CN108541732B - An automatic dumpling skin making machine - Google Patents
An automatic dumpling skin making machine Download PDFInfo
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- CN108541732B CN108541732B CN201810706677.5A CN201810706677A CN108541732B CN 108541732 B CN108541732 B CN 108541732B CN 201810706677 A CN201810706677 A CN 201810706677A CN 108541732 B CN108541732 B CN 108541732B
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- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21C—MACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
- A21C3/00—Machines or apparatus for shaping batches of dough before subdivision
- A21C3/02—Dough-sheeters; Rolling-machines; Rolling-pins
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- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21C—MACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
- A21C1/00—Mixing or kneading machines for the preparation of dough
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- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21C—MACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
- A21C9/00—Other apparatus for handling dough or dough pieces
- A21C9/04—Apparatus for spreading granular material on, or sweeping or coating the surfaces of, pieces or sheets of dough
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P60/00—Technologies relating to agriculture, livestock or agroalimentary industries
- Y02P60/80—Food processing, e.g. use of renewable energies or variable speed drives in handling, conveying or stacking
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Abstract
本申请属于食品加工设备技术领域,特别是涉及一种自动化饺子皮制作机。现有的制饺子皮设备原材料利用率不高,连续生产能力差,不能有效满足人们对饺子皮的需求。本申请提供一种自动化饺子皮制作机,包括饺子皮成型单元、和面单元和控制单元,饺子皮成型单元与控制单元相连接,和面单元与控制单元相连接;饺子皮成型单元包括升降旋转机构和切面机构,升降旋转机构上设置有饺皮成型机构和撒面粉机构,切面机构与控制单元相连接,升降旋转机构和切面机构之间设置有工作台;和面单元包括和面桶,和面桶设置于切面机构上方,和面桶上设置有和面机构和压面机构。本申请可实现饺子皮的快速全自动化生产,且制的饺子皮大小相等,厚薄均匀,味道更佳。
The application belongs to the technical field of food processing equipment, in particular to an automatic dumpling wrapper making machine. The existing dumpling wrapper making equipment has low raw material utilization rate and poor continuous production capacity, and cannot effectively meet people's demand for dumpling wrappers. The application provides an automatic dumpling wrapper making machine, which includes a dumpling wrapper forming unit, a dough mixing unit and a control unit, the dumpling wrapper forming unit is connected to the control unit, and the dough mixing unit is connected to the control unit; the dumpling wrapper forming unit includes a lifting and rotating Mechanism and noodle cutting mechanism, the lifting and rotating mechanism is provided with a dumpling skin forming mechanism and a flour spreading mechanism, the noodle cutting mechanism is connected with the control unit, and a workbench is arranged between the lifting and rotating mechanism and the noodle cutting mechanism; the noodle mixing unit includes a kneading bucket, and The noodle barrel is arranged above the noodle cutting mechanism, and the noodle kneading mechanism and noodle pressing mechanism are arranged on the noodle barrel. The application can realize fast and fully automatic production of dumpling wrappers, and the prepared dumpling wrappers are equal in size, uniform in thickness and better in taste.
Description
技术领域technical field
本申请属于食品加工设备技术领域,特别是涉及一种自动化饺子皮制作机。The application belongs to the technical field of food processing equipment, in particular to an automatic dumpling wrapper making machine.
背景技术Background technique
饺子源于古代的角子。饺子原名“娇耳”,相传是我国医圣张仲景首先申请的,距今已有一千八百多年的历史了。饺子是深受中国人民喜爱的传统特色食品,又称水饺,它是中国北方民间的主食和地方小吃,也是年节食品。有一句民谣叫“大寒小寒,吃饺子过年。”饺子多用面皮包馅水煮而成。Dumplings originated from the ancient Jiaozi. The original name of the dumpling is "Jiao Er". According to legend, it was first applied by Zhang Zhongjing, a Chinese medical sage. It has a history of more than 1,800 years. Dumplings are a traditional specialty food that is deeply loved by the Chinese people, also known as dumplings. It is a staple food and local snack among the people in northern China, and it is also a food for the New Year. There is a folk song called "Nice Cold and Little Cold, eat dumplings for the New Year." Dumplings are mostly boiled with dough stuffing.
饺子皮是包饺子的一个重要材料,现在人们一般通过手工制作饺子皮,也有依靠设备进行饺子皮的制作,但是,现有的制作饺子的设备原材料利用率不高,连续生产能力差,不能有效满足人们对饺子皮的需求。Dumpling wrappers are an important material for making dumplings. Nowadays, people generally make dumpling wrappers by hand, and some rely on equipment to make dumpling wrappers. However, the existing equipment for making dumplings has low raw material utilization and poor continuous production capacity. Satisfy people's demand for dumpling wrappers.
发明内容Contents of the invention
1.要解决的技术问题1. Technical problems to be solved
基于饺子皮是包饺子的一个重要材料,现在人们一般通过手工制作饺子皮,也有依靠设备进行饺子皮的制作,但是,现有的制作饺子的设备原材料利用率不高,连续生产能力差,不能有效满足人们对饺子皮的需求的问题,本申请提供了一种自动化饺子皮制作机。Because dumpling wrappers are an important material for making dumplings, people generally make dumpling wrappers by hand, and some rely on equipment to make dumpling wrappers. However, the raw material utilization rate of existing dumpling-making equipment is not high, and the continuous production capacity is poor. To effectively meet people's needs for dumpling wrappers, the application provides an automatic dumpling wrapper making machine.
2.技术方案2. Technical solution
为了达到上述的目的,本申请提供了一种自动化饺子皮制作机,包括饺子皮成型单元、和面单元和控制单元,所述饺子皮成型单元与所述控制单元相连接,所述和面单元与所述控制单元相连接;In order to achieve the above object, the application provides an automatic dumpling wrapper making machine, including a dumpling wrapper forming unit, a dough mixing unit and a control unit, the dumpling wrapper forming unit is connected with the control unit, and the dough mixing unit connected to the control unit;
所述饺子皮成型单元包括升降旋转机构和切面机构,所述升降旋转机构上设置有饺皮成型机构和撒面粉机构,所述切面机构与所述控制单元相连接,所述升降旋转机构和切面机构之间设置有工作台;The dumpling skin forming unit includes a lifting and rotating mechanism and a noodle-cutting mechanism. Workbenches are set up between institutions;
所述和面单元包括和面桶,所述和面桶设置于所述切面机构上方,所述和面桶上设置有和面机构和压面机构。The dough kneading unit includes a kneading bucket, which is arranged above the noodle cutting mechanism, and a kneading mechanism and a noodle pressing mechanism are arranged on the kneading bucket.
可选地,所述和面机构和所述压面机构相向设置。Optionally, the dough mixing mechanism and the dough pressing mechanism are arranged opposite to each other.
可选地,所述饺皮成型机构包括十字压面轮,所述十字压面轮通过联轴器与传动箱相连接。Optionally, the dumpling skin forming mechanism includes a cross-pressing wheel, and the cross-pressing wheel is connected with the transmission box through a coupling.
可选地,所述升降旋转机构包括滑轨,所述滑轨上设置有滑移座,所述滑轨下方设置有电动机,所述滑移座与长杆相连接,所述长杆与短杆相连接,所述短杆与电动机二相连接,所述电动机二通过连接板与所述滑轨相连接。Optionally, the lifting and rotating mechanism includes a slide rail, a sliding seat is arranged on the sliding rail, a motor is arranged under the sliding rail, the sliding seat is connected to a long rod, and the long rod is connected to a short rod. The rods are connected, the short rod is connected to the second motor, and the second motor is connected to the slide rail through a connecting plate.
可选地,所述撒面粉机构包括撒粉组,所述撒粉组通过联轴器二与传动箱二相连接。Optionally, the flour spreading mechanism includes a flour spreading group, and the flour spreading group is connected with the transmission box 2 through the coupling 2.
可选地,所述和面机构包括支撑架,所述支撑架上设置有轴向定位板,所述轴向定位板包括通孔,所述通孔中设置有螺旋器,所述螺旋器通过联轴器三与电动机三相连接,所述螺旋器与所述轴向定位板分别设置于支撑架的两侧,所述电动机三上设置有电动机定位盖。Optionally, the kneading mechanism includes a support frame, and an axial positioning plate is arranged on the support frame, and the axial positioning plate includes a through hole, and a screw is arranged in the through hole, and the screw passes through The coupling three is connected with the electric motor in three phases, the screw and the axial positioning plate are respectively arranged on both sides of the support frame, and the electric motor three is provided with a motor positioning cover.
可选地,所述压面机构包括压盘,所述压盘通过蜗杆与支撑架二相连接,所述支撑架二上设置有轴向定位板二,所述轴向定位板二包括通孔,所述蜗杆设置于所述通孔中,所述蜗杆通过联轴器四与电动机四相连接,所述电动机四上设置有电动机导向盖。Optionally, the surface pressing mechanism includes a pressure plate, the pressure plate is connected to the support frame 2 through a worm, the support frame 2 is provided with an axial positioning plate 2, and the axial positioning plate 2 includes a through hole , the worm is arranged in the through hole, the worm is connected with the motor four through the coupling four, and the motor four is provided with a motor guide cover.
可选地,所述和面桶包括桶身,所述桶身一侧设置有第一耳孔臂,所述桶身另一侧设置有第二耳孔臂,所述桶身的表面设置有导面器,所述第二耳孔臂下方设置有挡板,所述挡板与所述桶身活动连接。Optionally, the kneading bucket includes a bucket body, one side of the bucket body is provided with a first ear hole arm, the other side of the bucket body is provided with a second ear hole arm, and the surface of the bucket body is provided with a guide surface A baffle is provided under the second ear hole arm, and the baffle is movably connected with the bucket body.
可选地,所述切面机构包括滑轨二,所述滑轨二上设置有滑移座二,所述滑轨二两侧设置有第一刀架和第二刀架,所述第一刀架和所述第二刀架之间设置有第一切刀和第二切刀,所述滑轨二与长杆二相连接,所述长杆二与短杆二相连接,所述短杆二与电动机五相连接。Optionally, the noodle cutting mechanism includes two slide rails, on which two sliding seats are arranged, a first knife rest and a second knife rest are arranged on both sides of the two slide rails, and the first knife A first cutter and a second cutter are arranged between the frame and the second knife rest, the slide rail two is connected with the long rod two, the long rod two is connected with the short rod two, and the short rod Two are connected with the motor five-phase.
可选地,所述工作台机构包括工作台架,所述工作台架内部设置有饺皮盘,所述工作台架与电动机六相连接。Optionally, the workbench mechanism includes a workbench, and a dumpling wrapper disc is arranged inside the workbench, and the workbench is connected to the motor in six phases.
3.有益效果3. Beneficial effect
与现有技术相比,本申请提供的一种自动化饺子皮制作机的有益效果在于:Compared with the prior art, the beneficial effect of a kind of automatic dumpling wrapper making machine provided by the application is:
本申请提供的一种自动化饺子皮制作机,通过设置饺子皮成型单元、和面单元和控制单元,实现饺子皮的快速全自动化生产,且制的饺子皮大小相等,厚薄均匀,味道更佳。The automatic dumpling wrapper production machine provided by the present application realizes rapid and fully automatic production of dumpling wrappers by setting a dumpling wrapper forming unit, a dough mixing unit and a control unit, and the dumpling wrappers are equal in size, uniform in thickness and better in taste.
附图说明Description of drawings
图1是本申请的一种自动化饺子皮制作机的结构示意图;Fig. 1 is the structural representation of a kind of automatic dumpling skin making machine of the present application;
图2是本申请的一种自动化饺子皮制作机俯视结构示意图;Fig. 2 is a kind of automatic dumpling wrapper making machine top view structural representation of the present application;
图3是本申请的一种自动化饺子皮制作机正视结构示意图;Fig. 3 is a kind of automatic dumpling skin making machine of the present application front view structural representation;
图4是本申请的一种自动化饺子皮制作机的饺皮成型机构结构示意图;Fig. 4 is the structural representation of the dumpling wrapper forming mechanism of a kind of automatic dumpling wrapper making machine of the present application;
图5是本申请的一种自动化饺子皮制作机的十字压面轮结构示意图;Fig. 5 is a schematic diagram of the structure of the cross pressing wheel of a kind of automatic dumpling wrapper making machine of the present application;
图6是本申请的一种自动化饺子皮制作机的传动箱结构示意图;Fig. 6 is the structural representation of the transmission case of a kind of automatic dumpling wrapper making machine of the present application;
图7是本申请的一种自动化饺子皮制作机的传动箱的传动组分解图;Fig. 7 is an exploded view of the transmission components of the transmission box of a kind of automatic dumpling wrapper making machine of the present application;
图8是本申请的一种自动化饺子皮制作机的传动箱的传动组局部放大图;Fig. 8 is a partial enlarged view of the transmission group of the transmission box of a kind of automatic dumpling wrapper making machine of the present application;
图9是本申请的一种自动化饺子皮制作机的升降旋转机构结构示意图;Fig. 9 is a structural schematic diagram of the lifting and rotating mechanism of an automatic dumpling wrapper making machine of the present application;
图10是本申请的一种自动化饺子皮制作机的滑移座结构示意图;Fig. 10 is a structural schematic diagram of a sliding seat of an automatic dumpling wrapper making machine of the present application;
图11是本申请的一种自动化饺子皮制作机的撒面粉机构结构示意图;Fig. 11 is a structural schematic diagram of a flour spreading mechanism of an automatic dumpling wrapper making machine of the present application;
图12是本申请的一种自动化饺子皮制作机的撒粉组分解图;Fig. 12 is an exploded view of the powdering components of an automatic dumpling wrapper making machine of the present application;
图13是本申请的一种自动化饺子皮制作机的撒粉组局部放大图;Fig. 13 is a partially enlarged view of the powder spreading group of an automatic dumpling wrapper making machine of the present application;
图14是本申请的一种自动化饺子皮制作机的和面机构分解图;Fig. 14 is an exploded view of a kneading mechanism of an automatic dumpling wrapper making machine of the present application;
图15是本申请的一种自动化饺子皮制作机的压面机构分解图;Fig. 15 is an exploded view of a noodle pressing mechanism of an automatic dumpling wrapper making machine of the present application;
图16是本申请的一种自动化饺子皮制作机的电动机四结构示意图;Fig. 16 is a schematic structural view of a motor four of an automatic dumpling wrapper making machine of the present application;
图17是本申请的一种自动化饺子皮制作机的和面桶结构示意图;Fig. 17 is a structural schematic diagram of a kneading bucket of an automatic dumpling wrapper making machine of the present application;
图18是本申请的一种自动化饺子皮制作机的切刀机构结构示意图;Fig. 18 is a structural schematic diagram of a cutter mechanism of an automatic dumpling wrapper making machine of the present application;
图19是本申请的一种自动化饺子皮制作机的切刀机构局部分解图;Fig. 19 is a partial exploded view of the cutter mechanism of an automatic dumpling wrapper making machine of the present application;
图20是本申请的一种自动化饺子皮制作机的工作台机构分解图;Fig. 20 is an exploded view of the workbench mechanism of an automatic dumpling wrapper making machine of the present application;
图21是本申请的一种自动化饺子皮制作机工作台机构的局部放大图;Fig. 21 is a partial enlarged view of the workbench mechanism of an automatic dumpling wrapper making machine of the present application;
图22是本申请的一种自动化饺子皮制作机的工作台机构饺皮盘局部放大图;Fig. 22 is a partially enlarged view of the dumpling wrapper plate of the workbench mechanism of an automatic dumpling wrapper making machine of the present application;
图23是本申请的一种自动化饺子皮制作机的控制单元结构示意图;Fig. 23 is a structural schematic diagram of a control unit of an automatic dumpling wrapper making machine of the present application;
图中:1-饺皮成型机构、2-升降旋转机构、3-撒面粉机构、4-和面机构、5-压面机构、6-和面桶、7-切面机构、8-控制单元、9-工作台、11-传动箱、12-联轴器、13-十字压面轮、110-螺母、111-箱盖一、112-电动机七、113-箱盖二、114-传动组、1140-主动轮、1141-从动轮、1142-传动轴一、1143-传动轴二、1144-传动轴三、1145-传动轴四、1146-传动轴五、1147-传动轴六、1148-别针二、1149-传动带一、1150-传动带二、1151-传动带三、131-滚轮、132-别针、133-十字骨架、21-长杆、22-短杆、23-电动机二、24-连接板、25-滑移座、26-滑轨、27-电动机、31-传动箱二、32-联轴器二、33-撒粉组、331-粉笼、332-粉笼盖、333-撒粉片一、334-撒粉片二、335-螺杆、41-螺旋器、42-支撑架、43-轴向定位板、44-电动机定位盖、45-电动机三、46-联轴器三、51-压盘、52-蜗杆、53-支撑架二、54-轴向定位板二、55-联轴器四、56-电动机四、57-电动机导向盖、61-导面器、62-第一耳孔臂、63-第二耳孔臂、64-挡板、65-桶身、71-滑移座二、72-第一切刀、73-第一刀架、74-第二切刀、75-第二刀架、76-滑轨二、77-长杆二、78-短杆二、79-电动机五、81-控制器、82-支撑板、83-支架、91-饺皮盘、92-工作台架、93-电动机六。In the figure: 1-dumpling wrapper forming mechanism, 2-lifting and rotating mechanism, 3-flour spreading mechanism, 4-dough mixing mechanism, 5-noodle pressing mechanism, 6-noodle mixing bucket, 7-noodle cutting mechanism, 8-control unit, 9-workbench, 11-transmission box, 12-coupling, 13-cross pressing wheel, 110-nut, 111-case cover 1, 112-motor 7, 113-case cover 2, 114-transmission group, 1140 -Drive wheel, 1141-driven wheel, 1142-transmission shaft one, 1143-transmission shaft two, 1144-transmission shaft three, 1145-transmission shaft four, 1146-transmission shaft five, 1147-transmission shaft six, 1148-pin two, 1149-Drive belt 1, 1150-Drive belt 2, 1151-Drive belt 3, 131-roller, 132-pin, 133-cross frame, 21-long rod, 22-short rod, 23-motor 2, 24-connecting plate, 25- Sliding seat, 26-sliding rail, 27-motor, 31-transmission box two, 32-coupling two, 33-powder spreading group, 331-powder cage, 332-powder cage cover, 333-powder spreader one, 334-sprinkler 2, 335-screw, 41-screw, 42-support frame, 43-axial positioning plate, 44-motor positioning cover, 45-motor 3, 46-coupling 3, 51-pressure plate , 52-worm, 53-support frame 2, 54-axial positioning plate 2, 55-coupling 4, 56-motor 4, 57-motor guide cover, 61-surface guide, 62-first ear hole arm, 63-second ear hole arm, 64-baffle plate, 65-barrel body, 71-sliding seat two, 72-first cutter, 73-first knife holder, 74-second cutter, 75-second knife Frame, 76-slide rail 2, 77-long rod 2, 78-short rod 2, 79-motor 5, 81-controller, 82-support plate, 83-bracket, 91-dumpling skin plate, 92-workbench , 93-motor six.
具体实施方式Detailed ways
在下文中,将参考附图对本申请的具体实施例进行详细地描述,依照这些详细的描述,所属领域技术人员能够清楚地理解本申请,并能够实施本申请。在不违背本申请原理的情况下,各个不同的实施例中的特征可以进行组合以获得新的实施方式,或者替代某些实施例中的某些特征,获得其它优选的实施实施方式。Hereinafter, specific embodiments of the present application will be described in detail with reference to the accompanying drawings. According to these detailed descriptions, those skilled in the art can clearly understand the present application and can implement the present application. Without departing from the principle of the present application, the features in different embodiments can be combined to obtain new implementations, or some features in certain embodiments can be replaced to obtain other preferred implementations.
饺子是中华民族特有的传统美食,因其味道鲜美且具有团圆的象征意义,普遍受到了大众的青睐,因现在生活节奏的加快,加上对饺子口感要求高,工作之余人们喜欢去餐馆吃鲜饺。Dumplings are a unique traditional delicacy of the Chinese nation. Because of their delicious taste and symbolic meaning of reunion, they are generally favored by the public. Because of the accelerated pace of life and high requirements for the taste of dumplings, people like to go to restaurants to eat after work. fresh dumplings.
包饺子是一种慢细活,准备工作多,特别是饺子皮的供应,在市场化的今天,传统的人工包饺子速度跟不上顾客的点单速度,关键在于擀饺子皮的速度慢,在催单情况下工作人员费时费力,手部极容易受伤,擀出的饺子皮质量也得不到保证,增加人员的同时生产成本也大大增加。现有的制饺子皮模具只能对做好的整张面皮加工成饺子皮,准备工作时间长;并且倒模后有面皮残余,面皮利用率不高;需要工作人员反复操作,劳动量大。现有的中小型制饺子皮机没有和面功能,面不够不能及时和面,自动化程度不高,连续生产能力差,灵活性差;盛面容量小,需多次给制饺子皮机供面,操作不便;一次生产一个或两个饺皮,单位时间内产量低;生产完饺皮后有面皮残余,面皮利用率不高。现有的大型制饺子皮机机构复杂,设备昂贵,占用地方大,只能用于饺皮生产厂,适用范围小。Making dumplings is a slow and meticulous job, with a lot of preparation work, especially the supply of dumpling skins. In today's marketization, the speed of traditional manual making dumplings cannot keep up with the speed of customers' ordering. The key lies in the slow speed of rolling dumpling skins. It is time-consuming and laborious for the staff to urge the order, and the hands are easily injured. The quality of the dumpling wrappers can not be guaranteed. The increase in personnel and the production cost also greatly increase. The existing dumpling wrapper molds can only process the whole dough into dumpling wrappers, which takes a long time to prepare; moreover, there are residues of the dough after pouring the mold, and the utilization rate of the dough is not high; repeated operations are required by the staff, and the labor load is large. The existing small and medium-sized dumpling skin making machines do not have the function of kneading dough, and the dough cannot be kneaded in time if the dough is not enough. The degree of automation is not high, the continuous production capacity is poor, and the flexibility is poor. The operation is inconvenient; one or two dumpling wrappers are produced at a time, and the output per unit time is low; after the dumpling wrappers are produced, the dough remains, and the utilization rate of the dough is not high. The existing large-scale dumpling wrapper making machine has complicated mechanism, expensive equipment, and takes up a lot of space, so it can only be used in dumpling wrapper production plants and has a small scope of application.
综上所述,现有的制饺皮设备及人工生产方式制饺皮速度慢、自动化程度不高、原材料利用率不高,连续生产能力差,适用范围小。To sum up, the existing dumpling wrapper making equipment and manual production methods have slow speed of making dumpling wrappers, low degree of automation, low utilization rate of raw materials, poor continuous production capacity, and small scope of application.
参见图1~23,本申请提供一种自动化饺子皮制作机,包括饺子皮成型单元、和面单元和控制单元8,所述饺子皮成型单元与所述控制单元8相连接,所述和面单元与所述控制单元8相连接;Referring to Figures 1-23, the present application provides an automatic dumpling wrapper making machine, including a dumpling wrapper forming unit, a dough mixing unit and a control unit 8, the dumpling wrapper forming unit is connected to the control unit 8, and the dough mixing unit The unit is connected with the control unit 8;
所述饺子皮成型单元包括升降旋转机构2和切面机构7,所述升降旋转机构2上设置有饺皮成型机构1和撒面粉机构3,所述切面机构7与所述控制单元8相连接,所述升降旋转机构2和切面机构7之间设置有工作台9;The dumpling wrapper forming unit includes a lifting and rotating mechanism 2 and a
所述和面单元包括和面桶6,所述和面桶6设置于所述切面机构7上方,所述和面桶6上设置有和面机构4和压面机构5。The dough kneading unit includes a dough kneading bucket 6, which is arranged above the
可选地,所述和面机构4和所述压面机构5相向设置。Optionally, the dough mixing mechanism 4 and the dough pressing mechanism 5 are arranged opposite to each other.
参见图4,可选地,所述饺皮成型机构1包括十字压面轮13,所述十字压面轮13通过联轴器12与传动箱11相连接。所述传动箱11的轴,所述联轴器12和所述十字压面轮13的接头均为为磁性材料,它们之间的磁力能保证其正常工作。Referring to FIG. 4 , optionally, the dumpling skin forming mechanism 1 includes a
参见图5,所述十字压面轮13包括四个滚轮131,四个别针132,十字骨架133,四个所述滚轮131分别套在四根所述十字骨架133细轴上,然后将四个所述别针132分别插入四个所述十字骨架133细轴上的通孔内。Referring to Fig. 5, described cross
参见图6,所述传动箱11包括螺母110,箱盖一111,电动机七112,箱盖二113,和传动组114;所述一号电动机112安装在所述箱盖一111和所述箱盖二113的电机定位槽内,所述传动组114安装在所述箱盖一111和所述箱盖二113传动组定位槽内,所述箱盖一111的细轴插入所述箱盖二113圆柱上的圆形通孔内,所述螺母110安装在细轴末端,所述箱盖一112绕细轴旋转,可打开和闭合,所述箱盖一111和所述箱盖二113接合面上装有磁性材料,可异性相吸合。Referring to Fig. 6, described transmission case 11 comprises
参见图7~8,所述传动组114包括主动轮1140,从动轮1141,传动轴一1142,传动轴二1143,传动轴三1144,传动轴四1145,传动轴五1146,传动轴六1147,别针二1148,两个传动带一1149,两个传动带二1150,传动带三1151;所述主动轮1140和五个所述从动轮1141分别安装在对应的轴上,六个所述别针二1148分别安装在对应轴上的圆形通孔内,两个所述传动带一1149,两个所述传动带二1150,所述传动带三1151分别安装在对应的轮槽内。7-8, the
参见图9~10,可选地,所述升降旋转机构2包括滑轨26,所述滑轨26上设置有滑移座25,所述滑轨26下方设置有电动机27,所述滑移座25与长杆21相连接,所述长杆21与短杆22相连接,所述短杆22与电动机二23相连接,所述电动机二23通过连接板24与所述滑轨26相连接。所述电动机27的轴安装在所述滑轨26的圆柱台下面的方型槽内,连接方式为过盈配合,所述电动机27能带着所述滑轨26做圆周运动;所述滑轨26上设置所述滑移座25,所述滑移座25可以沿所述滑轨26上下移动;所述连接板24将所述电动机二23和所述滑轨26连接起来,连接方式为点焊;所述短杆22安装在所述电动机二23的轴上;所述长杆21通过螺栓组与短杆22连接;所述长杆21的连杆头上的长轴插入所述滑移座25的圆孔内。9-10, optionally, the lifting and rotating mechanism 2 includes a
参见图11,可选地,所述撒面粉机构3包括撒粉组33,所述撒粉组33通过联轴器二32与传动箱二31相连接。Referring to FIG. 11 , optionally, the
参见图12~13,所述撒粉组33包括述粉笼331,粉笼盖332,六个撒粉片一333,六个撒粉片二334,六个螺杆335。所述粉笼331上有进粉斗。所述撒料片一333和撒料片二334依次安装在所述螺杆335的阶梯细轴上,六个所述螺杆335安装在所述粉笼331的内侧。所述粉笼盖332安装在靠近所述撒料片333的所述粉笼331的一端。Referring to FIGS. 12-13 , the
参见图14,可选地,所述和面机构4包括支撑架42,所述支撑架42上设置有轴向定位板43,所述轴向定位板43包括通孔,所述通孔中设置有螺旋器41,所述螺旋器41通过联轴器三46与电动机三45相连接,所述螺旋器41与所述轴向定位板43分别设置于支撑架42的两侧,所述电动机三45上设置有电动机定位盖44。所述轴向定位板43安装在所述支撑架42的台阶面,所述轴向定位板43的台阶面与所述支撑架42的台阶面方向相同;所述螺旋器41安装在所述轴向定位板43组成的有台阶面通孔中,所述螺旋器41的矩形轴端面与所述轴向定位板43的台阶面方向相同,所述螺旋器41远离矩形轴端面的轴肩面与所述轴向定位板43的台阶面反向相合。所述电动机三45和所述螺旋器41通过所述联轴器三46连接;所述电机定位盖44盖在所述支撑架42上,连接方式为螺旋啮合。Referring to Fig. 14, optionally, the dough mixing mechanism 4 includes a
参见图15~16,可选地,所述压面机构5包括压盘51,所述压盘51通过蜗杆52与支撑架二53相连接,所述支撑架二53上设置有轴向定位板二54,所述轴向定位板二54包括通孔,所述蜗杆52设置于所述通孔中,所述蜗杆52通过联轴器四55与电动机四56相连接,所述电动机四56上设置有电动机导向盖57。Referring to Figures 15-16, optionally, the surface pressing mechanism 5 includes a pressure plate 51, the pressure plate 51 is connected to the support frame 2 53 through a worm 52, and the support frame 2 53 is provided with an axial positioning plate 2 54, the axial positioning plate 2 54 includes a through hole, the worm 52 is arranged in the through hole, the worm 52 is connected with the motor 4 56 through the coupling 4 55, and the motor 4 56 is connected A
所述压盘51通过点焊与所述蜗杆52固定在一起,两个所述轴向定位板二54与所述支撑架二53的安装方式同所述和面机构4中所述轴向定位板43与所述支撑架42安装方式一样;所述蜗杆52安装在两个所述轴向定位板二54组成的通孔中。所述蜗杆52的方轴端通过所述联轴器四55与所述电动机四56连接。所述电动机四56包括小轮561和机身562,所述电动机四56可以沿所述电机导向盖57上的导槽上下运动。所述电机导向盖57盖在所述支撑架二53上,连接方式为螺旋啮合。The pressure plate 51 is fixed together with the worm 52 by spot welding, and the installation method of the two
参见图17,可选地,所述和面桶6包括桶身65,所述桶身65一侧设置有第一耳孔臂62,所述桶身65另一侧设置有第二耳孔臂63,所述桶身65的表面设置有导面器61,所述第二耳孔臂63下方设置有挡板64,所述挡板64与所述桶身65活动连接。Referring to Fig. 17, optionally, the dough kneading bucket 6 includes a
所述和面桶6包括导面器61,第一耳孔臂62,第二耳孔臂63,挡板64和桶身65;六个所述导面器61通过点焊依次安装在所述桶身65的六个圆形通孔上,所述导面器61的大内径与圆通孔直径相等;所述桶身65上有面量刻度,右侧有矩形通孔,所述挡板64插在矩形通孔内,可往复推拉;两个所述第一耳孔臂62和两个所述第二耳孔臂63通过点焊分别安装在所述桶身65的左右外壁上侧。The kneading bucket 6 includes a face guide 61, a first
参见图18~19,可选地,所述切面机构7包括滑轨二76,所述滑轨二76上设置有滑移座二71,所述滑轨二76两侧设置有第一刀架73和第二刀架75,所述第一刀架73和所述第二刀架75之间设置有第一切刀72和第二切刀74,所述滑轨二76与长杆二77相连接,所述长杆二77与短杆二78相连接,所述短杆二78与电动机五79相连接。Referring to Figures 18-19, optionally, the
所述第二切刀74安装在所述第一刀架73、第二刀架75的定位槽内;所述第一刀架73、第二刀架75通过点焊分别安装在所述滑移座二71前后侧的定位槽内;所述滑轨二76插入所述滑移座二71的矩形通孔内;所述第一切刀72通过点焊安装在所述滑轨二76左侧面上;所述第一切刀72和第二切刀74的刀锋在同一平面内;所述长杆二77左连杆头上有长轴,长轴插入所述滑轨二76的圆形通孔内,长轴末端安装螺母;所述短杆二78的左连杆头通过螺栓组与所述长杆二77右连杆头连接;所述电动机五79的轴插入所述短杆二78右连杆头内,轴末端安装螺母。The
参见图20~22,可选地,所述工作台机构9包括工作台架92,所述工作台架92内部设置有饺皮盘91,所述工作台架92与电动机六93相连接。Referring to FIGS. 20-22 , optionally, the workbench mechanism 9 includes a
所述工作台架92有四个矩形槽,矩形槽尺寸与所述饺皮盘91尺寸相等,四个所述饺皮盘91分别插入所述工作台架92的四个矩形槽内;所述工作台架92的圆柱体底面开矩形槽,所述电动机六93的轴插入圆柱体底面的矩形槽内,连接方式为过盈配合,所述电动机六93能带着所述工作台架92做圆周运动。Described
参见图23,所述控制单元8包括控制器81,支撑板82,支架83;所述支撑板82上设置所述控制器81;所述支撑板82通过点焊安装在所述支架83上;所述控制器81对饺皮成型机构1、升降旋转机构2、撒面粉机构3、和面机构4、压面机构5、切面机构7和工作台机构9的电动机进行有序控制,来进行正常饺皮生产。Referring to Fig. 23, the control unit 8 includes a
本申请工作过程:The working process of this application:
1)推动挡板64,把桶身65的通孔都堵住,在桶身65里倒入水面混合物,和面机构4将水面混合物搅拌和成面团,完成后抬起和面机构4,放置压面机构5,拉动挡板64,使桶身65的通孔都露出。1) Push the
2)升降旋转机构2的电动机二23顺时针转动180度,将撒面粉机构3转至工作台机构9上方,撒面粉机构3的粉笼331上的口依次对准工作台架92上一组六个圆形孔,撒面粉机构3在电动机二23驱动下下降至粉笼盖332距工作台架5毫米处,开始撒面粉工序。2) The motor two 23 of the lifting and rotating mechanism 2 rotates 180 degrees clockwise, and the
3)一组饺皮盘91的圆形槽完成接面粉后,工作台架92在电动机六93驱动下顺时针转动90度,换下一组饺皮盘91的圆形槽接面粉,依次往复。3) After the circular grooves of one group of
4)当放置面粉的一组饺皮盘91转至导面器61口正下方时,压面机构5对面团进行定量挤压,布置在导面器61口处的切面机构7的第一切刀72在电动机五79驱动下向前运动将面柱切割,切成的面饼掉落到饺皮盘91圆形槽内,完成后,工作台架92在电动机六93驱动下继续顺时针转动90度,换下一组饺皮盘91圆形槽接面饼,依次往复;放置面饼的一组饺皮盘91准备第二次被撒面粉。4) When a group of
5)当放置面饼的一组饺皮盘91完成第二次被撒面粉的同时,升降旋转机构2的电动机二23迅速顺时针转动180度,将饺皮成型机构1转至放置面饼的一组饺皮盘91正上方,十字压面轮13在电动机驱动下旋转,同时饺皮成型机构1在电动机二23驱动下继续向下,将面饼旋压成2毫米厚的饺皮,完成后,饺皮成型机构1在电动机二23驱动下上升至十字压面轮13底面距工作台架92的5毫米处,升降旋转机构2的电动机迅速顺时针转动180度,撒面粉机构3再一次位于距工作台架92的5毫米正上方,同时工作台架92在电动机六93驱动下继续顺时针转动90度,下一组放面饼的饺皮盘91被撒面粉和被旋压面饼成饺皮,依次往复。5) When a group of
6)将盛放饺皮的饺皮盘91从工作台架92方形槽中抽出倒在放饺皮盒子里,然后再将饺皮盘91插入工作台架92方形槽中,制饺皮流程完成。6) Pull out the
以上工序重复进行,合格的饺皮快速大量产出。The above process is repeated, and qualified dumpling skins are produced in large quantities quickly.
本申请涉及的饺子皮制作机的优点:The advantage of the dumpling skin making machine that this application relates to:
1.制饺皮速度快,合格率高。本申请一次成型多个饺皮,是现有制饺皮机的几倍,整个制饺皮过程仿人工进行,生产的饺皮大小相等,厚薄均匀,味道更佳。1. The speed of making dumpling wrappers is fast and the qualified rate is high. This application forms multiple dumpling wrappers at one time, which is several times that of the existing dumpling wrapper making machine. The entire dumpling wrapper making process is performed manually, and the dumpling wrappers produced are equal in size, uniform in thickness and better in taste.
2.自动化程度更高。本申请较现有制饺皮机增加了升降机构,和面机构,和面桶装置,压面机构,撒面粉机构,控制装置,优化过的切刀机构,饺皮成型机构,工作台机构,它们代替了人工和面,揉面,切面,撒面粉,压面,擀面皮操作,使制饺皮更加方便准确,节约了人工成本,更省时省力。2. Higher degree of automation. Compared with the existing dumpling skin making machine, the present application adds a lifting mechanism, a dough mixing mechanism, a dough kneading device, a dough pressing mechanism, a flour spreading mechanism, a control device, an optimized cutter mechanism, a dumpling skin forming mechanism, a workbench mechanism, They replace the operations of kneading, kneading, cutting, spreading, pressing, and rolling manually, which makes making dumpling skins more convenient and accurate, saves labor costs, and saves time and effort.
3.原材料利用率高。本申请较现有制饺皮机制饺皮过程不会产生残余面皮,经过控制装置对各机构电动机的控制,实现定量给面粉和和好的面,准时迅速切割面柱,精确快速旋压面饼为饺皮。3. High utilization rate of raw materials. Compared with the existing dumpling wrapper mechanism, the present application will not produce residual dough during the dumpling wrapper process, and through the control of the motors of each mechanism, the quantitative supply of flour and reconciled noodles can be realized, the noodle pillars can be cut on time and quickly, and the noodle cake can be accurately and quickly spun For dumpling wrappers.
4.连续生产能力高。本申请较现有制饺皮机增加的和面机构,大容量和面桶能够实现根据顾客量按需按时提供所需的制饺皮所需的面量,制饺皮更加灵活,避免了面量不够和过多的问题。4. High continuous production capacity. Compared with the existing dumpling skin making machine, this application has an added dough mixing mechanism, a large capacity and a noodle bucket that can provide the required amount of dough for making dumpling skins on time according to the number of customers, making dumpling skins more flexible and avoiding the need for dough. Problems of not enough and too much.
5.适用范围广。本申请设计合理,结构简单,占用地方小,性价比好,噪音小,能够广泛适用于各种餐馆。5. Wide application range. The utility model has the advantages of reasonable design, simple structure, small occupied space, good cost performance and low noise, and can be widely used in various restaurants.
对各个机构中的部件进行设置时,可以根据一次制作饺子皮的量,具体地,一次可以制作一个或者多个饺子皮,相应的部件进行相应数量的设置即可。When setting the components in each mechanism, it can be based on the amount of dumpling wrappers to be produced at one time, specifically, one or more dumpling wrappers can be produced at a time, and the corresponding components can be set in corresponding quantities.
尽管在上文中参考特定的实施例对本申请进行了描述,但是所属领域技术人员应当理解,在本申请公开的原理和范围内,可以针对本申请公开的配置和细节做出许多修改。本申请的保护范围由所附的权利要求来确定,并且权利要求意在涵盖权利要求中技术特征的等同物文字意义或范围所包含的全部修改。Although the present application has been described above with reference to specific embodiments, those skilled in the art should understand that many modifications can be made to the configurations and details disclosed in the present application within the principles and scope disclosed in the present application. The protection scope of the present application is determined by the appended claims, and the claims are intended to cover all modifications included in the equivalent literal meaning or scope of the technical features in the claims.
Claims (9)
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| CN201810706677.5A CN108541732B (en) | 2018-07-02 | 2018-07-02 | An automatic dumpling skin making machine |
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| EP0101674A3 (en) * | 1982-08-17 | 1984-07-18 | Ing. Franz Prohaska Gesellschaft m.b.H. | Apparatus for the production of pieces of dough |
| JP3811789B2 (en) * | 2004-05-24 | 2006-08-23 | 株式会社コバード | Food dough shaping device |
| JP4260216B1 (en) * | 2008-08-05 | 2009-04-30 | 株式会社コバード | Food molding equipment |
| CN205813431U (en) * | 2015-10-26 | 2016-12-21 | 燕山大学 | The imitative manual dumpling maker of domestic |
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