CN108505407B - A construction method of a fully prefabricated concrete freight suspended monorail structure - Google Patents
A construction method of a fully prefabricated concrete freight suspended monorail structure Download PDFInfo
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- 239000004567 concrete Substances 0.000 title claims abstract description 146
- 238000010276 construction Methods 0.000 title claims abstract description 54
- 239000011178 precast concrete Substances 0.000 claims abstract description 82
- 238000009434 installation Methods 0.000 claims abstract description 11
- 239000002689 soil Substances 0.000 claims abstract description 8
- 238000013016 damping Methods 0.000 claims description 10
- 239000011083 cement mortar Substances 0.000 claims description 6
- 239000003822 epoxy resin Substances 0.000 claims description 6
- 229920000647 polyepoxide Polymers 0.000 claims description 6
- 239000011120 plywood Substances 0.000 claims description 5
- 229910000831 Steel Inorganic materials 0.000 claims description 4
- 239000010959 steel Substances 0.000 claims description 4
- 238000013461 design Methods 0.000 claims description 3
- 229930183489 erectone Natural products 0.000 claims description 3
- 238000012545 processing Methods 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 10
- 238000010586 diagram Methods 0.000 description 9
- 238000005452 bending Methods 0.000 description 3
- 238000006073 displacement reaction Methods 0.000 description 3
- 239000002002 slurry Substances 0.000 description 3
- 238000003466 welding Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 2
- 239000002131 composite material Substances 0.000 description 2
- 239000011440 grout Substances 0.000 description 2
- 238000003754 machining Methods 0.000 description 2
- 239000004810 polytetrafluoroethylene Substances 0.000 description 2
- 229920001343 polytetrafluoroethylene Polymers 0.000 description 2
- 239000000725 suspension Substances 0.000 description 2
- 238000004873 anchoring Methods 0.000 description 1
- 230000003139 buffering effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01B—PERMANENT WAY; PERMANENT-WAY TOOLS; MACHINES FOR MAKING RAILWAYS OF ALL KINDS
- E01B25/00—Tracks for special kinds of railways
- E01B25/22—Tracks for railways with the vehicle suspended from rigid supporting rails
- E01B25/24—Supporting rails; Auxiliary balancing rails; Supports or connections for rails
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01D—CONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
- E01D19/00—Structural or constructional details of bridges
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01D—CONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
- E01D19/00—Structural or constructional details of bridges
- E01D19/02—Piers; Abutments ; Protecting same against drifting ice
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01D—CONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
- E01D2/00—Bridges characterised by the cross-section of their bearing spanning structure
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02D—FOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
- E02D27/00—Foundations as substructures
- E02D27/01—Flat foundations
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02D—FOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
- E02D27/00—Foundations as substructures
- E02D27/01—Flat foundations
- E02D27/016—Flat foundations made mainly from prefabricated concrete elements
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02D—FOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
- E02D27/00—Foundations as substructures
- E02D27/32—Foundations for special purposes
- E02D27/42—Foundations for poles, masts or chimneys
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01D—CONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
- E01D2101/00—Material constitution of bridges
- E01D2101/20—Concrete, stone or stone-like material
- E01D2101/24—Concrete
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01D—CONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
- E01D2101/00—Material constitution of bridges
- E01D2101/20—Concrete, stone or stone-like material
- E01D2101/24—Concrete
- E01D2101/26—Concrete reinforced
- E01D2101/28—Concrete reinforced prestressed
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02D—FOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
- E02D2300/00—Materials
- E02D2300/0004—Synthetics
- E02D2300/0018—Cement used as binder
- E02D2300/002—Concrete
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Abstract
Description
技术领域technical field
本发明涉及轨道工程领域,特别涉及一种全预制装配式混凝土货运悬挂式单轨结构的施工方法。The invention relates to the field of rail engineering, in particular to a construction method of a fully prefabricated assembled concrete freight suspended monorail structure.
背景技术Background technique
悬挂式单轨铁路是单轨铁路的一种,特点是使用的轨道只有一条,而非传统铁路的两条平衡路轨。悬挂式单轨铁路主要应用在城市人口密集的地方,用来运载乘客,目前鲜有用于货物运输的悬挂式单轨铁路。针对货运悬挂式单轨铁路多设置在郊区或农村,而非人口密集的城区,可将桥墩设计得较为密集,从而减小轨道梁的跨距,减少结构所受荷载。在结构载荷较小的情况下,就可将整套结构设计成混凝土形式,在满足强度和刚度要求的情况下,进一步降低轨道系统的造价。Suspended monorail is a type of monorail that uses only one track instead of the two balanced rails of traditional railways. Suspended monorail is mainly used in densely populated urban areas to carry passengers. Currently, there are few suspended monorails used for freight transportation. For freight suspended monorail railways, which are mostly located in suburbs or rural areas, rather than densely populated urban areas, the piers can be designed to be denser, thereby reducing the span of the track beams and reducing the load on the structure. When the structural load is small, the entire structure can be designed in the form of concrete, and the cost of the track system can be further reduced when the strength and stiffness requirements are met.
另外,现有桥梁和建筑物的混凝土结构件多采用现浇混凝土的方式来构筑,存在工期长、施工效率低、环境污染大等问题。因此,本发明提出了一种全预制装配式混凝土货运悬挂式单轨结构的施工方法,用以解决上述问题。In addition, the concrete structures of existing bridges and buildings are mostly constructed by cast-in-place concrete, which has problems such as long construction period, low construction efficiency, and large environmental pollution. Therefore, the present invention proposes a construction method of a fully prefabricated concrete freight suspended monorail structure to solve the above problems.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于克服现有技术中所存在的上述不足,提供一种全预制装配式混凝土货运悬挂式单轨结构的施工方法。The purpose of the present invention is to overcome the above-mentioned deficiencies in the prior art, and to provide a construction method for a fully prefabricated concrete freight suspended monorail structure.
为了实现上述发明目的,本发明提供了以下技术方案:In order to achieve the above-mentioned purpose of the invention, the present invention provides the following technical solutions:
一种全预制装配式混凝土货运悬挂式单轨结构的施工方法,包括以下步骤:A construction method for a fully prefabricated concrete freight suspended monorail structure, comprising the following steps:
步骤一:预制加工所需要的预制件,其中所需要的预制件包括预制筏板基础、预制空心混凝土桥墩、预制混凝土横梁和预制混凝土轨道梁四种预制件;Step 1: prefabricating the required prefabricated parts, wherein the required prefabricated parts include four kinds of prefabricated parts: prefabricated raft foundation, prefabricated hollow concrete bridge pier, prefabricated concrete beam and prefabricated concrete track beam;
步骤二:处理地基,对所述预制筏板基础安装位置的土层进行压实处理;Step 2: processing the foundation, and compacting the soil layer at the installation position of the prefabricated raft foundation;
步骤三:将各个所述预制件运输至施工现场;Step 3: transport each of the prefabricated parts to the construction site;
步骤四:将所有所述预制筏板基础按照设计要求固定在处理好的地基上;Step 4: Fix all the prefabricated raft foundations on the treated foundation according to the design requirements;
步骤五:在每个所述预制筏板基础上安装所需要的若干对所述预制空心混凝土桥墩,所述预制筏板基础与所述预制空心混凝土桥墩之间采用套筒灌浆连接;Step 5: Install the required pairs of prefabricated hollow concrete piers on each of the prefabricated raft foundations, and use sleeve grouting to connect the prefabricated raft foundation and the prefabricated hollow concrete piers;
步骤六:在每对所述空心混凝土桥墩上架设一根所述预制混凝土横梁,每对所述空心混凝土桥墩与对应的所述预制混凝土横梁之间采用插头连接;Step 6: erect one of the precast concrete beams on each pair of the hollow concrete piers, and connect each pair of the hollow concrete piers with the corresponding precast concrete beams by plugs;
步骤七:在每根所述预制混凝土横梁的两侧分别安装所述预制混凝土轨道梁,所述预制混凝土横梁与所述预制混凝土轨道梁之间栓接,从而完成全预制装配式混凝土货运悬挂式单轨结构的安装。Step 7: Install the prefabricated concrete rail beams on both sides of each prefabricated concrete beam, and the prefabricated concrete rail beams are bolted to the prefabricated concrete rail beams, thereby completing the fully prefabricated concrete freight suspension type. Installation of monorail structures.
本发明将货运悬挂式单轨结构的各个部件均制成预制件,再将预制件运输至施工现场,通过连接件进行连接装配,即能快速完成整套单轨结构的施工。这种装配式施工方式,不仅各个构件的加工精度更高,且大大加快了施工进度,节约了施工人工成本,便于控制施工工期。In the present invention, each component of the freight suspended monorail structure is made into prefabricated parts, and then the prefabricated parts are transported to the construction site, and connected and assembled by connecting parts, so that the construction of the entire monorail structure can be quickly completed. This prefabricated construction method not only has higher machining accuracy of each component, but also greatly speeds up the construction progress, saves construction labor costs, and facilitates control of the construction period.
优选的,所述步骤一中,在所述预制筏板基础上预加工出若干个凸起,所述步骤四中,将所述预制筏板基础的凸起部分埋入土层中。设有的凸起结构有利于增大预制筏板基础与土层的接触面积,限制预制筏板基础的位移。Preferably, in the first step, several protrusions are pre-fabricated on the prefabricated raft foundation, and in the fourth step, the raised part of the prefabricated raft foundation is buried in the soil layer. The protruding structure provided is beneficial to increase the contact area between the prefabricated raft foundation and the soil layer and limit the displacement of the prefabricated raft foundation.
优选的,所述步骤一中,在所述预制筏板基础上预加工出凹槽一和定位桩,在所述预制空心混凝土桥墩上预加工有注浆孔,且所述步骤五中,将所述预制空心混凝土桥墩套设于所述定位桩并设于所述凹槽一,由所述注浆孔浇注混凝土,连接所述预制筏板基础和所述预制空心混凝土桥墩。Preferably, in
该连接方式降低了接缝面弯矩,改善了接缝面受力性能,定位桩既是传递内力的关键部分,又起到了帮助预制空心混凝土桥墩快速吊装定位的功用,整个连接流程简洁明了,大大加快了施工速度。This connection method reduces the bending moment of the joint surface and improves the mechanical performance of the joint surface. The positioning pile is not only a key part of transmitting internal force, but also helps the rapid hoisting and positioning of prefabricated hollow concrete piers. Speed up construction.
优选的,所述步骤一中,在所述预制筏板基础上预加工出套筒,且所述步骤五中,将所述预制空心混凝土桥墩设于所述套筒,向所述套筒内浇注混凝土,连接所述预制筏板基础和所述预制空心混凝土桥墩。Preferably, in the first step, a sleeve is prefabricated on the prefabricated raft foundation, and in the fifth step, the prefabricated hollow concrete bridge pier is set on the sleeve, and the sleeve is inserted into the sleeve. Concrete is poured to connect the prefabricated raft foundation and the prefabricated hollow concrete pier.
该连接方式方便两个预制件的直接吊装、定位、连接,套筒减少了后续浇注漏浆,施工速度更快,同时套筒相当于增大了墩底截面,从而提高墩底抗弯能力,也增强了接缝处抗弯能力,该连接构造操作简单、易于控制施工质量、受力可靠、施工便捷,可大幅度减小现场焊接和混凝土浇注等的工作量,加快施工进度,节约工程成本。This connection method is convenient for the direct hoisting, positioning and connection of the two prefabricated parts. The sleeve reduces the subsequent pouring slurry leakage, and the construction speed is faster. At the same time, the sleeve is equivalent to increasing the section of the pier bottom, thereby improving the bending resistance of the pier bottom. It also enhances the bending resistance of the joints. The connection structure is simple to operate, easy to control the construction quality, reliable in force, and convenient for construction. It can greatly reduce the workload of on-site welding and concrete pouring, speed up the construction progress, and save engineering costs. .
优选的,所述步骤一中,在所述预制空心混凝土桥墩的顶部预加工出插头,在所述预制混凝土横梁的支承端底部预加工出凹槽二,所述步骤六中,将缓冲阻尼块先放入预制空心混凝土桥墩的插头上方,再将预制混凝土横梁的凹槽二对准插头,使二者套装,最后在插头和凹槽二的接缝位置注入水泥砂浆或环氧树脂,连接所述预制空心混凝土桥墩和所述预制混凝土横梁。Preferably, in the first step, a plug is prefabricated on the top of the prefabricated hollow concrete pier, and a second groove is prefabricated at the bottom of the supporting end of the prefabricated concrete beam. In the sixth step, the buffer damping block is prefabricated. First put it above the plug of the prefabricated hollow concrete pier, then align the second groove of the precast concrete beam with the plug to make the two fit together, and finally inject cement mortar or epoxy resin at the joint between the plug and the second groove to connect the The prefabricated hollow concrete bridge pier and the prefabricated concrete beam.
这样的一种连接方式避免了焊缝连接的疲劳问题,也没有预应力锚栓连接的技术复杂性,无需大的操作空间,节省了额外的预埋式锚固系统费用,非常便于施工,大大节约了施工成本。另外,在插头式和凹槽二之间设有的缓冲阻尼块能消耗能量,从而降低行车移动荷载和竖向地震动引起的墩柱动力响应。整套连接构造结构合理、传力性能可靠、抗疲劳性能好、且便于施工,特别适用全预制装配式连接。Such a connection method avoids the fatigue problem of welding seam connection, does not have the technical complexity of prestressed anchor bolt connection, does not require a large operating space, saves the cost of additional pre-embedded anchoring system, is very convenient for construction, and greatly saves construction cost. In addition, the buffer damping block provided between the plug type and the second groove can dissipate energy, thereby reducing the dynamic response of the pier column caused by the traveling load and vertical ground vibration. The whole set of connection structure has reasonable structure, reliable force transmission performance, good fatigue resistance, and easy construction, especially suitable for full prefabricated connection.
优选的,所述步骤六中,在所述凹槽二的内壁安装耐磨板,再将插头和凹槽二对接,用于减轻行车移动荷载和竖向地震动对预制空心混凝土桥墩和预制混凝土横梁的磨损。Preferably, in the sixth step, a wear-resistant plate is installed on the inner wall of the second groove, and then the plug and the second groove are butted together, so as to reduce the moving load of the vehicle and the vertical ground vibration on the prefabricated hollow concrete pier and the prefabricated concrete Wear of the beam.
优选的,所述步骤一中,在所述预制空心混凝土桥墩的上部预加工出墩腹横隔板,所述墩腹横隔板将所述预制空心混凝土桥墩的空心部分隔离形成上空心单元和下空心单元,且将预制空心混凝土桥墩分隔为上部的桥墩连接部和下部的普通桥墩部;所述步骤一中,在所述预制混凝土横梁的两端预加工出插头式连接部;所述步骤六中,在所述桥墩连接部的上空心单元内放入缓冲阻尼块,再将插头式连接部插入桥墩连接部的上空心单元,最后在插头式连接部和桥墩连接部的接缝位置注入水泥砂浆或环氧树脂,连接所述预制空心混凝土桥墩和所述预制混凝土横梁。Preferably, in the first step, a pier web diaphragm is prefabricated on the upper part of the prefabricated hollow concrete pier, and the pier web diaphragm isolates the hollow part of the prefabricated hollow concrete pier to form an upper hollow unit and the lower hollow unit, and the prefabricated hollow concrete pier is divided into the upper pier connecting part and the lower common pier part; in the
该连接方式避免了焊缝连接的疲劳问题,也没有预应力锚栓连接的技术复杂性,无需大的操作空间,节省了额外的预埋式锚固系统费用,非常便于施工,大大节约了施工成本。另外,在插头式连接部和墩腹横隔板之间设有的缓冲阻尼块能消耗能量,从而降低行车移动荷载和竖向地震动引起的墩柱动力响应。整套连接构造结构合理、传力性能可靠、抗疲劳性能好、且便于施工。This connection method avoids the fatigue problem of welding seam connection, does not have the technical complexity of prestressed anchor bolt connection, does not require a large operating space, saves the cost of additional embedded anchorage system, is very convenient for construction, and greatly saves construction costs. . In addition, the buffer damping block provided between the plug-type connection part and the pier web diaphragm can dissipate energy, thereby reducing the dynamic response of the pier column caused by the traveling load and vertical ground vibration. The whole set of connection structure has reasonable structure, reliable force transmission performance, good fatigue resistance and easy construction.
优选的,所述步骤一中,在所述插头式连接部和桥墩连接部中分别预加工出孔道,所述步骤六中,在插头式连接部插入桥墩连接部后,在二者对应的孔道内安装张拉钢筋,并进行张拉操作,以增强插头式连接部与桥墩连接部的抗剪性能。Preferably, in the
优选的,所述步骤六中,在所述桥墩连接部的上空心单元的侧壁安装耐磨板,再将缓冲阻尼块和插头式连接部放入上空心单元,耐磨板用于减轻行车移动荷载和竖向地震动对预制空心混凝土桥墩的磨损。Preferably, in the sixth step, a wear-resistant plate is installed on the side wall of the upper hollow unit of the bridge pier connecting part, and then the buffer damping block and the plug-type connecting part are put into the upper hollow unit, and the wear-resistant plate is used to reduce traffic Wear of precast hollow concrete piers by moving loads and vertical ground motion.
优选的,所述步骤一中,在所述预制混凝土横梁的内部预加工出两排螺栓孔,在所述预制混凝土轨道梁两端部分别预加工出一排螺栓安装孔,所述步骤七中,将预制混凝土轨道梁吊装到相应位置上,将螺栓穿过预制混凝土轨道梁的螺栓安装孔和位于预制混凝土轨道梁一端的预制混凝土横梁的螺栓孔,再将橡胶板对应套装在螺栓上,最后将螺栓两头紧固,连接所述预制混凝土横梁和预制混凝土轨道梁。Preferably, in the first step, two rows of bolt holes are prefabricated inside the prefabricated concrete beam, and one row of bolt mounting holes is prefabricated at both ends of the prefabricated concrete rail beam. In the seventh step , hoist the precast concrete rail beam to the corresponding position, pass the bolts through the bolt mounting holes of the precast concrete rail beam and the bolt holes of the precast concrete beam at one end of the precast concrete rail beam, and then put the rubber sheet on the bolts correspondingly, and finally Tighten both ends of the bolt to connect the precast concrete beam and the precast concrete track beam.
该连接方式省去了复杂繁琐的接缝连接流程,且避免了连接剂对施工质量的影响,只需采用抗剪性能良好的螺栓,即能满足全预制货运悬挂式单轨的预制混凝土轨道梁和预制混凝土横梁的连接强度要求,橡胶板则起到了良好的缓冲作用。整套装置结构简单,施工方便,连接强度高,特别便于进行全预制装配式施工,可大大加快施工进度,节约施工成本。This connection method saves the complicated and tedious joint connection process, and avoids the influence of the connecting agent on the construction quality. Only bolts with good shear resistance can be used to meet the requirements of prefabricated concrete rail beams and prefabricated freight suspension monorails. The connection strength of precast concrete beams is required, and the rubber sheet plays a good buffering role. The whole set of device has simple structure, convenient construction and high connection strength, especially convenient for full prefabricated construction, which can greatly speed up the construction progress and save the construction cost.
优选的,所述步骤一中,在预制混凝土轨道梁的顶板上预加工出滑板,所述滑板采用聚四氟乙烯复合夹层板,使得所述预制混凝土横梁与所述预制混凝土轨道梁之间可发生相对小位移滑动,以提高结构的稳定性。Preferably, in the first step, a sliding plate is prefabricated on the top plate of the precast concrete rail beam, and the sliding plate adopts a PTFE composite sandwich plate, so that the precast concrete beam and the precast concrete rail beam can be Relatively small displacement sliding occurs to improve the stability of the structure.
优选的,所述步骤一中,在所述预制混凝土横梁的下方预加工出两个辅助定位块,同时,在所述预制混凝土横梁上加工出若干个螺栓孔;所述步骤一中,在所述预制混凝土轨道梁的两端分别预加工出夹板,同时,在所述夹板上预加工出对应的螺栓孔;所述步骤七中,首先通过两个辅助定位块确定所述预制混凝土轨道梁的安装位置,待所述预制混凝土横梁两侧的预制混凝土轨道梁均就位后,设置穿过两侧夹板及预制混凝土横梁的滑动螺栓,连接所述预制混凝土横梁和预制混凝土轨道梁。Preferably, in the first step, two auxiliary positioning blocks are prefabricated below the prefabricated concrete beam, and at the same time, several bolt holes are fabricated on the prefabricated concrete beam; The two ends of the prefabricated concrete track beam are respectively pre-machined with plywood, and at the same time, corresponding bolt holes are pre-machined on the plywood; in the seventh step, first determine the prefabricated concrete track beam through two auxiliary positioning blocks. In the installation position, after the precast concrete rail beams on both sides of the precast concrete beam are in place, set the sliding bolts that pass through the splint on both sides and the precast concrete beam to connect the precast concrete beam and the precast concrete rail beam.
该连接方式相比于现有的连接方式,省去了复杂繁琐的接缝连接流程,且避免了连接剂对施工质量的影响,只需采用抗剪性能良好的滑动螺栓,即能满足预制混凝土横梁与预制混凝土轨道梁的连接强度要求。整套装置结构简单,施工方便,连接强度高,特别适用于全预制装配式施工。Compared with the existing connection method, this connection method saves the complicated and tedious joint connection process, and avoids the influence of the connection agent on the construction quality. It only needs to use sliding bolts with good shear resistance, which can meet the requirements of precast concrete. Connection strength requirements for beams and precast concrete track beams. The whole set of device has simple structure, convenient construction and high connection strength, and is especially suitable for fully prefabricated construction.
优选的,所述步骤七中,在所述滑动螺栓的一端设置两个螺母来固定滑动螺栓的位置,在所述滑动螺栓的另一端仅设置一个螺母,且通过调整螺母的位置,使得所述夹板与所述预制混凝土横梁之间具有1cm-3cm的间隙,以允许预制混凝土轨道梁具有一定的纵向滑移,从而提高结构的稳定性。Preferably, in the seventh step, two nuts are arranged at one end of the sliding bolt to fix the position of the sliding bolt, and only one nut is arranged at the other end of the sliding bolt, and the position of the nut is adjusted so that the There is a gap of 1cm-3cm between the plywood and the precast concrete beam, so as to allow the precast concrete rail beam to have a certain longitudinal slip, thereby improving the stability of the structure.
优选的,所述步骤七中,先在所述预制混凝土轨道梁的底板上安装耐磨板,再将预制混凝土横梁与所述预制混凝土轨道梁栓接,用以减轻行车对所述预制混凝土轨道梁的磨损。Preferably, in the seventh step, a wear-resistant plate is firstly installed on the bottom plate of the precast concrete rail beam, and then the precast concrete beam is bolted to the precast concrete rail beam, so as to reduce the impact of traffic on the precast concrete rail. Wear of the beam.
与现有技术相比,本发明的有益效果:Compared with the prior art, the beneficial effects of the present invention:
本发明将货运悬挂式单轨结构的各个部件均制成预制件,再将预制件运输至施工现场,通过连接件进行连接装配,即能快速完成整套单轨结构的施工。这种装配式施工方式,不仅各个构件的加工精度更高,且大大加快了施工进度,节约了施工人工成本,便于控制施工工期。In the present invention, each component of the freight suspended monorail structure is made into prefabricated parts, and then the prefabricated parts are transported to the construction site, and connected and assembled by connecting parts, so that the construction of the entire monorail structure can be quickly completed. This prefabricated construction method not only has higher machining accuracy of each component, but also greatly speeds up the construction progress, saves construction labor costs, and facilitates control of the construction period.
附图说明:Description of drawings:
图1是本发明所述的一种全预制装配式混凝土货运悬挂式单轨结构的三维示意图。1 is a three-dimensional schematic diagram of a fully prefabricated concrete freight suspended monorail structure according to the present invention.
图2是本发明所述的一种全预制装配式混凝土货运悬挂式单轨结构的侧视图。2 is a side view of a fully prefabricated concrete freight suspended monorail structure according to the present invention.
图3是图2的爆炸视图。FIG. 3 is an exploded view of FIG. 2 .
图4是本发明所述的一种全预制装配式混凝土货运悬挂式单轨结构的正视图。4 is a front view of a fully prefabricated concrete freight suspended monorail structure according to the present invention.
图5是图4的爆炸视图。FIG. 5 is an exploded view of FIG. 4 .
图6是本发明实施例1所述的预制筏板基础的结构示意图。FIG. 6 is a schematic structural diagram of the prefabricated raft foundation according to
图7是本发明实施例1所述的预制筏板基础与预制空心混凝土桥墩的连接示意图。FIG. 7 is a schematic diagram of the connection between the prefabricated raft foundation and the prefabricated hollow concrete pier according to
图8是本发明实施例1所述的预制空心混凝土桥墩与预制混凝土横梁的连接示意图。FIG. 8 is a schematic diagram of the connection between the prefabricated hollow concrete bridge pier and the prefabricated concrete beam according to
图9是本发明实施例1所述的预制混凝土横梁与预制混凝土轨道梁的连接示意图。9 is a schematic diagram of the connection between the precast concrete beam and the precast concrete track beam according to
图10是本发明实施例2所述的预制筏板基础与预制空心混凝土桥墩的连接示意图。10 is a schematic diagram of the connection between the prefabricated raft foundation and the prefabricated hollow concrete pier according to the second embodiment of the present invention.
图11是本发明实施例3所述的预制空心混凝土桥墩与预制混凝土横梁的连接示意图。11 is a schematic diagram of the connection between the prefabricated hollow concrete bridge pier and the prefabricated concrete beam according to
图12是本发明实施例4所述的预制空心混凝土桥墩与预制混凝土横梁的连接示意图。12 is a schematic diagram of the connection between the prefabricated hollow concrete bridge pier and the prefabricated concrete beam according to
图13是图12的零件爆炸视图。FIG. 13 is an exploded view of the parts of FIG. 12 .
图14是本发明实施例5所述的预制混凝土横梁与预制混凝土轨道梁的连接示意图。14 is a schematic diagram of the connection between the precast concrete beam and the precast concrete track beam according to
图中标记:1-预制筏板基础,11-凹槽一,12-定位桩,13-凸起,14-套筒,15-漏浆孔,2-预制空心混凝土桥墩,21-注浆孔,22-排气孔,23-桥墩连接部,24-普通桥墩部,25-墩腹横隔板,26-插头,3-预制混凝土横梁,31-插头式连接部,32-辅助定位块,33-支承端,34-凹槽二,35-螺栓孔,4-预制混凝土轨道梁,41-夹板,42-螺栓孔,43-轨道梁顶板,44-轨道梁侧板,45-轨道梁底板,46-螺栓安装孔,5-缓冲阻尼块,6-滑动螺栓,7-耐磨板,8-张拉钢筋,9-螺母,10-橡胶板,101-螺孔,102-螺栓,103-滑板。Marked in the figure: 1- prefabricated raft foundation, 11- groove one, 12- positioning pile, 13- protrusion, 14- sleeve, 15- grout hole, 2- precast hollow concrete pier, 21- grout hole , 22-air vent, 23-pier connection, 24-ordinary pier, 25-pier web diaphragm, 26-plug, 3-precast concrete beam, 31-plug connection, 32-auxiliary positioning block, 33-support end, 34-groove two, 35-bolt hole, 4-precast concrete track beam, 41-clamp plate, 42-bolt hole, 43-track beam top plate, 44-track beam side plate, 45-track beam bottom plate , 46-bolt mounting hole, 5-buffer damping block, 6-sliding bolt, 7-wear plate, 8-tensile steel bar, 9-nut, 10-rubber plate, 101-screw hole, 102-bolt, 103- skateboard.
具体实施方式Detailed ways
下面结合试验例及具体实施方式对本发明作进一步的详细描述。但不应将此理解为本发明上述主题的范围仅限于以下的实施例,凡基于本发明内容所实现的技术均属于本发明的范围。The present invention will be further described in detail below in conjunction with test examples and specific embodiments. However, it should not be construed that the scope of the above-mentioned subject matter of the present invention is limited to the following embodiments, and all technologies realized based on the content of the present invention belong to the scope of the present invention.
实施例1Example 1
如图1-图5所示,一种全预制装配式混凝土货运悬挂式单轨结构的施工方法,包括以下步骤:As shown in Figures 1-5, a construction method of a fully prefabricated concrete freight suspended monorail structure includes the following steps:
步骤一:预制加工所需要的预制件,其中所需要的预制件包括预制筏板基础1、预制空心混凝土桥墩2、预制混凝土横梁3和预制混凝土轨道梁4四种预制件。具体的:Step 1: Prefabricate the required prefabricated parts, wherein the required prefabricated parts include four kinds of prefabricated parts: prefabricated
在所述预制筏板基础1上预加工出若干个凸起13、凹槽一11和定位桩12(如图6、图7所示);
在所述预制空心混凝土桥墩2的下部预加工有注浆孔21和排气孔22(如图6所示),在所述预制空心混凝土桥墩2的上部预加工出墩腹横隔板25,所述墩腹横隔板25将所述预制空心混凝土桥墩2的空心部分隔离形成上空心单元和下空心单元,且将预制空心混凝土桥墩2分隔为上部的桥墩连接部23和下部的普通桥墩部24(如图7所示);A
在所述预制混凝土横梁3的两端预加工出插头式连接部31,在所述预制混凝土横梁3的下方预加工出两个辅助定位块32,同时,在所述预制混凝土横梁3上加工出若干个螺栓孔42;
预加工出所述预制混凝土轨道梁4,包括轨道梁顶板43和相对设置的轨道梁侧板44,每个所述轨道梁侧板44下方分别连接有水平的轨道梁底板45,两个所述轨道梁底板45之间具有间隙,且所述轨道梁顶板43、轨道梁侧板44和轨道梁底板45为一体成型结构件,再在所述预制混凝土轨道梁4的两端分别预加工出夹板41,同时,在所述夹板41上预加工出对应的螺栓孔42(如图2所示)。The prefabricated
步骤二:处理地基,对所述预制筏板基础1安装位置的土层进行压实处理。Step 2: Treating the foundation, and compacting the soil layer at the installation position of the
步骤三:将各个所述预制件运输至施工现场。Step 3: transport each of the prefabricated parts to the construction site.
步骤四:将所有所述预制筏板基础1按照设计要求固定在处理好的地基上,且将所述预制筏板基础1的凸起13埋入土层中。Step 4: Fix all the
步骤五:在每个所述预制筏板基础1上安装所需要的若干对所述预制空心混凝土桥墩2,所述预制筏板基础1与所述预制空心混凝土桥墩2之间采用套筒灌浆连接。具体的,如图7所示,将所述预制空心混凝土桥墩2套设于所述定位桩12并设于所述凹槽一11,由所述注浆孔21浇注混凝土,连接所述预制筏板基础1和所述预制空心混凝土桥墩2,所述注浆孔21的上方还设有排气孔22,避免难以注浆导致连接不可靠。Step 5: Install the required pairs of the prefabricated hollow
步骤六:在每对所述空心混凝土桥墩2上架设一根所述预制混凝土横梁3,每对所述空心混凝土桥墩2与对应的所述预制混凝土横梁3之间采用插头连接。具体的,如图8所示,在所述桥墩连接部23的上空心单元的侧壁安装耐磨板7,将缓冲阻尼块5放入上空心单元,再将插头式连接部31插入桥墩连接部23的上空心单元,最后在插头式连接部31和桥墩连接部23的接缝位置注入水泥砂浆或环氧树脂,连接所述预制空心混凝土桥墩2和所述预制混凝土横梁3。Step 6: erect one of the precast
步骤七:在每根所述预制混凝土横梁3的两侧分别安装所述预制混凝土轨道梁4,所述预制混凝土横梁3与所述预制混凝土轨道梁4之间栓接,具体的,如图9所示,首先通过两个辅助定位块32确定所述预制混凝土轨道梁4的安装位置,待所述预制混凝土横梁3两侧的预制混凝土轨道梁4均就位后,设置穿过两侧夹板41及预制混凝土横梁3的滑动螺栓6,连接所述预制混凝土横梁3和预制混凝土轨道梁4。在所述滑动螺栓6的一端设置两个螺母9来固定滑动螺栓6的位置,在所述滑动螺栓6的另一端仅设置一个螺母9,且通过调整螺母9的位置,使得所述夹板41与所述预制混凝土横梁3之间具有1cm-3cm的间隙。Step 7: Install the precast
实施例2Example 2
如图10所示,本实施例与实施例1的不同之处在于,所述步骤一中,在所述预制筏板基础1上预加工出套筒14,且所述步骤五中,将所述预制空心混凝土桥墩2设于所述套筒14,向所述套筒14内浇注混凝土,连接所述预制筏板基础1和所述预制空心混凝土桥墩2。As shown in FIG. 10 , the difference between this embodiment and
所述步骤一在所述套筒14内的下部预加工有漏浆孔15,采用这种结构设置,套筒14和预制空心混凝土桥墩2连接后,后续浇注的混凝土能够从漏浆孔15进入预制空心混凝土桥墩2的空心部分,在空心部分形成限位销结构,进一步优化预制空心混凝土桥墩2的受力,改善连接可靠性。In
实施例3Example 3
如图11所示,本实施例与实施例1的不同之处在于,所述步骤一中,在所述插头式连接部31和桥墩连接部23中分别预加工出孔道,所述步骤六中,在插头式连接部31插入桥墩连接部23后,在二者对应的孔道内安装张拉钢筋8,并进行张拉操作。As shown in FIG. 11 , the difference between this embodiment and
实施例4Example 4
如图12-图13所示,本实施例与实施例1的区别在于,所述步骤一中,在所述预制空心混凝土桥墩2的顶部预加工出插头26,在所述预制混凝土横梁3的支承端33底部预加工出凹槽二34,所述步骤六中,在所述凹槽二34的内壁安装耐磨板7,将缓冲阻尼块5先放入预制空心混凝土桥墩2的插头26上方,再将预制混凝土横梁3的凹槽二34对准插头26,使二者套装,最后在插头26和凹槽二34的接缝位置注入水泥砂浆或环氧树脂,连接所述预制空心混凝土桥墩2和所述预制混凝土横梁3。As shown in FIGS. 12-13 , the difference between this embodiment and
实施例5Example 5
如图14所示,所述步骤一中,在所述预制混凝土横梁3的内部预加工出两排螺栓孔35,在所述预制混凝土轨道梁4两端部分别预加工出一排螺栓安装孔46,所述步骤七中,将预制混凝土轨道梁4吊装到相应位置上,将螺栓102穿过预制混凝土轨道梁4的螺栓安装孔46和位于预制混凝土轨道梁4一端的预制混凝土横梁3的螺栓孔35,再将橡胶板10对应套装在螺栓102上(所述橡胶板10上预加工有螺孔101),最后将螺栓102两头紧固,连接所述预制混凝土横梁3和预制混凝土轨道梁4。As shown in FIG. 14 , in the first step, two rows of bolt holes 35 are pre-machined inside the precast
优选的,在预制混凝土轨道梁4的顶板上预加工出滑板103,所述滑板103采用聚四氟乙烯复合夹层板,使得所述预制混凝土横梁3与所述预制混凝土轨道梁4之间可发生相对小位移滑动,以提高结构的稳定性Preferably, a sliding
以上实施例仅用以说明本发明而并非限制本发明所描述的技术方案,尽管本说明书参照上述的各个实施例对本发明已进行了详细的说明,但本发明不局限于上述具体实施方式,因此任何对本发明进行修改或等同替换;而一切不脱离发明的精神和范围的技术方案及其改进,其均应涵盖在本发明的权利要求范围当中。The above embodiments are only used to illustrate the present invention and do not limit the technical solutions described in the present invention. Although the present specification has been described in detail with reference to the above-mentioned embodiments, the present invention is not limited to the above-mentioned specific embodiments. Therefore, Any modification or equivalent replacement of the present invention; and all technical solutions and improvements that do not depart from the spirit and scope of the present invention shall be included in the scope of the claims of the present invention.
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