CN108527065A - A kind of bolt finished surface processing unit and its application method - Google Patents

Abstract

The invention discloses a kind of bolt finished surface processing unit and its application methods, including main support leg, transmit driving motor, bolt placing case, bolt workpiece polishing mechanism, operation control box, the transmission driving motor is installed above the main support leg, electromagnetic flow valve is installed on the outside of the paint delivery tube, the paint transport tube end is equipped with high-pressure nozzle, surface lacquer mechanism side is equipped with the operation control box, liquid crystal operation screen is installed above the operation control box, built-in fixed frame is installed below the operation control box, Anti-splash baffle is installed below the built-in fixed frame.Advantageous effect is：It is provided with bolt workpiece polishing mechanism and surface lacquer mechanism, can bolt surface be polished and be painted, surface treatment effect is good, is provided with operation control box, is carried out automatically controlling to device, has saved a large amount of human resources, has reduced production cost.

Description

A bolt processing surface treatment device and its application method

technical field

The invention relates to the field of surface treatment equipment, and the invention relates to a bolt processing surface treatment device and a use method thereof.

Background technique

Surface treatment is a method of artificially forming a surface layer on the surface of a base material with mechanical, physical and chemical properties different from that of the base. The purpose of surface treatment is to meet the corrosion resistance, wear resistance, decoration or other special functional requirements of the product. For metal castings, our more commonly used surface treatment methods are mechanical grinding, chemical treatment, surface heat treatment, surface spraying, and surface treatment is to clean, sweep, deburr, degrease, and descale the surface of the workpiece.

At present, the surface processing of bolts in our country is mostly carried out in separate procedures, the work efficiency is low, and a large amount of manual care is required for the device, the degree of automation is low, and a lot of human resources are wasted.

Contents of the invention

The object of the present invention is to provide a bolt processing surface treatment device and its usage method in order to solve the above problems.

The present invention achieves the above object through the following technical solutions:

A bolt processing surface treatment device, comprising a main support leg, a transmission drive motor, a bolt placement box, a bolt grinding mechanism, and an operation control box, the transmission drive motor is installed above the main support leg, and the transmission drive motor is arranged above the There is a bolt conveyor belt, the bolt placement box is arranged on one side of the bolt conveyor belt, a gas purifier is arranged above the bolt placement box, a centrifugal exhaust fan is installed on one side of the gas purifier, and a centrifugal exhaust fan is installed on one side of the centrifugal exhaust fan. The bolt grinding mechanism is installed, a speed adjustment box is installed above the bolt grinding mechanism, a speed sensor is installed inside the speed adjustment box, a connecting shaft is installed under the speed sensor, and a connecting shaft is installed under the connecting shaft. Replace the card holder, a bolt grinding head is installed on the outside of the replacement card holder, a grinding drive motor is installed above the bolt grinding mechanism, a surface painting mechanism is installed on one side of the grinding drive motor, and a paint spraying mechanism is installed above the surface painting mechanism. A storage box, a paint booster pump is installed inside the paint storage box, a pressure regulator is installed on one side of the paint booster pump, a paint delivery pipe is installed under the paint storage box, and the paint delivery tube A pipe fixing frame is installed below, an electromagnetic flow valve is installed on the outside of the paint transportation pipe, a high-pressure nozzle is installed at the end of the paint transportation pipe, the operation control box is installed on one side of the surface painting mechanism, and the operation control A liquid crystal operation screen is installed above the box, a built-in fixing frame is installed under the operation control box, and an anti-splash baffle is installed under the built-in fixing frame.

Further, the main support leg is connected to the transmission drive motor through bolts, the transmission drive motor is connected to the bolt conveyor belt through wires, and the bolt conveyor belt is connected to the bolt placement box through bolts.

Further, the gas purifier is connected to the centrifugal fan through pipelines, and the bolt grinding mechanism is connected to the grinding drive motor through wires.

Further, the speed adjustment box is connected to the rotation speed sensor through a wire, the rotation speed sensor is nested and connected to the connecting shaft, the connecting shaft is engaged with the replacement card seat, and the replacement card The seat and the bolt grinding head are connected by bolts.

Further, the surface painting mechanism is connected to the operation control box through wires, and the built-in fixing frame is welded to the anti-sputter baffle.

Further, the paint storage tank is connected to the paint booster pump through bolts, the paint booster pump is connected to the pressure regulator through pipelines, and the paint transportation pipe is connected to the paint storage tank through pipelines. The paint delivery pipe is nestedly connected with the pipe fixing frame, the electromagnetic flow valve is connected with the paint delivery pipe by bolts, and the high-pressure nozzle is connected with the paint delivery pipe by bolts.

Further, both the built-in fixing frame and the anti-sputter baffle are made of aluminum alloy.

Further, the model of the paint booster pump is NCB-3/0.3.

Further, the anti-sputter baffle is connected to the liquid crystal operation panel through wires.

The present invention also provides a bolt processing surface treatment method, which is applied to the above-mentioned bolt processing surface treatment device. The bolts in the bolt storage box enter above the bolt conveyor belt, and the transmission drive motor drives the bolt conveyor belt to move, so that Bolts enter below the bolt grinding mechanism, the grinding drive motor drives the speed adjustment box to work, so that the connecting shaft drives the bolt grinding head to rotate, and the bolts are ground, and the dust gas generated during grinding is captured by the The centrifugal exhaust fan is drawn away and enters the gas purifier to filter the air to improve the working environment of the workers. After the polishing is completed, the bolts enter the bottom of the surface painting mechanism, and the paint in the paint storage box passes through the paint spraying mechanism. After the pressure pump is pressurized, it flows into the paint delivery pipe, and finally flows out from the high-pressure nozzle to spray paint on the surface of the bolts. The electromagnetic flow valve controls the amount of paint spraying, and the pipe fixing frame fixes the paint delivery pipe. , the anti-splash baffle prevents splashing during painting, the pressure regulator regulates the pressure of the paint booster pump, and the operation control box controls the device as a whole.

The beneficial effects of the present invention are:

1: It is equipped with a bolt grinding mechanism and a surface painting mechanism, which can grind and paint the bolt surface, and the surface treatment effect is good;

2: It is equipped with an operation control box to automatically control the device, saving a lot of human resources and reducing production costs.

Description of drawings

Fig. 1 is a front view structural diagram of a bolt processing surface treatment device according to the present invention;

Fig. 2 is a schematic diagram of the appearance structure of the operation control box of a bolt processing surface treatment device according to the present invention;

Fig. 3 is a schematic front view structure diagram of a bolt grinding mechanism of a bolt processing surface treatment device according to the present invention;

Fig. 4 is a schematic front view structure diagram of a surface painting mechanism of a bolt processing surface treatment device according to the present invention.

The reference signs are explained as follows:

1. Main support leg; 2. Transmission drive motor; 3. Bolt conveyor belt; 4. Bolt storage box; 5. Gas purifier; 6. Centrifugal exhaust fan; 7. Bolt grinding mechanism; 701. Speed adjustment box; 702. Speed Inductor; 703, connecting shaft; 704, replacing the deck; 705, bolt grinding head; 8, grinding drive motor; 9, surface painting mechanism; 901, paint storage box; 902, paint pressure pump; 903, pressure adjustment 904, paint transport pipe; 905, pipe fixing frame; 906, electromagnetic flow valve; 907, high-pressure nozzle; 10, operation control box; 11, built-in fixing frame; 12, anti-sputter baffle; 13, LCD operation screen .

Detailed ways

The present invention will be further described below in conjunction with accompanying drawing:

As shown in Figures 1 to 4, a bolt processing surface treatment device includes a main support leg 1, a transmission drive motor 2, a bolt placement box 4, a bolt grinding mechanism 7, and an operation control box 10. Above the main support leg 1 The transmission drive motor 2 is installed, the bolt conveyor belt 3 is arranged above the transmission drive motor 2, the bolt placement box 4 is arranged on one side of the bolt conveyor belt 3, and the bolt placement box 4 places the processed bolts, A gas purifier 5 is arranged above the bolt placement box 4, and a centrifugal exhaust fan 6 is installed on one side of the gas purifier 5, and the centrifugal exhaust fan 6 absorbs the dust gas generated during grinding. The bolt grinding mechanism 7 is installed on one side of 6, and the bolt surface is polished by the bolt grinding mechanism 7, and the rust on the bolt surface is eliminated. A speed adjustment box 701 is installed above the bolt grinding mechanism 7, and the speed adjustment A speed sensor 702 is installed inside the box 701, a connecting shaft 703 is installed under the speed sensor 702, a replacement deck 704 is installed under the connecting shaft 703, and a bolt grinding head 705 is installed outside the replacement deck 704, A grinding drive motor 8 is installed above the bolt grinding mechanism 7, and a surface spraying mechanism 9 is installed on one side of the grinding drive motor 8, and the surface spraying mechanism 9 sprays paint on the bolt surface. A paint storage box 901, a paint booster pump 902 is installed inside the paint storage box 901, a pressure regulator 903 is installed on one side of the paint booster pump 902, and a paint transporter is installed below the paint storage box 901. Pipe 904, a pipe fixing frame 905 is installed below the paint transportation pipe 904, an electromagnetic flow valve 906 is installed on the outside of the paint transportation pipe 904, a high-pressure nozzle 907 is installed at the end of the paint transportation pipe 904, and the surface painting mechanism 9. The operation control box 10 is installed on one side, the liquid crystal operation panel 13 is installed above the operation control box 10, the built-in fixing frame 11 is installed under the operation control box 10, and the anti- Sputter baffle 12.

In this embodiment, the main support leg 1 is connected to the transmission drive motor 2 through bolts, the transmission drive motor 2 is connected to the bolt conveyor belt 3 through wires, and the bolt conveyor belt 3 is connected to the bolt placement box 4 Connected by bolts.

In this embodiment, the gas purifier 5 is connected to the centrifugal fan 6 through pipelines, and the bolt grinding mechanism 7 is connected to the grinding drive motor 8 through wires.

In this embodiment, the speed adjustment box 701 is connected to the rotation speed sensor 702 through wires, the rotation speed sensor 702 is nested and connected to the connection shaft 703, and the connection shaft 703 is connected to the replacement card holder 704 Snap connection, the replacement clamp 704 and the bolt grinding head 705 are connected by bolts.

In this embodiment, the surface painting mechanism 9 is connected to the operation control box 10 through wires, and the built-in fixing frame 11 is welded to the anti-sputter baffle 12 .

In this embodiment, the paint storage box 901 is connected to the paint pressure pump 902 through bolts, the paint pressure pump 902 is connected to the pressure regulator 903 through pipelines, and the paint transportation pipe 904 is connected to the paint pressure pump 902. The paint holding box 901 is connected by a pipe collar, the paint transportation pipe 904 is nestedly connected with the pipe fixing frame 905, the electromagnetic flow valve 906 is connected with the paint transportation pipe 904 by bolts, and the high-pressure nozzle 907 It is connected with the paint delivery pipe 904 by bolts.

In this embodiment, the built-in fixing frame 11 and the anti-sputter baffle 12 are both pressed by aluminum alloy.

In this embodiment, the model of the paint booster pump 902 is NCB-3/0.3.

In this embodiment, the anti-sputter baffle 12 is connected to the liquid crystal operation panel 13 through wires.

The present invention also provides a bolt processing surface treatment method, which is applied to the above-mentioned bolt processing surface treatment device. The bolts in the bolt storage box 4 enter above the bolt conveyor belt 3, and the transmission drive motor 2 drives the bolt conveyor belt 3. Carry out the movement, make the bolt enter the bottom of the bolt grinding mechanism 7, the grinding drive motor 8 drives the speed adjustment box 701 to work, make the connecting shaft 703 drive the bolt grinding head 705 to rotate, and grind the bolt, The dust gas produced during grinding is extracted by the centrifugal exhaust fan 6 and enters the gas purifier 5 to filter the air to improve the working environment of the workers. After the grinding is completed, the bolts enter below the surface painting mechanism 9, and The paint in the paint storage box 901 flows into the paint delivery pipe 904 after being pressurized by the paint booster pump 902, and finally flows out from the high-pressure spray nozzle 907 to spray paint on the bolt surface. The electromagnetic flow valve 906 Control the amount of paint spraying, the pipe fixing frame 905 fixes the paint delivery pipe 904, the anti-splash baffle 12 prevents splashing when spraying paint, and the pressure regulator 903 controls the pressure of the paint booster pump 902 For adjustment, the operation control box 10 controls the device as a whole.

The basic principles, main features and advantages of the present invention have been shown and described above. Those skilled in the industry should understand that the present invention is not limited by the above-mentioned embodiments. What are described in the above-mentioned embodiments and the description only illustrate the principle of the present invention. Without departing from the spirit and scope of the present invention, the present invention will also have Variations and improvements are possible, which fall within the scope of the claimed invention.

Claims (10)

1. a kind of bolt finished surface processing unit, it is characterised in that：Including main support leg（1）, transmission driving motor（2）, spiral shell Bolt placing box（4）, bolt workpiece polishing mechanism（7）, operation control box（10）, the main support leg（1）Top is equipped with the transmission Driving motor（2）, the transmission driving motor（2）Top is provided with bolt conveyer belt（3）, the bolt conveyer belt（3）Side It is provided with the bolt placing case（4）, the bolt placing case（4）Top is provided with gas purifier（5）, the gas purification Device（5）Side is equipped with centrifugal exhaust fan（6）, the centrifugal exhaust fan（6）Side is equipped with the bolt workpiece polishing mechanism（7）, The bolt workpiece polishing mechanism（7）Top is equipped with speed regulating box（701）, the speed regulating box（701）Inside, which is equipped with, to be turned Fast inductor（702）, the speed induction machine（702）Lower section is equipped with connecting shaft（703）, the connecting shaft（703）Pacify lower section Equipped with replacement deck（704）, the replacement deck（704）Outside is equipped with bolt grinding head（705）, the bolt workpiece polishing mechanism （7）Top is equipped with polishing driving motor（8）, the polishing driving motor（8）Side is equipped with surface lacquer mechanism（9）, institute State surface lacquer mechanism（9）Top is equipped with paint accommodating box（901）, the paint accommodating box（901）Inside is equipped with paint Force (forcing) pump（902）, the paint force (forcing) pump（902）Side is equipped with pressure regulator（903）, the paint accommodating box（901） Lower section is equipped with paint delivery tube（904）, the paint delivery tube（904）Lower section is equipped with tube fixing device（905）, the paint Delivery tube（904）Outside is equipped with electromagnetic flow valve（906）, the paint delivery tube（904）End is equipped with high-pressure nozzle （907）, the surface lacquer mechanism（9）Side is equipped with the operation control box（10）, the operation control box（10）Top Liquid crystal operation screen is installed（13）, the operation control box（10）Lower section is equipped with built-in fixed frame（11）, described built-in fixed Frame（11）Lower section is equipped with Anti-splash baffle（12）.

2. a kind of bolt finished surface processing unit according to claim 1, it is characterised in that：The main support leg（1） With the transmission driving motor（2）It is bolted, the transmission driving motor（2）With the bolt conveyer belt（3）Pass through Conducting wire connects, the bolt conveyer belt（3）With the bolt placing case（4）It is bolted.

3. a kind of bolt finished surface processing unit according to claim 1, it is characterised in that：The gas purifier （5）With the centrifugal exhaust fan（6）It is connected by pipeline, the bolt workpiece polishing mechanism（7）With the polishing driving motor（8）It is logical Cross conducting wire connection.

4. a kind of bolt finished surface processing unit according to claim 1, it is characterised in that：The speed regulating box （701）With the speed induction machine（702）It is connected by conducting wire, the speed induction machine（702）With the connecting shaft（703）It is embedding Set connection, the connecting shaft（703）With the replacement deck（704）It is connected together, the replacement deck（704）With the bolt Grinding head（705）It is bolted.

5. a kind of bolt finished surface processing unit according to claim 1, it is characterised in that：The surface lacquer mechanism （9）With the operation control box（10）It is connected by conducting wire, the built-in fixed frame（11）With the Anti-splash baffle（12）Weldering It connects.

6. a kind of bolt finished surface processing unit according to claim 1, it is characterised in that：The paint accommodating box （901）With the paint force (forcing) pump（902）It is bolted, the paint force (forcing) pump（902）With the pressure regulator （903）It is connected by pipeline, the paint delivery tube（904）With the paint accommodating box（901）It is connected by pipe collar, the oil Paint delivery tube（904）With the tube fixing device（905）Nested encryptions, the electromagnetic flow valve（906）With the paint delivery tube （904）It is bolted, the high-pressure nozzle（907）With the paint delivery tube（904）It is bolted.

7. a kind of bolt finished surface processing unit according to claim 1, it is characterised in that：The built-in fixed frame （11）With the Anti-splash baffle（12）Aluminium alloy is all made of to suppress.

8. a kind of bolt finished surface processing unit according to claim 1, it is characterised in that：The paint force (forcing) pump （902）Model NCB-3/0.3.

9. a kind of bolt finished surface processing unit according to claim 1, it is characterised in that：The Anti-splash baffle （12）With the liquid crystal operation screen（13）It is connected by conducting wire.

10. a kind of bolt machined surface treatment method is applied to the bolt described in any one of claim 1 to 9 and processes table In surface treatment device, it is characterised in that：The bolt placing case（4）Middle bolt enters the bolt conveyer belt（3）Top, it is described Transmit driving motor（2）Drive the bolt conveyer belt（3）It is moved, bolt is made to enter the bolt workpiece polishing mechanism（7）Under Side, the polishing driving motor（8）Drive the speed regulating box（701）Work, makes the connecting shaft（703）Drive the spiral shell Bolt grinding head（705）It is rotated, is polished bolt, the dusty gas that when polishing generates is by the centrifugal exhaust fan（6） It detaches, and enters the gas purifier（5）In, air is filtered, the working environment of workers is improved, rear bolt is completed in polishing Into the surface lacquer mechanism（9）Lower section, the paint accommodating box（901）Middle paint passes through the paint force (forcing) pump（902） The paint delivery tube is flowed into after pressurization（904）In, finally from the high-pressure nozzle（907）Middle outflow carries out bolt surface Spray painting, the electromagnetic flow valve（906）Control spray painting amount, the tube fixing device（905）To the paint delivery tube（904）It carries out It is fixed, the Anti-splash baffle（12）It prevents from splashing in spray painting, the pressure regulator（903）To the paint force (forcing) pump （902）Pressure be adjusted, the operation control box（10）Whole control is carried out to device.