CN108534970A - High-precision line slideway auxiliary Static stiffness comprehensive measurement device and method - Google Patents
High-precision line slideway auxiliary Static stiffness comprehensive measurement device and method Download PDFInfo
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Abstract
本发明公开了一种可高效高精测量直线导轨副垂直、俯仰、倾斜、偏摆静刚度的测量装置及方法,本发明装置固定座固定在水平的台面板上,导轨副、基准板固定在固定座上,用于测量导轨副变形量的位移传感器组安装在滑动块上;压力传感器与压块连接;加载装置带动压块下降,分别通过圆柱体在滑动块上施加线载荷F1与F2;本发明测量方法将载荷F1与F2分解为四个方向的等效载荷,位移传感器组测得的变形量亦换算为四个方向的等效变形量。本发明在保证高效测量滚动直线导轨副静刚度的同时,大大提高了测量结果的准确性与可靠性,对导轨副综合静刚度的测评具有重要意义。
The invention discloses a measuring device and method capable of measuring the vertical, pitch, inclination and yaw static stiffness of a linear guide rail pair with high efficiency and high precision. On the fixed seat, the displacement sensor group used to measure the deformation of the guide rail pair is installed on the sliding block; the pressure sensor is connected to the pressing block; the loading device drives the pressing block down, and applies line loads F 1 and F to the sliding block through the cylinder respectively. 2 ; The measurement method of the present invention decomposes the loads F1 and F2 into equivalent loads in four directions, and the deformation measured by the displacement sensor group is also converted into equivalent deformations in four directions. The present invention greatly improves the accuracy and reliability of the measurement results while ensuring high-efficiency measurement of the static stiffness of the rolling linear guide rail pair, and is of great significance to the evaluation of the comprehensive static stiffness of the guide rail pair.
Description
技术领域technical field
本发明属于滚动直线导轨副测试领域,特别是一种高精度直线导轨副静刚度综合测 量装置及方法。The invention belongs to the field of rolling linear guide rail pair testing, in particular to a high-precision linear guide rail pair static stiffness comprehensive measuring device and method.
背景技术Background technique
随着现代化制造技术的蓬勃发展,制造行业对扮演重要角色的数控机床提出了更高 的要求,尤其体现在定位精度,导向精度,加工精度三方面。滚动直线导轨副由于具有摩擦阻力小、运动特性好、寿命长、承载能力好、经济性好等优点,被广泛应用于数控 机床中。但是长期以来,国外产品牢牢占据着国内中高档滚动直线导轨副的市场,而造 成这一局面的根本原因是国内滚动功能部件行业缺少关键基础技术研究和缺乏先进的 检测仪器和产品性能试验设备。With the vigorous development of modern manufacturing technology, the manufacturing industry has put forward higher requirements for CNC machine tools that play an important role, especially in three aspects: positioning accuracy, guiding accuracy, and machining accuracy. Rolling linear guides are widely used in CNC machine tools due to their advantages such as small frictional resistance, good motion characteristics, long life, good carrying capacity, and good economy. However, for a long time, foreign products have firmly occupied the domestic market of medium and high-end rolling linear guides, and the root cause of this situation is the lack of key basic technology research and the lack of advanced testing instruments and product performance testing equipment in the domestic rolling functional parts industry. .
中国发明专利公开号CN105973550A,名称为直线导轨副五种静刚度综合测量装置及其方法,该专利介绍了一种仅通过一套试验工装同时测量出导轨副五种静刚度的装置与方法,该方法加载方式属于点加载,加载力分布不均匀,且没有考虑各个方向变形量 之间的干涉与耦合关系,实验结果与理论结果相差较大,实验效果有待进一步提高。中 国发明专利公开号CN103017992A,名称为直线导轨副静刚度测量装置及方法,该试验 装置需要多套夹具组件,测量直线导轨副静刚度时,需要频繁更换夹具,改变装夹方式, 实验繁琐效率低。中国发明专利公开号CN104075886A,名称为模块化直线导轨副结合 部静刚度测试方法与装置,该方法需要不断转换加载装置的方向,导致加载实验台的结 构设计较复杂,实验时间较长,效率低。Chinese Invention Patent Publication No. CN105973550A, titled as a comprehensive measuring device and method for five kinds of static stiffness of a linear guide rail pair, the patent introduces a device and method for simultaneously measuring five kinds of static stiffness of a guide rail pair through only one set of test tooling. The loading method of the method belongs to point loading, the distribution of loading force is uneven, and the interference and coupling relationship between the deformation in each direction is not considered. The experimental results are quite different from the theoretical results, and the experimental results need to be further improved. Chinese Invention Patent Publication No. CN103017992A, named as linear guide rail pair static stiffness measurement device and method, the test device requires multiple sets of fixture components, when measuring the linear guide rail pair static stiffness, it is necessary to frequently replace the fixture and change the clamping method, the experiment is cumbersome and the efficiency is low . Chinese Invention Patent Publication No. CN104075886A, named as the method and device for testing the static stiffness of the joint of the modular linear guide rail pair, this method needs to constantly change the direction of the loading device, resulting in a more complicated structural design of the loading test bench, longer test time and low efficiency .
总而言之,关于滚动直线导轨副静刚度的测量,目前一些学者设计的装置及方法均 存在一定的不足,还没有一套可靠性高、效率高且操作简单的测量装置及方法,严重阻碍了滚动直线导轨副静刚度的测评效率及其高刚性设计的发展。All in all, with regard to the measurement of the static stiffness of the rolling linear guide pair, the devices and methods designed by some scholars currently have certain deficiencies. There is no set of measuring devices and methods with high reliability, high efficiency and simple operation, which seriously hinders the rolling linear guide. The evaluation efficiency of static stiffness of guide rail pair and the development of high rigidity design.
发明内容Contents of the invention
本发明所解决的技术问题在于提供一种高精度直线导轨副静刚度综合测量装置及 方法,以解决目前直线导轨副静刚度测评效率低,测量结果不准确的问题。The technical problem solved by the present invention is to provide a high-precision linear guide rail pair static stiffness comprehensive measurement device and method to solve the problems of low efficiency of static stiffness measurement and evaluation of linear guide rail pairs and inaccurate measurement results.
实现本发明目的的技术解决方案为:The technical solution that realizes the object of the present invention is:
一种高精度直线导轨副静刚度综合测量装置,包括台面板、固定在台面板上端的固 定座、基准板、压块、加压装置、圆柱体、滑动块以及固定在其上的位移传感器组;A comprehensive measurement device for the static stiffness of a high-precision linear guide rail pair, including a table top, a fixed seat fixed on the upper end of the table top, a reference plate, a pressure block, a pressurizing device, a cylinder, a sliding block, and a displacement sensor group fixed thereon ;
所述固定座上端面为斜面,用以固定导轨;且导轨滑动方向与固定座的纵剖面的斜 边垂直;所述基准板垂直固定在固定座上端斜面;所述滑动块下端与滑块固连;滑块与导轨构成直线导轨副;所述滑动块上端面为斜面,且斜面与水平面齐平;所述位移传感 器组包括四个第一位移传感器组、两个第二位移传感器组;所述四个第一位移传感器组 测试方向垂直于固定座上端面,且与固定座上端面接触,用于测量导轨副的垂直变形量、 倾斜角变形量以及俯仰角变形量;四个第一位移传感器组轨两两对称布置在导轨的左右 两侧;两个第二位移传感器垂直于基准板,且与基准板接触,用于测量导轨副的偏摆角 变形量;同一侧的两个第一位移传感器组的测试点连线、两个第二位移传感器组的测试 点连线均平行于导轨的滑动方向;所述滑动块上设有相互垂直的第一V形槽和第二V 形槽;所述第一V形槽长度方向平行于导轨滑动方向,且第一V形槽中心线与导轨中 心线的连线垂直于滑块上端面;所述圆柱体设置在第一V形槽或第二V形槽内;所述 加压装置设置在滑动块上端,对滑动块进行加压,加压装置与圆柱体实现线接触,并实 时获得加压过程的压力。The upper end surface of the fixed seat is a slope for fixing the guide rail; and the sliding direction of the guide rail is perpendicular to the hypotenuse of the longitudinal section of the fixed seat; the reference plate is vertically fixed on the inclined surface of the upper end of the fixed seat; connected; the slider and the guide rail constitute a linear guide rail pair; the upper end surface of the slider is an inclined plane, and the inclined plane is flush with the horizontal plane; the displacement sensor group includes four first displacement sensor groups and two second displacement sensor groups; The test direction of the four first displacement sensor groups is perpendicular to the upper end surface of the fixed seat, and is in contact with the upper end surface of the fixed seat, and is used to measure the vertical deformation, inclination angle deformation and pitch angle deformation of the guide rail pair; the four first displacements The sensor group rails are symmetrically arranged on the left and right sides of the guide rail; the two second displacement sensors are perpendicular to the reference plate and are in contact with the reference plate, and are used to measure the deflection angle deformation of the guide rail pair; the two first displacement sensors on the same side The test point connection line of the displacement sensor group and the test point connection line of the two second displacement sensor groups are all parallel to the sliding direction of the guide rail; the sliding block is provided with a first V-shaped groove and a second V-shaped groove perpendicular to each other The length direction of the first V-shaped groove is parallel to the sliding direction of the guide rail, and the line connecting the centerline of the first V-shaped groove and the centerline of the guide rail is perpendicular to the upper end surface of the slider; the cylinder is arranged on the first V-shaped groove or In the second V-shaped groove; the pressurizing device is arranged on the upper end of the sliding block to pressurize the sliding block. The pressurizing device realizes line contact with the cylinder and obtains the pressure of the pressurizing process in real time.
一种高精度直线导轨副静刚度综合测量方法,包括以下步骤:A method for comprehensively measuring the static stiffness of a high-precision linear guide rail pair, comprising the following steps:
步骤1、测试导轨副垂直静刚度与倾斜静刚度:Step 1. Test the vertical static stiffness and inclined static stiffness of the guide rail pair:
步骤1.1、将圆柱体放于第一V形槽上,移动滑块使滑动块侧端与第一导向板内侧贴合,使得滑块中心位于压力中心;Step 1.1. Put the cylinder on the first V-shaped groove, move the slider so that the side end of the slider fits the inner side of the first guide plate, so that the center of the slider is located at the pressure center;
步骤1.2、对圆柱体先加载然后卸载,实时采集力传感器与位移传感器组上的数据, 直到卸载为零;Step 1.2, first load and then unload the cylinder, and collect the data on the force sensor and displacement sensor group in real time until the unloading is zero;
步骤1.3、以导轨副几何中心为坐标原点,建立参考坐标系。X轴垂直于基准板的基准面,Y轴沿导轨纵向,Z轴垂直于滑块上表面,将力传感器采集到的加载力F1在 XZ平面内分解为平行于Z轴的轴向力F1Z与平行于X轴的轴向力F1X,由于滑动块上第 一V型槽纵向中心线与导轨副纵向中心线之间的距离为T,因而形成倾斜力矩MB,而 轴向力F1Z为作用于滑动块上的垂直加载力,如公式(1)所示;将四个第一位移传感器 组测量得到的导轨副变形量按式(2)、式(3)分解为垂直与倾斜方向上的变形量;Step 1.3, take the geometric center of the guide rail as the coordinate origin, and establish a reference coordinate system. The X-axis is perpendicular to the reference plane of the reference plate, the Y-axis is along the longitudinal direction of the guide rail, and the Z-axis is perpendicular to the upper surface of the slider. The loading force F1 collected by the force sensor is decomposed into the axial force F parallel to the Z-axis in the XZ plane. 1Z and the axial force F 1X parallel to the X axis, since the distance between the longitudinal centerline of the first V-shaped groove on the sliding block and the longitudinal centerline of the guide rail pair is T, a tilting moment M B is formed, and the axial force F 1Z is the vertical loading force acting on the sliding block, as shown in formula (1); the deformation of the guide rail pair measured by the four first displacement sensor groups is decomposed into vertical and inclination according to formula (2) and formula (3). The amount of deformation in the direction;
垂直变形量: Vertical deformation amount:
倾斜变形角: Tilt deformation angle:
其中,四个第一位移传感器组布置按a、b、c、d矩形顺序依次排列,其中a、b位 于高于c、d;△S1、△S2、△S3、△S4分别为位于a、b、c、d四个位置的第一位移传感 器测得的变形量,△S5、△S6分别为两个第二位移传感器测得的变形量;D为a、d位置 或b、c位置的第一位移传感器组之间的中心距;θ为固定座上表面与水平面间的夹角;Among them, the four first displacement sensor groups are arranged in the order of a, b, c, and d rectangles, in which a, b are located higher than c, d; △S 1 , △S 2 , △S 3 , △S 4 ΔS 5 and ΔS 6 are the deformation measured by the two second displacement sensors respectively; D is the position a and d Or the center distance between the first displacement sensor groups at positions b and c; θ is the angle between the upper surface of the fixed seat and the horizontal plane;
步骤2、测试导轨副俯仰与偏摆静刚度:Step 2. Test the static stiffness of the guide rail pair pitch and yaw:
步骤2.1、将圆柱体放于第二V形槽上,移动滑块使滑动块侧端与第二导向板内侧贴合,保证圆柱体中心位于压力中心;Step 2.1. Put the cylinder on the second V-shaped groove, move the slider so that the side end of the slider fits the inner side of the second guide plate, and ensure that the center of the cylinder is at the pressure center;
步骤2.2、对圆柱体先加载再卸载,过程中实时采集力传感器与第一位移传感器组及第二位移传感器上的数据,直到卸载为零;Step 2.2, first load and then unload the cylinder, and collect the data on the force sensor, the first displacement sensor group and the second displacement sensor in real time during the process, until the unloading is zero;
步骤2.3、将力传感器采集到的加载力F2在第二V形槽的纵向对称面内分解为平行于Z轴的轴向力F2Z与平行于X轴的轴向力F2X,由于滑动块上表面几何中心点到第二 V型槽纵向中心线的垂直距离为H,因而形成俯仰力矩MA与偏摆力矩MC,如公式(4) 所示;将第一位移传感器组及第二位移传感器测量得到的导轨副变形量按式(5)、式(6) 分解为俯仰与偏摆方向上的变形量;Step 2.3: Decompose the loading force F 2 collected by the force sensor into the axial force F 2Z parallel to the Z axis and the axial force F 2X parallel to the X axis in the longitudinal symmetry plane of the second V-shaped groove. The vertical distance from the geometric center point on the upper surface of the block to the longitudinal centerline of the second V-shaped groove is H, thus forming the pitching moment M A and the yaw moment M C , as shown in formula (4); the first displacement sensor group and the second The deformation of the guide rail pair measured by the two displacement sensors is decomposed into the deformation in the pitch and yaw directions according to formula (5) and formula (6);
俯仰变形角: Pitch deformation angle:
偏摆变形角: Yaw deformation angle:
其中,L为两个第二位移传感器之间的中心距;K为a、b位置或c、d位置的第一 位移传感器组之间的中心距;Wherein, L is the center-to-center distance between two second displacement sensors; K is the center-to-center distance between the first displacement sensor group of a, b position or c, d position;
步骤4、以载荷为横坐标,变形量为纵坐标,分别将上述分解后的等效载荷以及对应方向的变形量数据绘制在坐标图中,分别得到导轨副的垂直、倾斜、俯仰、偏摆静刚 度曲线,各曲线斜率的倒数即为导轨副的各个静刚度值。Step 4. Take the load as the abscissa and the deformation as the ordinate, respectively draw the decomposed equivalent load and the deformation data in the corresponding direction in the coordinate diagram, and obtain the vertical, inclination, pitch and yaw of the guide rail pair respectively For the static stiffness curve, the reciprocal of the slope of each curve is the value of each static stiffness of the guide rail pair.
本发明与现有技术相比,其显著优点:Compared with the prior art, the present invention has significant advantages:
(1)本发明的测试装置,在滑动块上端设有第一V型槽和第二V形槽,将各载荷 等效分解到各变形互不干涉的方向上,实现了从结构设计及方法上彻底将垂直、倾斜、 俯仰、偏摆静刚度的测量独立开,避免了一套工装测量导轨副多个静刚度时,各方向变 形量之间的耦合与干涉问题,提高了滚动直线导轨副静刚度测量的可靠性。(1) The test device of the present invention is provided with a first V-shaped groove and a second V-shaped groove at the upper end of the sliding block, and each load is equivalently decomposed to a direction in which each deformation does not interfere with each other, and the structural design and method are realized. The vertical, tilt, pitch, and yaw static stiffness measurements are completely independent, which avoids the coupling and interference between the deformations in each direction when a set of tooling measures multiple static stiffnesses of the guide rail pair, and improves the rolling linear guide rail pair. Reliability of static stiffness measurements.
(2)通过在固定座、滑动块以及压盘上增加定位基准,可防止实验过程中导轨副侧滑,保证位移传感器组测点中心与滑块中心重合以及压盘施力中心与受力圆柱中心重合,解决了定位因素对实验结果影响的问题。(2) By adding positioning references on the fixed seat, sliding block and pressure plate, it is possible to prevent the guide rail pair from slipping during the experiment, to ensure that the center of the measurement point of the displacement sensor group coincides with the center of the slider, and that the force center of the pressure plate and the stressed cylinder The coincidence of centers solves the problem of the influence of positioning factors on the experimental results.
(3)通过对称布置垂直于固定座上端面四个第一位移传感器,垂直于基准板对称布置两个第二传感器,对变形量的测量起到匀化误差的作用,提高了变形量的测量结果。(3) By symmetrically arranging four first displacement sensors perpendicular to the upper end surface of the fixed seat, and symmetrically arranging two second sensors perpendicular to the reference plate, the measurement of deformation can be used to homogenize the error and improve the measurement of deformation result.
(4)采用线加载方式,使载荷分布均匀,避免了点加载出现的载荷偏载现象,降 低了因为加载力分布不均对实验结果造成的影响。(4) The line loading method is adopted to make the load distribution uniform, avoid the phenomenon of unbalanced load caused by point loading, and reduce the influence of the uneven distribution of loading force on the experimental results.
(5)在提高滚定直线导轨副垂直、倾斜、俯仰、偏摆静刚度测量精度与准确性的 同时,保证了实验效率,垂直、倾斜、俯仰、偏摆四种静刚度可通过本测试装置和测试 方法一次性测量得到。(5) While improving the measurement accuracy and accuracy of the vertical, inclination, pitch, and yaw static stiffness of the rolling linear guide pair, it also ensures the efficiency of the experiment. The four static stiffnesses of the vertical, inclination, pitch, and yaw can pass this test device And the test method is measured at one time.
下面结合附图对本发明作进一步详细描述。The present invention will be described in further detail below in conjunction with the accompanying drawings.
附图说明Description of drawings
图1为本发明测试装置的主视示意图。FIG. 1 is a schematic front view of the testing device of the present invention.
图2为本发明测试装置的轴测图。Fig. 2 is a perspective view of the testing device of the present invention.
图3为滑动块与固定座的连接示意图。Figure 3 is a schematic diagram of the connection between the sliding block and the fixing seat.
图4(a-c)分别为滑动块的主视、左视、俯视示意图。Figure 4(a-c) are schematic diagrams of the front view, left view and top view of the slider, respectively.
图5为滑动块上V形槽结构示意图。Fig. 5 is a schematic diagram of the structure of the V-shaped groove on the sliding block.
图6为V形槽横截面形状示意图。Fig. 6 is a schematic diagram of the cross-sectional shape of the V-shaped groove.
图7为圆柱体于第一V型槽上时第一导向板的定位示意图。Fig. 7 is a schematic diagram of the positioning of the first guide plate when the cylinder is on the first V-shaped groove.
图8为圆柱体于第二V型槽上时第二导向板的定位示意图。Fig. 8 is a schematic diagram of the positioning of the second guide plate when the cylinder is on the second V-shaped groove.
图9为本发明测试方法的流程示意图。Fig. 9 is a schematic flow chart of the testing method of the present invention.
图10为载荷作用于第一V型槽上圆柱体的受力示意图。Fig. 10 is a schematic diagram of the load acting on the cylinder on the first V-shaped groove.
图11为载荷作用于第一V型槽上圆柱体的载荷等效分解示意图。Fig. 11 is an equivalent exploded schematic diagram of the load acting on the cylinder on the first V-shaped groove.
图12为载荷作用于第二V型槽上圆柱体的受力示意图。Fig. 12 is a schematic diagram of the load acting on the cylinder on the second V-shaped groove.
图13为载荷作用于第一V型槽上圆柱体的载荷等效分解示意图。Fig. 13 is an equivalent exploded schematic diagram of the load acting on the cylinder on the first V-shaped groove.
具体实施方式Detailed ways
为了说明本发明的技术方案及技术目的,下面结合附图及具体实施例对本发明做进 一步的介绍。In order to illustrate the technical scheme and technical purpose of the present invention, the present invention will be further introduced below in conjunction with the accompanying drawings and specific embodiments.
结合图1-图8,本发明的一种高精度直线导轨副静刚度综合测量装置,包括台面板1、固定在台面板上端的固定座2、基准板3、加压装置、位移传感器夹具9、滑动块8 及固定在滑动块8上位移传感器组10、圆柱体13;In combination with Fig. 1-Fig. 8, a high-precision linear guide rail auxiliary static stiffness comprehensive measuring device of the present invention includes a table top 1, a fixing seat 2 fixed on the upper end of the table top, a reference plate 3, a pressurizing device, and a displacement sensor fixture 9 , sliding block 8 and displacement sensor group 10, cylinder 13 fixed on sliding block 8;
所述固定座2上端面为斜面,用以固定导轨12;且导轨12滑动方向与固定座2的 纵剖面的斜边21垂直;所述基准板3垂直固定在固定座2上端斜面;所述滑动块8下 端与滑块11固连;滑块11与导轨12构成直线导轨副;所述滑动块8上端面为斜面, 且斜面与水平面齐平;所述位移传感器组10包括四个第一位移传感器组101、两个第二 位移传感器组102;所述四个第一位移传感器组101测试方向垂直于固定座2上端面, 且与固定座2上端面接触,用于测量导轨副的垂直变形量、倾斜角变形量以及俯仰角变 形量;四个第一位移传感器组101两两对称布置在导轨12的上下两侧;两个第二位移 传感器102垂直于基准板3,且与基准板3接触,用于测量导轨副的偏摆角变形量;同 一侧的两个第一位移传感器组101的测试点连线、两个第二位移传感器组102的测试点 连线均平行于导轨12的滑动方向;所述滑动块8上设有相互垂直的第一V形槽81和第 二V形槽82;所述第一V形槽81长度方向平行于导轨12滑动方向,且第一V形槽81 中心线与导轨12中心线的连线垂直于滑块13上端面;所述圆柱体13设置在第一V形 槽81或第二V形槽82内;所述加压装置设置在滑动块8上端,对滑动块8进行加压, 加压装置与圆柱体13实现线接触,并实时获得加压过程的压力。The upper end surface of the fixed seat 2 is a slope for fixing the guide rail 12; and the sliding direction of the guide rail 12 is perpendicular to the hypotenuse 21 of the longitudinal section of the fixed seat 2; the reference plate 3 is vertically fixed on the inclined surface of the upper end of the fixed seat 2; The lower end of the sliding block 8 is fixedly connected with the sliding block 11; the sliding block 11 and the guide rail 12 form a linear guide rail pair; the upper end surface of the sliding block 8 is a slope, and the slope is flush with the horizontal plane; the displacement sensor group 10 includes four first Displacement sensor group 101, two second displacement sensor groups 102; The test direction of the four first displacement sensor groups 101 is perpendicular to the upper end surface of the fixed seat 2, and is in contact with the upper end surface of the fixed seat 2, and is used to measure the verticality of the guide rail pair. Deformation, inclination angle deformation and pitch angle deformation; four first displacement sensor groups 101 are symmetrically arranged on the upper and lower sides of the guide rail 12; two second displacement sensors 102 are perpendicular to the reference plate 3, and are aligned with the reference plate 3 contacts, used to measure the yaw angle deformation of the guide rail pair; the test point connection line of the two first displacement sensor groups 101 and the test point connection line of the two second displacement sensor groups 102 on the same side are all parallel to the guide rail 12 The sliding direction; the sliding block 8 is provided with a first V-shaped groove 81 and a second V-shaped groove 82 perpendicular to each other; the length direction of the first V-shaped groove 81 is parallel to the sliding direction of the guide rail 12, and the first V The connecting line between the centerline of the groove 81 and the centerline of the guide rail 12 is perpendicular to the upper end surface of the slider 13; the cylinder 13 is arranged in the first V-shaped groove 81 or the second V-shaped groove 82; The upper end of the sliding block 8 pressurizes the sliding block 8, and the pressurizing device realizes line contact with the cylinder 13, and obtains the pressure of the pressurizing process in real time.
作为一种实施方式,所述加压装置包括压块4、压力传感器7、连接件6、加载装置5;所述压力传感器7通过连接件6固定在加载装置5下端,所述压块4与压力传感器7 下端相连;加载装置5通过压块4对滑动块8上的圆柱体13进行加压。As an embodiment, the pressurizing device includes a briquetting block 4, a pressure sensor 7, a connecting piece 6, and a loading device 5; the pressure sensor 7 is fixed on the lower end of the loading device 5 through the connecting piece 6, and the briquetting block 4 and The lower end of the pressure sensor 7 is connected; the loading device 5 pressurizes the cylinder 13 on the sliding block 8 through the pressing block 4 .
进一步的,所述加载装置5为电动缸、液压缸或伺服电动机带动的滚珠丝杆。Further, the loading device 5 is an electric cylinder, a hydraulic cylinder or a ball screw driven by a servo motor.
在另外一些实施方式中,所述加压装置为数控机床。In other embodiments, the pressurizing device is a numerically controlled machine tool.
优选的,所述固定座2上端面与水平面的夹角为30°—45°,保证载荷分解后,各分载荷大小均匀。Preferably, the angle between the upper end surface of the fixing seat 2 and the horizontal plane is 30°-45°, which ensures that after the load is decomposed, the magnitude of each sub-load is uniform.
进一步的,所述固定座2上端斜面为台阶面,包括第一斜面22、第二斜面23;所 述第一斜面22平面平行于第二斜面23平面,第一斜面22位于第二斜面23上端,且第 一斜面22相对第二斜面23下沉,两个斜面之间形成第一凸台;所述导轨12固定在第 一斜面22上,且导轨12侧面与第一凸台接触,所述基准板3固定在第二斜面23上。 第一凸台对导轨12起支撑和定位作用,避免加载力较大时导轨副产生侧滑。Further, the slope at the upper end of the fixing seat 2 is a stepped surface, including a first slope 22 and a second slope 23; the plane of the first slope 22 is parallel to the plane of the second slope 23, and the first slope 22 is located at the upper end of the second slope 23 , and the first slope 22 sinks relative to the second slope 23, and a first boss is formed between the two slopes; the guide rail 12 is fixed on the first slope 22, and the side of the guide rail 12 is in contact with the first boss, the The reference plate 3 is fixed on the second slope 23 . The first boss supports and positions the guide rail 12 to prevent the guide rail pair from slipping when the loading force is large.
进一步的,所述滑动块8为台阶面,包括第一平面83、第二平面84;所述第一平 面83位于第二平面84上端,且第二平面84平行于第一斜面22;所述第二平面84相对 第一平面下沉,两个平面之间形成第二凸台;所述滑块11固定在第二平面84下端,且 与第二凸台接触,第二凸台对滑块起支撑和定位作用,避免加载力较大时滑动块8产生 侧滑。Further, the sliding block 8 is a stepped surface, including a first plane 83 and a second plane 84; the first plane 83 is located at the upper end of the second plane 84, and the second plane 84 is parallel to the first inclined plane 22; The second plane 84 sinks relative to the first plane, and a second boss is formed between the two planes; the slider 11 is fixed at the lower end of the second plane 84 and contacts the second boss, and the second boss is opposite to the slider. It acts as support and positioning, and avoids sliding of the sliding block 8 when the loading force is large.
进一步的,所述加压装置和固定座2之间还设有导向机构;使得加压过程中,加压方向与圆柱体13中心正对,保证测试结果的重复性。Further, a guide mechanism is provided between the pressurizing device and the fixed seat 2; so that during the pressurization process, the pressurization direction is directly aligned with the center of the cylinder 13, ensuring the repeatability of the test results.
在一些实施方式中,所述导向机构为导柱、导套,导柱导套设置在加压装置和固定座2之间。In some embodiments, the guide mechanism is a guide post and a guide sleeve, and the guide post and guide sleeve are arranged between the pressurizing device and the fixing seat 2 .
在另外一些实施方式中,所述导向机构为设置在压块4下端的导向板,包括第一导向板41和第二导向板42;所述第一导向板41和第二导向板42沿导轨12滑动方向设置 在压块4下端两侧;当圆柱体13位于第一V形槽81上时,移动滑块11使滑动块8侧 端与第一导向板41内侧贴合,使得滑块11中心位于压力中心,保证滑块11施压不会 偏载,导致测试结果不准确;当圆柱体13位于第二V形槽82上时,移动滑块11使滑 动块8侧端与第二导向板42内侧贴合,使圆柱体13中心位于压力中心,防止压块4相 对圆柱体13倾斜,导致测试结果不准确。In some other embodiments, the guide mechanism is a guide plate arranged at the lower end of the pressing block 4, including a first guide plate 41 and a second guide plate 42; the first guide plate 41 and the second guide plate 42 follow the guide rail 12 The sliding direction is set on both sides of the lower end of the pressing block 4; when the cylinder 13 is located on the first V-shaped groove 81, the sliding block 11 is moved so that the side end of the sliding block 8 fits the inner side of the first guide plate 41, so that the sliding block 11 The center is located at the pressure center to ensure that the slider 11 will not be biased when applied to the pressure, resulting in inaccurate test results; when the cylinder 13 is located on the second V-shaped groove 82, move the slider 11 so that the side end of the slider 8 is in line with the second guide The inner side of the plate 42 is bonded so that the center of the cylinder 13 is located at the pressure center, preventing the briquetting block 4 from tilting relative to the cylinder 13, resulting in inaccurate test results.
本发明的高精度直线导轨副静刚度综合测量装置,测试时,先将圆柱体13放入滑动块8上的第一V型槽81里,通过圆柱体13,对滑动块8施加一个线载荷F1,将F1分解为垂直、倾斜两种等效载荷,将位移传感器组101测量得到的导轨副的变形量换算 为垂直、倾斜两个方向的变形分量,得到两方向的加载力—变形曲线,即垂直静刚度曲 线与倾斜静刚度曲线;然后将圆柱体13放入滑动块8上的第二V型槽82里,通过圆柱 体13,对滑动块8施加一个线载荷F2,将F2分解为俯仰、偏摆两种等效载荷,将位移 传感器组102测量得到的导轨副的变形量换算为俯仰、偏摆两个方向的变形分量,得到 两方向的加载力—变形曲线,即俯仰静刚度曲线与偏摆静刚度曲线。The high-precision linear guide pair static stiffness comprehensive measuring device of the present invention, when testing, first put the cylinder 13 into the first V-shaped groove 81 on the sliding block 8, and apply a line load to the sliding block 8 through the cylinder 13 F 1 , decompose F 1 into two equivalent loads, vertical and inclined, convert the deformation of the guide rail pair measured by the displacement sensor group 101 into the deformation components in the vertical and inclined directions, and obtain the loading force in both directions - deformation curve, that is, the vertical static stiffness curve and the inclined static stiffness curve; then put the cylinder 13 into the second V-shaped groove 82 on the slider 8, and apply a line load F 2 to the slider 8 through the cylinder 13, and the F2 is decomposed into two equivalent loads of pitch and yaw, the deformation of the guide rail pair measured by the displacement sensor group 102 is converted into the deformation components in the two directions of pitch and yaw, and the loading force-deformation curve in the two directions is obtained, That is, the pitch static stiffness curve and the yaw static stiffness curve.
结合图9,基于本发明的测量装置,本发明还提出了一种高精度直线导轨副静刚度综合测量方法,包括以下步骤:In conjunction with Fig. 9, based on the measuring device of the present invention, the present invention also proposes a comprehensive measurement method for the static stiffness of a high-precision linear guide pair, which includes the following steps:
步骤1、将压力传感器7与位移传感器组10进行标定,并进行回零初始化处理,根据被测直线导轨副额定动载荷确定最大加载载荷,进行预加载,消除各部件的安装间隙 带来的误差;以提高测试精度。Step 1. Calibrate the pressure sensor 7 and the displacement sensor group 10, and perform zero-return initialization processing, determine the maximum loading load according to the rated dynamic load of the linear guide pair under test, and perform preloading to eliminate the error caused by the installation clearance of each component ; To improve the test accuracy.
优选的,预加载的载荷采用最大加载载荷的1-5%。Preferably, the preloaded load is 1-5% of the maximum loaded load.
步骤2、测试导轨副垂直静刚度与倾斜静刚度:Step 2. Test the vertical static stiffness and inclined static stiffness of the guide rail pair:
步骤2.1、将圆柱体13放于第一V形槽81上,移动滑块11使滑动块8侧端与第一 导向板41内侧贴合,使得滑块11中心位于压力中心;Step 2.1, put the cylinder 13 on the first V-shaped groove 81, move the slider 11 so that the side end of the slider 8 fits the inner side of the first guide plate 41, so that the center of the slider 11 is located at the pressure center;
步骤2.2、对圆柱体13加载,加载到导轨副额定动载荷的20-60%后,开始卸载, 过程中实时采集力传感器7与位移传感器组101上的数据,直到卸载为零。Step 2.2. Load the cylinder 13 to 20-60% of the rated dynamic load of the guide rail pair, and then start unloading. During the process, collect data on the force sensor 7 and displacement sensor group 101 in real time until the unloading is zero.
步骤2.3、以导轨副几何中心为坐标原点,建立参考坐标系。X轴垂直于基准板的基准面,Y轴沿导轨纵向,Z轴垂直于滑块上表面,将力传感器采集到的加载力F2在XZ 平面内分解为平行于Z轴的轴向力F1Z与平行于X轴的轴向力F1X,由于滑动块上第一 V型槽纵向中心线与导轨副纵向中心线之间的距离为T,因而形成倾斜力矩MB,而轴向 力F1Z为作用于滑动块上的垂直加载力,如公式(1)所示;将四个第一位移传感器组 101测量得到的导轨副变形量按式(2)、式(3)分解为垂直与倾斜方向上的变形量;如 图10-11;Step 2.3, take the geometric center of the guide rail as the coordinate origin, and establish a reference coordinate system. The X-axis is perpendicular to the reference plane of the reference plate, the Y-axis is along the longitudinal direction of the guide rail, and the Z-axis is perpendicular to the upper surface of the slider. The loading force F2 collected by the force sensor is decomposed into the axial force F parallel to the Z-axis in the XZ plane 1Z and the axial force F 1X parallel to the X axis, since the distance between the longitudinal centerline of the first V-shaped groove on the sliding block and the longitudinal centerline of the guide rail pair is T, a tilting moment M B is formed, and the axial force F 1Z is the vertical loading force acting on the sliding block, as shown in formula (1); the deformation of the guide rail pair measured by the four first displacement sensor groups 101 is decomposed into vertical and The amount of deformation in the inclined direction; as shown in Figure 10-11;
垂直变形量: Vertical deformation amount:
倾斜变形角: Tilt deformation angle:
其中,四个第一位移传感器组101布置按a、b、c、d矩形顺序依次排列,如图4 (a-c),其中a、b位于高于c、d;△S1、△S2、△S3、△S4分别为位于a、b、c、d四 个位置的第一位移传感器组101测得的变形量,△S5、△S6分别为两个第二位移传感器 102测得的变形量;D为a、d位置或b、c位置的第一位移传感器组之间的中心距;θ为 固定座上表面与水平面间的夹角。Among them, the four first displacement sensor groups 101 are arranged in the order of a, b, c, and d rectangles, as shown in Figure 4 (ac), where a, b are located higher than c, d; ΔS 1 , ΔS 2 , ΔS 3 , ΔS 4 are the deformations measured by the first displacement sensor group 101 located at four positions a, b, c, and d respectively, and ΔS 5 and ΔS 6 are the deformations measured by the two second displacement sensors 102 respectively. The obtained deformation; D is the center distance between the first displacement sensor group at positions a, d or b, c; θ is the angle between the upper surface of the fixed seat and the horizontal plane.
步骤3、测试导轨副俯仰与偏摆静刚度:Step 3. Test the static stiffness of the guide rail pair pitch and yaw:
步骤3.1、将圆柱体13放于第二V形槽82上,移动滑块11使滑动块8侧端与第二 导向板42内侧贴合,保证圆柱体13中心位于压力中心;Step 3.1, put the cylinder 13 on the second V-shaped groove 82, move the slider 11 so that the side end of the slider 8 fits the inner side of the second guide plate 42, and ensure that the center of the cylinder 13 is located at the pressure center;
步骤3.2、对圆柱体加载,加载到导轨副额定动载荷的20-60%后,开始卸载,过程中实时采集力传感器7与第一位移传感器组101及第二位移传感器102上的数据,直到 卸载为零。Step 3.2, load the cylinder, after loading to 20-60% of the rated dynamic load of the guide rail pair, start unloading, and collect the data on the force sensor 7, the first displacement sensor group 101 and the second displacement sensor 102 in real time during the process, until Unloaded to zero.
步骤3.3、将力传感器采集到的加载力F2在第二V形槽的纵向对称面内分解为平行于Z轴的轴向力F2Z与平行于X轴的轴向力F2X,由于滑动块上表面几何中心点到第二 V型槽纵向中心线的垂直距离为H,因而形成俯仰力矩MA与偏摆力矩MC,如公式(4) 所示;将第一位移传感器组101及第二位移传感器102测量得到的导轨副变形量按式 (5)、式(6)分解为俯仰与偏摆方向上的变形量;如图12-13;Step 3.3: Decompose the loading force F 2 collected by the force sensor into the axial force F 2Z parallel to the Z axis and the axial force F 2X parallel to the X axis in the longitudinal symmetry plane of the second V-shaped groove. The vertical distance from the geometric center point on the upper surface of the block to the longitudinal centerline of the second V-shaped groove is H, thus forming a pitching moment M A and a yaw moment M C , as shown in formula (4); the first displacement sensor group 101 and The deformation of the guide rail pair measured by the second displacement sensor 102 is decomposed into the deformation in the pitch and yaw directions according to formula (5) and formula (6); as shown in Figure 12-13;
俯仰变形角: Pitch deformation angle:
偏摆变形角: Yaw deformation angle:
其中,L为两个第二位移传感器10之间的中心距;K为a、b位置或c、d位置的第 一位移传感器组之间的中心距。Wherein, L is the center-to-center distance between the two second displacement sensors 10; K is the center-to-center distance between the first displacement sensor groups at a, b positions or c, d positions.
步骤4、以载荷为横坐标,变形量为纵坐标,分别将上述分解后的等效载荷以及对应方向的变形量数据绘制在坐标图中,分别得到导轨副的垂直、倾斜、俯仰、偏摆静刚 度曲线,各曲线斜率的倒数即为导轨副的各个静刚度值。Step 4. Take the load as the abscissa and the deformation as the ordinate, respectively draw the decomposed equivalent load and the deformation data in the corresponding direction in the coordinate diagram, and obtain the vertical, inclination, pitch and yaw of the guide rail pair respectively For the static stiffness curve, the reciprocal of the slope of each curve is the value of each static stiffness of the guide rail pair.
Claims (10)
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| CN109900473A (en) * | 2019-03-22 | 2019-06-18 | 南京理工大学 | A kind of linear rolling guide rated static load test method and system |
| CN111220324A (en) * | 2020-01-22 | 2020-06-02 | 上海应用技术大学 | A MEMS micro force-torque sensor calibration device and calibration method |
| CN117664705A (en) * | 2024-01-30 | 2024-03-08 | 复旦大学 | Multi-dimension broad-spectrum on-line clinical detection equipment for mechanical properties of plantar soft tissue material |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109900473A (en) * | 2019-03-22 | 2019-06-18 | 南京理工大学 | A kind of linear rolling guide rated static load test method and system |
| CN111220324A (en) * | 2020-01-22 | 2020-06-02 | 上海应用技术大学 | A MEMS micro force-torque sensor calibration device and calibration method |
| CN111220324B (en) * | 2020-01-22 | 2021-09-28 | 上海应用技术大学 | Calibration device and calibration method for MEMS micro-force-torque sensor |
| CN117664705A (en) * | 2024-01-30 | 2024-03-08 | 复旦大学 | Multi-dimension broad-spectrum on-line clinical detection equipment for mechanical properties of plantar soft tissue material |
| CN117664705B (en) * | 2024-01-30 | 2024-05-14 | 复旦大学 | Multi-dimensional and broad-spectrum clinical online testing equipment for mechanical properties of plantar soft tissue materials |
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