CN108505610B - Energy-saving environment-friendly integrated pump station - Google Patents
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Abstract
本发明公开了一种节能环保型一体化泵站,包括泵站筒体,泵站筒体内设有潜水排污泵,出水管内转动连接有涡轮,驱动箱内转动连接有第一齿轮,第一齿轮啮合有第二齿轮,第二齿轮啮合有第三齿轮,驱动箱外壁上转动连接有左破碎辊和右破碎辊,第一齿轮还啮合有第四齿轮,驱动箱外壁上还转动连接有凸轮,凸轮相抵有右压板,驱动箱外壁上转动连接有齿轮,驱动箱外壁上滑动连接有左压板,齿轮与第二齿条相啮合,泵站筒体内还设置有调节装置;与现有技术相比,本方案将较大颗粒的杂物通过破碎后,防止了杂物堵住潜水排污泵的喇叭口;通过调节装置调控泵站筒体内的污水水位,防止了液压升降装置的损坏。
The invention discloses an energy-saving and environment-friendly integrated pumping station, which comprises a pumping station barrel, a submersible sewage pump is arranged in the pumping station barrel, a turbine is rotatably connected in a water outlet pipe, a first gear is rotatably connected in a driving box, and the first gear The second gear is engaged with the second gear, the third gear is engaged with the second gear, the left crushing roller and the right crushing roller are rotatably connected on the outer wall of the drive box, the first gear is also engaged with the fourth gear, and the outer wall of the drive box is also connected with a cam in rotation. There is a right pressure plate against the cam, a gear is rotatably connected to the outer wall of the drive box, a left pressure plate is slidably connected to the outer wall of the drive box, the gear is meshed with the second rack, and an adjusting device is also arranged in the cylinder of the pump station; In this scheme, after crushing the larger particles of debris, the debris is prevented from blocking the bell mouth of the submersible sewage pump; the sewage water level in the pump station barrel is regulated by the adjustment device, which prevents the damage of the hydraulic lifting device.
Description
技术领域technical field
本发明属于水利设备领域,特别涉及一种节能环保型一体化泵站。The invention belongs to the field of water conservancy equipment, in particular to an energy-saving and environment-friendly integrated pump station.
背景技术Background technique
一体化泵站主要由玻璃钢成型筒体、潜水排污泵、检修平台、扶梯、进水管道、出水管道、自动藕合装置、自动控制系统等组成;主要用于收集和排放住宅小区、饭店、学校、工厂、部队营房和其他公共场所的污水废水等,主要采用地埋式或半地埋式安装。The integrated pump station is mainly composed of glass fiber reinforced plastic forming cylinder, submersible sewage pump, maintenance platform, escalator, water inlet pipe, water outlet pipe, automatic coupling device, automatic control system, etc. It is mainly used for collecting and discharging residential quarters, restaurants, schools, etc. , factories, army barracks and other public places sewage and waste water, etc., mainly using buried or semi-buried installation.
目前,市场上的一体化泵站筒体底部都是固定的,水泵喇叭管悬空高都是一定的,但是,悬空高取值对喇叭管附近流态影响显著,合适的悬空高会使水流平稳均匀地进入喇叭管,当悬空高较小时,进入喇叭管的水流流态很差,导致水力损失较大,而且容易产生漩涡导致水泵产生汽蚀,当悬空高较大时,底板处水流流速较小,水流不能被充分吸收,污水里含有大量的污泥和其他杂质垃圾,从而造成泵站底部容易堆积污泥和垃圾,既影响泵站工作性能又会产生臭味,清理起来很是不便,浪费大量的人力物力,维护和清理成本较高。At present, the bottom of the cylinder of the integrated pump station on the market is fixed, and the suspended height of the pump horn tube is fixed. However, the value of the suspended height has a significant impact on the flow state near the horn tube, and the appropriate suspended height will make the water flow stable. Evenly enter the horn tube. When the suspended height is small, the flow state of the water entering the horn tube is very poor, resulting in a large hydraulic loss, and it is easy to generate vortices and cause cavitation of the pump. When the suspended height is large, the water flow rate at the bottom plate is higher than Small, the water flow cannot be fully absorbed, and the sewage contains a lot of sludge and other impurities, which makes it easy to accumulate sludge and garbage at the bottom of the pumping station, which not only affects the working performance of the pumping station but also produces odor, which is very inconvenient to clean. It wastes a lot of manpower and material resources, and the maintenance and cleaning costs are high.
为了解决以上问题,中国专利申请号为201511000872.9的发明专利,公开了一种底部液压可调式一体化泵站,包括泵站筒体,泵站筒体内设有潜水排污泵、检修平台,检修平台设置在所述泵站筒体中上部,检修平台下方设置潜水排污泵,泵站筒体上设有进水口、出水管,泵站筒体底部设有液压升降装置,液压升降装置上设有不锈钢底板,不锈钢底板位于潜水排污泵下方,不锈钢底板四周与泵站筒体内壁密封配合;泵站筒体内设有液位浮球传感器;根据液位浮球传感器传来的泵站筒体内的水位信号,对一体化泵站抗压不锈钢底板进行适当的升降。当筒内水位较高时,通过液压升降装置调节抗压不锈钢底板距离喇叭管距离为DL(DL为喇叭管直径),避免因流速过大产生汽蚀导致水泵运行不平稳;当筒内水位较低时,升高抗压不锈钢底板,抗压不锈钢底板距离喇叭管口为(0.5-0.67)DL,增加了筒底水流流速,使水流中杂质被充分吸收。In order to solve the above problems, the Chinese patent application No. 201511000872.9 discloses a bottom hydraulic adjustable integrated pump station, including a pump station cylinder, and the pump station cylinder is provided with a submersible sewage pump, an overhaul platform, and the overhaul platform is provided with A submersible sewage pump is arranged in the upper part of the cylinder of the pumping station and below the maintenance platform. The cylinder of the pumping station is provided with a water inlet and an outlet pipe. The bottom of the cylinder of the pumping station is provided with a hydraulic lifting device, and the hydraulic lifting device is provided with a stainless steel bottom plate , the stainless steel bottom plate is located under the submersible sewage pump, and the stainless steel bottom plate is sealed with the inner wall of the pump station barrel; the pump station barrel is equipped with a liquid level float sensor; according to the water level signal in the pump station barrel transmitted by the liquid level float sensor, Properly lift the pressure-resistant stainless steel bottom plate of the integrated pump station. When the water level in the cylinder is high, the distance between the pressure-resistant stainless steel bottom plate and the horn tube is adjusted by the hydraulic lifting device to DL (DL is the diameter of the horn tube), so as to avoid cavitation caused by excessive flow rate and cause the pump to run unevenly; when the water level in the cylinder is relatively high When it is low, the pressure-resistant stainless steel bottom plate is raised, and the distance between the pressure-resistant stainless steel bottom plate and the mouth of the horn is (0.5-0.67) DL, which increases the flow rate of the water flow at the bottom of the cylinder, so that the impurities in the water flow are fully absorbed.
以上方案通过设置液压升降装置和不锈钢底板,既保护了水泵,又实现了一体化泵站的自清洁,解决了现有技术中的问题,但以上方案仍存在以下问题:在使用潜水排污泵排污时,污水中较大颗粒的杂物,将有可能将潜水排污泵的喇叭口堵住,造成潜水排污泵无法排水或因潜水排污泵内电机空转过热而烧坏;通过不锈钢底板调节液面的高度,虽然不锈钢底板四周与泵站筒体内壁密封配合,但不锈钢底板在污水长时间的侵蚀下,污水将有可能通过不锈钢底板,流入到不锈钢底板下方的泵站筒体内,将有可造成液压升降装置的损坏。The above scheme not only protects the water pump, but also realizes the self-cleaning of the integrated pump station by setting up a hydraulic lifting device and a stainless steel bottom plate, and solves the problems in the prior art. However, the above scheme still has the following problems: when using a submersible sewage pump to discharge sewage When the sewage is drained, the larger particles of debris in the sewage may block the bell mouth of the submersible sewage pump, causing the submersible sewage pump to be unable to drain water or burn out due to the motor in the submersible sewage pump idling and overheating; adjust the liquid level through the stainless steel bottom plate. Height, although the stainless steel bottom plate is sealed with the inner wall of the pump station cylinder, but the stainless steel bottom plate is eroded by sewage for a long time, the sewage may pass through the stainless steel bottom plate and flow into the pump station cylinder under the stainless steel bottom plate, which will cause hydraulic pressure. Damage to the lifting device.
发明内容SUMMARY OF THE INVENTION
本发明意在提供一种可将污水中较大颗粒的杂物破碎,防止杂物堵住潜水排污泵的喇叭口,保证潜水排污泵正常运行;还可通过控制液位高度,取消设置不锈钢底板,防止损坏液压升降装置的节能环保型一体化泵站。The purpose of the present invention is to provide a kind of debris that can crush larger particles in sewage, prevent debris from blocking the bell mouth of the submersible sewage pump, and ensure the normal operation of the submersible sewage pump; it can also control the height of the liquid level to cancel the stainless steel bottom plate. , An energy-saving and environmentally friendly integrated pump station that prevents damage to the hydraulic lifting device.
本方案中节能环保型一体化泵站,包括泵站筒体,泵站筒体内设有潜水排污泵,泵站筒体上连通有进水管和出水管,潜水排污泵与出水管连通,泵站筒体内位于潜水排污泵的下方固定有驱动箱,出水管中部位于驱动箱内,出水管位于驱动箱的部分内转动连接有涡轮,驱动箱内转动连接有第一齿轮,涡轮与第一齿轮同轴相连,第一齿轮啮合有第二齿轮,第二齿轮啮合有第三齿轮,驱动箱外壁上转动连接有左破碎辊和右破碎辊,右破碎辊与第二齿轮同轴相连,左破碎辊与第三齿轮同轴相连,第一齿轮还啮合有第四齿轮,驱动箱外壁上还转动连接有凸轮,第四齿轮与凸轮同轴相连,凸轮相抵有右压板,右压板与驱动箱外壁之间连接有第一弹簧,右压板固定连接有第一齿条,驱动箱外壁上转动连接有齿轮,第一齿条与齿轮啮合,驱动箱外壁上滑动连接有左压板,左压板固定连接有第二齿条,齿轮与第二齿条相啮合,泵站筒体内还设置有控制污水水位的调节装置。The energy-saving and environment-friendly integrated pumping station in this scheme includes a pumping station barrel, a submersible sewage pump is arranged in the pumping station barrel, a water inlet pipe and a water outlet pipe are connected to the pumping station barrel, the submersible sewage pump is connected with the water outlet pipe, and the pumping station A driving box is fixed under the submersible sewage pump in the cylinder body, the middle part of the water outlet pipe is located in the driving box, the part of the water outlet pipe located in the driving box is rotatably connected with a turbine, and a first gear is rotatably connected in the driving box, and the turbine is the same as the first gear. The shaft is connected, the first gear is meshed with the second gear, the second gear is meshed with the third gear, the outer wall of the drive box is rotatably connected with a left crushing roller and a right crushing roller, the right crushing roller is coaxially connected with the second gear, and the left crushing roller Coaxially connected with the third gear, the first gear is also meshed with a fourth gear, the outer wall of the drive box is also connected with a cam, the fourth gear is coaxially connected with the cam, the cam is opposed to a right pressure plate, and the right pressure plate is connected with the outer wall of the drive box. A first spring is connected between them, a first rack is fixedly connected to the right pressure plate, a gear is rotatably connected to the outer wall of the drive box, the first rack is meshed with the gear, a left pressure plate is slidably connected to the outer wall of the drive box, and the left pressure plate is fixedly connected to a first gear. Two racks, the gears are meshed with the second rack, and an adjusting device for controlling the level of sewage is also arranged in the cylinder of the pump station.
本方案的技术原理为:泵站筒体作为整个泵站的骨架,潜水排污泵用于将泵站筒体内的污水排放到污水处理系统内,污水从进水管进入,通过潜水排污泵排入到出水管内,污水经过出水管排放到污水处理系统内,污水在出水管内流动时,水流将驱动涡轮进行转动,涡轮将带动第一齿轮转动,第一齿轮带动第二齿轮和第四齿轮转动,第二齿轮带动第三齿轮转动,第二齿轮还带动右破碎辊转动,第三齿轮带动左破碎辊转动,左破碎辊和右破碎辊对经过的杂物进行碾压粉碎;第四齿轮带动凸轮转动,凸轮的凸面与右压板相抵时,凸轮将推动右压板向靠近左压板的方向滑动,右压板带动第一齿条滑动,第一齿条带动齿轮转动,齿轮带动第二齿条滑动,第二齿条将带动左压板滑动,左压板和右压板将对经过左破碎辊和右破碎辊碾压之前的杂物进行预破碎操作,更加使左破碎辊和右破碎辊将杂物破碎完全,凸轮转动到凸轮基面与右压板相抵时,第一弹簧将推动右压板复位,右压板带动第一齿条复位,进而使得左压板复位,凸轮继续转动,右压板和左压板又对杂物进行压紧破碎,从而形成左压板和右压板往复地破碎杂物的操作;通过左压板和右压板将杂物初步处理后,又通过左破碎辊和右破碎辊对杂物进行进一步破碎,可将较大颗粒的杂物破碎成小颗粒的杂物,从而防止堵住潜水排污泵的喇叭口。The technical principle of this scheme is: the cylinder of the pump station is used as the skeleton of the whole pump station, and the submersible sewage pump is used to discharge the sewage in the cylinder of the pump station into the sewage treatment system. In the water outlet pipe, the sewage is discharged into the sewage treatment system through the water outlet pipe. When the sewage flows in the water outlet pipe, the water flow will drive the turbine to rotate, the turbine will drive the first gear to rotate, the first gear will drive the second gear and the fourth gear to rotate, and the first gear will rotate. The second gear drives the third gear to rotate, the second gear also drives the right crushing roller to rotate, the third gear drives the left crushing roller to rotate, the left crushing roller and the right crushing roller grind and crush the passing debris; the fourth gear drives the cam to rotate , when the convex surface of the cam is in contact with the right pressure plate, the cam will push the right pressure plate to slide in the direction close to the left pressure plate, the right pressure plate drives the first rack to slide, the first rack drives the gear to rotate, the gear drives the second rack to slide, the second The rack will drive the left platen to slide, and the left platen and the right platen will pre-break the debris before being rolled by the left and right crushing rollers, so that the left and right crushing rollers can completely crush the debris, and the cam When the cam base surface is in contact with the right pressure plate, the first spring will push the right pressure plate to reset, the right pressure plate will drive the first rack to reset, and then the left pressure plate will be reset, the cam will continue to rotate, and the right pressure plate and the left pressure plate will press the sundries again. Tightly crushing, thus forming the operation of the left and right pressing plates reciprocatingly crushing the debris; after the debris is preliminarily treated by the left and right pressing plates, the debris is further crushed by the left crushing roller and the right crushing roller. The large particles of debris are broken into small particles of debris, thereby preventing the bell mouth of the submersible sewage pump from being blocked.
潜水排污泵与泵站筒体底部之间的距离保持一定,通过调节装置调控泵站筒体内的污水水位,可使潜水排污泵既能保证平稳的流速,也能保证将污水内杂质充分地吸收并排入到出水管内。The distance between the submersible sewage pump and the bottom of the cylinder of the pumping station is kept constant, and the sewage water level in the cylinder of the pumping station can be adjusted by adjusting the device, so that the submersible sewage pump can not only ensure a stable flow rate, but also ensure that the impurities in the sewage can be fully absorbed. and discharged into the outlet pipe.
与现有技术相比,本方案的有益效果在于:Compared with the prior art, the beneficial effects of this solution are:
1、本方案将较大颗粒的杂物通过左压板和右压板初步处理后,再经过左破碎辊和右破碎辊进行进一步破碎,使得较大颗粒的杂物变为小颗粒的杂物,潜水排污泵将易将小颗粒的杂物去除,从而防止了杂物堵住潜水排污泵的喇叭口,可保证潜水排污泵正常运行。1. In this scheme, the larger particles of debris are preliminarily processed by the left and right platens, and then further broken by the left crushing roller and the right crushing roller, so that the larger particles of debris are turned into small particles of debris. The sewage pump will easily remove the small particles of debris, thereby preventing the debris from blocking the bell mouth of the submersible sewage pump and ensuring the normal operation of the submersible sewage pump.
2、本方案通过在潜水排污泵与泵站筒体底部之间的距离一定的情况下,使用调节装置调控泵站筒体内的污水水位,无需设置不锈钢底板及液压升降装置,即可保证潜水排污泵运行平稳,并能将杂质充分地排除,从而防止了液压升降装置的损坏,降低了整个一体化泵站的使用成本。2. In this scheme, when the distance between the submersible sewage pump and the bottom of the cylinder of the pumping station is certain, the adjustment device is used to control the sewage water level in the cylinder of the pumping station, without the need to set up a stainless steel bottom plate and a hydraulic lifting device to ensure the submersible sewage discharge. The pump runs smoothly and can fully remove impurities, thereby preventing the damage of the hydraulic lifting device and reducing the use cost of the entire integrated pump station.
进一步,调节装置包括调节箱、浮漂和安装在进水管上程控阀,调节箱固定在泵站筒体内,调节箱下方的泵站筒体内固定有用于调高程控阀开度的第一按钮,调节箱底部固定有用于调低程控阀开度和第二按钮,调节箱上部开有凹槽,凹槽内滑动连接有触杆,触杆与凹槽底壁连接有复位弹簧,凹槽底壁上安装有用于关闭程控阀的第三按钮,触杆用于触碰第三按钮。打开程控阀,污水将通过进水管进入到泵站筒体内后,泵站筒体内的液面将会上升,浮漂将会浮在污水表面,当污水液面适宜时,启动潜水排污泵,潜水排污泵将对污水进行排放;当污水液面下降时,浮漂随着向下运动,直到浮漂与第一按钮相抵,程控阀的开度将会开大,进入到泵站筒体内的污水量将会增多,液面将会上升,使得液面上升到适宜的高度,保证潜水排污泵运行更加平稳;但在程控阀开大后,液面依然下降,说明污水已排干净,将潜水排污泵关闭,停止排放;当液面上升时,浮漂随着向上运动,直到浮漂与第二按钮相抵,程控阀的开度将会变小,污水的流量将会降低,污水液面将会逐渐降低,使得液面下降到适宜的位置,进一步保证潜水排污泵运行更加平稳;但在程控阀开度变小时,泵站筒体内的液面依然上升,污水将流入到凹槽内,污水继续上升,污水将压动触杆滑动,触杆将触碰第三按钮,程控阀将会关闭,泵站筒体内的液面将会逐渐下降,污水液面将下降到调节箱凹槽位置下方,复位弹簧将推动触杆复位,触杆将与第三按钮分离,程控阀将会打开,污水将重新通过进水管流入泵站筒体内。Further, the adjustment device includes an adjustment box, a float and a program-controlled valve installed on the water inlet pipe, the adjustment box is fixed in the cylinder of the pump station, and the first button for adjusting the opening of the program-controlled valve is fixed in the cylinder of the pump station below the adjustment box. The bottom of the box is fixed with a second button for lowering the opening of the program-controlled valve. The upper part of the adjustment box is provided with a groove, and a touch rod is slidably connected in the groove. The touch rod is connected with the bottom wall of the groove with a return spring. A third button for closing the programmable valve is installed, and the touch rod is used to touch the third button. Open the program-controlled valve, after the sewage will enter the pump station barrel through the water inlet pipe, the liquid level in the pump station barrel will rise, and the float will float on the sewage surface. When the sewage liquid level is suitable, start the submersible sewage pump to discharge the sewage The pump will discharge the sewage; when the sewage level drops, the float will move downward until the float is offset with the first button, the opening of the program-controlled valve will be opened, and the amount of sewage entering the cylinder of the pump station will be If it increases, the liquid level will rise, making the liquid level rise to a suitable height to ensure that the submersible sewage pump runs more smoothly; but after the program-controlled valve is opened, the liquid level still drops, indicating that the sewage has been drained cleanly, and the submersible sewage pump is closed. Stop the discharge; when the liquid level rises, the float moves upward until the float counteracts the second button, the opening of the program-controlled valve will become smaller, the flow of sewage will decrease, and the level of sewage will gradually decrease, making the liquid However, when the opening of the program-controlled valve becomes smaller, the liquid level in the cylinder of the pump station still rises, the sewage will flow into the groove, the sewage will continue to rise, and the sewage will press The movable contact rod slides, the contact rod will touch the third button, the program-controlled valve will be closed, the liquid level in the pump station cylinder will gradually drop, the sewage liquid level will drop below the groove position of the adjustment box, and the return spring will push the contactor. When the rod is reset, the contact rod will be separated from the third button, the program-controlled valve will be opened, and the sewage will flow into the cylinder of the pump station through the water inlet pipe again.
进一步,调节装置还包括补偿块,泵站筒体内固定有气缸,气缸的输出轴与补偿块固定连接,第二按钮用于控制气缸复位。补偿块用于补偿污水的液面高度;打开程控阀后,启动气缸,气缸带动补偿块伸入到污水内,污水的液面保持在适宜的高度上,当液面上升时,浮漂与第二按钮相抵,气缸将带动补偿块复位,补偿块将从污水内移出,污水的液面将会下降。Further, the adjustment device further includes a compensation block, a cylinder is fixed in the cylinder of the pump station, the output shaft of the cylinder is fixedly connected with the compensation block, and the second button is used to control the reset of the cylinder. The compensation block is used to compensate the liquid level of the sewage; after opening the program-controlled valve, start the cylinder, the cylinder drives the compensation block to extend into the sewage, and the liquid level of the sewage is kept at a suitable height. When the buttons are pressed against each other, the cylinder will drive the compensation block to reset, the compensation block will be removed from the sewage, and the liquid level of the sewage will drop.
进一步,驱动箱位于左破碎辊和右破碎辊之间下方的位置处滑动连接有第一楔杆,第一楔杆与驱动箱外壁之间连接有第二弹簧,第一楔杆相抵有第二楔杆,第二楔杆相抵有第三楔杆,第三楔杆与驱动箱外壁之间连接有第三弹簧,右压板靠近第三楔杆一侧开有楔面,右压板通过楔面与第三楔杆相抵。在右压板往复运动的过程中,右压板将推动第三楔杆往复地运动,第三楔杆将推动第二楔杆往复地运动,第二楔杆将推动第一楔杆往复地运动,第一楔杆将把左破碎辊和右破碎辊无法破碎的杂物推离左破碎辊和右破碎辊之间,使用左压板和右压板对此杂物进行多次挤压破碎后,再使用左破碎辊和右破碎辊对其进行破碎,以保证左破碎辊和右破碎辊之间可正常通过污水杂物,防止堵塞。Further, the drive box is slidably connected with a first wedge bar at the position below between the left crushing roller and the right crushing roller, a second spring is connected between the first wedge bar and the outer wall of the drive box, and the first wedge bar is abutted against a second wedge bar. Wedge rod, the second wedge rod is opposed to a third wedge rod, a third spring is connected between the third wedge rod and the outer wall of the drive box, the right pressure plate is provided with a wedge surface on the side close to the third wedge rod, and the right pressure plate is connected to the wedge surface through the wedge surface. The third wedge bar is offset. During the reciprocating motion of the right platen, the right platen will push the third wedge rod to reciprocate, the third wedge rod will push the second wedge rod to reciprocate, the second wedge rod will push the first wedge rod to reciprocate, and the third wedge rod will push the second wedge rod to reciprocate. A wedge bar will push the debris that cannot be broken by the left crushing roller and the right crushing roller away from the space between the left crushing roller and the right crushing roller. The crushing roller and the right crushing roller crush it to ensure that the sewage and debris can pass normally between the left crushing roller and the right crushing roller to prevent clogging.
进一步,泵站筒体内转动连接有螺杆,螺杆上螺纹连接有检修平台,检修平台滑动连接在泵站筒体内。当泵站筒体需要检修时,操作人员将上到检修平台上,转动螺杆,检修平台将可在泵张筒体内向下滑动,以使操作人员达到需要检修的位置。Further, a screw is rotatably connected in the cylinder of the pump station, a maintenance platform is threadedly connected on the screw, and the maintenance platform is slidably connected in the cylinder of the pump station. When the cylinder of the pump station needs to be repaired, the operator will go up to the inspection platform, turn the screw, and the inspection platform will slide down in the pump cylinder, so that the operator can reach the position that needs to be repaired.
进一步,泵站筒体内顶部安装有电机,电机的输出轴与螺杆平键连接。启动电机,电机可带动螺杆进行转动,螺杆将可带动检修平台进行滑动,从而实现了检修平台的自动化运转,提高了整个一体化泵张的自动化程度。Further, a motor is installed on the top of the cylinder of the pump station, and the output shaft of the motor is connected with the screw with a flat key. Start the motor, the motor can drive the screw to rotate, and the screw will drive the maintenance platform to slide, thus realizing the automatic operation of the maintenance platform and improving the automation degree of the whole integrated pump.
附图说明Description of drawings
图1为本发明节能环保型一体化泵站实施例的结构示意图;1 is a schematic structural diagram of an embodiment of an energy-saving and environment-friendly integrated pump station according to the present invention;
图2为图1中A1处的示意图;Fig. 2 is the schematic diagram at A1 in Fig. 1;
图3为图2的部分俯视图;Fig. 3 is the partial top view of Fig. 2;
图4为图1中A2处的示意图。FIG. 4 is a schematic diagram at A2 in FIG. 1 .
具体实施方式Detailed ways
下面通过具体实施方式进一步详细的说明:The following is a further detailed description through specific embodiments:
说明书附图中的附图标记包括:泵站筒体1、潜水排污泵2、进水管3、程控阀4、补偿块5、气缸6、电机7、螺杆8、检修平台9、第三按钮10、触杆11、调节箱12、第二按钮13、浮漂14、第一按钮15、出水管16、支撑杆17、凸轮18、右压板19、第一齿条20、齿轮21、第二齿条22、第三楔杆23、第二楔杆24、第一楔杆25、左破碎辊26、右破碎辊27、驱动箱28。The reference signs in the drawings include:
实施例基本如附图1-图4所示:节能环保型一体化泵站,包括泵站筒体1,泵站筒体1内右侧焊接有支撑杆17,泵站筒体1内转动连接有螺杆8,螺杆8上螺纹连接有检修平台9,检修平台9滑动连接在泵站筒体1内壁与支撑杆17之间,泵站筒体1内顶部安装有电机7,电机7的输出轴与螺杆8平键连接,泵站筒体1内通过螺栓固定有潜水排污泵2,泵站筒体1上连通有进水管3和出水管16,潜水排污泵2与出水管16连通,泵站筒体1位于潜水排污泵2的下方通过螺栓固定有驱动箱28,出水管16中部位于驱动箱28内,出水管16位于驱动箱28的部分内转动连接有涡轮,驱动箱28内转动连接有第一齿轮,涡轮与第一齿轮同轴相连,第一齿轮啮合有第二齿轮,第二齿轮啮合有第三齿轮,驱动箱28外壁上转动连接有左破碎辊26和右破碎辊27,右破碎辊27与第二齿轮同轴相连,左破碎辊26与第三齿轮同轴相连,第一齿轮还啮合有第四齿轮,驱动箱28外壁上还转动连接有凸轮18,第四齿轮与凸轮18同轴相连,凸轮18相抵有右压板19,右压板19与驱动箱28外壁之间焊接有第一弹簧,右压板19焊接有第一齿条20,驱动箱28外壁上转动连接有齿轮21,第一齿条20与齿轮21啮合,驱动箱28外壁上滑动连接有左压板,左压板焊接有第二齿条22,齿轮21与第二齿条22相啮合,驱动箱28位于左破碎辊26和右破碎辊27之间下方的位置处滑动连接有第一楔杆25,第一楔杆25与驱动箱28外壁之间焊接有第二弹簧,第一楔杆25相抵有第二楔杆24,第二楔杆24相抵有第三楔杆23,第三楔杆23与驱动箱28外壁之间焊接有第三弹簧,右压板19后侧开有楔面,右压板19通过楔面与第三楔杆23相抵,泵站筒体1内还设置有控制污水水位的调节装置,调节装置包括调节箱12、浮漂14、补偿块5和安装在进水管3上程控阀4,调节箱12焊接在支撑杆17上,调节箱12下方的泵站筒体1内安装有用于调高程控阀4开度的第一按钮15,调节箱12底部安装有用于调低程控阀4开度和第二按钮13,调节箱12上部开有凹槽,凹槽内滑动连接有触杆11,触杆11与支撑杆17之间焊接有复位弹簧,凹槽内位于支撑杆17上安装有用于关闭程控阀4的第三按钮10,触杆11用于触碰第三按钮10,泵站筒体1内顶部通过螺栓有气缸6,气缸6的输出轴与补偿块5通过螺栓固定,第二按钮13用于控制气缸6复位。The embodiment is basically shown in the accompanying drawings 1-4: an energy-saving and environmentally friendly integrated pump station, including a
打开程控阀4,污水将通过进水管3进入到泵站筒体1内后,泵站筒体1内的液面将会上升,浮漂14将会浮在污水表面,当污水液面适宜时,启动潜水排污泵2,潜水排污泵2将对污水进行排放;通过出水管16排放到污水处理系统内,污水在出水管16内流动时,水流将驱动涡轮进行转动,涡轮将带动第一齿轮转动,第一齿轮带动第二齿轮和第四齿轮转动,第四齿轮带动凸轮18转动,凸轮18的凸面与右压板19相抵时,凸轮18将推动右压板19向靠近左压板的方向滑动,右压板19带动第一齿条20滑动,第一齿条20带动齿轮21转动,齿轮21带动第二齿条22滑动,第二齿条22将带动左压板滑动,凸轮18转动到凸轮18基面与右压板19相抵时,第一弹簧将推动右压板19复位,右压板19带动第一齿条20复位,进而使得左压板复位,凸轮18继续转动,右压板19和左压板又对杂物进行压紧破碎,从而形成左压板和右压板19往复地破碎杂物的操作,第二齿轮带动第三齿轮转动,第二齿轮还带动右破碎辊27转动,第三齿轮带动左破碎辊26转动,左破碎辊26和右破碎辊27对经过的杂物进行碾压粉碎;在右压板19往复运动的过程中,右压板19将推动第三楔杆23往复地运动,第三楔杆23将推动第二楔杆24往复地运动,第二楔杆24将推动第一楔杆25往复地运动,第一楔杆25将把左破碎辊26和右破碎辊27无法破碎的杂物推离左破碎辊26和右破碎辊27之间,使用左压板和右压板19对此杂物进行多次挤压破碎后,再使用左破碎辊26和右破碎辊27对其进行破碎。Open the program-controlled
打开程控阀4后,启动气缸6,气缸6带动补偿块5伸入到污水内,污水的液面保持在适宜的高度上,当污水液面下降时,浮漂14随着向下运动,直到浮漂14与第一按钮15相抵,程控阀4的开度将会开大,进入到泵站筒体1内的污水量将会增多,液面将会上升,使得液面上升到适宜的高度,保证潜水排污泵2运行更加平稳;但在程控阀4开大后,液面依然下降,说明污水已排干净,将潜水排污泵2关闭,停止排放;当液面上升时,浮漂14随着向上运动,直到浮漂14与第二按钮13相抵,程控阀4的开度将会变小,污水的流量将会降低,同时气缸6将带动补偿块5复位,补偿块5将从污水内移出,污水的液面将会再次下降,使得液面下降到适宜的位置,进一步保证潜水排污泵2运行更加平稳;但在程控阀4开度变小时,泵站筒体1内的液面依然上升,污水将流入到凹槽内,污水继续上升,污水将压动触杆11滑动,触杆11将触碰第三按钮10,程控阀4将会关闭,泵站筒体1内的液面将会逐渐下降,污水液面将下降到调节箱12凹槽位置下方,复位弹簧将推动触杆11复位,触杆11将与第三按钮10分离,程控阀4将会打开,污水将重新通过进水管3流入泵站筒体1内。After opening the
当泵站筒体1需要检修时,操作人员将上到检修平台9上,启动电机7,电机7可带动螺杆8进行转动,螺杆8将可带动检修平台9在泵张筒体内向下滑动,以使操作人员达到需要检修的位置,方便操作人员检修,检修完毕后,在启动电机7,螺杆8将可带动检修平台9在泵张筒体内向上滑动,将可把操作人员将从泵站筒体1内送出。When the
以上所述的仅是本发明的实施例,方案中公知的具体结构及特性等常识在此未作过多描述。应当指出,对于本领域的技术人员来说,在不脱离本发明结构的前提下,还可以作出若干变形和改进,这些也应该视为本发明的保护范围,这些都不会影响本发明实施的效果和专利的实用性。本申请要求的保护范围应当以其权利要求的内容为准,说明书中的具体实施方式等记载可以用于解释权利要求的内容。The above descriptions are only embodiments of the present invention, and common knowledge such as well-known specific structures and characteristics in the solution are not described too much here. It should be pointed out that for those skilled in the art, some modifications and improvements can be made without departing from the structure of the present invention. These should also be regarded as the protection scope of the present invention, and these will not affect the implementation of the present invention. Effectiveness and utility of patents. The scope of protection claimed in this application shall be based on the content of the claims, and the descriptions of the specific implementation manners in the description can be used to interpret the content of the claims.
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| CN202482092U (en) * | 2012-02-16 | 2012-10-10 | 厦门环创水工业科技有限公司 | Channel-style crushing-type grilling device |
| KR101658659B1 (en) * | 2015-01-27 | 2016-09-30 | 소진호 | vertical sump pump |
| CN204961306U (en) * | 2015-08-14 | 2016-01-13 | 杨湜 | Novel multi -functional dredge pump |
| CN205315287U (en) * | 2015-11-25 | 2016-06-15 | 天津市明奥泵业有限公司 | Prevent sewage pump that blocks up |
| CN205577092U (en) * | 2016-04-22 | 2016-09-14 | 南京贝德环保设备制造有限公司 | Prefabricated pump station of integration with plasma deodorization system |
| CN207110015U (en) * | 2017-03-27 | 2018-03-16 | 合肥凯泉电机电泵有限公司 | A kind of integrated prefabricated pumping plant with automatic crushing function |
-
2018
- 2018-03-27 CN CN201810259561.1A patent/CN108505610B/en active Active
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| CN108505610A (en) | 2018-09-07 |
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