CN108528877B - Sewing thread bobbin automatic packaging equipment - Google Patents
Sewing thread bobbin automatic packaging equipment Download PDFInfo
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- CN108528877B CN108528877B CN201810275071.0A CN201810275071A CN108528877B CN 108528877 B CN108528877 B CN 108528877B CN 201810275071 A CN201810275071 A CN 201810275071A CN 108528877 B CN108528877 B CN 108528877B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B65/00—Details peculiar to packaging machines and not otherwise provided for; Arrangements of such details
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Abstract
公开了一种缝纫线线筒自动包装设备,包括机架,机架上依次设有同步带传动系统、包装装置、送纸缓冲装置、线筒上料装置,包装装置固定在同步传动系统上,所述同步带传动系统的上方安装线筒上料装置,通过齿条齿轮传动机构和齿轮传动机构,实现动力的传递,同时,实现左右不完全齿轮分别作顺时针和逆时针转动,实现包装和返回原位的过程,本发明的有益效果是动力源单一,结构简单,可靠性高,具有较大的应用价值。
Disclosed is an automatic packaging equipment for sewing thread spools, comprising a frame. The frame is provided with a synchronous belt drive system, a packaging device, a paper feeding buffer device, and a spool feeding device in sequence, and the packaging device is fixed on the synchronous transmission system. The spool feeding device is installed above the synchronous belt transmission system, and the power transmission is realized through the rack and pinion transmission mechanism and the gear transmission mechanism. In the process of returning to the original position, the present invention has the beneficial effects of single power source, simple structure, high reliability and great application value.
Description
技术领域technical field
本发明涉及一种缝纫线线筒自动包装机构,适用于缝纫线线筒或类似产品的自动化包装。The invention relates to an automatic packaging mechanism for sewing thread spools, which is suitable for automatic packaging of sewing thread spools or similar products.
背景技术Background technique
以下对本发明的相关技术背景进行说明,但这些说明并不一定构成本发明的现有技术。The related technical background of the present invention is described below, but these descriptions do not necessarily constitute the prior art of the present invention.
目前在纺织等领域用于对圆柱形缝纫线线筒的包装主要还是人工包装阶段,自动化的包装还在起步阶段,现有装置或存在结构复杂,动力源较多,或存在对包装材料的限制等缺点,难以广泛应用于工业生产。At present, the packaging of cylindrical sewing thread spools in the textile and other fields is mainly in the manual packaging stage, and the automated packaging is still in its infancy. The existing devices may have complex structures, many power sources, or there are restrictions on packaging materials. And other shortcomings, it is difficult to be widely used in industrial production.
发明内容SUMMARY OF THE INVENTION
为了克服现有缝纫线线筒包装方法的不足,本发明提出一种缝纫线线筒自动包装设备。In order to overcome the deficiencies of the existing sewing thread spool packaging methods, the present invention proposes an automatic sewing thread spool packaging device.
本发明解决其技术问题所采用的技术方案是:The technical scheme adopted by the present invention to solve its technical problems is:
一种缝纫线线筒自动包装设备,其包括机架,机架上依次设有同步带传动系统、包装装置、送纸缓冲装置、线筒上料装置,所述包装装置固定在同步传动系统上,同步带传动系统的上方安装线筒上料装置,机架上安装一对齿条,上方齿条与包装装置左外侧齿轮啮合,下方齿条与包装装置右外侧齿轮啮合,外侧齿轮与齿条组成齿轮齿条传动机构。An automatic packaging equipment for sewing thread spools, comprising a frame, on which a synchronous belt drive system, a packaging device, a paper feeding buffer device, and a spool feeding device are arranged in sequence, and the packaging device is fixed on the synchronous transmission system , A bobbin feeding device is installed on the top of the synchronous belt drive system, and a pair of racks are installed on the rack. The upper rack meshes with the left outer gear of the packaging device, the lower rack meshes with the right outer gear of the packaging device, and the outer gear meshes with the rack Form the rack and pinion transmission mechanism.
进一步的,包装装置包括左右两个包装块,左右包装块均包含基座、齿轮、齿轮轴、轴承、不完全齿轮、不完全齿轮轴和拔叉,齿轮轴两端通过轴承安装在基座上,且左右包装块上的齿轮轴相互平行,齿轮安装在齿轮轴上,不完全齿轮安装在不完全齿轮轴上,不完全齿轮轴通过拔叉安装在基座的卡槽内,不完全齿轮和齿轮啮合组成齿轮传动机构,右包装块还设有包装片,包装片通过连杆与右基座的不完全齿轮轴连接。Further, the packaging device includes two left and right packaging blocks, both of which include a base, a gear, a gear shaft, a bearing, an incomplete gear, an incomplete gear shaft and a fork, and both ends of the gear shaft are mounted on the base through bearings. , and the gear shafts on the left and right packaging blocks are parallel to each other, the gear is installed on the gear shaft, the incomplete gear is installed on the incomplete gear shaft, the incomplete gear shaft is installed in the slot of the base through the fork, the incomplete gear and The gear meshing forms a gear transmission mechanism, the right packing block is also provided with a packing piece, and the packing piece is connected with the incomplete gear shaft of the right base through a connecting rod.
进一步的,包装装置固定安装在同步传送带上,左右依次排列,形成重复结构。Further, the packaging device is fixedly installed on the synchronous conveyor belt, and is arranged in sequence from left to right to form a repeating structure.
进一步的,同步带传动系统包括电机、旋转轴、槽轮机构和传动带,动力经电机依次传送至传送带。Further, the synchronous belt transmission system includes a motor, a rotating shaft, a sheave mechanism and a transmission belt, and the power is sequentially transmitted to the conveyor belt through the motor.
进一步的,线筒上料装置包括料仓、平推气缸、推杆、下推气缸和进料口,料仓和下推气缸固定在机架上,推杆与平推气缸前端连接,下推气缸设有下压叉。进一步的,送纸缓冲装置包括纸辊轴支架、缓冲机构和纸张拉直输送机构,纸辊支架固定在机架上,缓冲机构包括弹簧、制动轴、制动带和制动盘,纸张拉直输送机构包括纸辊轴、导纸板和连接块。Further, the bobbin feeding device includes a silo, a push-down cylinder, a push rod, a push-down cylinder and a feeding port, the silo and the push-down cylinder are fixed on the frame, the push rod is connected to the front end of the push-down cylinder, and the push-down cylinder is connected to the front end of the push-down cylinder. The cylinder is provided with a lower fork. Further, the paper feeding buffer device includes a paper roller shaft support, a buffer mechanism and a paper straightening conveying mechanism, the paper roller support is fixed on the frame, and the buffer mechanism includes a spring, a braking shaft, a braking band and a braking disc, and the paper pulls The straight conveying mechanism includes a paper roller shaft, a paper guide and a connecting block.
进一步的,制动轴和连接块之间通过弹簧连接。Further, the brake shaft and the connecting block are connected by a spring.
优选的,纸张拉直输送机构设有两个纸辊轴。Preferably, the paper straightening and conveying mechanism is provided with two paper rollers.
本发明的工作过程为:包装装置工作时,首先把包装纸输送到所需位置,平推气缸推动线筒到达位置进料口,下压气缸推动线筒上料到下料口正下方包装机构单元的线筒槽内,电机通过槽轮机构带动同步带做间歇运动,通过齿条齿轮传动机构和齿轮传动机构,实现动力的传递,同时,实现左右不完全齿轮分别作顺时针和逆时针转动,实现包装和返回原位的过程。The working process of the invention is as follows: when the packaging device is working, firstly, the packaging paper is transported to the required position, the horizontal push cylinder pushes the bobbin to reach the position feeding port, and the downward pressure cylinder pushes the bobbin feeding to the packaging mechanism just below the feeding port. In the spool groove of the unit, the motor drives the synchronous belt to do intermittent motion through the sheave mechanism, and realizes the power transmission through the rack and pinion transmission mechanism and the gear transmission mechanism. At the same time, the left and right incomplete gears are rotated clockwise and counterclockwise respectively. , which implements the process of wrapping and returning in place.
完成包装过程后,包装装置继续向右运动,到达最右端时,左右包装块之间的口张开,包装好的线筒自动滑落,完成包装过程。After the packaging process is completed, the packaging device continues to move to the right, and when it reaches the rightmost end, the opening between the left and right packaging blocks opens, and the packaged bobbin automatically slides down to complete the packaging process.
在包装的同时,下一个线筒的上料、切纸、上胶片同时进行,包装高效快捷。At the same time of packaging, the feeding, paper cutting and film feeding of the next bobbin are carried out at the same time, and the packaging is efficient and fast.
本发明的有益效果主要表现在:1.动力源单一,通过电动机,气缸,带传动和齿轮结构实现了包装的自动化;2.各工位同步动作,包装过程快捷;3.结构简单,可靠性高,具有较大的应用价值。The beneficial effects of the invention are mainly manifested in: 1. The power source is single, and the automation of packaging is realized through the structure of electric motor, cylinder, belt drive and gear; 2. The synchronous action of each station makes the packaging process fast; 3. The structure is simple and reliable high and has great application value.
附图说明Description of drawings
通过以下参照附图而提供的具体实施方式部分,本发明的特征和优点将变得更加容易理解,在附图中:The features and advantages of the present invention will become more readily understood from the following detailed description section provided with reference to the accompanying drawings, in which:
图1是本发明的结构示意图。Figure 1 is a schematic structural diagram of the present invention.
图2是本发明包装装置的结构示意图。FIG. 2 is a schematic structural diagram of the packaging device of the present invention.
图3是本发明线筒上料装置的结构示意图。Figure 3 is a schematic structural diagram of the bobbin feeding device of the present invention.
图4是本发明送纸缓冲装置的结构示意图。FIG. 4 is a schematic structural diagram of the paper feeding buffer device of the present invention.
图5是本发明包装装置包装前的状态示意图。FIG. 5 is a schematic view of the state of the packaging device of the present invention before packaging.
图6是本发明包装装置包装时的状态示意图。FIG. 6 is a schematic view of the state of the packaging device of the present invention when packaging.
具体实施方式Detailed ways
下面参照附图对本发明的示例性实施方式进行详细描述。对示例性实施方式的描述仅仅是出于示范目的,而绝不是对本发明及其应用或用法的限制。Exemplary embodiments of the present invention will be described in detail below with reference to the accompanying drawings. The description of the exemplary embodiments is for exemplary purposes only and is in no way limiting of the invention, its application or usage.
见图1~6所示,本发明包括机架1,机架1上依次设有同步带传动系统、包装装置、送纸缓冲装置3、线筒上料装置,所述包装装置固定在同步传动系统上,同步带传动系统的上方安装线筒上料装置,机架上安装一对齿条,上方齿条2与包装装置左外侧齿轮4啮合,下方齿条3与包装装置右外侧齿轮5啮合,外侧齿轮与齿条组成齿轮齿条传动机构。As shown in Figs. 1 to 6, the present invention includes a frame 1, and the frame 1 is sequentially provided with a synchronous belt drive system, a packaging device, a paper feeding buffer device 3, and a bobbin feeding device, and the packaging device is fixed on the synchronous drive On the system, a bobbin feeding device is installed above the synchronous belt drive system, and a pair of racks are installed on the rack. The upper rack 2 meshes with the left
进一步的,包装装置包括两个包装块,左右包装块均包含基座42、齿轮41、齿轮轴46、轴承43、不完全齿轮44~45、不完全齿轮轴和拔叉,齿轮轴46两端通过轴承安装在基座42上,且左右包装块上的齿轮轴相互平行,齿轮41安装在齿轮轴46上,不完全齿轮安装在不完全齿轮轴上,不完全齿轮轴通过拔叉47安装在基座的卡槽内,不完全齿轮和齿轮啮合组成齿轮传动机构,右包装块还设有包装片48,包装片通过连杆与右基座的不完全齿轮轴连接。Further, the packaging device includes two packaging blocks, and the left and right packaging blocks both include a
进一步的,包装装置固定安装在同步传送带上,左右依次排列,形成重复结构。Further, the packaging device is fixedly installed on the synchronous conveyor belt, and is arranged in sequence from left to right to form a repeating structure.
进一步的,同步带传动系统包括电机、旋转轴9、槽轮机构7和传动带8,动力经电机依次传送至传送带8。Further, the synchronous belt transmission system includes a motor, a rotating shaft 9, a sheave mechanism 7 and a transmission belt 8, and the power is sequentially transmitted to the conveyor belt 8 through the motor.
进一步的,线筒上料装置包括料仓21、平推气缸25、推杆24、下推气缸22和进料口26,料仓和下推气缸固定在机架上,推杆与平推气缸前端连接,下推气缸设有下压叉23。Further, the bobbin feeding device includes a
进一步的,送纸缓冲装置包括纸辊轴支架、缓冲机构和纸张拉直输送机构,纸辊支架固定在机架上31,缓冲机构包括弹簧、制动轴38、制动带33和制动盘37,纸张拉直输送机构包括纸辊轴34、导纸板36和连接块35。Further, the paper feeding buffer device includes a paper roller shaft support, a buffer mechanism and a paper straightening conveying mechanism, the paper roller support is fixed on the
进一步的,制动轴和连接块之间通过弹簧连接。Further, the brake shaft and the connecting block are connected by a spring.
优选的,纸张拉直输送机构设有两个纸辊轴32。Preferably, the paper straightening and conveying mechanism is provided with two
本发明的工作过程为:包装装置工作时,首先把包装纸输送到所需位置,平推气缸推动线筒到达位置进料口,下压气缸推动线筒上料到下料口正下方包装机构单元的线筒槽内,电机通过槽轮机构带动同步带做间歇运动,通过齿条齿轮传动机构和齿轮传动机构,实现动力的传递,同时,实现左右不完全齿轮分别作顺时针和逆时针转动,实现包装和返回原位的过程。The working process of the invention is as follows: when the packaging device is working, firstly, the packaging paper is transported to the required position, the horizontal push cylinder pushes the bobbin to reach the position feeding port, and the downward pressure cylinder pushes the bobbin feeding to the packaging mechanism just below the feeding port. In the spool groove of the unit, the motor drives the synchronous belt to do intermittent motion through the sheave mechanism, and realizes the power transmission through the rack and pinion transmission mechanism and the gear transmission mechanism. At the same time, the left and right incomplete gears are rotated clockwise and counterclockwise respectively. , which implements the process of wrapping and returning in place.
完成包装过程后,包装装置继续向右运动,到达最右端时,左右包装块之间的口张开,包装好的线筒自动滑落,完成包装过程。After the packaging process is completed, the packaging device continues to move to the right, and when it reaches the rightmost end, the opening between the left and right packaging blocks opens, and the packaged bobbin automatically slides down to complete the packaging process.
在包装的同时,下一个线筒的上料、切纸、上胶片同时进行,包装高效快捷。At the same time of packaging, the feeding, paper cutting and film feeding of the next bobbin are carried out at the same time, and the packaging is efficient and fast.
虽然参照示例性实施方式对本发明进行了描述,但是应当理解,本发明并不局限于文中详细描述和示出的具体实施方式,在不偏离权利要求书所限定的范围的情况下,本领域技术人员可以对所述示例性实施方式做出各种改变。While the present invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the specific embodiments described and illustrated in detail herein, and that skills skilled in the art are Various changes may be made to the exemplary embodiments described by persons.
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CN101066708A (en) * | 2007-04-29 | 2007-11-07 | 陈坤志 | Automatic spool packing machine |
CN201816750U (en) * | 2010-09-17 | 2011-05-04 | 浙江工业大学 | Automatic packaging mechanism for novel sewing thread bobbin |
CN202499292U (en) * | 2012-01-13 | 2012-10-24 | 唐文龙 | Vermicelli packaging machine paper feeding apparatus |
CN202593888U (en) * | 2012-03-19 | 2012-12-12 | 史涛 | Packaging machine of sewing bobbins |
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CN101066708A (en) * | 2007-04-29 | 2007-11-07 | 陈坤志 | Automatic spool packing machine |
CN201816750U (en) * | 2010-09-17 | 2011-05-04 | 浙江工业大学 | Automatic packaging mechanism for novel sewing thread bobbin |
CN202499292U (en) * | 2012-01-13 | 2012-10-24 | 唐文龙 | Vermicelli packaging machine paper feeding apparatus |
CN202593888U (en) * | 2012-03-19 | 2012-12-12 | 史涛 | Packaging machine of sewing bobbins |
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Effective date of registration: 20221213 Address after: No. 227, Xinle First Village, Paitou Town, Zhuji City, Shaoxing City, Zhejiang Province, 311800 Patentee after: Zhuji Youlijian Knitting Co.,Ltd. Address before: 311800 Puyang Road, Jiyang street, Zhuji, Shaoxing, Zhejiang, 77 Patentee before: JIYANG COLLEGE OF ZHEJIANG A&F University |
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Denomination of invention: An automatic packaging equipment for sewing thread drum Effective date of registration: 20230103 Granted publication date: 20200211 Pledgee: Zhejiang Zhuji Rural Commercial Bank Co.,Ltd. Pledgor: Zhuji Youlijian Knitting Co.,Ltd. Registration number: Y2022980030035 |