CN108539282A - A kind of rectangular cellular li-ion battery test production line - Google Patents
A kind of rectangular cellular li-ion battery test production line Download PDFInfo
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- CN108539282A CN108539282A CN201810324801.1A CN201810324801A CN108539282A CN 108539282 A CN108539282 A CN 108539282A CN 201810324801 A CN201810324801 A CN 201810324801A CN 108539282 A CN108539282 A CN 108539282A
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/05—Accumulators with non-aqueous electrolyte
- H01M10/058—Construction or manufacture
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/04—Construction or manufacture in general
- H01M10/0404—Machines for assembling batteries
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Manipulator (AREA)
Abstract
The present invention relates to lithium battery productions more particularly to a kind of rectangular cellular li-ion battery to test production line.A kind of rectangular cellular li-ion battery test production line, the test production line are made of four battery feeding bus, testboard, reclaimer system, discharge port parts；The production line battery is conveyed by battery feeding bus, the battery on battery feeding bus is drawn by suction system by X-axis manipulator, Y-axis manipulator, Z axis robot movement when lower section by reclaimer system, then the groove for battery being put into testboard is tested, test by battery by reclaimer system by then putting back to battery feeding bus, and test by reclaimer system by then not sending battery into discharge port recycling.The Design of Production Line is reasonable, easy to operate, can greatly improve labor productivity.
Description
Technical field
The present invention relates to lithium battery productions more particularly to a kind of rectangular cellular li-ion battery to test production line.
Background technology
In Production Process of Lithium Battery, voltage, internal resistance are the direct parameters for investigating battery performance quality, and data status is straight
Connect the use for influencing the later stage.Currently, most of quadrate lithium battery manufacturers are when testing cell voltage, internal resistance, it is common
Way is that operation employee clamps battery electrode column with fixture on the other hand, and after the data of terminal are shown normally, employee's another hand is taken and swept
Code rifle carries out barcode scanning to battery, records the information of the battery.Fixture should be operated due to employee in the process, again to battery
Barcode scanning is carried out, the battery of the abnormal performance occurred in test process will also vacate hand and choose it in time, entire test process hand
Continuous various, short time consumption is long, and employee needs the practice of a period of time can be more ripe with the positive and negative terminals of fixture folder battery
Practice and grasp its method, labor productivity is hindered in mass production, is not conducive to the reduction of production costs.
Invention content
In order to solve the above technical problems, the object of the present invention is to provide a kind of rectangular cellular li-ion battery test productions
Line, the product line device reasonable design, easy operation, can greatly improve labor productivity.
In order to achieve the above purpose, present invention employs technical solutions below：
A kind of rectangular cellular li-ion battery tests production line, the test production line by battery feeding bus, testboard, reclaimer system,
Four parts of discharge port form；The rack is by side seal board, door-plate, aluminium section bar, left side dispensing robot base, manipulator platform
Face connecting plate, right side dispensing robot base and robot carriage composition；Entire shell is built as skeleton by aluminium section bar, left
Side point glue robot base and right side dispensing robot base are separately fixed at left and right side, and robot carriage is fixed on right side
At hand on plate, manipulator table top connecting plate is arranged in rear side, in left side dispensing robot base and right side dispenser dispensing machinery
Tool is at hand provided with concave shaped space between plate, and the battery feeding bus is arranged in the concave shaped space and front and back runs through machine
Frame；The testboard is fixed on the surface of battery feeding bus, and there are one low-lying grooves for the centre of testboard, will be electric
Pond is placed on the inside and can be detected automatically, and the discharge port is arranged in the side of testboard；The reclaimer system is by controlling
Make part, X-axis manipulator, Y-axis manipulator, right rail system, Z axis manipulator, suction system, bearing riser reinforcing plate and machine
Tool hand reinforcing rib forms；The X-axis manipulator is by X-axis cover board, two pieces of X-axis side cover plates, motor cabinet, X-axis stepper motor, X-axis
Shaft coupling, two X-axis bearing blocks, X-axis ball nut, X-axis ball screw, X-axis manipulator take-up housing, two X-axis fixed blocks, two
A X-axis guide rail sliding block, X-axis support end seal block, X-axis robot base, X-axis guide rail composition；Two are fixed in X-axis robot base
A X-axis fixed block and X-axis guide rail, and X-axis bearing block is installed on X-axis fixed block, installation X-axis rolling between two X-axis bearing blocks
Ballscrew；X-axis stepper motor is connect by X-axis shaft coupling with X-axis ball screw, and provides power；Have inside X-axis ball nut
Screw thread coordinates with X-axis ball screw, and when X-axis ball screw rotates, X-axis ball nut will advance or retreat accordingly；X-axis
Manipulator take-up housing is fixed on two X-axis guide rail sliding blocks, and is tightly fastened with X-axis ball nut；The Y-axis manipulator by
Y-axis stepper motor, Y-axis bearing riser, Y-axis screw systems, Y-axis guide rail, Y-axis guide rail sliding block, Y-axis lead screw link block and Y-axis lid
Board group is at Y-axis manipulator supplies power to Y-axis screw systems using y-axis stepper motor makes Y-axis guide rail sliding block in the Y-axis direction
Movement；The Z axis manipulator is by Z axis stepper motor, Z axis screw systems, Z axis guide rail, Z axis cover board, Z axis guide rail sliding block, Z axis
Lead screw link block, Z axis bearing riser；Z axis manipulator supplies power to Z axis screw systems using Z axis stepper motor makes Z axis lead
Rail sliding block moves in the Z-axis direction；Y-axis manipulator is fixed on by bearing riser reinforcing plate on X-axis manipulator take-up housing, is passed through
Another bearing riser reinforcing plate is fixed in right rail system, intermediate to reinforce intensity by manipulator reinforcing rib, keeps Y-axis mechanical
Hand can be moved in X-direction；Z axis manipulator is fixed on by Z axis connecting plate on Y-axis lead screw link block, to make Z axis manipulator
It can move in the Y-axis direction；Suction system is located above the recess of testboard, and suction system is by suction connecting plate, sucker and suction
Disk fixed plate forms；Suction connecting plate is fixed on Z axis lead screw link block, sucker fixed plate with suction connecting plate is perpendicular sets
It sets, sucker is fixed in sucker fixed plate.
As a further improvement, the battery feeding bus is made of conveyer belt, aluminium section bar and idler wheel；Aluminium section bar is constituted
Conveying frame structure, conveyer belt are arranged in conveying frame structure, and idler wheel is arranged in the bottom of conveying frame structure.
The invention also discloses a kind of rectangular cellular li-ion batteries to test production method, and this method is produced using the test
Line, battery are conveyed by battery feeding bus, by X-axis manipulator, Y-axis manipulator, Z axis machinery when lower section by reclaimer system
Hands movement is drawn the battery on battery feeding bus by suction system, and then groove that battery is put into testboard is surveyed
Examination, test are tested by the way that battery is then put back to battery feeding bus by reclaimer system not by then being sent battery by reclaimer system
Enter discharge port recycling.
Due to the adoption of the above technical solution, which can be significantly by the present invention
It raises labour productivity.
Description of the drawings
Fig. 1 is the structural schematic diagram of the machine.
Fig. 2 is the explosive view of the mechanism.
Fig. 3 is the structural schematic diagram of pond feeding bus.
Fig. 4 is battery model figure.
Fig. 5 is the schematic diagram of monitor station.
Fig. 6, Fig. 7, Fig. 8 are the structural schematic diagram of reclaimer system.
Fig. 9 is the structural schematic diagram of rack.
Figure 10 is the explosive view of X-axis manipulator.
Figure 11 is the explosive view of Y-axis manipulator.
Figure 12 is the explosive view of Z axis manipulator and suction system.
Specific implementation mode
The specific implementation mode of the present invention is made a detailed explanation below in conjunction with the accompanying drawings.
It is a kind of battery of mobile phone test production line such as Fig. 1, shown in Fig. 2 explosive views, which is mainly conveyed by battery total
5 four line 1, testboard 2, reclaimer system 3, discharge port 4, rack parts form.
As shown in figure 9, the structure of the rack 5, it is by side seal board 51, door-plate 52, aluminium section bar 53, left side dispensing machinery
At hand plate 54, manipulator table top connecting plate 55, right side dispensing robot base 56 and robot carriage 57 form.Entirely shell is
It is built as skeleton by aluminium section bar 53, left side dispensing robot base 54 and right side dispensing robot base 56 are separately fixed at a left side
Side and right side, robot carriage 57 are fixed in right side dispensing robot base 56, and manipulator table top connecting plate 55 is arranged rear
Side is provided with concave shaped space, the battery between left side dispensing robot base 54 and right side dispensing robot base 56
Feeding bus 1 is arranged in the concave shaped space simultaneously front and back through rack 5；The setting of door-plate 52 can be opened in side, side
Just it checks or overhauls machine.
As shown in Fig. 3 battery feeding bus 1, it is made of conveyer belt 11, aluminium section bar 12 and idler wheel 13.Aluminium section bar 12
Conveying frame structure is constituted, conveyer belt 11 is arranged in conveying frame structure, and idler wheel 13 is arranged in the bottom of conveying frame structure,
Battery 14 is transmitted using the mechanism.
As shown in figure 5, the testboard 2, is fixed on the surface of battery feeding bus 1, the centre of testboard 2 has one
A low-lying groove, battery, which is placed on the inside, to be detected automatically.The discharge port 4 is arranged in the side of testboard 2.
As Fig. 6, Fig. 7, it is shown in Fig. 8 be reclaimer system 3, it is by control section 32, X-axis manipulator 33, Y-axis manipulator
34,39 groups of right rail system 35, Z axis manipulator 36, suction system 37, bearing riser reinforcing plate 38 and manipulator reinforcing rib
At.As Figure 10 explosive views show the structure of X-axis manipulator 33.It is by 3301, two pieces of X-axis side cover plates 3302 of X-axis cover board, electricity
Engine base 3303, X-axis stepper motor 3304, X-axis shaft coupling 3305, two X-axis bearing blocks 3306, X-axis ball nut 3307, X-axis
Ball screw 3308, X-axis manipulator take-up housing 3309, two X-axis fixed block 3310, two X-axis guide rail sliding block 3311, X-axis branch
End seal block 3312, X-axis robot base 3313, X-axis guide rail 3314 is supportted to form.Two X are fixed in X-axis robot base 3313
Axis fixed block 3310 and X-axis guide rail 3314, and X-axis bearing block 3306, two X-axis bearing blocks are installed on X-axis fixed block 3310
X-axis ball screw 3308 is installed between 3306.X-axis stepper motor 3304 passes through X-axis shaft coupling 3305 and X-axis ball screw 3308
Connection, and power is provided.There is screw thread that can coordinate with X-axis ball screw 3308 inside X-axis ball nut 3307, when X-axis ball
Lead screw 3308 rotates, and X-axis ball nut 3307 will advance or retreat accordingly.X-axis manipulator take-up housing 3309 is fixed on
On two X-axis guide rail sliding blocks 3311, and it is tightly fastened with X-axis ball nut 3307.The principle of ball-screw-transmission is：Ball wire
Thick stick will be converted to linear motion according to the helical pitch of corresponding specification with the rotational angle of lead screw, be started building as active body, nut
Part can be connected by nut seat with nut, to realize corresponding linear motion.When motor rotates, the rotation of lead screw can make
Sliding block moves along a straight line on guide rail, to realize movement of the X-axis manipulator take-up housing 3309 in X-axis, and by a drag chain system
It unites to protect motor wire.
If Figure 11 explosive views show Y-axis manipulator 34, it is by y-axis stepper motor 341, Y-axis bearing riser 342, Y-axis silk
Lever system 343, Y-axis guide rail 344, Y-axis guide rail sliding block 345, Y-axis lead screw link block 346, Y-axis cover board 347 form, the mechanism and X
Axis operation logic is similar, and supplying power to screw systems using motor enables Y-axis guide rail sliding block 345 to move in the Y-axis direction,
Simultaneously also electric wire is protected with a drag chain system.
It is Z axis manipulator 36 and suction system 37 as shown in Figure 12 explosive views, 36 composed structure of Z axis manipulator and work
Principle is identical as Y-axis manipulator 34, by Z axis stepper motor 361, Z axis screw systems 362, Z axis guide rail 363, Z axis cover board 364, Z
Axis rail sliding block 365, Z axis lead screw link block 366, Z axis bearing riser 367.Suction system 37 is by suction connecting plate 371, inhales
Disk 371, sucker fixed plate 372 form.Y-axis manipulator 34 is fixed on X-axis manipulator take-up housing by bearing riser reinforcing plate 38
It on 3309, is fixed in right rail system 35 by another bearing riser reinforcing plate 38, centre is by manipulator reinforcing rib 39
Reinforce intensity, Y-axis manipulator 34 is allow to be moved in X-direction.Z axis manipulator 36 is fixed on Y-axis lead screw by Z axis connecting plate
On link block 346, to allow Z axis manipulator 36 to move in the Y-axis direction.Suction system 37 is fixed on by suction connecting plate
On Z axis lead screw link block 366.Under XYZ three's manipulator collective effect suction system 37 can move in three directions
To reach accurate flexible motion in all directions.
Battery is put on conveyer belt 11（As shown in Figure 4）, machine switch is opened, conveyer belt starts slowly to run, suction
System 37 sucks up the battery on conveyer belt 11, will be examined in groove that battery is placed in testboard 2 by XYZ mechanical arms
It surveys, if battery is qualified, machine top signal lamp is green light, while battery is put back on conveyer belt and made it through by manipulator, with
After pick up next piece of battery and be detected, if being detected as unqualified, it is finally sliding that unqualified battery is put into discharge port 4 by manipulator
Enter defective products collection raising middle flask, while top signal lamp is red light.
Claims (3)
1. a kind of rectangular cellular li-ion battery tests production line, which is characterized in that the test production line is by battery feeding bus, test
Four platform, reclaimer system, discharge port parts form；
The rack is by side seal board, door-plate, aluminium section bar, left side dispensing robot base, manipulator table top connecting plate, right-hand point
Glue robot base and robot carriage composition；Entire shell is built as skeleton by aluminium section bar, left side dispensing manipulator bottom
Plate and right side dispensing robot base are separately fixed at left and right side, and robot carriage is fixed on right side dispensing robot base
On, manipulator table top connecting plate is arranged in rear side, is set between left side dispensing robot base and right side dispensing robot base
It is equipped with concave shaped space, the battery feeding bus is arranged in the concave shaped space simultaneously front and back through rack；
The testboard is fixed on the surface of battery feeding bus, and there are one low-lying grooves for the centre of testboard, will be electric
Pond is placed on the inside and can be detected automatically, and the discharge port is arranged in the side of testboard；
The reclaimer system is by control section, X-axis manipulator, Y-axis manipulator, right rail system, Z axis manipulator, suction
System, bearing riser reinforcing plate and manipulator reinforcing rib composition；
The X-axis manipulator is by X-axis cover board, two pieces of X-axis side cover plates, motor cabinet, X-axis stepper motor, X-axis shaft coupling, two X
Bearing housing, X-axis ball nut, X-axis ball screw, X-axis manipulator take-up housing, two X-axis fixed blocks, two X-axis guide rails are slided
Block, X-axis support end seal block, X-axis robot base, X-axis guide rail composition；Two X-axis fixed blocks are fixed in X-axis robot base
And X-axis guide rail, and X-axis bearing block is installed on X-axis fixed block, X-axis ball screw is installed between two X-axis bearing blocks；X-axis walks
Stepper motor is connect by X-axis shaft coupling with X-axis ball screw, and provides power；There is screw thread to be rolled with X-axis inside X-axis ball nut
Ballscrew coordinates, and when X-axis ball screw rotates, X-axis ball nut will advance or retreat accordingly；X-axis manipulator sliding block
Seat is fixed on two X-axis guide rail sliding blocks, and is tightly fastened with X-axis ball nut；
The Y-axis manipulator by y-axis stepper motor, Y-axis bearing riser, Y-axis screw systems, Y-axis guide rail, Y-axis guide rail sliding block,
Y-axis lead screw link block and Y-axis cover board composition, Y-axis manipulator supplies power to Y-axis screw systems using y-axis stepper motor makes Y-axis
Guide rail slide block moves in the Y-axis direction；
The Z axis manipulator is by Z axis stepper motor, Z axis screw systems, Z axis guide rail, Z axis cover board, Z axis guide rail sliding block, Z axis
Lead screw link block, Z axis bearing riser；Z axis manipulator supplies power to Z axis screw systems using Z axis stepper motor makes Z axis lead
Rail sliding block moves in the Z-axis direction；
Y-axis manipulator is fixed on by bearing riser reinforcing plate on X-axis manipulator take-up housing, is reinforced by another bearing riser
Plate is fixed in right rail system, intermediate to reinforce intensity by manipulator reinforcing rib, and Y-axis manipulator is enable to be moved in X-direction；
Z axis manipulator is fixed on by Z axis connecting plate on Y-axis lead screw link block, to enable Z axis manipulator to move in the Y-axis direction；
Suction system is located above the recess of testboard, and suction system is made of suction connecting plate, sucker and sucker fixed plate；It inhales
Material connecting plate is fixed on Z axis lead screw link block, and sucker fixed plate is vertical setting with suction connecting plate, and sucker is fixed at
In sucker fixed plate.
2. a kind of rectangular cellular li-ion battery according to claim tests production line, which is characterized in that the battery is defeated
Bus is sent to be made of conveyer belt, aluminium section bar and idler wheel；Aluminium section bar constitutes conveying frame structure, and conveyer belt is arranged in conveying frame knot
On structure, idler wheel is arranged in the bottom of conveying frame structure.
3. a kind of rectangular cellular li-ion battery tests production method, which is characterized in that this method is using the test described in claim
Production line, battery are conveyed by battery feeding bus, by X-axis manipulator, Y-axis manipulator, Z axis when lower section by reclaimer system
Robot movement is drawn the battery on battery feeding bus by suction system, then battery is put into the groove of testboard into
Row test, test are tested not by then will be electric by reclaimer system by the way that battery is then put back to battery feeding bus by reclaimer system
Discharge port recycling is sent into pond.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810324801.1A CN108539282B (en) | 2018-04-12 | 2018-04-12 | A kind of rectangular cellular li-ion battery test production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810324801.1A CN108539282B (en) | 2018-04-12 | 2018-04-12 | A kind of rectangular cellular li-ion battery test production line |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN108539282A true CN108539282A (en) | 2018-09-14 |
| CN108539282B CN108539282B (en) | 2019-08-16 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201810324801.1A Active CN108539282B (en) | 2018-04-12 | 2018-04-12 | A kind of rectangular cellular li-ion battery test production line |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110420869A (en) * | 2019-08-05 | 2019-11-08 | 界首市南都华宇电源有限公司 | A kind of short out drive test of accumulator line feeding sorting equipment on probation |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103921161A (en) * | 2014-04-15 | 2014-07-16 | 江苏优创数控设备有限公司 | Manipulator capable of horizontally moving and taking and placing workpieces by using double arms |
| CN104128794A (en) * | 2014-07-17 | 2014-11-05 | 苏州博众精工科技有限公司 | Assembly line type screw locking and adhesive dispensing double-station operating device |
| CN106384845A (en) * | 2016-11-09 | 2017-02-08 | 深圳市新伟创实业有限公司 | Automatic lithium battery drying and cooling processing system |
| CN107377800A (en) * | 2017-09-15 | 2017-11-24 | 苏州瑞玛金属成型有限公司 | Transfer robots in three-D mould |
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2018
- 2018-04-12 CN CN201810324801.1A patent/CN108539282B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103921161A (en) * | 2014-04-15 | 2014-07-16 | 江苏优创数控设备有限公司 | Manipulator capable of horizontally moving and taking and placing workpieces by using double arms |
| CN104128794A (en) * | 2014-07-17 | 2014-11-05 | 苏州博众精工科技有限公司 | Assembly line type screw locking and adhesive dispensing double-station operating device |
| CN106384845A (en) * | 2016-11-09 | 2017-02-08 | 深圳市新伟创实业有限公司 | Automatic lithium battery drying and cooling processing system |
| CN107377800A (en) * | 2017-09-15 | 2017-11-24 | 苏州瑞玛金属成型有限公司 | Transfer robots in three-D mould |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110420869A (en) * | 2019-08-05 | 2019-11-08 | 界首市南都华宇电源有限公司 | A kind of short out drive test of accumulator line feeding sorting equipment on probation |
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| Publication number | Publication date |
|---|---|
| CN108539282B (en) | 2019-08-16 |
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Effective date of registration: 20190718 Address after: 325036 East South Road, Ouhai Economic Development Zone, Wenzhou City, Zhejiang Province Applicant after: Wenzhou Yuanli Intelligent Technology Co., Ltd. Address before: 310019 No. 9 Jiuhuan Road, Jianggan District, Lishui City, Zhejiang Province Applicant before: Wang Weibo |
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