CN108506015A - Excavate the construction method of artificial push pipe and application Pipe Jacking in a kind of Large Diameter Pipeline point storehouse - Google Patents
Excavate the construction method of artificial push pipe and application Pipe Jacking in a kind of Large Diameter Pipeline point storehouse Download PDFInfo
- Publication number
- CN108506015A CN108506015A CN201810581276.1A CN201810581276A CN108506015A CN 108506015 A CN108506015 A CN 108506015A CN 201810581276 A CN201810581276 A CN 201810581276A CN 108506015 A CN108506015 A CN 108506015A
- Authority
- CN
- China
- Prior art keywords
- pipe
- jacking
- partition
- excavation
- tool
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000010276 construction Methods 0.000 title claims abstract description 47
- 238000005192 partition Methods 0.000 claims abstract description 72
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 59
- 239000010959 steel Substances 0.000 claims abstract description 59
- 239000002689 soil Substances 0.000 claims abstract description 49
- 238000009412 basement excavation Methods 0.000 claims abstract description 46
- 239000004567 concrete Substances 0.000 claims abstract description 35
- 238000012937 correction Methods 0.000 claims abstract description 27
- 238000000034 method Methods 0.000 claims abstract description 17
- 230000008569 process Effects 0.000 claims abstract description 11
- 230000009974 thixotropic effect Effects 0.000 claims description 18
- 239000011440 grout Substances 0.000 claims description 12
- 238000009434 installation Methods 0.000 claims description 10
- 239000002002 slurry Substances 0.000 claims description 10
- 239000004568 cement Substances 0.000 claims description 9
- 238000005520 cutting process Methods 0.000 claims description 9
- 238000013461 design Methods 0.000 claims description 6
- 230000009467 reduction Effects 0.000 claims description 6
- 238000003466 welding Methods 0.000 claims description 6
- 230000000694 effects Effects 0.000 claims description 5
- 230000006641 stabilisation Effects 0.000 claims description 5
- 238000011105 stabilization Methods 0.000 claims description 5
- 239000011150 reinforced concrete Substances 0.000 claims description 4
- 239000012530 fluid Substances 0.000 claims description 3
- 239000010881 fly ash Substances 0.000 claims description 3
- 239000007788 liquid Substances 0.000 claims description 3
- 238000002360 preparation method Methods 0.000 claims description 3
- 239000011378 shotcrete Substances 0.000 claims description 3
- 238000012546 transfer Methods 0.000 claims description 3
- 239000004115 Sodium Silicate Substances 0.000 claims description 2
- 238000004873 anchoring Methods 0.000 claims description 2
- 229910052911 sodium silicate Inorganic materials 0.000 claims description 2
- 239000004576 sand Substances 0.000 abstract description 10
- 230000015572 biosynthetic process Effects 0.000 abstract description 5
- 238000000926 separation method Methods 0.000 abstract description 2
- 230000009466 transformation Effects 0.000 abstract description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 16
- 229910052742 iron Inorganic materials 0.000 description 8
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 5
- 238000005755 formation reaction Methods 0.000 description 4
- 230000002787 reinforcement Effects 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 235000019353 potassium silicate Nutrition 0.000 description 3
- NTHWMYGWWRZVTN-UHFFFAOYSA-N sodium silicate Chemical compound [Na+].[Na+].[O-][Si]([O-])=O NTHWMYGWWRZVTN-UHFFFAOYSA-N 0.000 description 3
- 238000005056 compaction Methods 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- 238000005553 drilling Methods 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 239000003673 groundwater Substances 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 230000035699 permeability Effects 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
Classifications
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21D—SHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
- E21D9/00—Tunnels or galleries, with or without linings; Methods or apparatus for making thereof; Layout of tunnels or galleries
- E21D9/10—Making by using boring or cutting machines
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21D—SHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
- E21D11/00—Lining tunnels, galleries or other underground cavities, e.g. large underground chambers; Linings therefor; Making such linings in situ, e.g. by assembling
- E21D11/04—Lining with building materials
- E21D11/10—Lining with building materials with concrete cast in situ; Shuttering also lost shutterings, e.g. made of blocks, of metal plates or other equipment adapted therefor
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21D—SHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
- E21D9/00—Tunnels or galleries, with or without linings; Methods or apparatus for making thereof; Layout of tunnels or galleries
- E21D9/001—Improving soil or rock, e.g. by freezing; Injections
Landscapes
- Engineering & Computer Science (AREA)
- Mining & Mineral Resources (AREA)
- Life Sciences & Earth Sciences (AREA)
- General Life Sciences & Earth Sciences (AREA)
- Geochemistry & Mineralogy (AREA)
- Geology (AREA)
- Architecture (AREA)
- Structural Engineering (AREA)
- Environmental & Geological Engineering (AREA)
- Civil Engineering (AREA)
- Soil Sciences (AREA)
- Excavating Of Shafts Or Tunnels (AREA)
Abstract
一种大管径分仓开挖人工顶管及应用顶管开挖的施工方法,顶管包括工具管和混凝土管,工具管包括刃脚段和纠偏段,刃脚段的内部空间由隔板进行分隔,隔板一道水平中隔板和一道竖向中隔板组成,隔板将刃脚段的钢管内部空间分为三部分,分别为上部第一空间、上部第二空间和下部第三空间,顶管内固定连接有纠偏器。本发明通过对工具管的改造,有效的解决了砂卵地层传统顶管顶进难、沉降大、易坍塌等难题,规避了常规工具管在开挖掌子面较大,人工挖土过程中,二次扰动较频繁,加固的土体呈大块坍塌,同时连带未注浆土体一同掉落等问题,可以大幅度提高人工顶管过程中持续工作的效率,节省了施工工期和成本。
A construction method for manual pipe jacking and excavation using pipe jacking for large-diameter sub-compartment excavation. The pipe jacking includes a tool pipe and a concrete pipe. The tool pipe includes a blade foot section and a deflection correction section. For separation, the partition is composed of a horizontal partition and a vertical partition. The partition divides the inner space of the steel pipe at the blade foot section into three parts, namely the upper first space, the upper second space and the lower third space , a deflection corrector is fixedly connected in the jacking pipe. Through the transformation of the tool pipe, the present invention effectively solves the difficulties of traditional pipe jacking in the sand egg formation, such as difficult jacking, large settlement, and easy collapse. , the secondary disturbance is more frequent, the reinforced soil collapses in large pieces, and at the same time, the ungrouted soil falls together, which can greatly improve the efficiency of continuous work in the process of manual pipe jacking, and save the construction period and cost.
Description
技术领域technical field
本发明属于顶管施工领域,特别是一种分仓人工顶管及应用这种顶管开挖的施工方法。The invention belongs to the field of pipe jacking construction, in particular to artificial pipe jacking in separate warehouses and a construction method using the pipe jacking excavation.
背景技术Background technique
随着社会经济的迅猛发展,城市地下管线工程等也逐渐增多,经过多年的发展,施工方法由原先的开挖施工发展到少开挖或不开挖。其中顶管施工就是一种少开挖或不开挖的施工方法,它为城市道路交通的通行提供了巨大便利条件。With the rapid development of social economy, urban underground pipeline projects are gradually increasing. After years of development, the construction method has been developed from the original excavation construction to less or no excavation. Among them, pipe jacking construction is a construction method with little or no excavation, which provides great convenience for the passage of urban road traffic.
传统的人工顶管大多数应用在土质良好条件下,而对于在土质不良情况下,管前应加工具管。传统顶管工具管通常由刃脚和调整部分两部分组成。工具管在土质不良情况下扮演着重要的角色,对于工程地质条件为砂卵石地层,且管径大,掌子面暴露时间长,出土量较多,按照常规工具管进行人工挖土顶进,二次扰动较频繁,土体坍塌较为严重。Most of the traditional artificial pipe jacking is applied in the condition of good soil quality, but in the case of poor soil quality, a tool pipe should be added before the pipe. The traditional pipe jacking tool pipe usually consists of two parts, the blade foot and the adjustment part. The tool pipe plays an important role in the case of poor soil quality. For engineering geological conditions such as sand and pebble formations with large pipe diameters, long face exposure time, and a large amount of unearthed soil, manual excavation and jacking are carried out according to conventional tool pipes. The secondary disturbance is more frequent, and the soil collapse is more serious.
在土质不良情况下,对于顶管施工来说是非常不稳定的因素,其原因是在顶进过程中,人工挖土会造成土体的扰动,每顶进一步出土量较多,极易引起管前塌方,加固的土体呈大块坍塌,同时连带未注浆土体一同掉落,同时在顶进过程中,无法保证施工质量,时不时的塌方严重影响施工进度和施工安全;还有在穿越无地下水的砂卵石地层时,管道外壁减阻措施尤为重要,如果触变泥浆套形成不充分,存在孔眼,触变泥浆中水分极易流失,泥浆套外部细沙进入泥浆套内,造成管道外壁与土层抱死,增加阻力,顶力持续增加可能造成管口破坏及竖井整体稳定。同时配合原有工具管,在原有施工过程中,超前加固注浆量较大,土体板结非常严重,开挖过程中需要更多的配合电镐进行破碎,不但增加工作量,还不利于施工进度。In the case of poor soil quality, it is a very unstable factor for pipe jacking construction. The reason is that during the jacking process, manual excavation will cause soil disturbance, and the amount of further excavation per jacking is large, which can easily cause pipe jacking. Before the landslide, the reinforced soil collapsed in large pieces, and at the same time, the soil without grouting fell together. At the same time, during the jacking process, the construction quality could not be guaranteed, and the landslides from time to time seriously affected the construction progress and construction safety; When there is no groundwater in the sand and pebble formation, the drag reduction measures for the outer wall of the pipeline are particularly important. If the formation of the thixotropic mud sleeve is insufficient and there are holes, the water in the thixotropic mud is easily lost, and the fine sand outside the mud sleeve enters the mud sleeve, causing the outer wall of the pipeline to Locking with the soil layer will increase the resistance, and the continuous increase of the jacking force may cause damage to the nozzle and the overall stability of the shaft. At the same time, with the original tool pipe, in the original construction process, the amount of advance reinforcement grouting is large, and the soil compaction is very serious. During the excavation process, more electric picks are needed for crushing, which not only increases the workload, but also is not conducive to construction. schedule.
针对以上情况的分析,管径人工顶管在砂卵石层中顶进,必须对工具管进行优化,并在施工过程中通过试验段逐步调整至最佳。According to the analysis of the above situation, the tool pipe must be optimized for manual pipe jacking in the sand and pebble layer, and gradually adjusted to the optimum through the test section during the construction process.
发明内容Contents of the invention
本发明的目的是提供一种大管径分仓开挖人工顶管及应用顶管开挖的施工方法,为解决现有人工顶管对砂卵石地层二次扰动频繁,土体坍塌较为严重的技术问题,同时还要解决现有人工顶管顶入困难,容易造成后续混凝土管的外壁形成具有缺陷的触变泥浆套的技术问题。The purpose of the present invention is to provide a construction method for artificial pipe jacking and excavation using pipe jacking in separate warehouses with large pipe diameters, in order to solve the problem of frequent secondary disturbance of sand and pebble strata caused by artificial pipe jacking and serious soil collapse Technical problem, and at the same time, it is necessary to solve the technical problem that the existing artificial pipe jacking is difficult, and it is easy to cause the outer wall of the subsequent concrete pipe to form a defective thixotropic mud sleeve.
为实现上述目的,本发明采用如下技术方案:To achieve the above object, the present invention adopts the following technical solutions:
一种大管径分仓开挖人工顶管,包括由钢板制成的工具管以及与工具管连接的混凝土管,所述工具管包括刃脚段和纠偏段,所述刃脚段的内部空间由隔板进行分隔,所述隔板横断面为“丄”形,包括一道水平中隔板和一道竖向中隔板组成,所述水平中隔板位于刃脚段横截面水平直径位置处,水平中隔板的两侧端面固定连接在刃脚段的左右两侧内壁上,所述竖向中隔板立于水平中隔板的上侧中轴线位置处,竖向中隔板的底端面固定连接在水平中隔板的上侧,竖向中隔板的顶端面固定连接在刃脚段的顶部,所述隔板将刃脚段的钢管内部空间分为三部分,分别为上部第一空间、上部第二空间和下部第三空间,An artificial pipe jacking method for excavating large-diameter sub-bins, including a tool pipe made of steel plates and a concrete pipe connected to the tool pipe. The tool pipe includes a blade foot section and a deflection correction section. Separated by partitions, the cross-section of the partition is "丄" shape, including a horizontal partition and a vertical partition, the horizontal partition is located at the horizontal diameter of the cross-section of the blade foot section, The two side end surfaces of the horizontal intermediate partition are fixedly connected to the left and right inner walls of the blade foot section, the vertical intermediate partition stands at the position of the upper central axis of the horizontal intermediate partition, and the bottom end surface of the vertical intermediate partition It is fixedly connected to the upper side of the horizontal intermediate partition, and the top surface of the vertical intermediate partition is fixedly connected to the top of the blade foot section. The partition divides the inner space of the steel pipe of the blade foot section into three parts, which are the upper first space, the upper second space and the lower third space,
所述顶管内固定连接有纠偏器。A deflection corrector is fixedly connected inside the jacking pipe.
所述刃脚段呈锥形,水平中隔板的上侧钢管为完整钢管,水平中隔板的下侧钢管为削切钢管,削切面为弧面,削切的深度小于刃脚段的管长。The blade foot section is tapered, the upper steel pipe of the horizontal intermediate partition is a complete steel pipe, the lower steel pipe of the horizontal intermediate partition is a cut steel pipe, the cutting surface is an arc surface, and the cutting depth is smaller than that of the blade foot section. long.
所述水平中隔板和竖向中隔板的厚度相同。The thickness of the horizontal intermediate partition is the same as that of the vertical intermediate partition.
所述完整钢管的管长最小值为2.0m,削切钢管的管长最小值为0.4m,纠偏段的管长为0.82m。The minimum length of the complete steel pipe is 2.0m, the minimum length of the cut steel pipe is 0.4m, and the length of the correction section is 0.82m.
所述纠偏器设置在纠偏段和混凝土管连接位置处,沿该位置内侧环向间隔均匀设置一周。The deviation correcting device is arranged at the connecting position between the deviation correcting section and the concrete pipe, and is evenly arranged for one week along the inner circumferential direction of the position.
所述纠偏器包括伸缩节和纠偏千斤顶,所述伸缩节套在纠偏千斤顶的外侧,所述伸缩节固定连接在纠偏段和混凝土管连接位置处的管壁内侧。The deviation correction device includes an expansion joint and a deviation correction jack, the expansion joint is sleeved on the outside of the deviation correction jack, and the expansion joint is fixedly connected to the inner side of the pipe wall at the connection position between the deviation correction section and the concrete pipe.
一种应用大管径分仓开挖人工顶管的开挖施工方法,施工步骤如下:An excavation construction method using large-diameter separate bins to excavate artificial pipe jacking, the construction steps are as follows:
步骤一,测量放线:通过利用激光铅直仪和具有双轴补偿的全站仪对待开挖的竖井进行定向,并确定竖井边角投点坐标与地面控制点的边角关系;根据高程传递原理,在井下精确校准投点位置和投点间的距离;Step 1, measuring and setting out: Orientate the shaft to be excavated by using the laser plumb instrument and the total station with biaxial compensation, and determine the corner relationship between the coordinates of the vertical shaft corner projection point and the ground control point; transfer according to the elevation Principle, accurately calibrate the position of the projecting point and the distance between the projecting points in the underground;
步骤二,竖井开挖及支护:采用人工挖土的方式对井口进行开挖,井口施工圈梁;Step 2, shaft excavation and support: the wellhead is excavated by manual excavation, and the wellhead is constructed with ring beams;
步骤三,安装角撑:在井口处、竖井的四角各设置一道角撑,角撑采用两块钢板对焊,焊接成型后与格栅上的预埋件焊接牢固,竖井开挖完毕;Step 3, install corner braces: set up corner braces at the wellhead and the four corners of the shaft. The corner braces are butt-welded with two steel plates. After the welding is formed, they are firmly welded with the embedded parts on the grid, and the shaft excavation is completed;
步骤四,后背靠墙施工:计算顶管顶进推力,考虑触变泥浆减阻措施的效果和工程地质状态及设备备用的情况选择液压千斤顶,然后在竖井的井内施工后背靠墙;Step 4, construction with the back against the wall: calculate the thrust of the pipe jacking, consider the effect of the thixotropic mud drag reduction measures, the engineering geological state and the equipment backup situation to select a hydraulic jack, and then construct the back against the wall in the shaft;
步骤五,导轨安装,并调整高程和坡率:施工竖井的井底底板,施工完毕后垂直于顶管方向埋设安装枕木,在枕木上铺设两根钢板导轨,使两根钢板导轨平行、等高,坡度及中心线符合设计要求,钢板导轨的标高与设计管道一致;Step 5, guide rail installation, and adjust the elevation and slope ratio: the well bottom plate of the construction shaft, after the construction is completed, bury and install sleepers perpendicular to the pipe jacking direction, and lay two steel plate guide rails on the sleepers, so that the two steel plate guide rails are parallel and equal in height , the slope and center line meet the design requirements, and the elevation of the steel plate guide rail is consistent with the design pipeline;
步骤六,顶进设备安装:通过顶力计算采用顶管机头进行顶进施工,顶镐选用活塞式千斤顶,每个竖井内设置5台顶镐,其中1台备用,混凝土管的管道护铁选择圆形钢护铁,顶铁选用U形顶铁;Step 6, jacking equipment installation: through the jacking force calculation, use the pipe jacking head to carry out the jacking construction. The jacking pick is a piston jack, and 5 jacking picks are installed in each shaft, one of which is spare, and the pipe back iron of the concrete pipe Choose round steel guard iron, and U-shaped top iron for top iron;
步骤七,人工顶管的制备和安装:根据管道的尺寸采用钢板进行工具管的制作,并在工具管的内部焊接分隔板将掌子面分割成3个部分;然后将工具管的纠偏段与混凝土管的头部前端固定连接,并设置纠偏器;Step 7, preparation and installation of artificial pipe jacking: According to the size of the pipe, the steel plate is used to make the tool pipe, and a partition plate is welded inside the tool pipe to divide the pipe surface into 3 parts; then the correction section of the tool pipe is It is fixedly connected with the front end of the head of the concrete pipe, and a deviation corrector is set;
步骤八,工具管顶进并开挖:启动液压千斤顶对工具管顶进,顶进一段距离后需要对中心高程进行测量,发生偏差及时采用纠偏器进行纠正,待稳定后按照正常顶进速度顶进;工具管顶进后按顺序先开挖水平中隔板以上的上部第一空间、上部第二空间,然后开挖下部第三空间;开挖时工具管前端的刃脚段贯入土中将土挤密实,自动形成防止工具管前土体塌方的阻力;Step 8, tool tube jacking and excavation: start the hydraulic jack to jack the tool tube, after jacking for a certain distance, you need to measure the center elevation, use the deviation corrector to correct it in time, and jack it up at the normal jacking speed after it stabilizes After the tool pipe is jacked in, the upper first space and the upper second space above the horizontal intermediate partition are excavated in sequence, and then the lower third space is excavated; The soil is compacted and compacted, automatically forming resistance to prevent the soil from collapsing in front of the tool tube;
步骤九,超前固化注浆:工具管顶进后,对工具管上方的土体进行注浆加固;Step 9, pre-cured grouting: after the tool tube is jacked, the soil above the tool tube is grouted and reinforced;
步骤十,加注触变泥浆:在混凝土管上预制的注浆孔内插入注浆管,注浆管的前端即混凝土管的管壁与土体的土壁的缝隙间注入触变泥浆,形成管道顶进减阻泥浆套;Step ten, add thixotropic mud: Insert the grouting pipe into the prefabricated grouting hole on the concrete pipe, and inject the thixotropic mud into the gap between the pipe wall of the concrete pipe and the soil wall of the soil body at the front end of the grouting pipe to form Pipe jacking into drag reducing mud sleeve;
步骤十一,混凝土管道的顶进:逐节对混凝土管道进行顶进,顶进过程中需缓慢进行,顶进一段距离要对中心高程进行测量,发生偏差及时采用纠偏器进行纠正,待稳定后按照正常顶进速度顶进;Step 11. Jacking of concrete pipes: Jacking of concrete pipes section by section, the jacking process needs to be carried out slowly, and the center elevation should be measured for a certain distance of jacking, and the deviation should be corrected in time with the correction device, and after stabilization Jacking at normal jacking speed;
步骤十三,水泥浆置换:混凝土管道全部顶进完成后,全线实施置换管外触变泥浆措施,通过在混凝土管上预制的注浆孔向管外压注水泥固化浆,补浆时由后向前交错压入水泥和粉煤灰浆液;Step 13, Cement slurry replacement: After all the concrete pipes are jacked in, the measure of replacing the thixotropic mud outside the pipes will be implemented on the whole line. Forward staggered press into the cement and fly ash slurry;
步骤十四,顶管施工完毕,检查竖井砌筑然后回填。Step fourteen, the pipe jacking construction is completed, the shaft masonry is inspected and then backfilled.
所述步骤九中,从上部第一空间和上部第二空间,即水平中隔板两侧30°范围以上位置,向前在竖井内向工具管上方的土体内沿管壁环向间隔打入长孔钻,钻杆长度为5.0m,孔距为600mm,共钻5孔形成超前固化注浆口,钻孔到位后进行清孔和注浆,超前固化范围为管道外壁向外50cm的土体宽度;In said step 9, from the upper first space and the upper second space, that is, the position above the range of 30° on both sides of the horizontal intermediate partition, drive forward in the vertical shaft into the soil above the tool pipe along the circumferential interval of the pipe wall. Hole drilling, the length of the drill pipe is 5.0m, and the hole distance is 600mm. A total of 5 holes are drilled to form the pre-cured grouting port. After the holes are drilled in place, the holes are cleaned and grouted. The pre-cured range is the soil width of 50cm outward from the outer wall of the pipeline ;
注浆液采用双液浆,即水泥-水玻璃浆液,注浆压力调整至0.5Mpa,注浆顺序为自上而下,每根导管内注入400L浆液后即结束注浆,如压力逐渐上升,流量逐渐减少,虽然未注入400L浆液,但孔口压力已达到0.5MPa时也应结束注浆。The grouting fluid adopts double-liquid grout, that is, cement-sodium silicate grout. The grouting pressure is adjusted to 0.5Mpa. The grouting sequence is from top to bottom. After injecting 400L of grout into each conduit, the grouting will end. If the pressure gradually rises, The flow rate is gradually reduced. Although 400L of grout has not been injected, the grouting should be terminated when the orifice pressure has reached 0.5MPa.
所述步骤二中个,开挖采用倒挂井壁法安装格栅和喷射混凝土,格栅采用一榀一循环进行安装;开挖的土通过吊车进行外运,井口处设置钢筋混凝土的圈梁;、In the second step, the excavation adopts the upside-down well wall method to install the grille and shotcrete, and the grille is installed in one cycle and one cycle; the excavated soil is transported outside by a crane, and a reinforced concrete ring beam is set at the wellhead; ,
沿圈梁四周预埋螺纹纵向连接筋,螺纹纵向连接筋梅花型布置,螺纹纵向连接筋与圈梁顶层钢筋绑扎牢固,向上锚入圈梁的长度不小于400mm,向下延至竖井底部与锁脚钢格栅焊接。The threaded longitudinal connecting bars are pre-embedded along the ring beam, and the threaded longitudinal connecting bars are arranged in a plum blossom pattern. The threaded longitudinal connecting bars are firmly bound to the steel bars on the top layer of the ring beam. Steel grille welded.
与现有技术相比本发明具有以下特点和有益效果:Compared with the prior art, the present invention has the following characteristics and beneficial effects:
本发明通过对传统工具管内部构造进行改进,工具管刃脚段内部为一道水平中隔板和一道竖向中隔板,将掌子面分隔成三部分,水平中隔板位于圆的直径,竖向中隔板与水平中隔板垂直,竖向中隔板的长度为穿越直径的一半,这是特别针对砂卵石层易坍塌特性,形成分仓掘进的工作原理,是为了减少前进阻力,减少土体二次扰动,降低坍塌连锁反应而特别设计的分隔方式。工具管的刃脚段本身设计成弧形切割,将工具管前端刃脚段的尺寸增长。通常情况下,工具管的刃脚段的上部完整钢管的长度为1.5m,下部削切钢管的长度为0.25m,纠偏段的长度为0.82m,法兰盘的厚度为0.02m,钢板的厚度为0.14m,工具管总长2.5m。本发明将上部完整钢管的长度增加至2m,工人开挖掌子面时,安全庇护距离为2m,因此上部安全性提高到安全庇护距离,施工安全性提高,下部削切钢管的长度增加至0.4m,增大工具管下方操作空间,削切钢管的底部与地面支撑的部分增长后,工具管稳定性增强。工具管尺寸增长能够减少掘进阻力省时省力,同时能够保证顺利施工的前提下提高施工效率。The present invention improves the internal structure of the traditional tool tube. The inside of the blade foot section of the tool tube is a horizontal middle partition and a vertical middle partition, which divides the tool surface into three parts. The horizontal middle partition is located at the diameter of the circle. The vertical partition is perpendicular to the horizontal partition, and the length of the vertical partition is half of the crossing diameter. This is especially for the easy-to-collapse characteristics of the sand and pebble layer, forming the working principle of the excavation in separate bins, in order to reduce the forward resistance. A specially designed separation method to reduce the secondary disturbance of the soil and reduce the collapse chain reaction. The cutting edge section of the tool tube itself is designed to be cut in an arc, which increases the size of the cutting edge section at the front end of the tool tube. Normally, the length of the upper complete steel pipe of the knife foot section of the tool pipe is 1.5m, the length of the lower cut steel pipe is 0.25m, the length of the correction section is 0.82m, the thickness of the flange is 0.02m, and the thickness of the steel plate is 0.14m, and the total length of the tool pipe is 2.5m. The present invention increases the length of the upper complete steel pipe to 2m, and when workers excavate the tunnel face, the safe protection distance is 2m, so the safety of the upper part is improved to the safe protection distance, the construction safety is improved, and the length of the lower cut steel pipe is increased to 0.4 m, increase the operating space under the tool tube, and increase the stability of the tool tube after cutting the bottom of the steel pipe and the part of the ground support. The increase in the size of the tool tube can reduce the excavation resistance, save time and effort, and at the same time improve the construction efficiency under the premise of ensuring smooth construction.
本发明将掌子面分割成三部分,主要实现的功能为提供作业空间,实现分仓开挖;以及提供前方土体开挖面的支撑作用;还能够防止坍塌。实际上,分割三部分是取决于实际施工能力和防止坍塌的能力相适应的最佳选择。本发明中将容易坍塌的上部分为两个部分,因此水平中隔板上部分为两部分,下面一部分。同时架设水平、竖直中隔板是沿着直径设置,一是能够对称布置,二是方便焊接,利于人工操作;特别是当操作空间有限时,焊接节点较多,也不能保证工具管的韧度,因此综合考虑方便开挖提供空间,把空间分成三部分。The invention divides the tunnel surface into three parts, and the main functions realized are to provide working space and realize excavation in separate warehouses; to provide support for the excavation surface of the soil body in front; and to prevent collapse. In fact, dividing into three parts is the best choice depending on the actual construction capacity and the ability to prevent collapse. In the present invention, the upper part that is easy to collapse is divided into two parts, so the upper part of the horizontal intermediate partition is divided into two parts, and the lower part. At the same time, the horizontal and vertical partitions are set along the diameter. One is that they can be arranged symmetrically, and the other is that it is convenient for welding and manual operation; especially when the operating space is limited, there are many welding nodes, and the toughness of the tool tube cannot be guaranteed. Therefore, considering the convenience of excavation and providing space, the space is divided into three parts.
本发明的人工顶管还在纠偏段与混凝土管之间设置纠偏器,纠偏器环向靠近工具管放置,易于调整工具管的方向,及时纠正偏差,纠偏器环形设置,均匀对称,更易于纠偏。In the artificial pipe jacking of the present invention, a deviation correcting device is also provided between the deviation correcting section and the concrete pipe. The deviation correcting device is placed close to the tool pipe in the circumferential direction, which is easy to adjust the direction of the tool pipe and correct the deviation in time. .
本发明的施工方法中,也结合了人工顶管的结构,在步骤上采用先开挖上部两个空间再开挖下部两个空间的步骤。同时,超前固化注浆口的减少使得注浆量减少,使得土体板结较少,破碎量少,进而减少二次开挖,使得工程进度加快。In the construction method of the present invention, the structure of artificial pipe jacking is also combined, and the steps of excavating the upper two spaces and then the lower two spaces are adopted in the steps. At the same time, the reduction of the pre-solidified grouting port reduces the amount of grouting, resulting in less soil compaction and less crushing, which in turn reduces secondary excavation and speeds up the project progress.
本发明通过对工具管的改造,有效的解决了砂卵地层传统顶管顶进难、沉降大、易坍塌等难题,规避了常规工具管在开挖掌子面较大,人工挖土过程中,二次扰动较频繁,加固的土体呈大块坍塌,同时连带未注浆土体一同掉落等问题,可以大幅度提高人工顶管过程中持续工作的效率,节省了施工工期和成本。Through the transformation of the tool tube, the present invention effectively solves the difficulties of traditional pipe jacking in the sand egg formation, such as difficult jacking, large settlement, and easy collapse. , the secondary disturbance is more frequent, the reinforced soil collapses in large pieces, and at the same time, the ungrouted soil falls together, which can greatly improve the efficiency of continuous work in the process of manual pipe jacking, and save the construction period and cost.
附图说明Description of drawings
下面结合附图对本发明做进一步详细的说明。The present invention will be described in further detail below in conjunction with the accompanying drawings.
图1是本发明顶管的侧视结构示意图。Fig. 1 is a side view structural schematic diagram of the jacking pipe of the present invention.
图2是本发明顶管中工具管的立体结构示意图。Fig. 2 is a schematic diagram of the three-dimensional structure of the tool pipe in the pipe jacking of the present invention.
图3是本发明顶管中纠偏器安装位置的横截面示意图。Fig. 3 is a schematic cross-sectional view of the installation position of the deflection corrector in the pipe jacking of the present invention.
图4是本发明顶管中超前固化注浆口注浆加固范围和角度的示意图。Fig. 4 is a schematic diagram of the grouting reinforcement range and angle of the advanced solidification grouting port in the pipe jacking of the present invention.
附图标记: 1-工具管、11-刃脚段、111-完整钢管、112-削切钢管、113-削切面、12-纠偏段、2-混凝土管、3-水平中隔板、4-竖向中隔板、5-上部第一空间、6-上部第二空间、7-下部第三空间、8-纠偏器、81-伸缩节、82-纠偏千斤顶、9-超前固化注浆口、10-超前固化范围、13-注浆范围角度。Reference signs: 1-tool pipe, 11-blade foot section, 111-complete steel pipe, 112-cut steel pipe, 113-cut surface, 12-correction section, 2-concrete pipe, 3-horizontal partition, 4- Vertical middle partition, 5-upper first space, 6-upper second space, 7-lower third space, 8-correction device, 81-expansion joint, 82-correction jack, 9-advance curing grouting port, 10 - advance curing range, 13 - grouting range angle.
具体实施方式Detailed ways
实施例参见图1-4所示,一种大管径分仓开挖人工顶管,包括由钢板制成的工具管1以及与工具管连接的混凝土管2,所述工具管包括刃脚段11和纠偏段12,所述刃脚段的内部空间由隔板进行分隔,所述隔板横断面为“丄”形,包括一道水平中隔板3和一道竖向中隔板4组成,所述水平中隔板3位于刃脚段11横截面水平直径位置处,水平中隔板3的两侧端面固定连接在刃脚段11的左右两侧内壁上,所述竖向中隔板4立于水平中隔板3的上侧中轴线位置处,竖向中隔板4的底端面固定连接在水平中隔板3的上侧,竖向中隔板4的顶端面固定连接在刃脚段的顶部,所述隔板将刃脚段11的钢管内部空间分为三部分,分别为上部第一空间5、上部第二空间6和下部第三空间7,所述顶管内固定连接有纠偏器8。The embodiment is shown in Figures 1-4, an artificial pipe jacking for large-diameter sub-bin excavation, including a tool pipe 1 made of steel plates and a concrete pipe 2 connected to the tool pipe, the tool pipe includes a blade section 11 and the correction section 12, the internal space of the blade foot section is separated by a partition, and the cross section of the partition is "丄" shape, including a horizontal partition 3 and a vertical partition 4, so The horizontal intermediate partition 3 is located at the horizontal diameter position of the cross-section of the blade foot section 11, and the two side end faces of the horizontal intermediate partition 3 are fixedly connected to the inner walls of the left and right sides of the blade foot section 11. The vertical intermediate partition 4 stands At the position of the central axis of the upper side of the horizontal partition 3, the bottom end surface of the vertical partition 4 is fixedly connected to the upper side of the horizontal partition 3, and the top surface of the vertical partition 4 is fixedly connected to the edge section The partition plate divides the inner space of the steel pipe of the blade foot section 11 into three parts, which are the upper first space 5, the upper second space 6 and the lower third space 7, and the inside of the jacking pipe is fixedly connected with a correction device 8.
所述刃脚段11呈锥形,水平中隔板3的上侧钢管为完整钢管111,水平中隔板3的下侧钢管为削切钢管112,削切面113为弧面,削切的深度小于刃脚段11的管长。The blade section 11 is conical, the upper steel pipe of the horizontal intermediate partition 3 is a complete steel pipe 111, the lower steel pipe of the horizontal intermediate partition 3 is a cut steel pipe 112, and the cutting surface 113 is an arc surface. It is less than the pipe length of the blade foot section 11.
所述水平中隔板3和竖向中隔板4的厚度相同。The horizontal partition board 3 and the vertical partition board 4 have the same thickness.
所述完整钢管111的管长最小值为2.0m,削切钢管112的管长最小值为0.4m,纠偏段12的管长为0.82m。The minimum length of the complete steel pipe 111 is 2.0m, the minimum length of the cut steel pipe 112 is 0.4m, and the length of the correction section 12 is 0.82m.
所述纠偏器8设置在纠偏段11和混凝土管2连接位置处,沿该位置内侧环向间隔均匀设置一周。The deviation correcting device 8 is arranged at the connecting position between the deviation correcting section 11 and the concrete pipe 2, and is evenly arranged for one circle along the inner side of the position in the circumferential direction.
所述纠偏器8包括伸缩节81和纠偏千斤顶82,所述伸缩节81套在纠偏千斤顶28的外侧,所述伸缩节81固定连接在纠偏段11和混凝土管2连接位置处的管壁内侧。The deviation corrector 8 includes an expansion joint 81 and a deviation correction jack 82. The expansion joint 81 is set on the outside of the deviation correction jack 28. The expansion joint 81 is fixedly connected to the inner side of the pipe wall at the connection position between the deviation correction section 11 and the concrete pipe 2.
一种大管径分仓开挖人工顶管的开挖施工方法,施工步骤如下:An excavation construction method for excavating artificial pipe jacking in separate warehouses with large pipe diameters, the construction steps are as follows:
步骤一,测量放线:通过利用激光铅直仪和具有双轴补偿的全站仪对待开挖的竖井进行定向,并确定竖井边角投点坐标与地面控制点的边角关系;根据高程传递原理,在井下精确校准投点位置和投点间的距离。Step 1, measuring and setting out: Orientate the shaft to be excavated by using the laser plumb instrument and the total station with biaxial compensation, and determine the corner relationship between the coordinates of the vertical shaft corner projection point and the ground control point; transfer according to the elevation The principle is to accurately calibrate the position of the shooting point and the distance between the shooting points in the underground.
步骤二,竖井开挖及支护:采用人工挖土的方式对井口进行开挖,井口施工圈梁。Step 2, Shaft Excavation and Support: Excavate the wellhead by manual excavation, and construct ring beams at the wellhead.
开挖采用倒挂井壁法安装格栅和喷射混凝土,格栅采用一榀一循环进行安装;开挖的土通过吊车进行外运。The excavation adopts the method of hanging the shaft wall upside down to install the grille and shotcrete, and the grille is installed one by one cycle; the excavated soil is transported outside by a crane.
井口处设置钢筋混凝土的圈梁,沿圈梁四周预埋螺纹纵向连接筋,螺纹纵向连接筋梅花型布置,螺纹纵向连接筋与圈梁顶层钢筋绑扎牢固,向上锚入圈梁的长度不小于400mm,向下延至竖井底部与锁脚钢格栅焊接。A reinforced concrete ring beam is set at the wellhead, and threaded longitudinal connecting bars are pre-embedded along the ring beam. The threaded longitudinal connecting bars are arranged in a plum blossom shape. The threaded longitudinal connecting bars are firmly bound to the top layer of the ring beam, and the length of the upward anchoring into the ring beam is not less than 400mm , extended down to the bottom of the shaft and welded with the locking foot steel grid.
圈梁是宽为800mm,高为500mm的钢筋混凝土梁,混凝土梁采用10根直径为22mm和4根直径为20mm的钢筋为主筋,箍筋直径为10mm,间隔200mm设置一道,混凝土强度等级C25。The ring beam is a reinforced concrete beam with a width of 800mm and a height of 500mm. The concrete beam uses 10 steel bars with a diameter of 22mm and 4 steel bars with a diameter of 20mm as the main reinforcement.
步骤三,安装角撑:在井口处、竖井的四角各设置一道角撑,角撑采用两块钢板对焊,焊接成型后与格栅上的预埋件焊接牢固,竖井开挖完毕。角撑为两块。使用140mm×10mm×300mm的钢板对焊,间隔600mm设置一道。Step 3, install corner braces: set up corner braces at the wellhead and the four corners of the shaft. The corner braces are butt-welded with two steel plates. After welding, they are firmly welded with the embedded parts on the grid, and the excavation of the shaft is completed. The gussets are in two pieces. Use 140mm×10mm×300mm steel plates for butt welding, and set up one at an interval of 600mm.
步骤四,后背靠墙施工:计算顶管顶进推力,考虑触变泥浆减阻措施的效果和工程地质状态及设备备用的情况选择液压千斤顶,然后在竖井的井内施工后背靠墙。Step 4, construction with the back against the wall: calculate the jacking thrust of the pipe, consider the effect of the thixotropic mud drag reduction measures, the engineering geological state and the equipment backup situation to select a hydraulic jack, and then construct the back against the wall in the shaft.
根据公式P=nGLn取3,G为每米重量为54.88KN/m,L为最长顶进中心距离计算顶管顶进推力,D2600mm,P=n·G·L=3×54.88×71=11689KN≈1170t,考虑到触变泥浆减阻措施的效果,D2600mm,P'=11689×60%=7014KN,考虑工程地质状态及设备备用的情况,拟用QYS双作用液压千斤顶4台,每台推力为320t,总推力为12544KN,按80%使用负荷情况考虑,顶管顶力为10035KN,能够满足实际工程施工顶管顶进推力的需要。Take 3 according to the formula P=nGLn, G is the weight per meter of 54.88KN/m, L is the longest jacking center distance to calculate the pipe jacking thrust, D2600mm, P=n·G·L=3×54.88×71= 11689KN≈1170t, considering the effect of thixotropic mud drag reduction measures, D2600mm, P'=11689×60%=7014KN, considering the state of engineering geology and equipment backup, it is planned to use 4 sets of QYS double-acting hydraulic jacks, each with a thrust The total thrust is 320t, and the total thrust is 12544KN. Considering the 80% operating load, the pipe jacking force is 10035KN, which can meet the needs of actual engineering construction pipe jacking thrust.
步骤五,导轨安装,并调整高程和坡率:施工竖井的井底底板,施工完毕后垂直于顶管方向埋设安装枕木,枕木选用200mm×200mm枕木,垂直于管道方向埋设,铺设长度不少于3000mm,在枕木上铺设两根钢板导轨,钢板导轨选用24号钢轨,宽度为40mm,使两根钢板导轨平行、等高,坡度及中心线符合设计要求,钢板导轨的标高与设计管道一致。Step 5, guide rail installation, and adjust the elevation and slope: the bottom plate of the construction shaft, after the construction is completed, bury and install sleepers perpendicular to the direction of pipe jacking. The sleepers are 200mm×200mm sleepers, buried perpendicular to the direction of the pipeline, and the laying length is not less than 3000mm, two steel plate guide rails are laid on the sleepers. The steel plate guide rails use No. 24 steel rails with a width of 40mm, so that the two steel plate guide rails are parallel and equal in height. The slope and center line meet the design requirements, and the elevation of the steel plate guide rails is consistent with the design pipeline.
步骤六,顶进设备安装:通过顶力计算采用顶管机头进行顶进施工,每个竖井内设置顶镐,顶镐选用活塞式千斤顶。且通过顶力计算,顶镐选用320t行程为1.1m单级双作用活塞式千斤顶,每个工作井内设置5台顶镐其中1台备用,考虑顶进长度较大,混凝土管的护铁均选择圆形钢护铁,以确保管体安全,保护管体端面,使端面传力均匀,顶铁选用U形顶铁。Step 6, jacking equipment installation: use the pipe jacking head to carry out the jacking construction through the jacking force calculation, set jacking picks in each shaft, and use piston jacks for the jacking picks. And through the calculation of the jacking force, the jacking pick uses a single-stage double-acting piston jack with a stroke of 320t and a stroke of 1.1m. There are 5 jacking picks in each working well, one of which is a spare. Considering the large jacking length, the back iron of the concrete pipe is selected Round steel guard iron to ensure the safety of the pipe body, protect the end face of the pipe body, and make the force transmission on the end face uniform. The top iron is U-shaped top iron.
步骤七,人工顶管的制备和安装:根据管道的尺寸采用钢板进行工具管1的制作,并在工具管1的内部焊接分隔板将掌子面分割成3个部分;然后将工具管的纠偏段12与混凝土管2的头部前端固定连接,并设置纠偏器8。Step 7, preparation and installation of artificial pipe jacking: According to the size of the pipe, steel plate is used to make the tool pipe 1, and a partition plate is welded inside the tool pipe 1 to divide the face of the pipe into three parts; The deviation correcting section 12 is fixedly connected with the front end of the head of the concrete pipe 2, and a deviation correcting device 8 is provided.
步骤八,工具管顶进并开挖:启动液压千斤顶对工具管1顶进,顶进一段距离后需要对中心高程进行测量,发生偏差及时采用纠偏器8进行纠正,待稳定后按照正常顶进速度顶进;工具管顶进后按顺序先开挖水平中隔板以上的上部第一空间、上部第二空间,然后开挖下部第三空间,这样能最大限度减少对相邻部分的扰动;开挖时工具管前端的刃脚段11贯入土中将土挤密实,自动形成防止工具管前土体塌方的阻力。Step 8, tool pipe jacking and excavation: Start the hydraulic jack to jack the tool pipe 1. After jacking for a certain distance, you need to measure the center elevation, and use the deviation corrector 8 to correct the deviation in time. After stabilization, follow the normal jacking Speed jacking; After the tool pipe is jacked, the upper first space and the upper second space above the horizontal middle partition are excavated in order, and then the lower third space is excavated, which can minimize the disturbance to the adjacent parts; During excavation, the blade foot section 11 at the front end of the tool pipe penetrates into the soil to compact the soil, and automatically forms resistance to prevent the soil from collapsing in front of the tool pipe.
步骤九,超前固化注浆设置地表沉降、隆起观测点:Step 9, setting observation points for surface settlement and uplift by pre-solidified grouting:
工具管顶进后,对工具管上方的土体进行注浆加固。After the tool tube is jacked, the soil above the tool tube is reinforced by grouting.
因砂卵石层孔隙率较大、渗透性较高的特点,砂卵石层含水率较低,水玻璃溶液中水分流失很大,掌子面较大,开挖过程中相互扰动较大,管顶上方土体呈大块坍塌,对于土体加固效果很不理想,局部土体成块,相互之间粘聚力较小,基本上是随开挖随坍塌,且超挖较为严重,出土量很大,且存在较大安全隐患,即使在注浆端头部位,坍塌仍较为严重。Due to the large porosity and high permeability of the sand and pebble layer, the water content of the sand and pebble layer is low, the water loss in the water glass solution is large, the face of the tunnel is large, and the mutual disturbance is large during the excavation process. The upper soil body collapsed in large pieces, which is not ideal for soil reinforcement. The local soil body is lumpy and the cohesion between each other is small. Basically, it collapses with the excavation, and the over-excavation is serious, and the amount of unearthed is very large. Large, and there is a large potential safety hazard, even at the grouting end, the collapse is still serious.
因此从上部第一空间和上部第二空间,注浆范围角度13设置在水平中隔板两侧30°范围以上位置,向前在竖井内向工具管上方的土体内沿管壁环向间隔打入长孔钻,钻杆长度为5.0m,孔距为600mm,共钻5孔形成超前固化注浆口9,钻孔到位后进行清孔和注浆,超前固化范围10为工具管的管道外壁向外50cm的土体宽度。Therefore, from the upper first space and the upper second space, the grouting range angle 13 is set at a position above the range of 30° on both sides of the horizontal intermediate partition, and is driven forward in the shaft into the soil above the tool pipe at intervals along the pipe wall. Long hole drilling, the length of the drill pipe is 5.0m, and the hole distance is 600mm. A total of 5 holes are drilled to form the pre-cured grouting port 9. After the holes are drilled in place, the holes are cleaned and grouted. The width of the soil body outside 50cm.
注浆液采用双液浆,即水泥-水玻璃浆液,经试验水灰比确定为:1.2:1,水玻璃浓度:36Be',水泥浆与水玻璃浆体积比为1:0.8,注浆压力调整至0.5Mpa,注浆顺序为自上而下,每根导管内注入400L浆液后即结束注浆,如压力逐渐上升,流量逐渐减少,虽然未注入400L浆液,但孔口压力已达到0.5MPa时也应结束注浆。The grouting fluid adopts double-liquid slurry, that is, cement-water glass slurry. The water-cement ratio is determined to be 1.2:1 through the test, the water glass concentration is 36Be', the volume ratio of cement slurry to water glass slurry is 1:0.8, and the grouting pressure Adjust to 0.5Mpa, the grouting sequence is from top to bottom. After injecting 400L of grout into each conduit, the grouting will end. If the pressure gradually increases, the flow rate will gradually decrease. Although 400L of grout has not been injected, the orifice pressure has reached 0.5MPa The grouting should also be ended.
步骤十,加注触变泥浆:在混凝土管上预制的注浆孔内插入注浆管,注浆管的前端即混凝土管的管壁与土体的土壁的缝隙间注入触变泥浆,形成管道顶进减阻泥浆套。Step ten, add thixotropic mud: Insert the grouting pipe into the prefabricated grouting hole on the concrete pipe, and inject the thixotropic mud into the gap between the pipe wall of the concrete pipe and the soil wall of the soil body at the front end of the grouting pipe to form The pipe is jacked into the drag reducing mud sleeve.
为减少前进阻力,增大顶进长度,在注浆管的前端即管壁与土壁的缝隙间注入触变泥浆,形成较好的减阻泥浆套,使得顶进更为顺畅,在配制触变泥浆时,要选择水量较大配比,这样能够及时填补因水分渗漏造成的损失,能够完全形成泥浆套,且注入触变泥浆的同时,还需检查注入泥浆的效果,并做好触变泥浆注入记录。In order to reduce the forward resistance and increase the jacking length, thixotropic mud is injected at the front end of the grouting pipe, that is, the gap between the pipe wall and the soil wall, to form a better drag-reducing mud sleeve, which makes the jacking smoother. When changing mud, it is necessary to choose a large proportion of water, so that the loss caused by water leakage can be filled in time, and the mud sleeve can be completely formed. When injecting thixotropic mud, it is also necessary to check the effect of the injected mud and do a good job of triggering. Change mud injection records.
步骤十一,混凝土管道的顶进:逐节对混凝土管道进行顶进,顶进过程中需缓慢进行,顶进一段距离要对中心高程进行测量,发生偏差及时采用纠偏器进行纠正,待稳定后按照正常顶进速度顶进。Step 11. Jacking of concrete pipes: Jacking of concrete pipes section by section, the jacking process needs to be carried out slowly, and the center elevation should be measured for a certain distance of jacking, and the deviation should be corrected in time with the correction device, and after stabilization Jack up at normal jacking speed.
步骤十三,水泥浆置换:混凝土管道全部顶进完成后,全线实施置换管外触变泥浆措施,通过在混凝土管上预制的注浆孔向管外压注水泥固化浆,最大限度减少际面沉降。补浆时由后向前交错压入水泥和粉煤灰浆液。Step 13, Cement slurry replacement: After all the concrete pipes are jacked in, the measure of replacing the thixotropic mud outside the pipes will be implemented on the whole line, and the cement solidified slurry will be injected to the outside of the pipes through the prefabricated grouting holes on the concrete pipes to minimize the interface surface. settlement. When replenishing the grout, press in the cement and fly ash grout alternately from the back to the front.
步骤十四,顶管施工完毕,检查竖井砌筑然后回填。Step fourteen, the pipe jacking construction is completed, the shaft masonry is inspected and then backfilled.
Claims (9)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201810581276.1A CN108506015A (en) | 2018-06-07 | 2018-06-07 | Excavate the construction method of artificial push pipe and application Pipe Jacking in a kind of Large Diameter Pipeline point storehouse |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201810581276.1A CN108506015A (en) | 2018-06-07 | 2018-06-07 | Excavate the construction method of artificial push pipe and application Pipe Jacking in a kind of Large Diameter Pipeline point storehouse |
Publications (1)
Publication Number | Publication Date |
---|---|
CN108506015A true CN108506015A (en) | 2018-09-07 |
Family
ID=63402798
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN201810581276.1A Pending CN108506015A (en) | 2018-06-07 | 2018-06-07 | Excavate the construction method of artificial push pipe and application Pipe Jacking in a kind of Large Diameter Pipeline point storehouse |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN108506015A (en) |
Cited By (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109798396A (en) * | 2019-02-28 | 2019-05-24 | 青岛瑞源工程集团有限公司 | A kind of artificial jacking technique of the long-distance large-caliber pipe of concrete of bad ground |
CN110195596A (en) * | 2019-06-03 | 2019-09-03 | 石家庄铁道大学 | A kind of model test earth pressure balanced push-bench analogy method and constructional device |
CN111503368A (en) * | 2020-04-10 | 2020-08-07 | 中铁十二局集团建筑安装工程有限公司 | Pipe jacking construction method under sandy gravel geological condition |
CN112113029A (en) * | 2020-10-21 | 2020-12-22 | 中国十七冶集团有限公司 | Pipe jacking construction method under silty soil geological condition |
CN112267889A (en) * | 2020-10-26 | 2021-01-26 | 中铁八局集团第一工程有限公司 | Construction method for penetrating through filling material of molten cavity |
CN112627840A (en) * | 2020-12-22 | 2021-04-09 | 中国十九冶集团有限公司 | Leading guiding mechanism of pipe jacking engineering |
CN113464721A (en) * | 2021-09-01 | 2021-10-01 | 中建一局集团装饰工程有限公司 | Low-noise vibration-reduction slot-opening-free construction method and device for tunnel jacking pipe |
CN113982629A (en) * | 2021-10-29 | 2022-01-28 | 成都未来智隧科技有限公司 | Tunnel supporting structure |
CN114109428A (en) * | 2021-11-10 | 2022-03-01 | 中国市政工程西南设计研究总院有限公司 | A kind of pebble layer pipe jacking structure and pebble layer pipe jacking construction method |
CN115522950A (en) * | 2022-09-30 | 2022-12-27 | 中国水利水电第四工程局有限公司 | A ring-cut steel blade foot device for pipe jacking construction in soft ground and silt environment |
Citations (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN2563393Y (en) * | 2002-07-04 | 2003-07-30 | 王少春 | Adjustable tool pipe for pipe-jacking |
CN102277898A (en) * | 2011-04-28 | 2011-12-14 | 朱奎 | Drain pipe jacking construction method |
CN202302301U (en) * | 2011-09-26 | 2012-07-04 | 中国石油天然气集团公司 | Steel pipe cap used for top pipe in silty sand district |
CN103089277A (en) * | 2013-02-04 | 2013-05-08 | 陕西煤业化工建设(集团)有限公司 | Space reinforcing construction technology of sand layer roadway |
CN203394532U (en) * | 2013-07-31 | 2014-01-15 | 天津超威千斤顶有限公司 | Large-diameter hand-dug pipe-jacking tunneling machine |
CN104154326A (en) * | 2014-08-14 | 2014-11-19 | 中石化第十建设有限公司 | Rigid sleeve head for desert and silt geology jacking pipe and jacking pipe construction method thereof |
CN104344074A (en) * | 2014-09-17 | 2015-02-11 | 辽河石油勘探局 | Grille jacking and rushing device |
CN105781574A (en) * | 2016-04-19 | 2016-07-20 | 长安大学 | Fabricated tunnel support system and construction method thereof |
CN106150506A (en) * | 2016-07-08 | 2016-11-23 | 中铁十六局集团地铁工程有限公司 | A kind of gateway open excavation section inverted side-wall construction method |
CN106641440A (en) * | 2016-12-20 | 2017-05-10 | 北京首钢建设集团有限公司 | Underground pipeline jacking construction method capable of transversely passing through railway line |
CN208534486U (en) * | 2018-06-07 | 2019-02-22 | 北京住总集团有限责任公司 | A kind of Large Diameter Pipeline divides storehouse to excavate artificial push pipe |
-
2018
- 2018-06-07 CN CN201810581276.1A patent/CN108506015A/en active Pending
Patent Citations (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN2563393Y (en) * | 2002-07-04 | 2003-07-30 | 王少春 | Adjustable tool pipe for pipe-jacking |
CN102277898A (en) * | 2011-04-28 | 2011-12-14 | 朱奎 | Drain pipe jacking construction method |
CN202302301U (en) * | 2011-09-26 | 2012-07-04 | 中国石油天然气集团公司 | Steel pipe cap used for top pipe in silty sand district |
CN103089277A (en) * | 2013-02-04 | 2013-05-08 | 陕西煤业化工建设(集团)有限公司 | Space reinforcing construction technology of sand layer roadway |
CN203394532U (en) * | 2013-07-31 | 2014-01-15 | 天津超威千斤顶有限公司 | Large-diameter hand-dug pipe-jacking tunneling machine |
CN104154326A (en) * | 2014-08-14 | 2014-11-19 | 中石化第十建设有限公司 | Rigid sleeve head for desert and silt geology jacking pipe and jacking pipe construction method thereof |
CN104344074A (en) * | 2014-09-17 | 2015-02-11 | 辽河石油勘探局 | Grille jacking and rushing device |
CN105781574A (en) * | 2016-04-19 | 2016-07-20 | 长安大学 | Fabricated tunnel support system and construction method thereof |
CN106150506A (en) * | 2016-07-08 | 2016-11-23 | 中铁十六局集团地铁工程有限公司 | A kind of gateway open excavation section inverted side-wall construction method |
CN106641440A (en) * | 2016-12-20 | 2017-05-10 | 北京首钢建设集团有限公司 | Underground pipeline jacking construction method capable of transversely passing through railway line |
CN208534486U (en) * | 2018-06-07 | 2019-02-22 | 北京住总集团有限责任公司 | A kind of Large Diameter Pipeline divides storehouse to excavate artificial push pipe |
Non-Patent Citations (2)
Title |
---|
尹西敏: "砂卵石层中长距离大管径顶管施工减阻", 市政技术, no. 3, 31 May 2006 (2006-05-31), pages 168 - 170 * |
黄玉光, 吕建卫: "卵石层中大管径顶管施工实践", 市政技术, no. 3, 31 May 2004 (2004-05-31), pages 153 - 156 * |
Cited By (12)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109798396A (en) * | 2019-02-28 | 2019-05-24 | 青岛瑞源工程集团有限公司 | A kind of artificial jacking technique of the long-distance large-caliber pipe of concrete of bad ground |
CN109798396B (en) * | 2019-02-28 | 2021-03-23 | 青岛瑞源工程集团有限公司 | Long-distance large-caliber concrete pipe manual jacking process for complex stratum |
CN110195596A (en) * | 2019-06-03 | 2019-09-03 | 石家庄铁道大学 | A kind of model test earth pressure balanced push-bench analogy method and constructional device |
CN111503368A (en) * | 2020-04-10 | 2020-08-07 | 中铁十二局集团建筑安装工程有限公司 | Pipe jacking construction method under sandy gravel geological condition |
CN112113029A (en) * | 2020-10-21 | 2020-12-22 | 中国十七冶集团有限公司 | Pipe jacking construction method under silty soil geological condition |
CN112267889A (en) * | 2020-10-26 | 2021-01-26 | 中铁八局集团第一工程有限公司 | Construction method for penetrating through filling material of molten cavity |
CN112627840A (en) * | 2020-12-22 | 2021-04-09 | 中国十九冶集团有限公司 | Leading guiding mechanism of pipe jacking engineering |
CN113464721A (en) * | 2021-09-01 | 2021-10-01 | 中建一局集团装饰工程有限公司 | Low-noise vibration-reduction slot-opening-free construction method and device for tunnel jacking pipe |
CN113982629A (en) * | 2021-10-29 | 2022-01-28 | 成都未来智隧科技有限公司 | Tunnel supporting structure |
CN113982629B (en) * | 2021-10-29 | 2024-04-05 | 成都未来智隧科技有限公司 | Tunnel supporting structure |
CN114109428A (en) * | 2021-11-10 | 2022-03-01 | 中国市政工程西南设计研究总院有限公司 | A kind of pebble layer pipe jacking structure and pebble layer pipe jacking construction method |
CN115522950A (en) * | 2022-09-30 | 2022-12-27 | 中国水利水电第四工程局有限公司 | A ring-cut steel blade foot device for pipe jacking construction in soft ground and silt environment |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
CN108506015A (en) | Excavate the construction method of artificial push pipe and application Pipe Jacking in a kind of Large Diameter Pipeline point storehouse | |
CN106369223B (en) | A kind of silt stratum pipe jacking construction method | |
CN103410527B (en) | Preliminary bracing construction method for tunnel with surrounding rocks containing collapsible loess and soft rocks | |
CN106402490B (en) | Silt stratum push pipe jacking construction method based on steel bushing head tool pipe | |
CN104929648B (en) | A kind of tunnel branch base tunnel construction method | |
CN105781573B (en) | The two-tube canopy pipe-following drilling construction method of vcehicular tunnel bilayer sleeve reinforcement is worn under railway | |
CN100501124C (en) | The construction method of the connecting channel of the tunnel in the shield section of the subway | |
CN103758123B (en) | Construction Method of Manually Excavated Hole Filling Pile Retaining Wall Lining | |
CN205172598U (en) | Pipe curtain spouts a supporting construction soon | |
CN101929340A (en) | Pre-grouting advance support construction process for pipe shed of underground flat inclined roadway of coal mine | |
CN103615273A (en) | Square steel confined concrete arch center wall back filling bolting-grouting support system and construction method | |
WO2020259059A1 (en) | Tbm parallel heading tunnel trunk construction method | |
CN106050243A (en) | Super-shallow-buried small-spacing large-section multi-tunnel concurrent construction method | |
CN206070508U (en) | Device for reinforcing foundation | |
CN111677520A (en) | Construction method of excavating station structure by tunnel first and then station pipe curtain hole pile method | |
CN110469332B (en) | Advanced support consolidation method for tunnel penetrating through debris flow accumulation body | |
CN112145203A (en) | Full-face advancing type sectional grouting construction method and overlapped tunnel construction method | |
CN102425155B (en) | A superficial reinforcement method of overlying rock mass in goaf | |
CN107191206B (en) | A six-step construction method for two units of shallow buried long-span tunnels | |
CN112177635A (en) | Construction method of step multiple advanced small guide pipe and construction method of overlapped tunnel | |
CN108049876A (en) | A kind of construction method of compound stratum tunneling close range down bored tunnel | |
CN119122545A (en) | A rapid construction method for close connection of urban large-section ultra-shallow buried tunnels | |
CN113338950A (en) | Shield closed arrival construction method of freezing method and cement system combined steel sleeve | |
CN208534486U (en) | A kind of Large Diameter Pipeline divides storehouse to excavate artificial push pipe | |
CN206477240U (en) | A kind of trestle pile foundation for deep water drift net riverbed |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
PB01 | Publication | ||
PB01 | Publication | ||
SE01 | Entry into force of request for substantive examination | ||
SE01 | Entry into force of request for substantive examination | ||
RJ01 | Rejection of invention patent application after publication |
Application publication date: 20180907 |
|
RJ01 | Rejection of invention patent application after publication |