CN108534112A - A kind of steam generator and its health products preparation method of communicating pipe density radial variations - Google Patents
A kind of steam generator and its health products preparation method of communicating pipe density radial variations Download PDFInfo
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- 230000036541 health Effects 0.000 title claims description 4
- 238000002360 preparation method Methods 0.000 title claims 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 100
- 238000009826 distribution Methods 0.000 claims abstract description 35
- 238000002485 combustion reaction Methods 0.000 claims description 50
- 239000003814 drug Substances 0.000 claims description 15
- 238000010438 heat treatment Methods 0.000 claims description 13
- 239000007788 liquid Substances 0.000 claims description 10
- 229940079593 drug Drugs 0.000 claims description 7
- 239000002671 adjuvant Substances 0.000 claims 1
- 238000007654 immersion Methods 0.000 claims 1
- 239000000463 material Substances 0.000 abstract description 10
- 239000007789 gas Substances 0.000 description 52
- 239000010410 layer Substances 0.000 description 18
- 238000002474 experimental method Methods 0.000 description 17
- 238000001704 evaporation Methods 0.000 description 16
- 239000012530 fluid Substances 0.000 description 16
- 238000004891 communication Methods 0.000 description 15
- 238000004088 simulation Methods 0.000 description 14
- 230000007423 decrease Effects 0.000 description 13
- 230000008859 change Effects 0.000 description 12
- 230000008020 evaporation Effects 0.000 description 12
- 238000005516 engineering process Methods 0.000 description 11
- 238000000889 atomisation Methods 0.000 description 9
- 238000010521 absorption reaction Methods 0.000 description 7
- 230000000694 effects Effects 0.000 description 7
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- 238000002156 mixing Methods 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- 238000009833 condensation Methods 0.000 description 3
- 230000005494 condensation Effects 0.000 description 3
- 230000017525 heat dissipation Effects 0.000 description 3
- 238000001816 cooling Methods 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
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- 239000011810 insulating material Substances 0.000 description 2
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- 238000004519 manufacturing process Methods 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 238000013021 overheating Methods 0.000 description 2
- 238000011160 research Methods 0.000 description 2
- 239000000779 smoke Substances 0.000 description 2
- 239000002918 waste heat Substances 0.000 description 2
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 1
- 208000017667 Chronic Disease Diseases 0.000 description 1
- 235000010627 Phaseolus vulgaris Nutrition 0.000 description 1
- 244000046052 Phaseolus vulgaris Species 0.000 description 1
- 230000032683 aging Effects 0.000 description 1
- 229910002091 carbon monoxide Inorganic materials 0.000 description 1
- 239000000567 combustion gas Substances 0.000 description 1
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- 201000010099 disease Diseases 0.000 description 1
- 208000037265 diseases, disorders, signs and symptoms Diseases 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 239000000446 fuel Substances 0.000 description 1
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- 239000012774 insulation material Substances 0.000 description 1
- 210000003041 ligament Anatomy 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
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- 238000005406 washing Methods 0.000 description 1
- 239000002912 waste gas Substances 0.000 description 1
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F22—STEAM GENERATION
- F22B—METHODS OF STEAM GENERATION; STEAM BOILERS
- F22B1/00—Methods of steam generation characterised by form of heating method
- F22B1/22—Methods of steam generation characterised by form of heating method using combustion under pressure substantially exceeding atmospheric pressure
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F22—STEAM GENERATION
- F22B—METHODS OF STEAM GENERATION; STEAM BOILERS
- F22B31/00—Modifications of boiler construction, or of tube systems, dependent on installation of combustion apparatus; Arrangements or dispositions of combustion apparatus
- F22B31/08—Installation of heat-exchange apparatus or of means in boilers for heating air supplied for combustion
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28D—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
- F28D15/00—Heat-exchange apparatus with the intermediate heat-transfer medium in closed tubes passing into or through the conduit walls ; Heat-exchange apparatus employing intermediate heat-transfer medium or bodies
- F28D15/02—Heat-exchange apparatus with the intermediate heat-transfer medium in closed tubes passing into or through the conduit walls ; Heat-exchange apparatus employing intermediate heat-transfer medium or bodies in which the medium condenses and evaporates, e.g. heat pipes
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Abstract
Description
技术领域technical field
本发明涉及一种蒸汽发生器技术,尤其涉及一种新式结构的热管的蒸汽发生器。The invention relates to a steam generator technology, in particular to a steam generator of a heat pipe with a new structure.
背景技术Background technique
热管技术是1963年美国洛斯阿拉莫斯(Los Alamos)国家实验室的乔治格罗佛(George Grover)发明的一种称为“热管”的传热元件,它充分利用了热传导原理与相变介质的快速热传递性质,透过热管将发热物体的热量迅速传递到热源外,其导热能力超过任何已知金属的导热能力。Heat pipe technology is a heat transfer element called "heat pipe" invented by George Grover of Los Alamos National Laboratory in the United States in 1963. It makes full use of the principle of heat conduction and phase change medium. The rapid heat transfer properties of the heat pipe quickly transfer the heat of the heating object to the heat source, and its thermal conductivity exceeds that of any known metal.
热管技术以前被广泛应用在宇航、军工等行业,自从被引入散热器制造行业,使得人们改变了传统散热器的设计思路,摆脱了单纯依靠高风量电机来获得更好散热效果的单一散热模式,采用热管技术使得散热器获得满意的换热效果,开辟了散热行业新天地。目前热管广泛的应用于各种换热设备,其中包括电力领域,例如电厂的余热利用等。Heat pipe technology was widely used in aerospace, military and other industries before. Since it was introduced into the radiator manufacturing industry, people have changed the traditional radiator design ideas and got rid of the single heat dissipation mode that only relies on high air volume motors to obtain better heat dissipation. The use of heat pipe technology enables the radiator to obtain a satisfactory heat exchange effect, opening up a new world in the heat dissipation industry. At present, heat pipes are widely used in various heat exchange equipment, including the power field, such as waste heat utilization of power plants.
蒸汽发生器是利用燃料或其他能源的热能把水加热成为蒸汽的机械设备。蒸汽发生器应用领域广泛,广泛适用于制衣厂,干洗店,饭店,馍店,食堂,餐厅,厂矿,豆制品厂等场所。目前的蒸汽发生器也广泛应用于各种疾病的治疗中,尤其是应用于对肌肉、韧带等因为老化和老损引起的慢性病的治疗,例如CN2167709Y专利,但是目前的现有技术中,例如CN2167709Y专利,因为直接通过加热来产生蒸汽,会导致产生的蒸汽温度过高,而且会导致产生的蒸汽中水分过多,而药物因为是颗粒所以可能会出现沉积在下部,所以喷出的蒸汽中有效成分含量过低,而且温度过高,而且现有技术中智能化程度不高,无法进行有效的智能化操作。A steam generator is a mechanical device that uses heat from fuel or other energy sources to heat water into steam. The steam generator has a wide range of applications, and is widely used in clothing factories, dry cleaners, restaurants, steamed bun shops, canteens, restaurants, factories and mines, bean products factories and other places. The current steam generator is also widely used in the treatment of various diseases, especially in the treatment of chronic diseases caused by aging and old damage to muscles and ligaments, such as CN2167709Y patent, but in the current prior art, such as CN2167709Y Patent, because the steam is generated directly by heating, the temperature of the generated steam will be too high, and it will cause too much moisture in the generated steam, and the drug may be deposited in the lower part because it is a particle, so the ejected steam is effective The component content is too low, and the temperature is too high, and the intelligent degree in the prior art is not high, and effective intelligent operation cannot be carried out.
背景技术中,当利用燃气加热蒸汽发生器,燃气或者直接加热水箱,或者通过二次换热产生蒸汽,尤其是直接加热水箱,利用水箱内部的对流换热来进行水箱上部和下部的流体对流换热,但是此种情况下需要下部热流体自然对流到上部,换热效率低。In the background technology, when the gas is used to heat the steam generator, the gas either directly heats the water tank, or generates steam through secondary heat exchange, especially directly heats the water tank, and uses the convective heat exchange inside the water tank to perform the fluid convection exchange between the upper and lower parts of the water tank. However, in this case, the hot fluid in the lower part needs to be naturally convected to the upper part, and the heat exchange efficiency is low.
在背景技术中,发明人研发了如图1所述的结构,上述结构对于改进热能吸收具有很大的提高,但是因为热管蒸发端延伸到燃烧空间,导致燃烧空间的气体流动不好,不能充分进行燃烧,而且背景技术成本比较高,因此本申请在背景技术的基础上进行了进一步的改进。In the background technology, the inventor has developed the structure as shown in Figure 1. The above-mentioned structure has greatly improved the heat energy absorption, but because the heat pipe evaporation end extends to the combustion space, the gas flow in the combustion space is not good and cannot fully Combustion is carried out, and the cost of the background technology is relatively high, so the present application has carried out further improvement on the basis of the background technology.
针对上述问题,本发明在前面发明的基础上进行了改进,提供了一种新的结构的蒸汽发生器,充分利用热源,降低能耗,提高燃烧效果。Aiming at the above problems, the present invention improves on the previous invention, and provides a steam generator with a new structure, which makes full use of the heat source, reduces energy consumption, and improves the combustion effect.
发明内容Contents of the invention
针对上述问题,本发明在前面发明的基础上进行了改进,提供了一种新的热管结构蒸汽发生器,以实现余热的充分利用。In view of the above problems, the present invention improves on the basis of the previous invention, and provides a steam generator with a new heat pipe structure to realize full utilization of waste heat.
为了实现上述目的,本发明的技术方案如下:In order to achieve the above object, the technical scheme of the present invention is as follows:
一种燃气蒸汽发生器,包括燃烧器和水箱,所述水箱包括水进口和蒸汽出口,水箱设置在燃烧器上部,其特征在于,水箱内部设置从水箱底部开始向上延伸的热管,所述热管为多根,沿着水箱下端面的中心向外的径向方向,所述连通管的分布密度越来越小。A gas steam generator, comprising a burner and a water tank, the water tank includes a water inlet and a steam outlet, the water tank is arranged on the upper part of the burner, and it is characterized in that a heat pipe extending upward from the bottom of the water tank is arranged inside the water tank, and the heat pipe is There are many, and the distribution density of the communication pipes becomes smaller and smaller along the radial direction outward from the center of the lower end surface of the water tank.
作为优选,沿着燃烧器的中心向外的径向方向,所述连通管的分布密度越来越小的幅度不断的增加。所述热管的下端的底部连接在水箱的内壁上。Preferably, along the radial direction outward from the center of the burner, the distribution density of the communication pipes is gradually increased with a decreasing range. The bottom of the lower end of the heat pipe is connected to the inner wall of the water tank.
作为优选,所述热管的下端的底部是水箱的内壁。Preferably, the bottom of the lower end of the heat pipe is the inner wall of the water tank.
作为优选,至少两根相邻的热管之间设置连通管。Preferably, a communication pipe is provided between at least two adjacent heat pipes.
作为优选,水箱的中心位于反射镜的焦点位置。Preferably, the center of the water tank is located at the focal point of the reflector.
作为优选,所述水箱和热管是一体化制造。Preferably, the water tank and the heat pipe are integrally manufactured.
作为优选,所述热管围绕水箱的底部中心点环形多层分布,沿着水箱的底部中心点设置多层热管,每层热管的轴线与中心点的距离相同,从而形成以水箱的底部中心点为圆心的圆弧结构。Preferably, the heat pipes are distributed in multiple layers around the center point of the bottom of the water tank, and the multi-layer heat pipes are arranged along the center point of the bottom of the water tank. The arc structure of the center of the circle.
作为优选,在水平面投影上,热管的外径为d,同一层的相邻的热管圆心之间的距离为L,热管的圆心与相邻排的临近的两个热管圆心构成等腰三角形的顶角为N,同一层所在圆的直径D2,相邻内层的圆的直径D1,则满足下面要求:Preferably, on a horizontal plane projection, the outer diameter of the heat pipe is d, the distance between the centers of adjacent heat pipes on the same layer is L, and the center of the heat pipe forms the top of an isosceles triangle with the centers of two adjacent heat pipes in the adjacent row. The angle is N, the diameter of the circle where the same layer is located is D2, and the diameter of the circle of the adjacent inner layer is D1, then the following requirements are met:
Sin(N)=a+b*W3-c*W2-d*W,其中Ln是对数函数,W= d/(D2-D1),a,b,c,d是参数,满足如下要求:Sin(N)=a+b*W 3 -c*W 2 -d*W, where Ln is a logarithmic function, W= d/(D2-D1), a, b, c, d are parameters, satisfying the following Require:
0.77<a<0.78, 0.38<b<0.39,0.785<c<0.795,0.87<d<0.88;0.77<a<0.78, 0.38<b<0.39, 0.785<c<0.795, 0.87<d<0.88;
0.3< d/L<0.5。0.3<d/L<0.5.
作为优选,所述燃烧器包括燃烧器座,所述燃烧器座上固定安装有用来放置水箱的炉圈,所述燃烧器座内固定安装设有若干雾化孔的燃烧头,所述燃烧器座的底部设有燃气管,所述燃烧器座上设有若干供给所述燃烧头助燃剂的空气出口,所述燃烧器座的外侧设有与所述空气出口连通的供风通道,所述供风通道上设有空气入口;所述炉圈、所述水箱底部和所述燃烧器座形成燃烧室,所述炉圈为中空的夹层,所述炉圈的内层夹壁上部设有若干回风口, 所述炉圈的内部空腔与所述供风通道连通。Preferably, the burner includes a burner seat, on which a furnace ring for placing a water tank is fixedly installed, and a combustion head with several atomizing holes is fixedly installed in the burner seat, and the burner The bottom of the seat is provided with a gas pipe, and the burner seat is provided with several air outlets for supplying the combustion aid of the combustion head, and the outside of the burner seat is provided with an air supply channel communicating with the air outlets. An air inlet is provided on the air supply channel; the furnace ring, the bottom of the water tank and the burner seat form a combustion chamber, the furnace ring is a hollow interlayer, and the upper part of the inner layer of the furnace ring is provided with several The air return port, the inner cavity of the hoop communicates with the air supply channel.
作为优选,a=0.7766,b=0.3879,c=0.7913,d=0.8735。Preferably, a=0.7766, b=0.3879, c=0.7913, d=0.8735.
作为优选,从下部向上部设置多个空气出口,从下部到上部,空气出口分布的密度越来越大。Preferably, a plurality of air outlets are provided from the lower part to the upper part, and the distribution density of the air outlets becomes higher and higher from the lower part to the upper part.
作为优选,从下部向上部设置多个空气出口,从下部到上部,空气出口分布的密度越来越大的幅度不断增加。Preferably, a plurality of air outlets are provided from the lower part to the upper part, and the distribution density of the air outlets increases continuously from the lower part to the upper part.
作为优选,从下部向上部设置多个空气出口,从下部到上部,空气出口的直径越来越大。Preferably, a plurality of air outlets are provided from the lower part to the upper part, and the diameter of the air outlets becomes larger and larger from the lower part to the upper part.
作为优选,从下部到上部,空气出口直径越来越大的幅度不断增加。Preferably, from the lower part to the upper part, the diameter of the air outlet increases continuously.
作为优选,所述炉圈呈弧形结构。Preferably, the furnace hoop is in an arc shape.
与现有技术相比较,本发明具有如下的优点:Compared with the prior art, the present invention has the following advantages:
1)本发明对燃气蒸汽发生器进行了改进,通过在水箱底部设置热管,通过连通管密度变化,从而使的整体热管压力保持基本相同,从而提高整体的换热效率,节约材料,避免温度不均匀造成的局部损坏,延长散热端的使用寿命。1) The present invention improves the gas-fired steam generator. By setting heat pipes at the bottom of the water tank and changing the density of the connecting pipes, the pressure of the overall heat pipes remains basically the same, thereby improving the overall heat exchange efficiency, saving materials, and avoiding temperature fluctuations. Uniform local damage, prolonging the service life of the cooling end.
2)发明对燃气蒸汽发生器进行了改进,通过在水箱底部设置热管,通过热管密度变化,从而使的整体热管温度保持基本相同,从而提高整体的换热效率,节约材料,避免温度不均匀造成的局部损坏,延长散热端的使用寿命。2) The invention improves the gas steam generator. By setting the heat pipe at the bottom of the water tank and changing the density of the heat pipe, the temperature of the overall heat pipe is kept basically the same, thereby improving the overall heat exchange efficiency, saving materials, and avoiding uneven temperature. Partial damage to prolong the service life of the cooling end.
3)本发明对燃气蒸汽发生器进行了改进,通过在水箱底部设置热管,通过热管传热速度快的特点,快速的将热能传递到水箱的上部,提高对热能的热传输速度,能够进一步满足热量的吸收能力。与背景技术发明相比,可以明显提高热能利用效率,保证燃烧空间的气体充分流动和燃烧,而且节约成本。 3) The present invention improves the gas steam generator. By setting the heat pipe at the bottom of the water tank, the heat transfer speed of the heat pipe is fast, and the heat energy is quickly transferred to the upper part of the water tank, which improves the heat transfer speed of the heat energy and can further meet the requirements of heat absorption capacity. Compared with the invention of the background technology, it can obviously improve the utilization efficiency of heat energy, ensure the sufficient flow and combustion of the gas in the combustion space, and save the cost.
4)本发明对燃气蒸汽发生器中的热管的冷凝端结构进行了改进,将相邻的冷凝段之间设置连通管,通过设置连通管,可以避免热管之间受热不均匀,实现热管之间的压力均衡,避免不同热管之间的受热不均匀导致的缺陷。4) The present invention improves the structure of the condensation end of the heat pipe in the gas steam generator. Connecting pipes are arranged between adjacent condensation sections. By setting the connecting pipes, uneven heating between the heat pipes can be avoided, and the heat pipes can be separated. The pressure is balanced to avoid defects caused by uneven heating between different heat pipes.
5)本发明通过连通过分布数量以及管径的变化规律,能够保证在流体流动过程中尽快的达到压力均衡。5) The present invention can ensure that the pressure balance is achieved as soon as possible during the fluid flow process through the distribution quantity of the connecting passages and the change rule of the pipe diameter.
6)本发明通过燃烧器的空气出口的高度方向上的分布密度以及直径的变化,能够保证空气和燃气的充分混合,达到充分燃烧。6) The present invention can ensure sufficient mixing of air and gas to achieve sufficient combustion through the distribution density and diameter changes in the height direction of the air outlet of the burner.
7)本发明对蒸汽发生器中的热管的蒸发端的结构进行了改进,将热管的蒸发端延伸到更远的方向,在不改变热管的冷凝端体积的情况下,使得热管的蒸发端的吸热面积增加,这样可以扩大热管的吸热范围,可以吸收热源最远端的热量。相对于现有技术中的热管蒸发端和冷凝端保持一致大小,同时减少换热器的体积和占地面积,使得结构紧凑。7) The present invention improves the structure of the evaporation end of the heat pipe in the steam generator, extends the evaporation end of the heat pipe to a farther direction, and makes the heat absorption of the evaporation end of the heat pipe without changing the volume of the condensation end of the heat pipe The area increases, so the heat absorption range of the heat pipe can be expanded, and the heat at the farthest end of the heat source can be absorbed. Compared with the prior art, the evaporating end and the condensing end of the heat pipe maintain the same size, while reducing the volume and occupied area of the heat exchanger, so that the structure is compact.
8)本发明在相邻的蒸发端设置连通管,可以在热管受热不同而导致压力不同的情况下,可以使得压力大的蒸发端内的流体快速的流向压力小的蒸发端,从而保持整体压力均衡,避免局部过热或者过冷。8) In the present invention, connecting pipes are arranged at adjacent evaporating ends, which can make the fluid in the evaporating end with high pressure quickly flow to the evaporating end with low pressure when the heat pipes are heated differently and cause different pressures, thereby maintaining the overall pressure Balanced to avoid localized overheating or overcooling.
附图说明Description of drawings
图1是本发明蒸汽发生器背景技术示意图。Fig. 1 is a schematic diagram of the background technology of the steam generator of the present invention.
图2是本发明蒸汽发生器具体实施例示意图。Fig. 2 is a schematic diagram of a specific embodiment of the steam generator of the present invention.
图3为本发明水箱结构示意图。Fig. 3 is a schematic diagram of the structure of the water tank of the present invention.
图4为图3从上部观察的示意图。Fig. 4 is a schematic view of Fig. 3 viewed from above.
图5为本发明设置连通管的热管局部结构示意图。Fig. 5 is a schematic diagram of a partial structure of a heat pipe provided with a communication pipe according to the present invention.
图6是本发明燃烧器结构示意图。Fig. 6 is a schematic structural view of the burner of the present invention.
图中:1-燃烧器座,2-炉圈,3 -燃烧头,4-供风通道,5-燃烧室,7-雾化孔,8-保温材料,10-热管,111-供气口,112-空气出口,121-空气出口,211-回风口, 101-竖直部分,102-水平部分, 103-竖直管, 105-水箱,106-热源通道,107-连通管,108-水进口,109-蒸汽出口,21内层夹壁。In the figure: 1-burner seat, 2-furnace ring, 3-combustion head, 4-air supply channel, 5-combustion chamber, 7-atomization hole, 8-insulation material, 10-heat pipe, 111-air supply port , 112-air outlet, 121-air outlet, 211-return air outlet, 101-vertical part, 102-horizontal part, 103-vertical pipe, 105-water tank, 106-heat source channel, 107-connecting pipe, 108-water Inlet, 109-steam outlet, 21 inner layer sandwiching wall.
具体实施方式Detailed ways
下面结合附图对本发明的具体实施方式做详细的说明。The specific embodiments of the present invention will be described in detail below in conjunction with the accompanying drawings.
本文中,如果没有特殊说明,涉及公式的,“/”表示除法,“×”、“*”表示乘法。In this article, if there is no special explanation, when it comes to formulas, "/" means division, and "×" and "*" mean multiplication.
如图2-6公开了一种利用热管的燃气蒸汽发生器,所述蒸汽发生器包括燃烧器和水箱105,所述水箱105包括水进口108,所述燃烧器燃烧将加热水箱105中的水,所述蒸汽发生器还包括设置在水箱105内的热管10,如图2所示,所述热管10设置在水箱105内部,并从水箱105底部开始向上延伸,所述热管10为多根,所述热管的下端的底部连接在水箱的内壁上。Figure 2-6 discloses a gas steam generator utilizing a heat pipe, the steam generator includes a burner and a water tank 105, the water tank 105 includes a water inlet 108, and the combustion of the burner will heat the water in the water tank 105 , the steam generator also includes a heat pipe 10 arranged in the water tank 105. As shown in FIG. 2, the heat pipe 10 is arranged inside the water tank 105 and extends upward from the bottom of the water tank 105. The bottom of the lower end of the heat pipe is connected to the inner wall of the water tank.
传统的燃气蒸汽发生器都是通过燃气直接加热水箱产生蒸汽,利用水箱内部的对流换热来进行水箱上部和下部的流体对流换热,但是此种情况下需要下部热流体自然对流到上部,换热效率低,本发明通过在水箱底部设置热管,因为热管受热后里面的气体立刻蒸发上升的热管的上部的蒸发端,在上部进行换热,这样热量就快速的传递到水箱上部,可以快速的提高换热效率,提高燃烧的热能的热利用率。Traditional gas steam generators use gas to directly heat the water tank to generate steam, and use the convective heat exchange inside the water tank to perform convective heat exchange between the upper and lower parts of the water tank. However, in this case, the hot fluid in the lower part needs to flow naturally to the upper part for exchange. The thermal efficiency is low. The present invention arranges a heat pipe at the bottom of the water tank, because the gas inside the heat pipe immediately evaporates after being heated, and the upper evaporation end of the heat pipe rises, and heat exchange is performed on the upper part, so that the heat is quickly transferred to the upper part of the water tank, which can quickly Improve the heat exchange efficiency and improve the heat utilization rate of the combustion heat energy.
本发明和图1所述的背景技术相比,上述结构对于改进热能吸收具有很大的提高,而且因为热管蒸发端没有延伸到燃烧空间,导致燃烧空间的气体流动好,能够充分进行燃烧,而且能够节省成本。Compared with the background technology described in Fig. 1, the present invention has a great improvement in improving heat energy absorption, and because the heat pipe evaporation end does not extend to the combustion space, the gas flow in the combustion space is good, and the combustion can be fully carried out, and Can save costs.
作为优选,所述热管10的下端的底部是水箱105的内壁。这样使得热管和水箱可以作为一个整体,将水箱的内壁作为热管的下端壁面,减少接触热阻,使得整体结构紧凑、Preferably, the bottom of the lower end of the heat pipe 10 is the inner wall of the water tank 105 . In this way, the heat pipe and the water tank can be used as a whole, and the inner wall of the water tank is used as the lower end wall of the heat pipe to reduce the contact thermal resistance, so that the overall structure is compact and
作为优选,所述水箱和热管是一体化制造。Preferably, the water tank and the heat pipe are integrally manufactured.
作为优选,所述水箱是球形结构。Preferably, the water tank is a spherical structure.
作为优选,至少两个相邻的热管10之间设置连通管107。例如如图5所示,互相靠近的两个热管5之间设置连通管107。当然,图5仅仅是示意图,虽然只展示了两根热管,但是并不表明只有两根热管。通过设置连通管107,可以避免热管10之间受热不均匀,实现热管之间的压力均衡,避免不同热管之间的受热不均匀导致的缺陷。Preferably, a communication pipe 107 is provided between at least two adjacent heat pipes 10 . For example, as shown in FIG. 5 , a communication pipe 107 is provided between two heat pipes 5 that are close to each other. Of course, Fig. 5 is only a schematic diagram, and although only two heat pipes are shown, it does not mean that there are only two heat pipes. By arranging the connecting pipe 107, uneven heating among the heat pipes 10 can be avoided, pressure balance between the heat pipes can be realized, and defects caused by uneven heating between different heat pipes can be avoided.
作为优选,从热管10下部向热管10上部,相邻连通管107之间的距离不断增加。因为热管在底部吸收燃烧的热能,然后在水箱内放热。随着热管竖直部分流体的向上流动,流体不断的放热,随着流体不断的放热,不同热管内的压力逐渐降低,因此通过上述设置,能够保证在流体流动过程中尽快的达到压力均衡,节约连通管数量,节能材料。Preferably, from the bottom of the heat pipe 10 to the top of the heat pipe 10, the distance between adjacent communication pipes 107 increases continuously. Because the heat pipe absorbs the heat energy of combustion at the bottom, and then releases heat in the water tank. As the fluid in the vertical part of the heat pipe flows upwards, the fluid releases heat continuously. With the continuous heat release of the fluid, the pressure in different heat pipes gradually decreases. Therefore, through the above settings, it can ensure that the pressure balance is achieved as soon as possible during the fluid flow process. , saving the number of connecting pipes and energy-saving materials.
作为优选,从热管10下部向热管10上部,相邻连通管107之间的距离不断增加的幅度越来越大。通过实验发现,上述设置,能够保证在流体流动过程中更优更快的达到压力均衡。这也是通过大量的研究压力分布变化规律而得来的最佳的连通方式。Preferably, from the lower part of the heat pipe 10 to the upper part of the heat pipe 10, the distance between adjacent communication pipes 107 increases continuously. It is found through experiments that the above setting can ensure better and faster pressure equalization in the process of fluid flow. This is also the best connection method obtained through a large number of studies on the law of pressure distribution changes.
作为优选,从热管10下部向热管10上部,连通管107的直径不断减小。此目的是为了设置保证更大的连通面积,因为随着流体的向上流动,流体不断的放热,随着流体不断的放热,不同热管内的压力越来越小,因此通过上述设置,能够保证在流体流动过程中尽快的达到压力均衡。Preferably, from the bottom of the heat pipe 10 to the top of the heat pipe 10, the diameter of the communication pipe 107 decreases continuously. The purpose of this is to set up to ensure a larger communication area, because as the fluid flows upwards, the fluid continuously releases heat, and as the fluid continues to release heat, the pressure in the different heat pipes becomes smaller and smaller, so through the above settings, it can be Ensure that pressure equalization is achieved as soon as possible during fluid flow.
作为优选,从热管10下部向热管10上部,连通管107的直径不断减小的幅度越来越大。通过实验发现,上述设置,能够保证在流体流动过程中更优更快的达到压力均衡。这也是通过大量的研究压力分布变化规律而得来的最佳的连通方式。Preferably, from the lower part of the heat pipe 10 to the upper part of the heat pipe 10, the diameter of the communication pipe 107 decreases more and more. It is found through experiments that the above setting can ensure better and faster pressure equalization in the process of fluid flow. This is also the best connection method obtained through a large number of studies on the law of pressure distribution changes.
所述的热管为多个,沿着燃烧器的中心(水箱下端面的中心)向外的径向方向,所述连通管的分布密度越来越小。在数值模拟和实验中发现,沿着燃烧器的中心向外的径向方向,单个热管的受热量越来越小,而且不同位置的热管的温度也不同,从而造成局部受热不均匀。因为随着燃气的燃烧,燃气首先在中部燃烧,然后产生的高温气体从中心向外运动,因此中部向外受热量逐渐变小,而且因为越是向外,则因为直径的增加导致水平部分面积越大,导致单位面积上的分布的热量也越来越小,因此导致每个热管上分布的热量减小。这样会导致不同位置热管受热不均匀,压力不同。本发明通过在燃烧器的不同位置设置连通管的密度不同,从而使的整体热管压力快速保持基本相同,从而提高整体的换热效率,节约材料,避免温度不均匀造成的局部损坏,延长热管的使用寿命。There are multiple heat pipes, and the distribution density of the communication pipes becomes smaller and smaller along the radial direction outward from the center of the burner (the center of the lower end surface of the water tank). In the numerical simulation and experiment, it is found that along the radial direction from the center of the burner, the heat received by a single heat pipe is getting smaller and smaller, and the temperature of the heat pipes at different positions is also different, resulting in uneven local heating. Because as the gas burns, the gas first burns in the middle, and then the generated high-temperature gas moves outward from the center, so the heat received by the middle becomes smaller, and because the more outward, the larger the diameter of the horizontal part. The larger the , the smaller the amount of heat distributed per unit area, and therefore the smaller the amount of heat distributed on each heat pipe. This will cause the heat pipes in different positions to be heated unevenly and have different pressures. In the present invention, the densities of the connecting pipes are set at different positions of the burner, so that the pressure of the overall heat pipe is quickly kept basically the same, thereby improving the overall heat exchange efficiency, saving materials, avoiding local damage caused by uneven temperature, and prolonging the life of the heat pipe. service life.
作为优选,沿着燃烧器的中心向外的径向方向,所述连通管的分布密度越来越小的幅度不断的增加。作为连通管分布密度的变化,本发明进行了大量的数值模拟和实验,从而得到上述的连通管分布密度的变化规律。通过上述的变化规律,能够节约材料,同时还能够提高6%左右的换热效率。Preferably, along the radial direction outward from the center of the burner, the distribution density of the communication pipes is gradually increased with a decreasing range. As the change of the distribution density of the connecting pipes, the present invention has carried out a large number of numerical simulations and experiments, so as to obtain the above-mentioned change law of the distribution density of the connecting pipes. Through the above-mentioned change rule, materials can be saved, and at the same time, the heat exchange efficiency can be increased by about 6%.
所述的热管为多个,沿着燃烧器的中心(水箱下端面的中心)向外的径向方向,所述连通管的管径越来越小。在数值模拟和实验中发现,沿着燃烧器的中心向外的径向方向,单个热管的受热量越来越小,而且不同位置的热管的温度也不同,从而造成局部受热不均匀。因为随着燃气的燃烧,燃气首先在中部燃烧,然后产生的高温气体从中心向外运动,因此中部向外受热量逐渐变小,而且因为越是向外,则因为直径的增加导致水平部分面积越大,导致单位面积上的分布的热量也越来越小,因此导致每个热管上分布的热量减小。这样会导致不同位置热管受热不均匀,压力不同。本发明通过在燃烧器的不同位置设置连通管的管径不同,从而使的整体热管压力快速保持基本相同,从而提高整体的换热效率,节约材料,避免温度不均匀造成的局部损坏,延长热管的使用寿命。There are multiple heat pipes, and the diameter of the communication pipe becomes smaller and smaller along the radial direction outward from the center of the burner (the center of the lower end surface of the water tank). In the numerical simulation and experiment, it is found that along the radial direction from the center of the burner, the heat received by a single heat pipe is getting smaller and smaller, and the temperature of the heat pipes at different positions is also different, resulting in uneven local heating. Because as the gas burns, the gas first burns in the middle, and then the generated high-temperature gas moves outward from the center, so the heat received by the middle becomes smaller, and because the more outward, the larger the diameter of the horizontal part. The larger the , the smaller the amount of heat distributed per unit area, and therefore the smaller the amount of heat distributed on each heat pipe. This will cause the heat pipes in different positions to be heated unevenly and have different pressures. In the present invention, the pipe diameters of the connecting pipes are set at different positions of the burner, so that the pressure of the overall heat pipe is quickly kept basically the same, thereby improving the overall heat exchange efficiency, saving materials, avoiding local damage caused by uneven temperature, and prolonging the heat pipe. service life.
作为优选,沿着燃烧器的中心向外的径向方向,所述连通管的管径越来越小的幅度不断的增加。作为连通管管径的变化,本发明进行了大量的数值模拟和实验,从而得到上述的连通管管径的变化规律。通过上述的变化规律,能够节约材料,同时还能够提高6%左右的换热效率。Preferably, along the radial direction outward from the center of the burner, the pipe diameter of the communication pipe is gradually increased with decreasing range. As the change of the diameter of the connecting pipe, the present invention has carried out a large number of numerical simulations and experiments, so as to obtain the above-mentioned change law of the diameter of the connecting pipe. Through the above-mentioned change rule, materials can be saved, and at the same time, the heat exchange efficiency can be increased by about 6%.
作为优选,所述水箱中设置药液。所述蒸汽发生器是一种药物熏洗治疗功能的蒸汽发生器。Preferably, medicinal liquid is set in the water tank. The steam generator is a steam generator with the function of medicine fumigation and washing treatment.
作为优选,水箱包括水进口108和蒸汽出口109,产生的蒸汽直接从蒸汽出口109出去。Preferably, the water tank includes a water inlet 108 and a steam outlet 109, and the generated steam goes out directly from the steam outlet 109.
作为另一个选择,所述蒸汽发生器还包括药液蒸发箱,所述药液蒸发箱通过管路与水箱105连通,所述药液蒸发箱内设置雾化器,所述药液蒸发箱设置蒸汽出口。As another option, the steam generator also includes a liquid medicine evaporation box, the liquid medicine evaporation box communicates with the water tank 105 through a pipeline, an atomizer is arranged in the liquid medicine evaporation box, and the liquid medicine evaporation box is set Steam outlet.
所述的所述水箱内设置药物,所述药物浸泡在水中,使用时,在水箱内通过热管加热水,通过水来加热药物,从而在水箱105内产生保健品药液。产生的药液通过管路进入药液蒸发箱内,并在药液蒸发箱内进行雾化,然后通过蒸汽出口排出。蒸汽出口可以直接对着患者的生病位置排放,用于身体保健功能。Medicines are arranged in the water tank, and the medicines are soaked in water. When in use, the water is heated by a heat pipe in the water tank, and the medicines are heated through the water, so as to produce a health care medicinal liquid in the water tank 105 . The produced liquid medicine enters the liquid medicine evaporation box through the pipeline, is atomized in the liquid medicine evaporation box, and then is discharged through the steam outlet. The steam outlet can be vented directly to the patient's ailing site for body care functions.
所述的热管为多个,沿着燃烧器的中心(水箱下端面的中心)向外的径向方向,所述热管的分布密度越来越小。在数值模拟和实验中发现,沿着燃烧器的中心向外的径向方向,单个热管的受热量越来越小,而且不同位置的热管的温度也不同,从而造成局部受热不均匀。因为随着燃气的燃烧,燃气首先在中部燃烧,然后产生的高温气体从中心向外运动,因此中部向外受热量逐渐变小,而且因为越是向外,则因为直径的增加导致水平部分面积越大,导致单位面积上的分布的热量也越来越小,因此导致每个热管上分布的热量减小。这样会导致不同位置热管受热不均匀,导致温度不同。本发明通过在燃烧器的不同位置设置热管的密度不同,从而使的整体热管温度保持基本相同,从而提高整体的换热效率,节约材料,避免温度不均匀造成的局部损坏,延长热管的使用寿命。There are multiple heat pipes, and the distribution density of the heat pipes becomes smaller and smaller along the outward radial direction from the center of the burner (the center of the lower end surface of the water tank). In the numerical simulation and experiment, it is found that along the radial direction from the center of the burner, the heat received by a single heat pipe is getting smaller and smaller, and the temperature of the heat pipes at different positions is also different, resulting in uneven local heating. Because as the gas burns, the gas first burns in the middle, and then the generated high-temperature gas moves outward from the center, so the heat received by the middle becomes smaller, and because the more outward, the larger the diameter of the horizontal part. The larger the , the smaller the amount of heat distributed per unit area, and therefore the smaller the amount of heat distributed on each heat pipe. This will cause the heat pipes at different positions to be heated unevenly, resulting in different temperatures. In the present invention, the density of the heat pipe is set at different positions of the burner, so that the temperature of the whole heat pipe is kept basically the same, thereby improving the overall heat exchange efficiency, saving materials, avoiding local damage caused by uneven temperature, and prolonging the service life of the heat pipe .
作为优选,沿着燃烧器的中心向外的径向方向,所述热管的分布密度越来越小的幅度不断的增加。作为热管分布密度的变化,本发明进行了大量的数值模拟和实验,从而得到上述的热管分布密度的变化规律。通过上述的变化规律,能够节约材料,同时还能够提高9%左右的换热效率。Preferably, along the radial direction outward from the center of the burner, the distribution density of the heat pipes increases continuously with a smaller and smaller range. As for the variation of the distribution density of the heat pipes, the present invention has carried out a large number of numerical simulations and experiments, so as to obtain the above-mentioned variation law of the distribution density of the heat pipes. Through the above-mentioned changing rules, materials can be saved, and at the same time, the heat exchange efficiency can be increased by about 9%.
作为优选,所述每个热管10的直径和长度都相同。Preferably, the diameter and length of each heat pipe 10 are the same.
作为优选,所述的热管10为多个,沿着燃烧器的中心向外的径向方向,所述热管的管径越来越小。具体原因与前面热管分布密度的原因相同。Preferably, there are multiple heat pipes 10 , and the diameters of the heat pipes become smaller and smaller along the radial direction outward from the center of the burner. The specific reason is the same as that of the distribution density of heat pipes above.
作为优选,沿着燃烧器的中心向外的径向方向,所述热管的管径越来越小的幅度不断的增加。具体原因与前面热管分布密度的原因相同。Preferably, along the radial direction from the center of the burner to the outside, the diameter of the heat pipe increases continuously with decreasing diameter. The specific reason is the same as that of the distribution density of heat pipes above.
作为优选,所有热管10的分布密度和长度都相同。Preferably, the distribution density and length of all heat pipes 10 are the same.
作为优选,如图4所示,从上部向下观察,或者在水平面投影上,所述热管10围绕水箱底部的中心点环形多层分布。Preferably, as shown in FIG. 4 , viewed from above, or projected on a horizontal plane, the heat pipes 10 are distributed in multiple layers in a ring around the central point of the bottom of the water tank.
作为优选,中心点位置设置热管10,沿着中心点设置多层热管10,每层热管10的轴线与中心点的距离相同,从而形成以水箱底部的中心点为圆心的圆弧结构。Preferably, heat pipes 10 are arranged at the central point, and multi-layer heat pipes 10 are arranged along the central point. The axis of each layer of heat pipes 10 is at the same distance from the central point, thereby forming an arc structure with the central point at the bottom of the water tank as the center.
通过数值模拟和实验发现,热管10之间的距离,包括同一直径位置处的距离和相邻层之间的距离不能过小,过小会导致热管分布过多,导致每根热管的吸热量不足,过大会导致热管分布太少,导致热管过热,因此本申请通过大量的数值模拟和实验,总结出来热管10分布的最优化的分布,使得热管既不能吸热量不足,又不能吸热量过大。Through numerical simulation and experiments, it is found that the distance between heat pipes 10, including the distance at the same diameter position and the distance between adjacent layers, cannot be too small, too small will lead to excessive distribution of heat pipes, resulting in the heat absorption of each heat pipe Insufficient, too large will lead to too little distribution of heat pipes, resulting in overheating of heat pipes. Therefore, through a large number of numerical simulations and experiments, this application summarizes the optimal distribution of heat pipe 10 distribution, so that heat pipes can neither absorb heat enough nor absorb heat. is too big.
如图4所示,所述的水箱的内径为D,热管10的外径为d,同一层的相邻的热管中心轴线的圆弧为N,同一层的相邻的热管圆心之间的距离为L,所述圆弧的圆心是蓄热器的中心轴线,同一层所在圆的直径D2,相邻内层的圆的直径D1,则满足下面要求:As shown in Figure 4, the inner diameter of the water tank is D, the outer diameter of the heat pipe 10 is d, the arc of the central axis of the adjacent heat pipes on the same layer is N, and the distance between the centers of the adjacent heat pipes on the same layer is L, the center of the arc is the central axis of the heat accumulator, the diameter D2 of the circle where the same layer is located, and the diameter D1 of the circle adjacent to the inner layer, then meet the following requirements:
Sin(N)=a+b*W3-c*W2-d*W,其中Ln是对数函数,W= d/(D2-D1),a,b,c,d是参数,满足如下要求:Sin(N)=a+b*W 3 -c*W 2 -d*W, where Ln is a logarithmic function, W= d/(D2-D1), a, b, c, d are parameters, satisfying the following Require:
0.77<a<0.78, 0.38<b<0.39,0.785<c<0.795,0.87<d<0.88;0.77<a<0.78, 0.38<b<0.39, 0.785<c<0.795, 0.87<d<0.88;
作为优选,a=0.7766,b=0.3879,c=0.7913,d=0.8735。Preferably, a=0.7766, b=0.3879, c=0.7913, d=0.8735.
作为优选,随着D2/D的逐渐变小,a,b越来越大,c,d越来越小。Preferably, as D2/D decreases gradually, a and b become larger and c and d become smaller.
作为优选, 0°<N<120°。Preferably, 0°<N<120°.
作为优选,10°<N<70°。Preferably, 10°<N<70°.
上述经验公式是通过大量数值模拟和实验得到,而且经过试验验证,因为采用三次方函数,误差基本上在2.8%以内。The above empirical formula is obtained through a large number of numerical simulations and experiments, and has been verified by experiments. Because the cubic function is used, the error is basically within 2.8%.
作为优选,随着D2/D的逐渐变小,a,b越来越大,c,d越来越小。Preferably, as D2/D decreases gradually, a and b become larger and c and d become smaller.
作为优选,热管的吸热能力900-1100W,进一步优选为1000W;As a preference, the heat absorption capacity of the heat pipe is 900-1100W, more preferably 1000W;
内径D为1300-1500毫米,进一步优选为1400毫米。The inner diameter D is 1300-1500 mm, more preferably 1400 mm.
热管10为9-10毫米,进一步优选为9.5mm。The heat pipe 10 is 9-10 mm, more preferably 9.5 mm.
当然,图4仅仅展示了3层热管,实际上可以多于三层。图4的D2、D1也仅仅是一个举例,实际上可以将中心轴线的热管作为D1所在的层,即D1=0,将目前的D1作为D2所在的层。Of course, Figure 4 only shows 3 layers of heat pipes, but in fact there can be more than 3 layers. D2 and D1 in FIG. 4 are just examples. In fact, the heat pipe on the central axis can be used as the layer where D1 is located, that is, D1=0, and the current D1 can be used as the layer where D2 is located.
图3仅仅展示了一半,另一半与之对称,就不再详细描述。Figure 3 only shows one half, and the other half is symmetrical to it, so no detailed description will be given.
如附图2、6所示,所述燃烧器包括燃烧器座1,所述燃烧器座1上固定安装有用来放置水箱105的炉圈2,所述燃烧器座1内固定安装设有若干雾化孔7的燃烧头3,所述燃烧器座1的底部设有与燃气 管道连接的供气口111,所述燃烧器座1上设有若干供给所述燃烧头3助燃空气 的空气出口112,所述燃烧器座1的外侧设有与所述空气出口112连通的供风管4,所述供风管4下端设有空气入口121,所述供风管道4的壳体包覆所述燃烧器座1,这样可利用燃烧器座1加热进入的空气,节约燃气热能。作为优选,从上部看,燃烧头3是圆形结构As shown in accompanying drawings 2 and 6, the burner includes a burner seat 1, on which a furnace ring 2 for placing a water tank 105 is fixedly installed, and in the burner seat 1, several The combustion head 3 of the atomization hole 7, the bottom of the burner seat 1 is provided with an air supply port 111 connected to the gas pipeline, and the burner seat 1 is provided with several air outlets for supplying the combustion air of the combustion head 3 112, the outside of the burner seat 1 is provided with an air supply pipe 4 communicating with the air outlet 112, the lower end of the air supply pipe 4 is provided with an air inlet 121, and the shell of the air supply pipe 4 is covered Describe the burner seat 1, can utilize the burner seat 1 to heat the air that enters like this, save gas heat energy. As preferably, viewed from the top, the combustion head 3 is a circular structure
若干的雾化孔7设置在燃烧头3上,可以使燃气达到最佳的雾化效果,以便燃气能充分燃烧,所述炉圈2呈喇叭状,所述炉圈2的口部为与所述水箱的外壁相应的圆 形,可以使水箱受热均匀,快速提升锅内的温度,所述炉圈2、所述水箱和 所述燃烧器座1形成防止火焰外泻的燃烧室5,使燃烧室内的火焰不再顺着锅 底溢出,避免了高温火焰带走热能,解决了燃气供给总热量的20%-30%的热 能流失现象,同时使周围的环境不再因为被高温火焰带走的热量而提高温度, 改善了厨房内的操作环境;所述炉圈2为中空的夹层,所述炉圈2的内层夹壁 21靠近其口部设有若干回风口211,所述炉圈2的内部空腔与所述供风通道4 连通。A number of atomizing holes 7 are arranged on the combustion head 3, so that the gas can achieve the best atomization effect so that the gas can be fully burned. The furnace ring 2 is trumpet-shaped, and the mouth of the furnace ring 2 is in line with the The corresponding circular shape of the outer wall of the water tank can make the water tank evenly heated and quickly raise the temperature in the pot. The furnace ring 2, the water tank and the burner seat 1 form a combustion chamber 5 that prevents the flame from escaping, so that the combustion The indoor flame no longer overflows along the bottom of the pot, avoiding the heat energy taken away by the high temperature flame, solving the heat loss phenomenon of 20%-30% of the total heat supplied by the gas, and making the surrounding environment no longer be taken away by the high temperature flame The heat increases the temperature, which improves the operating environment in the kitchen; the hoop 2 is a hollow interlayer, and the inner layer sandwich wall 21 of the hoop 2 is provided with some air return ports 211 near its mouth, and the hoop 2 The inner cavity of the air is communicated with the air supply channel 4 .
所述炉圈2上靠近底端的位置设有连通所述燃烧室5和外部的废气辅助排气口22,将充分燃烧后的气体排出燃烧室外,可以使燃烧室内的燃气更好的与 新鲜空气混和,充分燃烧,抑制有害气体的产生。A position near the bottom of the hoop 2 is provided with an auxiliary waste gas exhaust port 22 that communicates with the combustion chamber 5 and the outside, so that the fully combusted gas is discharged outside the combustion chamber, so that the combustion gas in the combustion chamber can be better connected with fresh air. Mix and fully burn to suppress the production of harmful gases.
所述炉圈2的外表面覆有保温材料8,所述炉圈2的内表面也可以同时覆有保温材料8。这样可以防止热量的散失,同时也使周围的环境不再因为热量的散失而提高温度。The outer surface of the furnace hoop 2 is covered with an insulating material 8 , and the inner surface of the furnace hoop 2 may also be covered with an insulating material 8 at the same time. This can prevent heat loss, and at the same time prevent the surrounding environment from raising the temperature due to heat loss.
风机把空气从空气入口、供风通道、空气出口鼓吹进入燃烧室,在燃烧室内与从供气口经过雾化孔雾化进入燃烧室内的燃气混和并燃烧,对水箱进行加热, 也使燃烧室内气体的温度变高,大部分燃烧不充分的高温气体(这时高温气体 的温度会达到800℃以上)会通过回风口,经过炉圈的内部空腔、供风通道和 空气出口再度回到燃烧室燃烧,使燃烧不充分的高温气体的热量不但得到回收利 用,而且能使其充分燃烧,大大减少了燃气的用量,并抑制对人体危害极大的 一氧化碳、氮氢化合物的生成,同时燃烧室内产生的部分废气从水箱和炉圈之 间的空隙中排出,由于水箱和炉圈之间的空隙很小,所以燃烧的火焰不会从缝 隙中溢出,使热量流失较少,少部分燃烧室内产生的废气通过废气辅助排气口排出。The fan blows air into the combustion chamber from the air inlet, air supply channel, and air outlet, and mixes and burns the gas in the combustion chamber that is atomized into the combustion chamber from the air supply port through the atomization hole, heats the water tank, and makes the combustion chamber The temperature of the gas becomes higher, and most of the high-temperature gas with insufficient combustion (at this time, the temperature of the high-temperature gas will reach more than 800°C) will pass through the air return port, pass through the inner cavity of the furnace ring, the air supply channel and the air outlet and return to combustion again. Chamber combustion, so that the heat of insufficiently combusted high-temperature gas is not only recycled, but also can be fully burned, which greatly reduces the consumption of gas, and suppresses the generation of carbon monoxide and nitrogen-hydrogen compounds that are extremely harmful to the human body. Part of the exhaust gas generated is discharged from the gap between the water tank and the hob. Since the gap between the water tank and the hob is very small, the burning flame will not overflow from the gap, so that the heat loss is less, and a small part of the combustion chamber is produced. The exhaust gas is discharged through the auxiliary exhaust port of the exhaust gas.
作为优选,如图2、6所示,所述炉圈呈弧形结构。Preferably, as shown in Figures 2 and 6, the furnace hoop is in an arc-shaped structure.
作为优选,从下部向上部设置多个空气出口112,从下部到上部,空气出口分布的密度先是越来越大,在某一位置处,然后逐渐减小。通过设置多个空气出口112的上部到下部位置的分布密度的变化,通过上下位置的出风量小,使得上部到下部的助燃空气逐渐增加,然后逐渐减小,使得即使最大位置处空气量导致的空气团存在,但是通过上部下部的空气的量逐渐减小使得空气团和然后逐渐的充分混合,这样使得空气逐渐的与燃气混合,达到充分的混合效果,避免上部或者下部大量空气突然冲击燃气,使得空气形成大团的存在,造成空气燃气的混合不好。通过大量的实验和数值模拟的研究发现,通过上述设置,能够使得空气燃气充分混合,燃烧效果提高10%左右。在此需要说明的是,上述的成果是本申请人通过大量的研究得到的,并不是本领域的公知常识。Preferably, a plurality of air outlets 112 are provided from the lower part to the upper part. From the lower part to the upper part, the distribution density of the air outlets increases firstly, and then gradually decreases at a certain position. By setting the change of the distribution density from the upper part to the lower part of the multiple air outlets 112, the air volume from the upper and lower positions is small, so that the combustion air from the upper part to the lower part gradually increases, and then gradually decreases, so that even if the air volume at the maximum position is caused by The air mass exists, but the amount of air in the upper and lower parts is gradually reduced to make the air mass and then gradually fully mixed, so that the air is gradually mixed with the gas to achieve a sufficient mixing effect, avoiding the sudden impact of a large amount of air on the upper or lower part of the gas, The existence of large groups of air makes the air and gas mix poorly. Through a large number of experiments and numerical simulation studies, it is found that through the above settings, the air and gas can be fully mixed, and the combustion effect can be increased by about 10%. It should be noted here that the above achievements were obtained by the applicant through extensive research, and are not common knowledge in the field.
作为优选,从下部向上部设置多个空气出口,从下部到上部,空气出口分布的密度越来越大的幅度不断减小,在某一位置处开始,空气出口分布的密度逐渐减小的幅度越来越大。通过大量的实验和数值模拟研究发现,此设置能够使得空气和燃气更加充分的混合,提高燃烧效率。Preferably, a plurality of air outlets are arranged from the lower part to the upper part. From the lower part to the upper part, the density of the air outlet distribution becomes larger and the range decreases continuously. Starting at a certain position, the density of the air outlet distribution gradually decreases. getting bigger. Through a large number of experiments and numerical simulation studies, it is found that this setting can make the air and gas more fully mixed and improve the combustion efficiency.
作为优选,所述某一位置是炉圈2高度方向上的中间位置。Preferably, the certain position is a middle position in the height direction of the hoop 2 .
作为优选,从下部向上部设置多个空气出口112,从下部到上部,空气出口的直径先是越来越大,在某一位置处,然后逐渐减小。通过设置多个空气出口112的上部到下部位置的直径的变化,通过上下位置的出风量小,使得上部到下部的助燃空气逐渐增加,然后逐渐减小,使得即使最大位置处空气量导致的空气团存在,但是通过上部下部的空气的量逐渐减小使得空气团和然后逐渐的充分混合,这样使得空气逐渐的与燃气混合,达到充分的混合效果,避免上部或者下部大量空气突然冲击燃气,使得空气形成大团的存在,造成空气燃气的混合不好。通过大量的实验和数值模拟的研究发现,通过上述设置,能够使得空气燃气充分混合,燃烧效果提高10%左右。在此需要说明的是,上述的成果是本申请人通过大量的研究得到的,并不是本领域的公知常识。Preferably, a plurality of air outlets 112 are provided from the lower part to the upper part. From the lower part to the upper part, the diameter of the air outlets increases firstly, and then gradually decreases at a certain position. By setting the diameter change from the upper part to the lower part of a plurality of air outlets 112, the air volume through the upper and lower positions is small, so that the combustion air from the upper part to the lower part gradually increases, and then gradually decreases, so that even the air caused by the maximum air volume at the maximum position There is a mass of air, but the amount of air in the upper and lower parts is gradually reduced to make the air mass and then gradually fully mixed, so that the air is gradually mixed with the gas to achieve a sufficient mixing effect, avoiding a large amount of air in the upper or lower part suddenly impacting the gas, so that The existence of large groups of air, resulting in poor mixing of air and gas. Through a large number of experiments and numerical simulation studies, it is found that through the above settings, the air and gas can be fully mixed, and the combustion effect can be increased by about 10%. It should be noted here that the above achievements were obtained by the applicant through extensive research, and are not common knowledge in the field.
作为优选,从下部到上部,空气出口直径越来越大的幅度不断减小,在某一位置处开始,空气出口直径逐渐减小的幅度越来越大。通过大量的实验和数值模拟研究发现,此设置能够使得空气和燃气更加充分的混合,提高燃烧效率。Preferably, from the lower part to the upper part, the diameter of the air outlet gradually decreases with increasing range, and starting from a certain position, the diameter of the air outlet gradually decreases with a larger range. Through a large number of experiments and numerical simulation studies, it is found that this setting can make the air and gas more fully mixed and improve the combustion efficiency.
作为优选,所述某一位置是炉圈2高度方向上的中间位置。Preferably, the certain position is a middle position in the height direction of the hoop 2 .
作为优选,沿着燃烧头3的中心向外的径向方向,所述的雾化孔7的分布密度越来越小。保证燃气从外部向中间的数量分布逐渐增加,大量的燃气位于中部位置充分燃烧,燃烧的时候从中部燃烧然后烟气从回流孔211排出,使得烟气能够全部加热面进行加热,保证整体加热的均匀。Preferably, along the radial direction outward from the center of the combustion head 3, the distribution density of the atomization holes 7 becomes smaller and smaller. Ensure that the gas quantity distribution gradually increases from the outside to the middle, and a large amount of gas is located in the middle to burn fully. When burning, it burns from the middle and then the smoke is discharged from the return hole 211, so that the smoke can be heated on all heating surfaces to ensure the overall heating. uniform.
作为优选,沿着燃烧头3的中心向外的径向方向,所述的雾化孔7的分布密度越来越小的幅度不断增加。作为雾化孔分布密度的变化,本发明进行了大量的数值模拟和实验,从而得到上述的分布密度的变化规律。通过上述的变化规律,能够进一步保证加热的均匀。Preferably, along the radial direction outward from the center of the combustion head 3 , the distribution density of the atomization holes 7 becomes smaller and increases continuously. As the change of the distribution density of the atomization holes, the present invention has carried out a large number of numerical simulations and experiments, so as to obtain the above-mentioned change law of the distribution density. Through the above variation law, the uniform heating can be further ensured.
作为优选,沿着燃烧头3的中心向外的径向方向,所述的雾化孔7的直径越来越小。Preferably, along the radial direction outward from the center of the combustion head 3, the diameter of the atomization hole 7 becomes smaller and smaller.
作为优选,沿着燃烧头3的中心向外的径向方向,所述的雾化孔7的直径越来越小的幅度不断增加。主要原因与前面相同。Preferably, along the radial direction from the center of the combustion head 3 to the outside, the diameter of the atomization hole 7 becomes smaller and increases continuously. The main reason is the same as before.
作为优选,如图2所示,水箱105形成圆球结构,下部为燃烧器。通过上述的设置,可以将热管以及换热的流体都全部设置在圆球中,这样可以充分利用外部空间,达到结构紧凑的目的。Preferably, as shown in FIG. 2 , the water tank 105 forms a spherical structure, and the lower part is a burner. Through the above arrangement, all the heat pipes and the heat exchange fluid can be arranged in the spherical ball, so that the external space can be fully utilized and the purpose of compact structure can be achieved.
虽然本发明已以较佳实施例披露如上,但本发明并非限定于此。任何本领域技术人员,在不脱离本发明的精神和范围内,均可作各种更动与修改,因此本发明的保护范围应当以权利要求所限定的范围为准。Although the present invention has been disclosed above with preferred embodiments, the present invention is not limited thereto. Any person skilled in the art can make various changes and modifications without departing from the spirit and scope of the present invention, so the protection scope of the present invention should be based on the scope defined in the claims.
Claims (9)
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| CN2116185U (en) * | 1992-03-09 | 1992-09-16 | 济南市热管应用技术研究所实验厂 | Spiral low-temperature heat exchanger |
| CN202166034U (en) * | 2011-07-19 | 2012-03-14 | 康本善 | Vapor generator for heat pipes |
| CN203309866U (en) * | 2013-04-09 | 2013-11-27 | 浙江诸暨宝鼎环保节能科技有限公司 | Vapor generator |
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Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2116185U (en) * | 1992-03-09 | 1992-09-16 | 济南市热管应用技术研究所实验厂 | Spiral low-temperature heat exchanger |
| CN202166034U (en) * | 2011-07-19 | 2012-03-14 | 康本善 | Vapor generator for heat pipes |
| CN203309866U (en) * | 2013-04-09 | 2013-11-27 | 浙江诸暨宝鼎环保节能科技有限公司 | Vapor generator |
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