, which belongs to the field of sugarcane conveying equipment. The roller bodies of the sugarcane conveying roller set are tangent to each other to form a roller set, and the roller body is composed of a hard plastic layer and a latex layer wrapped around a central axis , the latex layer is wrapped with a stainless steel film layer, and the conveyor belt itself is made of latex, and the conveyor belt is a detachable structure that can be fixed on the surface of the roller group by adhesive tapes. When the conveyor belt is too worn, it can be separated from the adhesive tape. Replacement. At the same time, there are square protrusions on the surface of the conveyor belt. The square protrusions can act as a deceleration function to prevent the sugarcane from falling and hurting the operator due to excessive speed during the transportation. The latex material can reduce noise and avoid vibration. Effectively avoid mechanical operating noise and avoid the influence of mechanical vibration on conveying operation.

Description

A kind of sugarcane conveying roller group

technical field

The invention relates to the field of sugarcane transport equipment, in particular to a sugarcane transport roller set.

Background technique

As the main sugar crop in China, sugarcane has realized the integration of planting and production. Due to the thick and well-developed rhizome of sugarcane, the height of the stalk is 3-5 meters, large size and heavy weight, there are difficulties in harvesting and transportation. Mode, the input is large, and the output is low, so the economic value realized is limited. In order to overcome the above problems, the mechanized operation mode has been widely implemented in the sugarcane planting industry, but the existing harvesting and transportation equipment has the problems of heavy equipment and difficult operation. The improvement of production efficiency is limited. In the transportation machinery of sugarcane, the conveying operation is completed by the conveying roller group. The sugarcane conveying roller is one of the important conveying elements of the sugarcane harvester. The relative rotation of the rollers clamps the sugarcane and transports the sugarcane to the leaf stripping roller at a stable speed, and accepts the leaf stripping roller with a higher speed than the conveying roller to strip the sugarcane leaves; complete the leaf stripping and tail cutting operations During the loading operation, the sugarcane needs to be transported by the conveying roller group to complete the loading work of the sugarcane. The conveying roller group used for loading needs to ensure the stability of the sugarcane during the conveying process, ensure the conveying speed, and thus ensure the work efficiency; the existing The conveying roller set has limited anti-skid performance, severe wear and short service life, and there are no effective measures to solve the wear problem of the roller set. The severely worn roller set not only affects the conveying efficiency of sugarcane, but also has potential safety hazards, and noise during mechanical operation Larger, affecting the working environment of operators and causing noise pollution.

Therefore, it is very necessary to design and produce a sugarcane conveying roller set that is simple in structure, convenient and practical, can ensure the efficiency of sugarcane conveying, and can alleviate wear and reduce noise at the same time.

Contents of the invention

In order to overcome the problems existing in the background technology, the present invention discloses a sugarcane conveying roller set, the roller bodies of the sugarcane conveying roller set are tangent to each other to form a roller set, and the roller body is wrapped with a hard plastic layer around the central axis and latex layer, the latex layer is wrapped with a stainless steel film layer, and the conveyor belt itself is made of latex material, and the conveyor belt is a detachable structure, which can be fixed on the surface of the roller group by adhesive tape. The belt is disassembled for replacement, and the surface of the conveyor belt is provided with square protrusions, which can act as a deceleration function to prevent the sugarcane from falling and hurting the operator due to excessive speed during transportation. The latex material can reduce noise and avoid vibration The role of the machine can effectively avoid the operation noise of the machine, and at the same time avoid the impact of the mechanical vibration on the conveying operation.

To achieve the above object, the present invention is achieved through the following technical solutions:

The sugarcane conveying roller group mainly includes a roller group and a conveyor belt, and the periphery of the roller group is wrapped with a conveyor belt. It is composed of two tangent roller bodies. The roller body is composed of a central shaft, a hard plastic layer and a latex layer. The hard plastic layer is wrapped around the central shaft, and the latex layer is wrapped with a stainless steel film layer.

Preferably, the conveyor belt is a detachable structure, and the opening position is connected and fixed by an adhesive tape, and the adhesive tape is a strong self-adhesive.

Preferably, the conveyor belt is made of latex material, the square protrusions are evenly distributed on the surface of the conveyor belt, and the square protrusions are made of latex material.

Preferably, the thickness of the latex layer is twice that of the hard plastic layer.

Beneficial effect of the present invention: the roller body of described sugarcane conveying roller group is tangent to form roller group in pairs, and roller body is made up of hard plastic layer and emulsion layer wrapped around central axis, and the periphery of emulsion layer is wrapped with stainless steel film layer, At the same time, the conveyor belt itself is made of latex material, and the conveyor belt is a detachable structure, which can be fixed on the surface of the roller group by adhesive tapes. When the conveyor belt is too worn, it can be detached from the adhesive tape for replacement. , the square protrusion can act as a deceleration function to prevent the sugarcane from falling and hurting the operator due to the excessive speed during the transportation. The latex material can reduce noise and avoid vibration, which can effectively avoid the operation noise of the machine and avoid the The effect of vibration on conveying operations.

Description of drawings

Fig. 1 is a structural representation of the present invention;

Fig. 2 is the structural schematic diagram of conveyor belt unfolding;

Fig. 3 is a structural schematic diagram of the roller body.

In the figure, 1-roller group, 2-roller body, 3-conveyor belt, 4-square protrusion, 5-adhesive tape, 6-central shaft, 7-latex layer, 8-hard plastic layer, 9-stainless steel film layer .

Detailed ways

In order to make the above objects, technical solutions and beneficial effects clearer, the present invention will be described in detail below in conjunction with the accompanying drawings.

As shown in Figure 1-3, the sugarcane conveying roller set mainly includes a roller set 1 and a conveyor belt 3, and a conveyor belt 3 is wrapped around the roller set 1. The protrusions 4 are evenly distributed on the surface of the conveyor belt 3. The square protrusions 4 are made of latex material. The left and right sides of the conveyor belt 3 are provided with adhesive tapes 5. The conveyor belt 3 is a detachable structure. The opening position is connected and fixed by the adhesive tape 5. The adhesive tape 5 is a strong Self-adhesive, the roller set 1 is composed of two tangent roller bodies 2, the roller body 2 is composed of a central shaft 6, a hard plastic layer 8 and a latex layer 7, and the hard plastic layer 8 is wrapped around the central shaft 6, The thickness of the latex layer 7 is twice that of the hard plastic layer 8 , and a stainless steel film layer 9 is wrapped around the latex layer 7 .

Conventional conveying devices generally rely on chains to drive the conveyor belt. The chain drives the conveyor belt with high noise, and both the chain and the conveyor belt have serious wear and tear problems. The present invention relies on the rotation of the roller set 1 to drive the sugarcane on the conveyor belt 3, and the roller set 1 passes through the rollers. The body 2 is composed of two tangents. The roller body 2 is composed of a hard plastic layer 8 and a latex layer 7 wrapped around the central axis 6. At the same time, the conveyor belt 3 itself is made of latex material. The conveyor belt 3 is a detachable structure and can be adhered to each other through the adhesive tape 5 Fixed on the surface of the roller group 1, when the conveyor belt 3 is too worn, it can be detached from the adhesive tape 5 for replacement. 4 can act as a deceleration function to prevent the sugarcane from being too fast during transportation, and the operator will be injured by falling. The latex layer 7 set on the periphery of the roller body 2 is wrapped with a stainless steel film. 9, the surface of the stainless steel layer 9 is smooth, which can prevent the roller from The frictional force between the body 2 is too large to run smoothly, and the adhesive tape 5 is generally attached to the side of the roller group 1 to facilitate disassembly and replacement.

The traditional conveyor belt is generally made of rubber material, which is low in cost and durable, but the conveyor belt made of this material has a heavy odor, the smooth surface cannot play a good buffering role, and the noise is relatively large during the conveying operation. The sugarcane conveyor roller mentioned above The conveyor belt 3 and the outer surface of the roller body 2 of the group are all made of latex material, and the conveyor belt 3 is integrally formed with the square protrusions 4 on the surface. The square protrusions 4 are arranged on the surface of the conveyor belt 3, which can provide a buffer force during the sugarcane transportation and avoid bumps. Compared with the conveyor belt with smooth surface, the transmission speed of the sugarcane is slowed down by the square protrusions 4 to a certain extent during operation, which effectively prevents the sugarcane from tilting and falling when the speed is too fast. At the same time, the outer surface of the roller body 2 is also made of latex Material, compared with the conventional stainless steel roller body, the use of latex material can greatly reduce the noise generated by the tangent of the roller body 2, the thickness of the latex layer 7 is twice that of the hard plastic layer 8, and the outer surface of the central axis 6 A hard plastic layer 8 is set on the surface to facilitate the attachment of the latex layer 7; latex materials are now widely used in the bedding industry. The natural latex material made by special foaming is durable, has strong resilience, and can maintain its shape for a long time without deformation. Installed on the periphery of the roller body 2, even if the roller bodies 2 are squeezed against each other and the latex layer 7 is deformed, it can rebound quickly after a period of shutdown without any deformation, which can effectively prolong the service life of the roller group 1. At the same time, the latex layer 7 is separated from the central shaft 6 by a hard plastic layer 8, latex, and 7 is in direct contact with the stainless steel central shaft 6. When the extrusion force is too large, the latex layer 7 will slip due to the smooth surface of the central shaft 6. Set the hard plastic layer. Quality plastic layer 8 can avoid above-mentioned situation, meanwhile, latex material has the effect of reducing noise and avoiding vibration, because roll group 1 periphery is wrapped with latex layer 7, can not produce big vibration, so rely on sticking tape 5 to be able to completely The conveyor belt 3 is pasted and fixed, and the conveyor belt 3 is made of latex, which can slow down the vibration of the sugarcane transportation to a certain extent, reduce the noise, and prevent the sugarcane from falling from affecting the transportation operation.

When using the present invention to carry out the sugarcane conveying operation, the roller group 1 is first installed, and then the conveyor belt 3 is laid and fixed on the surface of the roller group 1. The installation of the roller group 1 and the conveyor belt 3 must cooperate with the braking device and the operating environment for installation. After the installation is stable, the start roller group 1 will transport the sugarcane after stripping the leaves and cutting the tail to the designated position. During the operation, it is necessary to observe the operation of the conveyor belt 3 in real time to prevent the conveyor belt 3 from falling off.

In summary, the conveyor belt 3 of the sugarcane conveying roller group adopts latex material, and the result of utilizing the decibel monitor to monitor shows that the decibel monitoring data of the sugarcane conveying roller group is obviously less than the decibel monitoring data of the general conveying roller group. The roller body 2 of the roller set 1 is provided with a latex layer 7, although the cost increases, but the service life of the roller set 1 is greatly extended, and the effect of reducing noise is obvious, and the operating environment is effectively improved.

Finally, it should be noted that the above preferred embodiments are only used to illustrate the technical solutions of the present invention and not to limit them. Although the present invention has been described in detail through the above preferred embodiments, those skilled in the art should understand that it can be described in terms of form and Various changes may be made in the details without departing from the scope of the invention defined by the claims.

Claims (4)

1. A sugarcane delivery roller group, the sugarcane delivery roller group mainly includes a roller group and a conveyor belt, and the periphery of the roller group is wrapped with a conveyor belt, it is characterized in that, the surface of the conveyor belt is provided with a square protrusion, and the left and right sides of the conveyor belt An adhesive tape is provided, and the roller set is composed of two roller bodies tangent to each other. The roller body is composed of a central shaft, a hard plastic layer and a latex layer. The hard plastic layer is wrapped around the central shaft, and the latex layer is wrapped with Stainless steel membrane. 2. A sugarcane conveying roller set according to claim 1, characterized in that: the conveyor belt is a detachable structure, and the opening position is connected and fixed by an adhesive tape, and the adhesive tape is a strong self-adhesive. 3. A sugarcane conveying roller set according to claim 1, characterized in that: the conveyor belt is made of latex material, and the square protrusions are evenly distributed on the surface of the conveyor belt, and the square protrusions are made of latex material. 4. A sugarcane conveying roller set according to claim 1, characterized in that: the thickness of the latex layer is twice that of the hard plastic layer.