CN108505407B - A construction method of a fully prefabricated concrete freight suspended monorail structure - Google Patents

A construction method of a fully prefabricated concrete freight suspended monorail structure Download PDF

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CN108505407B
CN108505407B CN201810492056.1A CN201810492056A CN108505407B CN 108505407 B CN108505407 B CN 108505407B CN 201810492056 A CN201810492056 A CN 201810492056A CN 108505407 B CN108505407 B CN 108505407B
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prefabricated
concrete
pier
hollow
precast concrete
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CN108505407A (en
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曾永平
陶奇
王应良
游励晖
郑晓龙
庞林
杨国静
苏延文
董俊
徐昕宇
周川江
刘忠平
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China Railway Eryuan Engineering Group Co Ltd CREEC
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    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01BPERMANENT WAY; PERMANENT-WAY TOOLS; MACHINES FOR MAKING RAILWAYS OF ALL KINDS
    • E01B25/00Tracks for special kinds of railways
    • E01B25/22Tracks for railways with the vehicle suspended from rigid supporting rails
    • E01B25/24Supporting rails; Auxiliary balancing rails; Supports or connections for rails
    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01DCONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
    • E01D19/00Structural or constructional details of bridges
    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01DCONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
    • E01D19/00Structural or constructional details of bridges
    • E01D19/02Piers; Abutments ; Protecting same against drifting ice
    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01DCONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
    • E01D2/00Bridges characterised by the cross-section of their bearing spanning structure
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02DFOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
    • E02D27/00Foundations as substructures
    • E02D27/01Flat foundations
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02DFOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
    • E02D27/00Foundations as substructures
    • E02D27/01Flat foundations
    • E02D27/016Flat foundations made mainly from prefabricated concrete elements
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02DFOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
    • E02D27/00Foundations as substructures
    • E02D27/32Foundations for special purposes
    • E02D27/42Foundations for poles, masts or chimneys
    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01DCONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
    • E01D2101/00Material constitution of bridges
    • E01D2101/20Concrete, stone or stone-like material
    • E01D2101/24Concrete
    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01DCONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
    • E01D2101/00Material constitution of bridges
    • E01D2101/20Concrete, stone or stone-like material
    • E01D2101/24Concrete
    • E01D2101/26Concrete reinforced
    • E01D2101/28Concrete reinforced prestressed
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02DFOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
    • E02D2300/00Materials
    • E02D2300/0004Synthetics
    • E02D2300/0018Cement used as binder
    • E02D2300/002Concrete

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  • Engineering & Computer Science (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Architecture (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Mining & Mineral Resources (AREA)
  • Paleontology (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Bridges Or Land Bridges (AREA)

Abstract

The invention discloses a construction method of a fully-prefabricated assembled concrete freight suspended monorail structure, which comprises the steps of prefabricating and processing required prefabricated parts, wherein the prefabricated parts comprise prefabricated raft foundations, prefabricated hollow concrete piers, prefabricated concrete cross beams and prefabricated concrete track beams; compacting the soil layer at the installation position of the prefabricated raft foundation; transporting each prefabricated part to a construction site; fixing all prefabricated raft foundations on the treated foundation; mounting prefabricated hollow concrete piers on each prefabricated raft foundation, and connecting the prefabricated raft foundations and the prefabricated hollow concrete piers by adopting sleeve grouting; erecting precast concrete beams on each pair of hollow concrete piers, wherein each pair of hollow concrete piers is connected with the corresponding precast concrete beam by adopting a plug; and the precast concrete track beams are respectively installed on two sides of each precast concrete cross beam, and the precast concrete cross beams are bolted with the precast concrete track beams, so that the installation of the monorail structure is completed.

Description

一种全预制装配式混凝土货运悬挂式单轨结构的施工方法A construction method of a fully prefabricated concrete freight suspended monorail structure

技术领域technical field

本发明涉及轨道工程领域,特别涉及一种全预制装配式混凝土货运悬挂式单轨结构的施工方法。The invention relates to the field of rail engineering, in particular to a construction method of a fully prefabricated assembled concrete freight suspended monorail structure.

背景技术Background technique

悬挂式单轨铁路是单轨铁路的一种,特点是使用的轨道只有一条,而非传统铁路的两条平衡路轨。悬挂式单轨铁路主要应用在城市人口密集的地方,用来运载乘客,目前鲜有用于货物运输的悬挂式单轨铁路。针对货运悬挂式单轨铁路多设置在郊区或农村,而非人口密集的城区,可将桥墩设计得较为密集,从而减小轨道梁的跨距,减少结构所受荷载。在结构载荷较小的情况下,就可将整套结构设计成混凝土形式,在满足强度和刚度要求的情况下,进一步降低轨道系统的造价。Suspended monorail is a type of monorail that uses only one track instead of the two balanced rails of traditional railways. Suspended monorail is mainly used in densely populated urban areas to carry passengers. Currently, there are few suspended monorails used for freight transportation. For freight suspended monorail railways, which are mostly located in suburbs or rural areas, rather than densely populated urban areas, the piers can be designed to be denser, thereby reducing the span of the track beams and reducing the load on the structure. When the structural load is small, the entire structure can be designed in the form of concrete, and the cost of the track system can be further reduced when the strength and stiffness requirements are met.

另外,现有桥梁和建筑物的混凝土结构件多采用现浇混凝土的方式来构筑,存在工期长、施工效率低、环境污染大等问题。因此,本发明提出了一种全预制装配式混凝土货运悬挂式单轨结构的施工方法,用以解决上述问题。In addition, the concrete structures of existing bridges and buildings are mostly constructed by cast-in-place concrete, which has problems such as long construction period, low construction efficiency, and large environmental pollution. Therefore, the present invention proposes a construction method of a fully prefabricated concrete freight suspended monorail structure to solve the above problems.

发明内容SUMMARY OF THE INVENTION

本发明的目的在于克服现有技术中所存在的上述不足,提供一种全预制装配式混凝土货运悬挂式单轨结构的施工方法。The purpose of the present invention is to overcome the above-mentioned deficiencies in the prior art, and to provide a construction method for a fully prefabricated concrete freight suspended monorail structure.

为了实现上述发明目的,本发明提供了以下技术方案:In order to achieve the above-mentioned purpose of the invention, the present invention provides the following technical solutions:

一种全预制装配式混凝土货运悬挂式单轨结构的施工方法,包括以下步骤:A construction method for a fully prefabricated concrete freight suspended monorail structure, comprising the following steps:

步骤一:预制加工所需要的预制件,其中所需要的预制件包括预制筏板基础、预制空心混凝土桥墩、预制混凝土横梁和预制混凝土轨道梁四种预制件;Step 1: prefabricating the required prefabricated parts, wherein the required prefabricated parts include four kinds of prefabricated parts: prefabricated raft foundation, prefabricated hollow concrete bridge pier, prefabricated concrete beam and prefabricated concrete track beam;

步骤二:处理地基,对所述预制筏板基础安装位置的土层进行压实处理;Step 2: processing the foundation, and compacting the soil layer at the installation position of the prefabricated raft foundation;

步骤三:将各个所述预制件运输至施工现场;Step 3: transport each of the prefabricated parts to the construction site;

步骤四:将所有所述预制筏板基础按照设计要求固定在处理好的地基上;Step 4: Fix all the prefabricated raft foundations on the treated foundation according to the design requirements;

步骤五:在每个所述预制筏板基础上安装所需要的若干对所述预制空心混凝土桥墩,所述预制筏板基础与所述预制空心混凝土桥墩之间采用套筒灌浆连接;Step 5: Install the required pairs of prefabricated hollow concrete piers on each of the prefabricated raft foundations, and use sleeve grouting to connect the prefabricated raft foundation and the prefabricated hollow concrete piers;

步骤六:在每对所述空心混凝土桥墩上架设一根所述预制混凝土横梁,每对所述空心混凝土桥墩与对应的所述预制混凝土横梁之间采用插头连接;Step 6: erect one of the precast concrete beams on each pair of the hollow concrete piers, and connect each pair of the hollow concrete piers with the corresponding precast concrete beams by plugs;

步骤七:在每根所述预制混凝土横梁的两侧分别安装所述预制混凝土轨道梁,所述预制混凝土横梁与所述预制混凝土轨道梁之间栓接,从而完成全预制装配式混凝土货运悬挂式单轨结构的安装。Step 7: Install the prefabricated concrete rail beams on both sides of each prefabricated concrete beam, and the prefabricated concrete rail beams are bolted to the prefabricated concrete rail beams, thereby completing the fully prefabricated concrete freight suspension type. Installation of monorail structures.

本发明将货运悬挂式单轨结构的各个部件均制成预制件,再将预制件运输至施工现场,通过连接件进行连接装配,即能快速完成整套单轨结构的施工。这种装配式施工方式,不仅各个构件的加工精度更高,且大大加快了施工进度,节约了施工人工成本,便于控制施工工期。In the present invention, each component of the freight suspended monorail structure is made into prefabricated parts, and then the prefabricated parts are transported to the construction site, and connected and assembled by connecting parts, so that the construction of the entire monorail structure can be quickly completed. This prefabricated construction method not only has higher machining accuracy of each component, but also greatly speeds up the construction progress, saves construction labor costs, and facilitates control of the construction period.

优选的,所述步骤一中,在所述预制筏板基础上预加工出若干个凸起,所述步骤四中,将所述预制筏板基础的凸起部分埋入土层中。设有的凸起结构有利于增大预制筏板基础与土层的接触面积,限制预制筏板基础的位移。Preferably, in the first step, several protrusions are pre-fabricated on the prefabricated raft foundation, and in the fourth step, the raised part of the prefabricated raft foundation is buried in the soil layer. The protruding structure provided is beneficial to increase the contact area between the prefabricated raft foundation and the soil layer and limit the displacement of the prefabricated raft foundation.

优选的,所述步骤一中,在所述预制筏板基础上预加工出凹槽一和定位桩,在所述预制空心混凝土桥墩上预加工有注浆孔,且所述步骤五中,将所述预制空心混凝土桥墩套设于所述定位桩并设于所述凹槽一,由所述注浆孔浇注混凝土,连接所述预制筏板基础和所述预制空心混凝土桥墩。Preferably, in step 1, groove 1 and positioning piles are prefabricated on the prefabricated raft foundation, grouting holes are prefabricated on the prefabricated hollow concrete pier, and in step 5, the The prefabricated hollow concrete bridge pier is sleeved on the positioning pile and installed in the first groove, and concrete is poured through the grouting hole to connect the prefabricated raft foundation and the prefabricated hollow concrete bridge pier.

该连接方式降低了接缝面弯矩,改善了接缝面受力性能,定位桩既是传递内力的关键部分,又起到了帮助预制空心混凝土桥墩快速吊装定位的功用,整个连接流程简洁明了,大大加快了施工速度。This connection method reduces the bending moment of the joint surface and improves the mechanical performance of the joint surface. The positioning pile is not only a key part of transmitting internal force, but also helps the rapid hoisting and positioning of prefabricated hollow concrete piers. Speed up construction.

优选的,所述步骤一中,在所述预制筏板基础上预加工出套筒,且所述步骤五中,将所述预制空心混凝土桥墩设于所述套筒,向所述套筒内浇注混凝土,连接所述预制筏板基础和所述预制空心混凝土桥墩。Preferably, in the first step, a sleeve is prefabricated on the prefabricated raft foundation, and in the fifth step, the prefabricated hollow concrete bridge pier is set on the sleeve, and the sleeve is inserted into the sleeve. Concrete is poured to connect the prefabricated raft foundation and the prefabricated hollow concrete pier.

该连接方式方便两个预制件的直接吊装、定位、连接,套筒减少了后续浇注漏浆,施工速度更快,同时套筒相当于增大了墩底截面,从而提高墩底抗弯能力,也增强了接缝处抗弯能力,该连接构造操作简单、易于控制施工质量、受力可靠、施工便捷,可大幅度减小现场焊接和混凝土浇注等的工作量,加快施工进度,节约工程成本。This connection method is convenient for the direct hoisting, positioning and connection of the two prefabricated parts. The sleeve reduces the subsequent pouring slurry leakage, and the construction speed is faster. At the same time, the sleeve is equivalent to increasing the section of the pier bottom, thereby improving the bending resistance of the pier bottom. It also enhances the bending resistance of the joints. The connection structure is simple to operate, easy to control the construction quality, reliable in force, and convenient for construction. It can greatly reduce the workload of on-site welding and concrete pouring, speed up the construction progress, and save engineering costs. .

优选的,所述步骤一中,在所述预制空心混凝土桥墩的顶部预加工出插头,在所述预制混凝土横梁的支承端底部预加工出凹槽二,所述步骤六中,将缓冲阻尼块先放入预制空心混凝土桥墩的插头上方,再将预制混凝土横梁的凹槽二对准插头,使二者套装,最后在插头和凹槽二的接缝位置注入水泥砂浆或环氧树脂,连接所述预制空心混凝土桥墩和所述预制混凝土横梁。Preferably, in the first step, a plug is prefabricated on the top of the prefabricated hollow concrete pier, and a second groove is prefabricated at the bottom of the supporting end of the prefabricated concrete beam. In the sixth step, the buffer damping block is prefabricated. First put it above the plug of the prefabricated hollow concrete pier, then align the second groove of the precast concrete beam with the plug to make the two fit together, and finally inject cement mortar or epoxy resin at the joint between the plug and the second groove to connect the The prefabricated hollow concrete bridge pier and the prefabricated concrete beam.

这样的一种连接方式避免了焊缝连接的疲劳问题,也没有预应力锚栓连接的技术复杂性,无需大的操作空间,节省了额外的预埋式锚固系统费用,非常便于施工,大大节约了施工成本。另外,在插头式和凹槽二之间设有的缓冲阻尼块能消耗能量,从而降低行车移动荷载和竖向地震动引起的墩柱动力响应。整套连接构造结构合理、传力性能可靠、抗疲劳性能好、且便于施工,特别适用全预制装配式连接。Such a connection method avoids the fatigue problem of welding seam connection, does not have the technical complexity of prestressed anchor bolt connection, does not require a large operating space, saves the cost of additional pre-embedded anchoring system, is very convenient for construction, and greatly saves construction cost. In addition, the buffer damping block provided between the plug type and the second groove can dissipate energy, thereby reducing the dynamic response of the pier column caused by the traveling load and vertical ground vibration. The whole set of connection structure has reasonable structure, reliable force transmission performance, good fatigue resistance, and easy construction, especially suitable for full prefabricated connection.

优选的,所述步骤六中,在所述凹槽二的内壁安装耐磨板,再将插头和凹槽二对接,用于减轻行车移动荷载和竖向地震动对预制空心混凝土桥墩和预制混凝土横梁的磨损。Preferably, in the sixth step, a wear-resistant plate is installed on the inner wall of the second groove, and then the plug and the second groove are butted together, so as to reduce the moving load of the vehicle and the vertical ground vibration on the prefabricated hollow concrete pier and the prefabricated concrete Wear of the beam.

优选的,所述步骤一中,在所述预制空心混凝土桥墩的上部预加工出墩腹横隔板,所述墩腹横隔板将所述预制空心混凝土桥墩的空心部分隔离形成上空心单元和下空心单元,且将预制空心混凝土桥墩分隔为上部的桥墩连接部和下部的普通桥墩部;所述步骤一中,在所述预制混凝土横梁的两端预加工出插头式连接部;所述步骤六中,在所述桥墩连接部的上空心单元内放入缓冲阻尼块,再将插头式连接部插入桥墩连接部的上空心单元,最后在插头式连接部和桥墩连接部的接缝位置注入水泥砂浆或环氧树脂,连接所述预制空心混凝土桥墩和所述预制混凝土横梁。Preferably, in the first step, a pier web diaphragm is prefabricated on the upper part of the prefabricated hollow concrete pier, and the pier web diaphragm isolates the hollow part of the prefabricated hollow concrete pier to form an upper hollow unit and the lower hollow unit, and the prefabricated hollow concrete pier is divided into the upper pier connecting part and the lower common pier part; in the step 1, plug-type connecting parts are prefabricated at both ends of the prefabricated concrete beam; the step In the sixth step, a buffer damping block is placed in the upper hollow unit of the pier connection, and then the plug connection is inserted into the upper hollow unit of the pier connection, and finally injected into the joint position of the plug connection and the pier connection Cement mortar or epoxy resin, connecting the prefabricated hollow concrete piers and the prefabricated concrete beams.

该连接方式避免了焊缝连接的疲劳问题,也没有预应力锚栓连接的技术复杂性,无需大的操作空间,节省了额外的预埋式锚固系统费用,非常便于施工,大大节约了施工成本。另外,在插头式连接部和墩腹横隔板之间设有的缓冲阻尼块能消耗能量,从而降低行车移动荷载和竖向地震动引起的墩柱动力响应。整套连接构造结构合理、传力性能可靠、抗疲劳性能好、且便于施工。This connection method avoids the fatigue problem of welding seam connection, does not have the technical complexity of prestressed anchor bolt connection, does not require a large operating space, saves the cost of additional embedded anchorage system, is very convenient for construction, and greatly saves construction costs. . In addition, the buffer damping block provided between the plug-type connection part and the pier web diaphragm can dissipate energy, thereby reducing the dynamic response of the pier column caused by the traveling load and vertical ground vibration. The whole set of connection structure has reasonable structure, reliable force transmission performance, good fatigue resistance and easy construction.

优选的,所述步骤一中,在所述插头式连接部和桥墩连接部中分别预加工出孔道,所述步骤六中,在插头式连接部插入桥墩连接部后,在二者对应的孔道内安装张拉钢筋,并进行张拉操作,以增强插头式连接部与桥墩连接部的抗剪性能。Preferably, in the step 1, holes are pre-machined in the plug-type connection part and the bridge pier connection part, respectively; in the step 6, after the plug-type connection part is inserted into the bridge pier connection part, the holes corresponding to the two are inserted into the pier connection part. Tensioning steel bars are installed in the channel, and tensioning operation is performed to enhance the shear resistance of the connection between the plug-type connection and the bridge pier.

优选的,所述步骤六中,在所述桥墩连接部的上空心单元的侧壁安装耐磨板,再将缓冲阻尼块和插头式连接部放入上空心单元,耐磨板用于减轻行车移动荷载和竖向地震动对预制空心混凝土桥墩的磨损。Preferably, in the sixth step, a wear-resistant plate is installed on the side wall of the upper hollow unit of the bridge pier connecting part, and then the buffer damping block and the plug-type connecting part are put into the upper hollow unit, and the wear-resistant plate is used to reduce traffic Wear of precast hollow concrete piers by moving loads and vertical ground motion.

优选的,所述步骤一中,在所述预制混凝土横梁的内部预加工出两排螺栓孔,在所述预制混凝土轨道梁两端部分别预加工出一排螺栓安装孔,所述步骤七中,将预制混凝土轨道梁吊装到相应位置上,将螺栓穿过预制混凝土轨道梁的螺栓安装孔和位于预制混凝土轨道梁一端的预制混凝土横梁的螺栓孔,再将橡胶板对应套装在螺栓上,最后将螺栓两头紧固,连接所述预制混凝土横梁和预制混凝土轨道梁。Preferably, in the first step, two rows of bolt holes are prefabricated inside the prefabricated concrete beam, and one row of bolt mounting holes is prefabricated at both ends of the prefabricated concrete rail beam. In the seventh step , hoist the precast concrete rail beam to the corresponding position, pass the bolts through the bolt mounting holes of the precast concrete rail beam and the bolt holes of the precast concrete beam at one end of the precast concrete rail beam, and then put the rubber sheet on the bolts correspondingly, and finally Tighten both ends of the bolt to connect the precast concrete beam and the precast concrete track beam.

该连接方式省去了复杂繁琐的接缝连接流程,且避免了连接剂对施工质量的影响,只需采用抗剪性能良好的螺栓,即能满足全预制货运悬挂式单轨的预制混凝土轨道梁和预制混凝土横梁的连接强度要求,橡胶板则起到了良好的缓冲作用。整套装置结构简单,施工方便,连接强度高,特别便于进行全预制装配式施工,可大大加快施工进度,节约施工成本。This connection method saves the complicated and tedious joint connection process, and avoids the influence of the connecting agent on the construction quality. Only bolts with good shear resistance can be used to meet the requirements of prefabricated concrete rail beams and prefabricated freight suspension monorails. The connection strength of precast concrete beams is required, and the rubber sheet plays a good buffering role. The whole set of device has simple structure, convenient construction and high connection strength, especially convenient for full prefabricated construction, which can greatly speed up the construction progress and save the construction cost.

优选的,所述步骤一中,在预制混凝土轨道梁的顶板上预加工出滑板,所述滑板采用聚四氟乙烯复合夹层板,使得所述预制混凝土横梁与所述预制混凝土轨道梁之间可发生相对小位移滑动,以提高结构的稳定性。Preferably, in the first step, a sliding plate is prefabricated on the top plate of the precast concrete rail beam, and the sliding plate adopts a PTFE composite sandwich plate, so that the precast concrete beam and the precast concrete rail beam can be Relatively small displacement sliding occurs to improve the stability of the structure.

优选的,所述步骤一中,在所述预制混凝土横梁的下方预加工出两个辅助定位块,同时,在所述预制混凝土横梁上加工出若干个螺栓孔;所述步骤一中,在所述预制混凝土轨道梁的两端分别预加工出夹板,同时,在所述夹板上预加工出对应的螺栓孔;所述步骤七中,首先通过两个辅助定位块确定所述预制混凝土轨道梁的安装位置,待所述预制混凝土横梁两侧的预制混凝土轨道梁均就位后,设置穿过两侧夹板及预制混凝土横梁的滑动螺栓,连接所述预制混凝土横梁和预制混凝土轨道梁。Preferably, in the first step, two auxiliary positioning blocks are prefabricated below the prefabricated concrete beam, and at the same time, several bolt holes are fabricated on the prefabricated concrete beam; The two ends of the prefabricated concrete track beam are respectively pre-machined with plywood, and at the same time, corresponding bolt holes are pre-machined on the plywood; in the seventh step, first determine the prefabricated concrete track beam through two auxiliary positioning blocks. In the installation position, after the precast concrete rail beams on both sides of the precast concrete beam are in place, set the sliding bolts that pass through the splint on both sides and the precast concrete beam to connect the precast concrete beam and the precast concrete rail beam.

该连接方式相比于现有的连接方式,省去了复杂繁琐的接缝连接流程,且避免了连接剂对施工质量的影响,只需采用抗剪性能良好的滑动螺栓,即能满足预制混凝土横梁与预制混凝土轨道梁的连接强度要求。整套装置结构简单,施工方便,连接强度高,特别适用于全预制装配式施工。Compared with the existing connection method, this connection method saves the complicated and tedious joint connection process, and avoids the influence of the connection agent on the construction quality. It only needs to use sliding bolts with good shear resistance, which can meet the requirements of precast concrete. Connection strength requirements for beams and precast concrete track beams. The whole set of device has simple structure, convenient construction and high connection strength, and is especially suitable for fully prefabricated construction.

优选的,所述步骤七中,在所述滑动螺栓的一端设置两个螺母来固定滑动螺栓的位置,在所述滑动螺栓的另一端仅设置一个螺母,且通过调整螺母的位置,使得所述夹板与所述预制混凝土横梁之间具有1cm-3cm的间隙,以允许预制混凝土轨道梁具有一定的纵向滑移,从而提高结构的稳定性。Preferably, in the seventh step, two nuts are arranged at one end of the sliding bolt to fix the position of the sliding bolt, and only one nut is arranged at the other end of the sliding bolt, and the position of the nut is adjusted so that the There is a gap of 1cm-3cm between the plywood and the precast concrete beam, so as to allow the precast concrete rail beam to have a certain longitudinal slip, thereby improving the stability of the structure.

优选的,所述步骤七中,先在所述预制混凝土轨道梁的底板上安装耐磨板,再将预制混凝土横梁与所述预制混凝土轨道梁栓接,用以减轻行车对所述预制混凝土轨道梁的磨损。Preferably, in the seventh step, a wear-resistant plate is firstly installed on the bottom plate of the precast concrete rail beam, and then the precast concrete beam is bolted to the precast concrete rail beam, so as to reduce the impact of traffic on the precast concrete rail. Wear of the beam.

与现有技术相比,本发明的有益效果:Compared with the prior art, the beneficial effects of the present invention:

本发明将货运悬挂式单轨结构的各个部件均制成预制件,再将预制件运输至施工现场,通过连接件进行连接装配,即能快速完成整套单轨结构的施工。这种装配式施工方式,不仅各个构件的加工精度更高,且大大加快了施工进度,节约了施工人工成本,便于控制施工工期。In the present invention, each component of the freight suspended monorail structure is made into prefabricated parts, and then the prefabricated parts are transported to the construction site, and connected and assembled by connecting parts, so that the construction of the entire monorail structure can be quickly completed. This prefabricated construction method not only has higher machining accuracy of each component, but also greatly speeds up the construction progress, saves construction labor costs, and facilitates control of the construction period.

附图说明:Description of drawings:

图1是本发明所述的一种全预制装配式混凝土货运悬挂式单轨结构的三维示意图。1 is a three-dimensional schematic diagram of a fully prefabricated concrete freight suspended monorail structure according to the present invention.

图2是本发明所述的一种全预制装配式混凝土货运悬挂式单轨结构的侧视图。2 is a side view of a fully prefabricated concrete freight suspended monorail structure according to the present invention.

图3是图2的爆炸视图。FIG. 3 is an exploded view of FIG. 2 .

图4是本发明所述的一种全预制装配式混凝土货运悬挂式单轨结构的正视图。4 is a front view of a fully prefabricated concrete freight suspended monorail structure according to the present invention.

图5是图4的爆炸视图。FIG. 5 is an exploded view of FIG. 4 .

图6是本发明实施例1所述的预制筏板基础的结构示意图。FIG. 6 is a schematic structural diagram of the prefabricated raft foundation according to Embodiment 1 of the present invention.

图7是本发明实施例1所述的预制筏板基础与预制空心混凝土桥墩的连接示意图。FIG. 7 is a schematic diagram of the connection between the prefabricated raft foundation and the prefabricated hollow concrete pier according to Embodiment 1 of the present invention.

图8是本发明实施例1所述的预制空心混凝土桥墩与预制混凝土横梁的连接示意图。FIG. 8 is a schematic diagram of the connection between the prefabricated hollow concrete bridge pier and the prefabricated concrete beam according to Embodiment 1 of the present invention.

图9是本发明实施例1所述的预制混凝土横梁与预制混凝土轨道梁的连接示意图。9 is a schematic diagram of the connection between the precast concrete beam and the precast concrete track beam according to Embodiment 1 of the present invention.

图10是本发明实施例2所述的预制筏板基础与预制空心混凝土桥墩的连接示意图。10 is a schematic diagram of the connection between the prefabricated raft foundation and the prefabricated hollow concrete pier according to the second embodiment of the present invention.

图11是本发明实施例3所述的预制空心混凝土桥墩与预制混凝土横梁的连接示意图。11 is a schematic diagram of the connection between the prefabricated hollow concrete bridge pier and the prefabricated concrete beam according to Embodiment 3 of the present invention.

图12是本发明实施例4所述的预制空心混凝土桥墩与预制混凝土横梁的连接示意图。12 is a schematic diagram of the connection between the prefabricated hollow concrete bridge pier and the prefabricated concrete beam according to Embodiment 4 of the present invention.

图13是图12的零件爆炸视图。FIG. 13 is an exploded view of the parts of FIG. 12 .

图14是本发明实施例5所述的预制混凝土横梁与预制混凝土轨道梁的连接示意图。14 is a schematic diagram of the connection between the precast concrete beam and the precast concrete track beam according to Embodiment 5 of the present invention.

图中标记:1-预制筏板基础,11-凹槽一,12-定位桩,13-凸起,14-套筒,15-漏浆孔,2-预制空心混凝土桥墩,21-注浆孔,22-排气孔,23-桥墩连接部,24-普通桥墩部,25-墩腹横隔板,26-插头,3-预制混凝土横梁,31-插头式连接部,32-辅助定位块,33-支承端,34-凹槽二,35-螺栓孔,4-预制混凝土轨道梁,41-夹板,42-螺栓孔,43-轨道梁顶板,44-轨道梁侧板,45-轨道梁底板,46-螺栓安装孔,5-缓冲阻尼块,6-滑动螺栓,7-耐磨板,8-张拉钢筋,9-螺母,10-橡胶板,101-螺孔,102-螺栓,103-滑板。Marked in the figure: 1- prefabricated raft foundation, 11- groove one, 12- positioning pile, 13- protrusion, 14- sleeve, 15- grout hole, 2- precast hollow concrete pier, 21- grout hole , 22-air vent, 23-pier connection, 24-ordinary pier, 25-pier web diaphragm, 26-plug, 3-precast concrete beam, 31-plug connection, 32-auxiliary positioning block, 33-support end, 34-groove two, 35-bolt hole, 4-precast concrete track beam, 41-clamp plate, 42-bolt hole, 43-track beam top plate, 44-track beam side plate, 45-track beam bottom plate , 46-bolt mounting hole, 5-buffer damping block, 6-sliding bolt, 7-wear plate, 8-tensile steel bar, 9-nut, 10-rubber plate, 101-screw hole, 102-bolt, 103- skateboard.

具体实施方式Detailed ways

下面结合试验例及具体实施方式对本发明作进一步的详细描述。但不应将此理解为本发明上述主题的范围仅限于以下的实施例,凡基于本发明内容所实现的技术均属于本发明的范围。The present invention will be further described in detail below in conjunction with test examples and specific embodiments. However, it should not be construed that the scope of the above-mentioned subject matter of the present invention is limited to the following embodiments, and all technologies realized based on the content of the present invention belong to the scope of the present invention.

实施例1Example 1

如图1-图5所示,一种全预制装配式混凝土货运悬挂式单轨结构的施工方法,包括以下步骤:As shown in Figures 1-5, a construction method of a fully prefabricated concrete freight suspended monorail structure includes the following steps:

步骤一:预制加工所需要的预制件,其中所需要的预制件包括预制筏板基础1、预制空心混凝土桥墩2、预制混凝土横梁3和预制混凝土轨道梁4四种预制件。具体的:Step 1: Prefabricate the required prefabricated parts, wherein the required prefabricated parts include four kinds of prefabricated parts: prefabricated raft foundation 1, prefabricated hollow concrete bridge pier 2, prefabricated concrete beam 3 and prefabricated concrete rail beam 4. specific:

在所述预制筏板基础1上预加工出若干个凸起13、凹槽一11和定位桩12(如图6、图7所示);Several protrusions 13, grooves 11 and positioning piles 12 are pre-processed on the prefabricated raft foundation 1 (as shown in Figures 6 and 7);

在所述预制空心混凝土桥墩2的下部预加工有注浆孔21和排气孔22(如图6所示),在所述预制空心混凝土桥墩2的上部预加工出墩腹横隔板25,所述墩腹横隔板25将所述预制空心混凝土桥墩2的空心部分隔离形成上空心单元和下空心单元,且将预制空心混凝土桥墩2分隔为上部的桥墩连接部23和下部的普通桥墩部24(如图7所示);A grouting hole 21 and an exhaust hole 22 are prefabricated at the lower part of the prefabricated hollow concrete bridge pier 2 (as shown in FIG. 6 ), and a pier web diaphragm 25 is prefabricated at the upper part of the prefabricated hollow concrete bridge pier 2 . The pier web diaphragm 25 isolates the hollow part of the prefabricated hollow concrete pier 2 to form an upper hollow unit and a lower hollow unit, and separates the prefabricated hollow concrete pier 2 into the upper pier connection part 23 and the lower ordinary pier part. 24 (as shown in Figure 7);

在所述预制混凝土横梁3的两端预加工出插头式连接部31,在所述预制混凝土横梁3的下方预加工出两个辅助定位块32,同时,在所述预制混凝土横梁3上加工出若干个螺栓孔42;Plug connectors 31 are pre-fabricated at both ends of the precast concrete beam 3 , two auxiliary positioning blocks 32 are pre-fabricated below the precast concrete beam 3 , and at the same time, the prefabricated concrete beam 3 is prefabricated Several bolt holes 42;

预加工出所述预制混凝土轨道梁4,包括轨道梁顶板43和相对设置的轨道梁侧板44,每个所述轨道梁侧板44下方分别连接有水平的轨道梁底板45,两个所述轨道梁底板45之间具有间隙,且所述轨道梁顶板43、轨道梁侧板44和轨道梁底板45为一体成型结构件,再在所述预制混凝土轨道梁4的两端分别预加工出夹板41,同时,在所述夹板41上预加工出对应的螺栓孔42(如图2所示)。The prefabricated concrete rail beam 4 is prefabricated, including a rail beam top plate 43 and a rail beam side plate 44 arranged oppositely, and a horizontal rail beam bottom plate 45 is respectively connected below each rail beam side plate 44. There is a gap between the rail beam bottom plate 45, and the rail beam top plate 43, the rail beam side plate 44 and the rail beam bottom plate 45 are integrally formed structural parts, and then the two ends of the prefabricated concrete rail beam 4 are respectively prefabricated. 41. At the same time, corresponding bolt holes 42 are pre-machined on the clamping plate 41 (as shown in FIG. 2 ).

步骤二:处理地基,对所述预制筏板基础1安装位置的土层进行压实处理。Step 2: Treating the foundation, and compacting the soil layer at the installation position of the prefabricated raft foundation 1 .

步骤三:将各个所述预制件运输至施工现场。Step 3: transport each of the prefabricated parts to the construction site.

步骤四:将所有所述预制筏板基础1按照设计要求固定在处理好的地基上,且将所述预制筏板基础1的凸起13埋入土层中。Step 4: Fix all the prefabricated raft foundations 1 on the treated foundation according to design requirements, and embed the protrusions 13 of the prefabricated raft foundation 1 into the soil layer.

步骤五:在每个所述预制筏板基础1上安装所需要的若干对所述预制空心混凝土桥墩2,所述预制筏板基础1与所述预制空心混凝土桥墩2之间采用套筒灌浆连接。具体的,如图7所示,将所述预制空心混凝土桥墩2套设于所述定位桩12并设于所述凹槽一11,由所述注浆孔21浇注混凝土,连接所述预制筏板基础1和所述预制空心混凝土桥墩2,所述注浆孔21的上方还设有排气孔22,避免难以注浆导致连接不可靠。Step 5: Install the required pairs of the prefabricated hollow concrete piers 2 on each of the prefabricated raft foundations 1, and the prefabricated raft foundation 1 and the prefabricated hollow concrete piers 2 are connected by sleeve grouting . Specifically, as shown in FIG. 7 , the prefabricated hollow concrete bridge pier 2 is sleeved on the positioning pile 12 and set in the groove one 11, and concrete is poured through the grouting hole 21 to connect the prefabricated raft. The slab foundation 1 and the prefabricated hollow concrete pier 2 are also provided with an exhaust hole 22 above the grouting hole 21 to avoid unreliable connection due to difficulty in grouting.

步骤六:在每对所述空心混凝土桥墩2上架设一根所述预制混凝土横梁3,每对所述空心混凝土桥墩2与对应的所述预制混凝土横梁3之间采用插头连接。具体的,如图8所示,在所述桥墩连接部23的上空心单元的侧壁安装耐磨板7,将缓冲阻尼块5放入上空心单元,再将插头式连接部31插入桥墩连接部23的上空心单元,最后在插头式连接部31和桥墩连接部23的接缝位置注入水泥砂浆或环氧树脂,连接所述预制空心混凝土桥墩2和所述预制混凝土横梁3。Step 6: erect one of the precast concrete beams 3 on each pair of the hollow concrete piers 2 , and connect each pair of the hollow concrete piers 2 with the corresponding precast concrete beams 3 by plugs. Specifically, as shown in FIG. 8 , the wear-resistant plate 7 is installed on the side wall of the upper hollow unit of the bridge pier connecting portion 23 , the buffer damping block 5 is put into the upper hollow unit, and then the plug-type connecting portion 31 is inserted into the bridge pier connection Finally, cement mortar or epoxy resin is injected into the joint position of the plug connection part 31 and the pier connection part 23 to connect the prefabricated hollow concrete pier 2 and the prefabricated concrete beam 3 .

步骤七:在每根所述预制混凝土横梁3的两侧分别安装所述预制混凝土轨道梁4,所述预制混凝土横梁3与所述预制混凝土轨道梁4之间栓接,具体的,如图9所示,首先通过两个辅助定位块32确定所述预制混凝土轨道梁4的安装位置,待所述预制混凝土横梁3两侧的预制混凝土轨道梁4均就位后,设置穿过两侧夹板41及预制混凝土横梁3的滑动螺栓6,连接所述预制混凝土横梁3和预制混凝土轨道梁4。在所述滑动螺栓6的一端设置两个螺母9来固定滑动螺栓6的位置,在所述滑动螺栓6的另一端仅设置一个螺母9,且通过调整螺母9的位置,使得所述夹板41与所述预制混凝土横梁3之间具有1cm-3cm的间隙。Step 7: Install the precast concrete rail beams 4 on both sides of each of the precast concrete beams 3 respectively, and the precast concrete rail beams 3 and the precast concrete rail beams 4 are bolted. Specifically, as shown in Figure 9 As shown, the installation position of the precast concrete rail beam 4 is first determined by two auxiliary positioning blocks 32, and after the precast concrete rail beams 4 on both sides of the precast concrete beam 3 are in place, the clamping plates 41 on both sides are installed. and the sliding bolts 6 of the precast concrete beam 3 to connect the precast concrete beam 3 and the precast concrete track beam 4 . Two nuts 9 are arranged at one end of the sliding bolt 6 to fix the position of the sliding bolt 6, and only one nut 9 is arranged at the other end of the sliding bolt 6, and by adjusting the position of the nut 9, the clamping plate 41 and the There is a gap of 1 cm-3 cm between the precast concrete beams 3 .

实施例2Example 2

如图10所示,本实施例与实施例1的不同之处在于,所述步骤一中,在所述预制筏板基础1上预加工出套筒14,且所述步骤五中,将所述预制空心混凝土桥墩2设于所述套筒14,向所述套筒14内浇注混凝土,连接所述预制筏板基础1和所述预制空心混凝土桥墩2。As shown in FIG. 10 , the difference between this embodiment and Embodiment 1 is that in step 1, a sleeve 14 is pre-fabricated on the prefabricated raft foundation 1, and in step 5, the The prefabricated hollow concrete bridge pier 2 is arranged on the sleeve 14 , and concrete is poured into the sleeve 14 to connect the prefabricated raft foundation 1 and the prefabricated hollow concrete bridge pier 2 .

所述步骤一在所述套筒14内的下部预加工有漏浆孔15,采用这种结构设置,套筒14和预制空心混凝土桥墩2连接后,后续浇注的混凝土能够从漏浆孔15进入预制空心混凝土桥墩2的空心部分,在空心部分形成限位销结构,进一步优化预制空心混凝土桥墩2的受力,改善连接可靠性。In step 1, the lower part of the sleeve 14 is pre-fabricated with a slurry leakage hole 15. With this structure, after the sleeve 14 is connected to the prefabricated hollow concrete pier 2, the subsequently poured concrete can enter through the slurry leakage hole 15. The hollow part of the prefabricated hollow concrete bridge pier 2 forms a limit pin structure in the hollow part, which further optimizes the stress of the prefabricated hollow concrete bridge pier 2 and improves the connection reliability.

实施例3Example 3

如图11所示,本实施例与实施例1的不同之处在于,所述步骤一中,在所述插头式连接部31和桥墩连接部23中分别预加工出孔道,所述步骤六中,在插头式连接部31插入桥墩连接部23后,在二者对应的孔道内安装张拉钢筋8,并进行张拉操作。As shown in FIG. 11 , the difference between this embodiment and Embodiment 1 is that in the first step, holes are pre-machined in the plug-type connecting part 31 and the bridge pier connecting part 23 respectively, and in the sixth step , after the plug-type connection part 31 is inserted into the bridge pier connection part 23, the tensioning steel bar 8 is installed in the corresponding hole of the two, and the tensioning operation is performed.

实施例4Example 4

如图12-图13所示,本实施例与实施例1的区别在于,所述步骤一中,在所述预制空心混凝土桥墩2的顶部预加工出插头26,在所述预制混凝土横梁3的支承端33底部预加工出凹槽二34,所述步骤六中,在所述凹槽二34的内壁安装耐磨板7,将缓冲阻尼块5先放入预制空心混凝土桥墩2的插头26上方,再将预制混凝土横梁3的凹槽二34对准插头26,使二者套装,最后在插头26和凹槽二34的接缝位置注入水泥砂浆或环氧树脂,连接所述预制空心混凝土桥墩2和所述预制混凝土横梁3。As shown in FIGS. 12-13 , the difference between this embodiment and Embodiment 1 is that in step 1, a plug 26 is prefabricated on the top of the prefabricated hollow concrete pier 2 , and a plug 26 is prefabricated on the top of the prefabricated concrete beam 3 . A second groove 34 is pre-machined at the bottom of the support end 33. In the sixth step, a wear-resistant plate 7 is installed on the inner wall of the second groove 34, and the buffer damping block 5 is first placed above the plug 26 of the prefabricated hollow concrete pier 2 , and then align the groove two 34 of the precast concrete beam 3 with the plug 26 to make the two fit, and finally inject cement mortar or epoxy resin at the joint position of the plug 26 and the groove two 34 to connect the prefabricated hollow concrete piers 2 and the precast concrete beam 3.

实施例5Example 5

如图14所示,所述步骤一中,在所述预制混凝土横梁3的内部预加工出两排螺栓孔35,在所述预制混凝土轨道梁4两端部分别预加工出一排螺栓安装孔46,所述步骤七中,将预制混凝土轨道梁4吊装到相应位置上,将螺栓102穿过预制混凝土轨道梁4的螺栓安装孔46和位于预制混凝土轨道梁4一端的预制混凝土横梁3的螺栓孔35,再将橡胶板10对应套装在螺栓102上(所述橡胶板10上预加工有螺孔101),最后将螺栓102两头紧固,连接所述预制混凝土横梁3和预制混凝土轨道梁4。As shown in FIG. 14 , in the first step, two rows of bolt holes 35 are pre-machined inside the precast concrete beam 3 , and a row of bolt mounting holes are pre-machined at both ends of the precast concrete rail beam 4 respectively. 46. In the seventh step, the precast concrete rail beam 4 is hoisted to the corresponding position, and the bolts 102 are passed through the bolt mounting holes 46 of the precast concrete rail beam 4 and the bolts of the precast concrete beam 3 at one end of the precast concrete rail beam 4. Hole 35, then the rubber plate 10 is correspondingly sleeved on the bolt 102 (the rubber plate 10 is pre-machined with screw holes 101), and finally the two ends of the bolt 102 are fastened to connect the prefabricated concrete beam 3 and the prefabricated concrete rail beam 4 .

优选的,在预制混凝土轨道梁4的顶板上预加工出滑板103,所述滑板103采用聚四氟乙烯复合夹层板,使得所述预制混凝土横梁3与所述预制混凝土轨道梁4之间可发生相对小位移滑动,以提高结构的稳定性Preferably, a sliding plate 103 is prefabricated on the top plate of the prefabricated concrete rail beam 4, and the sliding plate 103 adopts a PTFE composite sandwich plate, so that the gap between the prefabricated concrete beam 3 and the prefabricated concrete rail beam 4 can occur. Relatively small displacement sliding to improve the stability of the structure

以上实施例仅用以说明本发明而并非限制本发明所描述的技术方案,尽管本说明书参照上述的各个实施例对本发明已进行了详细的说明,但本发明不局限于上述具体实施方式,因此任何对本发明进行修改或等同替换;而一切不脱离发明的精神和范围的技术方案及其改进,其均应涵盖在本发明的权利要求范围当中。The above embodiments are only used to illustrate the present invention and do not limit the technical solutions described in the present invention. Although the present specification has been described in detail with reference to the above-mentioned embodiments, the present invention is not limited to the above-mentioned specific embodiments. Therefore, Any modification or equivalent replacement of the present invention; and all technical solutions and improvements that do not depart from the spirit and scope of the present invention shall be included in the scope of the claims of the present invention.

Claims (10)

1.一种全预制装配式混凝土货运悬挂式单轨结构的施工方法,其特征在于,包括以下步骤:1. a construction method of a fully prefabricated prefabricated concrete freight suspended monorail structure, is characterized in that, comprises the following steps: 步骤一:预制加工所需要的预制件,其中所需要的预制件包括有预制筏板基础(1)、预制空心混凝土桥墩(2)、预制混凝土横梁(3)和预制混凝土轨道梁(4)四种预制件;Step 1: prefabricating the required prefabricated parts, wherein the required prefabricated parts include a prefabricated raft foundation (1), a prefabricated hollow concrete bridge pier (2), a prefabricated concrete beam (3) and a prefabricated concrete rail beam (4). a prefab; 步骤二:处理地基,对所述预制筏板基础(1)安装位置的土层进行压实处理;Step 2: treating the foundation, and compacting the soil layer at the installation position of the prefabricated raft foundation (1); 步骤三:将各个所述预制件运输至施工现场;Step 3: transport each of the prefabricated parts to the construction site; 步骤四:将所有所述预制筏板基础(1)按照设计要求固定在处理好的地基上;Step 4: Fix all the prefabricated raft foundations (1) on the treated foundation according to the design requirements; 步骤五:在每个所述预制筏板基础(1)上安装所需要的若干对所述预制空心混凝土桥墩(2),所述预制筏板基础(1)与所述预制空心混凝土桥墩(2)之间采用套筒灌浆连接;Step 5: Install the required pairs of the prefabricated hollow concrete piers (2) on each of the prefabricated raft foundations (1), the prefabricated raft foundation (1) and the prefabricated hollow concrete piers (2) ) is connected by sleeve grouting; 步骤六:在每对所述空心混凝土桥墩(2)上架设一根所述预制混凝土横梁(3),每对所述空心混凝土桥墩(2)与对应的所述预制混凝土横梁(3)之间采用插头连接;Step 6: erect one of the precast concrete beams (3) on each pair of the hollow concrete piers (2), between each pair of the hollow concrete piers (2) and the corresponding precast concrete beams (3) Use plug connection; 步骤七:在每根所述预制混凝土横梁(3)的两侧分别安装所述预制混凝土轨道梁(4),所述预制混凝土横梁(3)与所述预制混凝土轨道梁(4)之间栓接,从而完成全预制装配式混凝土货运悬挂式单轨结构的安装。Step 7: Install the precast concrete rail beams (4) on both sides of each of the precast concrete beams (3) respectively, and the precast concrete rail beams (3) and the precast concrete rail beams (4) are bolted. connected to complete the installation of the fully prefabricated concrete freight suspended monorail structure. 2.根据权利要求1所述的一种全预制装配式混凝土货运悬挂式单轨结构的施工方法,其特征在于,所述步骤一中,在所述预制筏板基础(1)上预加工出若干个凸起(13),所述步骤四中,将所述预制筏板基础(1)的凸起(13)埋入土层中。2. The construction method of a fully prefabricated prefabricated concrete freight suspended monorail structure according to claim 1, wherein in the step 1, several prefabricated raft foundations (1) are prefabricated There are protrusions (13), and in the fourth step, the protrusions (13) of the prefabricated raft foundation (1) are buried in the soil layer. 3.根据权利要求1所述的一种全预制装配式混凝土货运悬挂式单轨结构的施工方法,其特征在于,所述步骤一中,在所述预制筏板基础(1)上预加工出凹槽一(11)和定位桩(12),在所述预制空心混凝土桥墩(2)上预加工有注浆孔(21),且所述步骤五中,将所述预制空心混凝土桥墩(2)套设于所述定位桩(12)并设于所述凹槽一(11),由所述注浆孔(21)浇注混凝土,连接所述预制筏板基础(1)和所述预制空心混凝土桥墩(2)。3. The construction method of a fully prefabricated prefabricated concrete freight suspended monorail structure according to claim 1, wherein in the step 1, a concave is prefabricated on the prefabricated raft foundation (1). Slot one (11) and positioning piles (12), prefabricated grouting holes (21) are prefabricated on the prefabricated hollow concrete bridge pier (2), and in the fifth step, the prefabricated hollow concrete bridge pier (2) Set on the positioning pile (12) and set in the groove one (11), pour concrete from the grouting hole (21), and connect the prefabricated raft foundation (1) and the prefabricated hollow concrete Bridge pier (2). 4.根据权利要求1所述的一种全预制装配式混凝土货运悬挂式单轨结构的施工方法,其特征在于,所述步骤一中,在所述预制筏板基础(1)上预加工出套筒(14),且所述步骤五中,将所述预制空心混凝土桥墩(2)设于所述套筒(14),向所述套筒(14)内浇注混凝土,连接所述预制筏板基础(1)和所述预制空心混凝土桥墩(2)。4. The construction method of a fully prefabricated prefabricated concrete freight suspended monorail structure according to claim 1, characterized in that, in the step 1, prefabricated raft foundations (1) are prefabricated out of the casing cylinder (14), and in the fifth step, the prefabricated hollow concrete pier (2) is set in the sleeve (14), concrete is poured into the sleeve (14), and the prefabricated raft is connected A foundation (1) and the prefabricated hollow concrete pier (2). 5.根据权利要求1所述的一种全预制装配式混凝土货运悬挂式单轨结构的施工方法,其特征在于,所述步骤一中,在所述预制空心混凝土桥墩(2)的顶部预加工出插头(26),在所述预制混凝土横梁(3)的支承端(33)底部预加工出凹槽二(34),所述步骤六中,将缓冲阻尼块(5)先放入预制空心混凝土桥墩(2)的插头(26)上方,再将预制混凝土横梁(3)的凹槽二(34)对准插头(26),使二者套装,最后在插头(26)和凹槽二(34)的接缝位置注入水泥砂浆或环氧树脂,连接所述预制空心混凝土桥墩(2)和所述预制混凝土横梁(3)。5 . The construction method of a fully prefabricated prefabricated concrete freight suspended monorail structure according to claim 1 , wherein in the step 1, a prefabricated hollow concrete pier (2) is prefabricated on the top of the pier (2). 6 . For the plug (26), a second groove (34) is prefabricated at the bottom of the supporting end (33) of the precast concrete beam (3). In the sixth step, the buffer damping block (5) is first placed in the precast hollow concrete Above the plug (26) of the bridge pier (2), align the second groove (34) of the precast concrete beam (3) with the plug (26), so that the two are assembled, and finally place the plug (26) and the second groove (34) Cement mortar or epoxy resin is injected into the joint position of ) to connect the prefabricated hollow concrete pier (2) and the prefabricated concrete beam (3). 6.根据权利要求5所述的一种全预制装配式混凝土货运悬挂式单轨结构的施工方法,其特征在于,所述步骤六中,在所述凹槽二(34)的内壁安装耐磨板(7),再将插头(26)和凹槽二(34)对接。6. The construction method of a fully prefabricated concrete freight suspended monorail structure according to claim 5, wherein in the step 6, a wear-resistant plate is installed on the inner wall of the second groove (34). (7), and then connect the plug (26) to the second groove (34). 7.根据权利要求1所述的一种全预制装配式混凝土货运悬挂式单轨结构的施工方法,其特征在于,所述步骤一中,在所述预制空心混凝土桥墩(2)的上部预加工出墩腹横隔板(25),所述墩腹横隔板(25)将所述预制空心混凝土桥墩(2)的空心部分隔离形成上空心单元和下空心单元,且将预制空心混凝土桥墩(2)分隔为上部的桥墩连接部(23)和下部的普通桥墩部(24);所述步骤一中,在所述预制混凝土横梁(3)的两端预加工出插头式连接部(31);所述步骤六中,在所述桥墩连接部(23)的上空心单元内放入缓冲阻尼块(5),再将插头式连接部(31)插入桥墩连接部(23)的上空心单元,最后在插头式连接部(31)和桥墩连接部(23)的接缝位置注入水泥砂浆或环氧树脂,连接所述预制空心混凝土桥墩(2)和所述预制混凝土横梁(3)。7. The construction method of a fully prefabricated prefabricated concrete freight suspended monorail structure according to claim 1, wherein in the step 1, a prefabricated hollow concrete pier (2) is prefabricated on the upper part of the bridge pier (2). A pier web diaphragm (25), the pier web diaphragm (25) isolates the hollow part of the prefabricated hollow concrete pier (2) to form an upper hollow unit and a lower hollow unit, and separates the prefabricated hollow concrete pier (2) ) is divided into an upper pier connecting part (23) and a lower common pier part (24); in the step 1, a plug-type connecting part (31) is prefabricated at both ends of the precast concrete beam (3); In the sixth step, a buffer damping block (5) is placed in the upper hollow unit of the bridge pier connection part (23), and then the plug-type connection part (31) is inserted into the upper hollow unit of the bridge pier connection part (23), Finally, cement mortar or epoxy resin is injected into the joint position of the plug-type connection part (31) and the bridge pier connection part (23) to connect the prefabricated hollow concrete bridge pier (2) and the prefabricated concrete beam (3). 8.根据权利要求7所述的一种全预制装配式混凝土货运悬挂式单轨结构的施工方法,其特征在于,所述步骤一中,在所述插头式连接部(31)和桥墩连接部(23)中分别预加工出孔道,所述步骤六中,在插头式连接部(31)插入桥墩连接部(23)后,在二者对应的孔道内安装张拉钢筋(8),并进行张拉操作。8. The construction method of a fully prefabricated prefabricated concrete freight suspended monorail structure according to claim 7, wherein in the step 1, in the plug-type connection part (31) and the bridge pier connection part ( 23) respectively prefabricated the holes, in the step 6, after the plug-type connecting part (31) is inserted into the pier connecting part (23), the tensioning steel bars (8) are installed in the corresponding holes of the two, and tensioning is carried out. pull operation. 9.根据权利要求1所述的一种全预制装配式混凝土货运悬挂式单轨结构的施工方法,其特征在于,所述步骤一中,在所述预制混凝土横梁(3)的内部预加工出两排螺栓孔(35),在所述预制混凝土轨道梁(4)两端部分别预加工出一排螺栓安装孔(46),所述步骤七中,将预制混凝土轨道梁(4)吊装到相应位置上,将螺栓(102)穿过预制混凝土轨道梁(4)的螺栓安装孔(46)和位于预制混凝土轨道梁(4)一端的预制混凝土横梁(3)的螺栓孔(35),再将橡胶板(10)对应套装在螺栓(102)上,最后将螺栓(102)两头紧固,连接所述预制混凝土横梁(3)和预制混凝土轨道梁(4)。9. The construction method of a fully prefabricated concrete freight suspended monorail structure according to claim 1, wherein in the step 1, two prefabricated concrete beams (3) are prefabricated inside. A row of bolt holes (35), a row of bolt mounting holes (46) are prefabricated at both ends of the precast concrete rail beam (4), respectively, and in the seventh step, the precast concrete rail beam (4) is hoisted to the corresponding Position the bolts (102) through the bolt mounting holes (46) of the precast concrete rail beam (4) and the bolt holes (35) of the precast concrete beam (3) at one end of the precast concrete rail beam (4), and then The rubber plate (10) is correspondingly sleeved on the bolt (102), and finally both ends of the bolt (102) are fastened to connect the prefabricated concrete beam (3) and the prefabricated concrete rail beam (4). 10.根据权利要求1所述的一种全预制装配式混凝土货运悬挂式单轨结构的施工方法,其特征在于,所述步骤一中,在所述预制混凝土横梁(3)的下方预加工出两个辅助定位块(32),同时,在所述预制混凝土横梁(3)上加工出若干个螺栓孔(42);所述步骤一中,在所述预制混凝土轨道梁(4)的两端分别预加工出夹板(41),同时,在所述夹板(41)上预加工出对应的螺栓孔(42);所述步骤七中,首先通过两个辅助定位块(32)确定所述预制混凝土轨道梁(4)的安装位置,待所述预制混凝土横梁(3)两侧的预制混凝土轨道梁(4)均就位后,设置穿过两侧夹板(41)及预制混凝土横梁(3)的滑动螺栓(6),连接所述预制混凝土横梁(3)和预制混凝土轨道梁(4)。10. The construction method of a fully prefabricated prefabricated concrete freight suspended monorail structure according to claim 1, wherein in the step 1, two prefabricated concrete beams (3) are prefabricated below. at the same time, several bolt holes (42) are processed on the precast concrete beam (3); in step 1, two ends of the precast concrete rail beam (4) are respectively The plywood (41) is prefabricated, and at the same time, corresponding bolt holes (42) are prefabricated on the plywood (41); in the seventh step, the precast concrete is first determined by two auxiliary positioning blocks (32). The installation position of the rail beam (4), after the precast concrete rail beams (4) on both sides of the precast concrete beam (3) are in place, the installation position of the precast concrete rail beam (4) passing through the splint (41) on both sides and the precast concrete beam (3) is arranged. Sliding bolts (6) connect the prefabricated concrete beams (3) and the prefabricated concrete track beams (4).
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