CN108518292A - One kind having cleaning dirt eliminating function fuel tank - Google Patents
One kind having cleaning dirt eliminating function fuel tank Download PDFInfo
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- CN108518292A CN108518292A CN201810564799.5A CN201810564799A CN108518292A CN 108518292 A CN108518292 A CN 108518292A CN 201810564799 A CN201810564799 A CN 201810564799A CN 108518292 A CN108518292 A CN 108518292A
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- fuel tank
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- fuel
- cleaning
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- 239000002828 fuel tank Substances 0.000 title claims abstract description 104
- 238000004140 cleaning Methods 0.000 title claims abstract description 42
- 239000000446 fuel Substances 0.000 claims abstract description 24
- 239000007921 spray Substances 0.000 claims abstract 8
- 239000007788 liquid Substances 0.000 claims description 19
- 238000007789 sealing Methods 0.000 claims description 6
- 230000003014 reinforcing effect Effects 0.000 claims description 3
- 230000006698 induction Effects 0.000 claims 1
- 239000003921 oil Substances 0.000 abstract description 59
- 238000005260 corrosion Methods 0.000 abstract description 2
- 230000007797 corrosion Effects 0.000 abstract description 2
- 239000000295 fuel oil Substances 0.000 abstract description 2
- 230000003749 cleanliness Effects 0.000 abstract 1
- 239000010865 sewage Substances 0.000 description 21
- 239000012535 impurity Substances 0.000 description 10
- 230000000694 effects Effects 0.000 description 7
- 239000010705 motor oil Substances 0.000 description 6
- 238000001914 filtration Methods 0.000 description 4
- 239000003599 detergent Substances 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 239000012459 cleaning agent Substances 0.000 description 2
- 230000005484 gravity Effects 0.000 description 2
- 238000002347 injection Methods 0.000 description 2
- 239000007924 injection Substances 0.000 description 2
- 229910001220 stainless steel Inorganic materials 0.000 description 2
- 239000010935 stainless steel Substances 0.000 description 2
- 239000002283 diesel fuel Substances 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M37/00—Apparatus or systems for feeding liquid fuel from storage containers to carburettors or fuel-injection apparatus; Arrangements for purifying liquid fuel specially adapted for, or arranged on, internal-combustion engines
- F02M37/0076—Details of the fuel feeding system related to the fuel tank
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/08—Cleaning containers, e.g. tanks
- B08B9/093—Cleaning containers, e.g. tanks by the force of jets or sprays
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M37/00—Apparatus or systems for feeding liquid fuel from storage containers to carburettors or fuel-injection apparatus; Arrangements for purifying liquid fuel specially adapted for, or arranged on, internal-combustion engines
- F02M37/0076—Details of the fuel feeding system related to the fuel tank
- F02M37/0082—Devices inside the fuel tank other than fuel pumps or filters
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- General Engineering & Computer Science (AREA)
- Cooling, Air Intake And Gas Exhaust, And Fuel Tank Arrangements In Propulsion Units (AREA)
Abstract
Description
技术领域technical field
本发明涉及发动机供油系统领域,具体说是一种具有清洁排污功能油箱。The invention relates to the field of engine oil supply systems, in particular to an oil tank with cleaning and sewage discharge functions.
背景技术Background technique
目前国内对发动机供油系统的油箱自动清洁功能研究较少,对油箱的清洁措施多采用拆解后清洁,然后再进行油箱装配,此方式操作过程繁琐,对一些一体型油箱及安装位置特殊、难以拆解的油箱并不适用,采用简易工具清理效果并不理想。一般油箱的发动机回油接口直接连同油箱,当发动机长时间停机时,油箱内空气会通过回油管路窜入发动机内部,造成发动机启动失败,影响发动机启动性能。随着工作时间的增加,油箱内杂质的不断累积,若流入发动机内部会给发动机附件及本身造成极大的影响,降低设备可靠性。At present, there are few domestic studies on the automatic cleaning function of the fuel tank of the engine fuel supply system. The cleaning measures for the fuel tank are mostly disassembled and then cleaned, and then the fuel tank is assembled. This method is cumbersome to operate. Fuel tanks that are difficult to disassemble are not suitable, and the cleaning effect with simple tools is not ideal. Generally, the engine oil return interface of the fuel tank is directly connected to the fuel tank. When the engine is shut down for a long time, the air in the fuel tank will escape into the engine through the oil return line, causing the engine to fail to start and affecting the engine's starting performance. With the increase of working time, the impurities in the fuel tank will continue to accumulate. If they flow into the engine, it will have a great impact on the engine accessories and itself, reducing the reliability of the equipment.
发明内容Contents of the invention
本发明针对现有技术中存在的问题,提出一种具有清洁排污功能油箱,解决了现有技术中油箱清洁困难的问题。Aiming at the problems existing in the prior art, the invention proposes an oil tank with cleaning and sewage discharge function, which solves the problem of difficult cleaning of the oil tank in the prior art.
本发明的技术方案如下:Technical scheme of the present invention is as follows:
一种具有清洁排污功能油箱,包括油箱体、油箱盖、供油接口及回油接口,油箱盖和回油接口设置在油箱体的顶部,供油接口设置在油箱体的下部;所述的油箱体底部采用锥形设计,排污接口设置在锥形底部的最低处;所述的油箱体顶部设有清洁接口,清洁接口与微孔喷管连通,微孔喷管设置在油箱体内部,微孔喷管(的管壁上设置微孔。An oil tank with a cleaning and sewage discharge function, comprising an oil tank body, an oil tank cover, an oil supply interface and an oil return interface, the oil tank cover and the oil return interface are arranged on the top of the oil tank body, and the oil supply interface is arranged at the lower part of the oil tank body; said oil tank The bottom of the body adopts a conical design, and the sewage discharge port is set at the lowest point of the conical bottom; the top of the fuel tank is provided with a cleaning port, which is connected with the micro-hole nozzle, which is arranged inside the oil tank body, and the micro-hole Microholes are set on the wall of the nozzle.
所述的排污接口通过直角弯头连接有排污手阀。The sewage discharge interface is connected with a sewage discharge hand valve through a right-angle elbow.
所述的微孔喷管端部采用半球形设计,微孔均匀间隔布置在微孔喷管的管壁上,所述的清洁接口通过密封螺栓密封。The end of the micro-hole nozzle adopts a hemispherical design, the micro-holes are evenly spaced on the wall of the micro-hole nozzle, and the cleaning interface is sealed by sealing bolts.
所述的回油接口连通回油导管的一端,回油导管的另一端插入油箱体内的燃油液面下。The oil return interface is connected to one end of the oil return conduit, and the other end of the oil return conduit is inserted under the fuel liquid level in the fuel tank.
所述的油箱体的顶部设有安全阀。The top of the oil tank body is provided with a safety valve.
所述的油箱体设有液位传感器,液位传感器的感应端伸入油箱体底部,液位传感器的显示端设置在油箱体的顶部。The fuel tank is provided with a liquid level sensor, the sensing end of the liquid level sensor extends into the bottom of the fuel tank, and the display end of the liquid level sensor is set on the top of the fuel tank.
所述的油箱体的顶部设有自动加注接口,自动加注接口连通自动加注导管,自动加注导管伸入油箱体内部。The top of the fuel tank body is provided with an automatic filling interface, and the automatic filling interface is connected with an automatic filling conduit, and the automatic filling conduit extends into the interior of the fuel tank body.
所述的供油接口的端口焊接过滤网,所述的供油接口的轴线至油箱底部的距离为供油接口孔径的1.5倍。The port of the oil supply interface is welded with a filter screen, and the distance from the axis of the oil supply interface to the bottom of the fuel tank is 1.5 times the aperture of the oil supply interface.
所述的油箱盖连接有滤杯,油箱盖与油箱体之间设有凸台。The fuel tank cover is connected with a filter cup, and a boss is provided between the fuel tank cover and the fuel tank body.
所述的油箱体底部两侧焊接2条安装架,安装架与油箱体间焊接4组加强筋。Two mounting brackets are welded on both sides of the bottom of the fuel tank body, and 4 sets of reinforcing ribs are welded between the mounting bracket and the fuel tank body.
本发明相对于现有技术取得的效果是:The effect that the present invention obtains with respect to prior art is:
1,无需对油箱进行拆解即可完成油箱内壁清洁,操作简便,适用于一体型油箱。1. The inner wall of the fuel tank can be cleaned without dismantling the fuel tank, which is easy to operate and is suitable for integrated fuel tanks.
2,清洁介质既可采用清洁剂也可采用正常供应的燃油,通过高压燃油的喷注亦可达到清洁效果,不会引入其他介质,且无需后续清理清洁剂的操作。2. The cleaning medium can be either detergent or normally supplied fuel, and the cleaning effect can also be achieved through high-pressure fuel injection without introducing other media, and there is no need for subsequent cleaning of detergent.
3,设置安全阀,开启压力可调,清洁过程中可实现过压保护。3. A safety valve is set, the opening pressure is adjustable, and overpressure protection can be realized during the cleaning process.
4,发动机回油接口导管延伸到燃油液面下,可有效防止空气窜入发动机内部,提高发动机启动性能。4. The conduit of the engine oil return interface extends below the fuel level, which can effectively prevent air from entering the engine and improve engine starting performance.
5,油箱体底部采用锥型设计,便于杂质集中到最低点,通过排污手阀可将杂质排出油箱。5. The bottom of the oil tank body adopts a conical design, which facilitates the concentration of impurities to the lowest point, and the impurities can be discharged out of the oil tank through the sewage discharge hand valve.
6,供油接口端部安装过滤网,进一步提升过滤效果。6. A filter is installed at the end of the oil supply interface to further improve the filtering effect.
附图说明Description of drawings
图1为本发明主剖视图;Fig. 1 is a main sectional view of the present invention;
图2为本发明俯视图;Fig. 2 is a top view of the present invention;
图3为本发明侧视图;Fig. 3 is a side view of the present invention;
图4为本发明仰视图;Fig. 4 is a bottom view of the present invention;
其中,1-油箱体,2-液位传感器,3-螺栓,4-垫片,5-安全阀,6-密封螺栓,7-清洁接口,8-微孔喷管,9-油箱盖,10-凸台,11-滤杯,12-自动加注导管,13-回油导管,14-排污接口,15-直角弯头,16-排污手阀,17-锥型底壳,18-加强筋,19-安装架,20-供油接口,21-回油接口,22-自动加注接口。Among them, 1-oil tank body, 2-liquid level sensor, 3-bolt, 4-gasket, 5-safety valve, 6-sealing bolt, 7-cleaning interface, 8-micro-hole nozzle, 9-fuel tank cover, 10 -boss, 11-filter cup, 12-automatic filling conduit, 13-oil return conduit, 14-drainage interface, 15-right angle elbow, 16-drainage hand valve, 17-cone bottom shell, 18-reinforcing rib , 19-mounting frame, 20-oil supply interface, 21-oil return interface, 22-automatic filling interface.
具体实施方式Detailed ways
下面结合附图对本发明做进一步描述。The present invention will be further described below in conjunction with the accompanying drawings.
实施例1:Example 1:
一种具有清洁排污功能油箱,包括油箱体1、油箱盖9、供油接口20及回油接口21,油箱盖9和回油接口21设置在油箱体1的顶部,供油接口20设置在油箱体的下部;所述的油箱盖9连接有滤杯11,油箱盖与油箱体之间设有凸台10,凸台提升手动加油口高度;所述的油箱体底部采用锥形设计,排污接口14设置在锥形底部的最低处;所述的油箱体顶部设有清洁接口7,清洁接口与微孔喷管8连通,微孔喷管设置在油箱体内部,微孔喷管8的管壁上设置微孔。An oil tank with cleaning and sewage discharge function, comprising an oil tank body 1, an oil tank cover 9, an oil supply interface 20 and an oil return interface 21, the oil tank cover 9 and the oil return interface 21 are arranged on the top of the oil tank body 1, and the oil supply interface 20 is arranged on the oil tank The lower part of the body; the fuel tank cover 9 is connected with a filter cup 11, and a boss 10 is provided between the fuel tank cover and the fuel tank body, and the boss raises the height of the manual fuel filler; the bottom of the fuel tank body adopts a tapered design, and the sewage outlet interface 14 is arranged at the lowest point of the conical bottom; the top of the fuel tank body is provided with a cleaning interface 7, which communicates with the microporous nozzle 8, and the microporous nozzle is arranged inside the fuel tank body, and the pipe wall of the microporous nozzle 8 Set up microwells.
本实施例提供的油箱体底部采用锥型四面体设计,由于四面体具有斜度,杂质在重力作用下可集中到最低处的排污接口14,排污接口安装直角弯头15及排污手阀16,通过开启排污手阀可将油箱体内杂质排出。油箱体上设有液位传感器2,液位传感器通过螺栓3、垫片4与油箱体连接,液位传感器的感应端伸入油箱体底部,液位传感器的显示端设置在油箱体的顶部,液位传感器的安装可实现本地或遥控信号输出,进行油箱液位监测。油箱体底部两侧焊接2条安装架19,安装架与油箱体间焊接4组三角形加强筋18,提高油箱结构稳定性。The bottom of the oil tank body provided in this embodiment adopts a tapered tetrahedron design. Due to the slope of the tetrahedron, impurities can be concentrated to the lowest sewage discharge interface 14 under the action of gravity. The sewage discharge interface is equipped with a right-angle elbow 15 and a sewage discharge hand valve 16. Impurities in the oil tank can be discharged by opening the sewage hand valve. There is a liquid level sensor 2 on the fuel tank, and the liquid level sensor is connected to the fuel tank through bolts 3 and gaskets 4. The sensing end of the liquid level sensor extends into the bottom of the fuel tank, and the display end of the liquid level sensor is set on the top of the fuel tank. The installation of the liquid level sensor can realize local or remote signal output to monitor the liquid level of the fuel tank. Two mounting brackets 19 are welded on both sides of the bottom of the fuel tank body, and 4 groups of triangular reinforcing ribs 18 are welded between the mounting brackets and the fuel tank body to improve the structural stability of the fuel tank.
本实施例提供的微孔喷管主体部分为不锈钢空心管,微孔喷管8端部采用半球形设计,微孔喷管的管壁整体均匀间隔设置微孔,确保喷注范围覆盖油箱侧壁及底面,高压燃油或清洁剂可通过微孔将油箱内壁杂质冲刷掉。所述的清洁接口7通过密封螺栓6密封,未进行清洁操作时使用密封螺栓将清洁接口密封,既防止外部杂质进入油箱也防止燃油通过接口溅出。The main part of the microporous nozzle provided in this embodiment is a stainless steel hollow tube. The end of the microporous nozzle 8 adopts a hemispherical design. The entire wall of the microporous nozzle is evenly spaced with micropores to ensure that the injection range covers the side wall of the fuel tank. And the bottom surface, the high-pressure fuel or cleaning agent can wash away the impurities on the inner wall of the fuel tank through the micropores. The cleaning interface 7 is sealed by the sealing bolt 6. When the cleaning operation is not performed, the sealing bolt is used to seal the cleaning interface, which not only prevents external impurities from entering the fuel tank but also prevents fuel from splashing through the interface.
本实施例提供的安全阀5,开启压力可调,可根据油箱承压能力进行设定,清洁时油箱内部压力不断升高,当达到设定压力时,安全阀开启,进行卸压保护,防止油箱内部过压。安全阀排气端根据具体布置情况加装导管,将气流引导对操作人员、对设备无影响的地方。The opening pressure of the safety valve 5 provided in this embodiment is adjustable and can be set according to the pressure bearing capacity of the fuel tank. When cleaning, the internal pressure of the fuel tank continues to rise. When the set pressure is reached, the safety valve opens to perform pressure relief protection to prevent Fuel tank internal overpressure. The exhaust end of the safety valve is equipped with a duct according to the specific layout to guide the air flow to a place that has no effect on the operator and the equipment.
本实施例提供的发动机回油导管13安装在回油接口21下部,当发动机长时间停机时,发动机回油导管内燃油会慢慢流到油箱内,空气会通过回油导管窜入发动机内部,造成发动机启动困难。将回油导管插入燃油液面下,可有效防止空气窜入发动机,提高长时间停机的发动机启动性能。The engine oil return conduit 13 provided by this embodiment is installed at the bottom of the oil return interface 21. When the engine is shut down for a long time, the fuel in the engine oil return conduit will slowly flow into the fuel tank, and the air will escape into the engine through the oil return conduit. Difficulty starting the engine. Inserting the oil return pipe under the fuel liquid level can effectively prevent air from entering the engine and improve the engine start performance after a long shutdown.
本实施例提供的供油接口20的端口焊接过滤网,过滤网为不锈钢材质,进一步起到过滤效果,所述的供油接口的轴线至油箱底部的距离为供油接口孔径的1.5倍。The port of the oil supply interface 20 provided in this embodiment is welded with a filter net, which is made of stainless steel to further play a filtering effect. The distance from the axis of the oil supply interface to the bottom of the fuel tank is 1.5 times the aperture of the oil supply interface.
本实施例提供的油箱体的顶部设有自动加注接口22,自动加注接口连通自动加注导管12,自动加注导管伸入油箱体内部,自动加注接口外接油泵自动加注。The top of the fuel tank body provided by this embodiment is provided with an automatic filling interface 22, which is connected to the automatic filling conduit 12, and the automatic filling conduit extends into the inside of the fuel tank body, and the automatic filling interface is externally connected to an oil pump for automatic filling.
实施例2:Example 2:
在实施例1的基础上,提出一种优选方案,油箱体设计为长方体结构,微孔喷管设置在油箱几何中心处,确保微孔内喷射出的燃油或清洁剂范围可覆盖油箱侧壁及底面,油箱上部安装0.1~1MP安全阀。当油箱内液面到设定下限时,液位传感器会发出油位低报警信号,此时需要外接油泵自动加注或者手动加注补充柴油。将发动机回油导管插入燃油液面下,可有效防止空气窜入发动机,提高长时间停机的发动机启动性能。On the basis of Example 1, a preferred solution is proposed. The fuel tank body is designed as a cuboid structure, and the micropore nozzle is arranged at the geometric center of the fuel tank to ensure that the range of fuel or cleaning agent injected in the micropore can cover the side wall of the fuel tank and The bottom surface and the upper part of the fuel tank are equipped with a 0.1-1MP safety valve. When the liquid level in the fuel tank reaches the set lower limit, the liquid level sensor will send out a low oil level alarm signal. At this time, an external oil pump is required to automatically refill or manually refill diesel oil. Inserting the engine oil return conduit under the fuel liquid level can effectively prevent air from entering the engine and improve the engine start performance after a long shutdown.
本发明工作原理:The working principle of the present invention:
一种具有清洁排污功能油箱,通过清洁接口注入一定压力的燃油或清洁剂可将油箱内壁杂质冲刷掉,微孔喷管端部采用半球形设计,喷管整体均匀间隔设置微孔,确保喷注范围覆盖油箱侧壁及底面。在油箱上部设置安全阀,当油箱内压力超过设定值时安全阀开启,起到压力保护作用,安全阀排气端根据具体布置情况加装导管。油箱体底部采用锥型四面体设计,由于四面体具有斜度,杂质在重力作用下可集中到最低处排污接口,排污接口安装直角弯头及排污手阀,通过开启排污手阀可将油箱内杂质排出。发动机回油接口导管延伸到燃油液面下,可有效防止空气窜入发动机内部,提高发动机启动性能;供油接口端部安装过滤网,进一步提升燃油的过滤效果。A fuel tank with cleaning and sewage function. Injecting a certain pressure of fuel oil or detergent through the cleaning interface can wash away the impurities on the inner wall of the fuel tank. The end of the microporous nozzle adopts a hemispherical design. The range covers the side wall and bottom surface of the fuel tank. A safety valve is installed on the upper part of the fuel tank. When the pressure in the fuel tank exceeds the set value, the safety valve opens to protect the pressure. The exhaust end of the safety valve is equipped with a conduit according to the specific layout. The bottom of the oil tank is designed with a conical tetrahedron. Due to the slope of the tetrahedron, the impurities can be concentrated to the lowest sewage outlet under the action of gravity. The sewage interface is equipped with a right-angle elbow and a sewage hand valve. By opening the sewage hand valve, the oil tank Impurities are discharged. The oil return interface conduit of the engine extends below the fuel liquid level, which can effectively prevent air from entering the engine and improve engine starting performance; a filter is installed at the end of the oil supply interface to further improve the filtering effect of fuel.
本发明提供的清洁排污功能油箱,无需对油箱进行拆解,即可高效完成油箱内壁清洁,操作简便,适用于一体型油箱及不便拆解油箱的内部清理及排污,保证油箱内燃油的洁净度,具有过压保护、排污、燃油过滤、防止回油管路空气窜入、自动加注等功能,具有清洁操作简便、排污彻底、耐腐蚀性强等优点。The fuel tank with cleaning and sewage discharge function provided by the present invention can efficiently complete the cleaning of the inner wall of the fuel tank without dismantling the fuel tank, and is easy to operate. , has the functions of overvoltage protection, sewage discharge, fuel filtration, prevention of air inflow in the oil return line, automatic filling, etc., and has the advantages of easy cleaning and operation, thorough sewage discharge, and strong corrosion resistance.
以上结合附图实施例对本发明进行了详细说明,本领域中普通技术人员可根据上述说明对本发明做出种种变化例。因而,实施例中的某些细节不应构成对本发明的限定,本发明将以所附权利要求书界定的范围作为本发明的保护范围。The present invention has been described in detail above with reference to the embodiments of the accompanying drawings, and those skilled in the art can make various changes to the present invention according to the above description. Therefore, some details in the embodiments should not be construed as limiting the present invention, and the present invention will take the scope defined by the appended claims as the protection scope of the present invention.
Claims (10)
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