Specific implementation mode
With reference to the accompanying drawings and examples, the specific implementation mode of the present invention is described in further detail.Implement below
Example is not limited to the scope of the present invention for illustrating the present invention.
First purpose of the present invention provides a kind of module dismantling in waste and old power battery intelligence disassembly system
Transmission system, as shown in figure 5, module dismantling Transmission system includes:The module for being sequentially arranged at 31 side of module delivery track is slow
Dismantling platform 33 and module dismantling platform 32 are deposited, the module caching dismantling platform 33 is used for insulation board and pole in the module
Plate is split out, and the module dismantling platform 32 is for splitting out battery core in the module and modular plastic box;It is conveyed in the module
The top of track 31 is equipped with the modular plastic box delivery track 36 for conveying the modular plastic box.
Wherein, further include the pole plate delivery track for conveying pole plate for more automatic and continuously realization dismantling,
Module caching dismantling platform 32 is connect with Belt Conveying track 34 using Belt Conveying track.Wherein, pole plate delivery track is preferred
For Belt Conveying track 34.Belt Conveying track is preferably z font Belt Conveying tracks.
Wherein, which further includes battery pack delivery track and battery pack dismantling platform, and the battery pack dismantling platform is set
The side of platform is disassembled in the battery pack, the battery pack delivery track is used to battery pack being delivered to the battery pack and disassemble
Battery pack dismantling is module and bottom case by platform, the battery pack dismantling platform, and the module delivery track is for conveying
The module caching dismantling platform and module of the module to its side disassemble platform, and the Belt Conveying track is located at the battery
Right over packet delivery track.
Another object of the present invention provides a kind of waste and old power battery intelligence disassembly system, as shown in Figure 1, Figure 2 and schemes
Shown in 3, which may include being disassembled by the first dismantling subsystem 2 that battery pack dismantling is module and bottom case and by the module
Second for battery core, insulation board and modular plastic box disassembles subsystem 3;The first dismantling subsystem 2 is conveyed including battery pack
Track 21 and the bottom case returning charge track 22 right over the battery pack delivery track 21, the battery pack delivery track 21
Side is equipped with battery pack and disassembles platform 23.
It by battery pack dismantling is module and bottom case that the intelligence disassembly system, which first uses the first dismantling subsystem 2, reuses the
Module dismantling is battery core, insulation board and modular plastic box by two dismantling subsystems 3.Wherein, first make in the first dismantling subsystem 2
Battery pack is delivered to battery pack dismantling platform 23 with battery pack delivery track 21 to be disassembled to obtain module and bottom case, using setting
Bottom case is returned to required position by the bottom case returning charge track 22 right over battery pack delivery track 21.
The present invention provides a kind of waste and old power battery intelligence disassembly system, which can be automatic, or half
Automatically.The dismantling ability of the disassembly system of the present invention is at least 2500 packet/years [250 days work day years, 10 packet/days (10
Hour), battery inclusion quantity is based on 30KWh].
The battery pack of the present invention includes multiple modules, and each module includes multiple battery cores.It is not low that every inclusion quantity can be referred to
In 30KWh, wherein about 3500 battery cores, 52 battery cores of each module, wherein about 70 modules.
In the present invention, the specification of battery core can be as in the following table 1 in module and module in the specification of battery pack, battery pack
Data:
Table 1 disassembles the specification of object
Battery pack appearance and size (maximum) |
1500X1300X400(mm) |
Battery pack weight (maximum) |
500kg |
Module shape (maximum) |
Width 360mm, thickness 100mm |
Module weight (maximum) |
30kg |
Battery core form |
Cylinder, rectangular, Soft Roll |
In a preferred embodiment of the present invention, it is equipped with hoistable platform in the end of battery pack delivery track 21, used
It is transferred to bottom case returning charge track 22 in the bottom case for splitting out battery pack dismantling platform 23.
Wherein, it is equipped with hoistable platform in the end of bottom case returning charge track 22, for being back to the bottom case close to described
The feeding end of battery pack delivery track 21.
In embodiments of the present invention, battery pack delivery track 21 is Roller conveyor cylinder rubber coating, and wire body both sides of the edge are used
Insulation barrier, the insulation barrier higher than roller can about 10mm or so, roller tube is coated with rubber, wire body supporting rack periphery
It is covered by decorative panel.
That is, the battery pack delivery track 21 is made of roller, it is coated with rubber in the roller tube, it is defeated in the battery pack
The both sides of track are sent to be equipped with insulation barrier.The battery pack delivery track 21 is fixed by supporting rack, or to adjust height.
Wherein it is possible to offer tapped through hole or tapped blind hole at roller both ends, phase is equipped in supporting rack corresponding position
The through-hole answered is fixed roller and supporting rack using bolt.It can also be by roller and supporting rack integrated molding.It can also prop up
Support is equipped with adjusting block, and supporting rack is connect with adjusting block with roll slides.The first U-type groove and the can be equipped on the adjusting block
Two U-type grooves, supporting rack are connect across the first U-type groove with adjusting block, and roller is connect across the second U-type groove with adjusting block.
The load-bearing of the battery pack delivery track 21 can be 500kg/m, conveying speed 0.3m/s.
In embodiments of the present invention, bottom case returning charge track 22 is also known as the bottom case speed line of return.
As shown in figure 3, the bottom case split out on battery pack dismantling platform is back to battery pack delivery track 21, and it is transmitted to electricity
The bottom case is transferred to bottom case returning charge track by the lifting platform of the end of pond packet delivery track 21, the end of battery pack delivery track 21
On 22, bottom case is delivered to end by bottom case returning charge track 22, which is back to close to battery pack by hoistable platform herein again
The feeding end of delivery track 21.
The end of bottom case returning charge track 22 is close to the feeding end of battery pack delivery track 21, preferred bottom case returning charge track 22
End and the feeding end of battery pack delivery track 21 are preferably in the same vertical plane.
In a preferred embodiment of the invention, waste and old power battery intelligence disassembly system further includes in the present invention:If
Feed mechanism 1 at 21 feeding end of battery pack delivery track, for the battery pack to be moved to the battery pack delivery track
On 21.
Wherein, feed mechanism 1 can be preferably scissors fork elevating suspender.
The switch of control start and stop can be equipped at the scissors fork elevating suspender of feed mechanism 1, it, will by the control of switch
Battery pack moves to lower on battery pack delivery track 21.
In addition, when the end of bottom case returning charge track 22 and the feeding end of battery pack delivery track 21 are preferably same vertical
When plane, the bottom case that the scissors fork elevating suspender will be close to battery pack delivery track feeding end can also be used offline to support
Disk, then moved to bottom case on caching shelf by fork truck.
The scissors fork elevating suspender can be set as semi-automatic or automatic as needed.
Wherein, as shown in fig. 6, the scissors fork elevating suspender include crossbeam 11, the support column that is placed under the crossbeam 11
12 and it is slidably connected at the scissors forked connecting rod component 13 that lifting on the crossbeam acts on, the scissors forked connecting rod component
13 lower end is connected with four box pick-and-place machine structures 14.Every group of scissors V shape component 13 is superimposed by multiple scissors from bottom to top respectively
It forms.
The pick-and-place mechanism of the suspender is four frame structures, and the quadrangle of four boxes is equipped with the chain sling for hanging object to be hung,
Object to be hung includes battery pack or bottom case or other.Chain sling length is adjustable, is suitable for various sizes of carrier.Chain sling is firmly linked with
After object, by button or other automatic program controls, object position is realized by the lift action of scissors forked connecting rod component
Set movement from high to low, from low to high, from left to right or from right to left.
In a preferred embodiment of the invention, which includes crossbeam 11, is placed in the crossbeam
Support column 12 under 11 and it is slidably connected at the scissors forked connecting rod component 13 that lifting acts on the crossbeam 11, the scissors
Forked connecting rod component 13 is the two scissors fork structure composition for being mutually perpendicular to arrangement, and the upper and lower ends point of structure are pitched in two scissors
Not She You sliding block, scissors forked connecting rod component pitches the sliding block of structure upper end and the cross by two vertically arranged two scissors
Beam is slidably connected, and the link assembly is connect by the sliding block that two vertically arranged two scissors pitch structure lower end with guide rod,
The guide rod is connected with the four boxes pick-and-place machine structure.
By above-mentioned scissors fork elevating hanger structure, lifting is more stable, can be more accurately by four box pick-and-place machines
The battery pack captured in structure is placed in the inlet of battery pack delivery track.
Wherein, scissors V shape component is preferably connect by guide rail and pulley with crossbeam.
Scissors fork lifting appliance using the above structure is moved reciprocatingly by scissors forked connecting rod component and be can be completed
Lifting, transhipment, the landing for the parts disassembled on related track in one dismantling subsystem and the second dismantling son system are offline
Work, be entirely capable of substituting and need the suspender of manual operation, the labor intensity of worker can be reduced and improve production efficiency, improved
The degree of automation of entire waste and old power battery intelligence disassembly system.
In a preferred embodiment of the invention, in order to improve the automation of the first dismantling subsystem 2, as shown in figure 4,
Further include transfer machine 24 corresponding with battery pack dismantling platform 23 in the first dismantling subsystem 2, is used for the battery
Packet moves on the battery pack dismantling platform 23.
Wherein, battery pack dismantling platform 23 can be set to the both sides of battery pack delivery track 21, be located at battery pack conveyor track
The transfer machine in road 21 is corresponding with the battery pack dismantling position of platform, main when main line both sides, which are designed with battery pack, disassembles platform 21
Line transfer machine can be 1, and battery pack is cleared the jumps from the transfer machine positioned at battery pack delivery track by program setting
It is transported on corresponding battery pack dismantling platform.
Wherein, as shown in figure 4, transfer machine 24 preferably includes first transfer being located on the battery pack delivery track
Device 241 is located at the second shifting apparatus 242 on battery pack dismantling platform with another.
Battery pack delivery track is shifted battery pack by 242 collective effect of the first shifting apparatus 241 and the second shifting apparatus
To battery pack dismantling platform.
First shifting apparatus is connected by conveyer belt with the second shifting apparatus.
It includes that surface sets reeded operating platform that battery pack, which disassembles platform,.The operating platform is for disassembling the battery
Packet.The groove is for housing the conveyer belt.When shifting apparatus at work, battery pack is moved to from the first shifting apparatus
When two shifting apparatus, battery pack disassembles platform and is equipped with groove, and conveyer belt passes through in the groove that battery pack disassembles platform at this time,
Shifting apparatus and platform are integrated, and battery pack is moved to the second shifting apparatus from the first shifting apparatus.
Battery pack is moved to battery pack from battery pack dismantling track and disassembles platform by the transfer machine 24, flat in battery pack dismantling
The start stop switch of the start stop switch and the second shifting apparatus of the first shifting apparatus can be equipped on platform.It is put down when there is multiple battery pack dismantlings
When platform, switch is designed on each battery packing solution platform, the switch of each battery pack dismantling platform can be interlocked into line program, no
It can work at the same time.
In a preferred embodiment of the invention, drive a vehicle including multi-section flexibility as shown in figure 3, battery pack disassembles platform 23
231 and supporting steel structure 232, the multi-section flexibility driving is slidably connected on supporting steel structure.Multi-section flexibility driving 231 shares
X is to track.
Wherein, flexible driving includes the wheel of car body and setting on the car body, and multi-section flexibility drives a vehicle and is slidably connected.
Battery pack is disassembled completely at battery pack disassembling stations, with flexible driving after the installation bolt dismounting of battery pack
Module is taken out and is transferred out, is placed on module delivery track.
Can also include setting in the first dismantling subsystem 3 to alleviate the pressure disassembled in follow-up second dismantling subsystem
Module in 21 side of battery pack delivery track conveys transition platform, and the module conveying transition platform closes on the battery
Packet dismantling platform 23.Module conveys transition platform and is used for cache module.
It is overweight when disassembling task in the second dismantling subsystem, can the module that battery pack is disassembled first be placed in module conveying
It is waited on transition platform.When there is multiple battery packs to disassemble platform, module conveying transition platform can be located at each adjacent two
Between dismantling platform.When dismantling task is eased in the second dismantling subsystem, module can be conveyed on transition platform
On module delivery track.
Above-mentioned action can be realized by manual operation, can also be realized by automated machine.
Can the module transition platform be conveyed to connect with the module delivery track 31 by delivery track.It is defeated in module
It send transition platform to be equipped with and disassembles the inductor of subsystem congestion signal, control delivery track operating side for incuding follow-up second
To switch.Module delivery track is set as positive to module conveying transition platform conveying direction, it is on the contrary then be reversed.Switch
Including forward direction switch and reverser.
When the inductor receives signal crowded in follow-up second dismantling subsystem, positive switch is opened, module is made
Module on delivery track, which is transported through delivery track to module, conveys transition platform, so that module is momentarily placed in module conveying transition flat
It is cached on platform.When the inductor senses that congestion signal disappears, opening reverser makes the module on module conveying transition platform
It is transported to module delivery track through delivery track.
After it is module and bottom case that battery pack dismantling platform 23 is by battery pack dismantling, bottom case is by being located at battery pack delivery track
The bottom case returning charge track 22 of surface exports, and module enters the second dismantling subsystem 3.
As shown in Figure 4 and Figure 5, second dismantling subsystem 3 may include module delivery track 31 and be located at the module
The module caching dismantling platform 32 and module of delivery track side disassemble platform 33, and the module delivery track 31 is set to the electricity
Chi Bao disassembles the side of platform, and the module caching dismantling platform 32 is for splitting out insulation board and pole plate in the module, institute
Module dismantling platform 33 is stated for splitting out battery core in the module and modular plastic box.
Wherein, module caching dismantling platform 32 and module dismantling platform 33 are sequentially located at 31 side of module delivery track
Portion, module caching dismantling platform 32 is located at disassembles 23 one end of platform close to the battery pack.I.e. battery pack dismantling platform obtains
Module passes through module caching dismantling platform 32 by module delivery track successively and module disassembles platform 33, and module caching dismantling is flat
Platform splits out insulation board in module and pole plate, while the module for having little time dismantling can also be cached dismantling platform herein in module
The module of the insulation board split out and pole plate is placed on module delivery track according to actual condition and enters postorder dismantling by buffering
Work.
In a preferred embodiment of the invention, for more automatic and continuously realization dismantling, such as Fig. 3 and Fig. 5
Shown, the second dismantling subsystem 3 further includes the Belt Conveying track 34 for conveying pole plate, the module caching dismantling platform 32
It is connect using z font Belt Conveying tracks with the Belt Conveying track 34.The Belt Conveying track is located at the battery pack
Right over delivery track.
The dismantling for carrying out pole plate and insulation board at dismantling platform to module is cached in module, the insulation board disassembled out is put into week
Turn in box, the pole plate disassembled out is transported by Z-shaped belt conveyor line on Belt Conveying track 34, is delivered to close to battery pack
Feeding end turnover box right over delivery track.Then, fork truck or other delivery vehicles are reused by turnover box and feeding
Hold turnover box transhipment storage.
In a preferred embodiment, Belt Conveying track 34 and the bottom case returning charge track 22 are contour.
After module, which caches dismantling platform 32, splits out pole plate and insulation board, remaining substance is passed through into module delivery track
31 are delivered to module dismantling platform 33, and module dismantling platform 33 splits out battery core in module and modular plastic box.
In a preferred embodiment, module caching dismantling platform 32 and module disassembles platform 33 to be placed in the module defeated
Send the same side of track.
In a preferred embodiment, module caching dismantling platform 32 replaces successively with module dismantling platform 33 is placed in institute
State the both sides of module delivery track.
As shown in Figure 5, wherein battery core is put back on module delivery track 31, and battery core is equipped in the end of module delivery track
Collection device, usually battery core pile up platform 37, the battery core split out on collection module delivery track.I.e. battery core is transported to
It is manually piled up to battery core after line tail end and piles up platform, then transported and stored by fork truck.
In a preferred embodiment, second dismantling subsystem 3 further include be located at the module delivery track 31 just on
The modular plastic box delivery track 36 of side, mould of the modular plastic box delivery track 36 for being obtained at conveyor module dismantling platform
Block plastic casing.
In a preferred embodiment, modular plastic box delivery track 36 is connected with module delivery track 31 by conveyer belt
It connects, realizes automation transmission.
In a preferred embodiment, modular plastic box delivery track 36 is close to the feeding end of battery pack delivery track.
Preferably, lifting platform or Z-type belt are equipped at the feeding end in modular plastic box delivery track close to battery pack delivery track
Pipeline exports the modular plastic box disassembled out.
Wherein, which is preferably PVC Belt Conveying tracks, and PVC Belt Conveyings track is by module
Plastic casing is delivered to close to the feeding end of battery pack delivery track.Preferably, in the end of PVC Belt Conveying tracks close to electricity
The feeding end of pond packet delivery track is equipped with lifting platform or Z-type belt conveyor line at its end, and the modular plastic box disassembled out is defeated
It send to contour with the feeding end of the battery pack delivery track, reuses the scissors fork elevating suspender at battery pack delivery track
Its is offline to pallet, it is transported and is stored by fork truck.
In a preferred embodiment of this invention, power can be provided to track using gas, i.e., on module delivery track
It is also provided with the fast interface of tracheae.It can also can also set on battery pack delivery track and bottom case returning charge track in the present invention
There is the fast interface of tracheae.It is connect with air source by the interface, to providing air source on pneumatic tool.
In a preferred embodiment, for the PVC Belt Conveyings track of conveyor module plastic casing and for conveying pole
The belt conveyor line of plate is contour.
In a preferred embodiment, in order to keep entire waste and old power battery intelligence disassembly system more continuous, bottom case
The conveying speed of returning charge track is more than the conveying speed of battery pack delivery track.
In addition, for the connection realized transfer logistics with disassemble line logistics, in above-mentioned dismantling subsystem, setting battery pack,
Bottom case keeps in shelf, and module buffer area and dismantling object buffer area, region division is clear, and material flow line is simple and direct, improve dismantling efficiency with
And logistic efficiency, ensure the safety of operation field.
Module proposed by the present invention in waste and old power battery intelligence disassembly system disassembles Transmission system, which tears open
Efficient distribution of module during dismantling may be implemented in solution Transmission system, to which for battery pack lossless and efficiently dismantling is beaten
Lower basis.The efficient and lossless dismantling of battery pack may be implemented in waste and old power battery intelligence disassembly system proposed by the present invention, will
The waste and old completely lossless dismantling of power battery pack obtains the parts of resourcebility, improves and is utilized to the high efficiente callback for disassembling object.This
The dismantling ability of the waste and old power battery intelligence disassembly system of invention is high.
Finally, method of the invention is only preferable embodiment, is not intended to limit the scope of the present invention.It is all
Within the spirit and principles in the present invention, any modification, equivalent replacement, improvement and so on should be included in the protection of the present invention
Within the scope of.