CN108500820A - Bathroom product polishing method and the automatic bathroom polishing machine for implementing this method - Google Patents

Abstract

The invention discloses the automatic bathroom polishing machines of a kind of bathroom product polishing method and implementation this method comprising following steps：1）Grinding-material is added in grinding drum；Grinding-material is preferably walnut shell particle, and polishing effect is more preferably；2）The bathroom product of grinding and polishing will be needed to be mounted on fixture；3）Bathroom product is exercised under elevating mechanism control fixture to be inserted into grinding drum and submerge in grinding-material；4）Rotating mechanism drives fixture to make revolution and rotation action simultaneously, to drive the grinding-material in the bathroom product and grinding drum on the fixture to carry out contact friction, to realize the purpose being polished to bathroom product；Bathroom product is driven to make revolution and rotation action simultaneously by rotating mechanism, so that each position of bathroom product can carry out coming into full contact with friction with the grinding-material in grinding drum, so that polishing effect is more uniform, effectively promote quality of finish, polishing effect is good, and bathroom product grinding demand of different shapes, wide adaptation range can be met.

Description

Polishing method for bathroom products and automatic bathroom polishing machine implementing the method

technical field

The invention belongs to the technical field of sanitary products polishing, and in particular relates to a method for polishing sanitary products and an automatic sanitary polishing machine for implementing the method.

Background technique

The polishing machine is also called a grinding machine, which is often used for mechanical grinding, polishing and waxing; its working principle is: the motor drives the sponge or wool polishing disc installed on the polishing machine to rotate at high speed, because the polishing disc and the polishing agent work together and interact with the The surface to be polished is rubbed to achieve the purpose of removing paint pollution, oxide layer and shallow marks.

The existing bathroom polishing machine is generally equipped with a set of polishing components. The polishing components are used to polish the bathroom parts. The polishing area is small and the polishing efficiency is low. After a certain part of the bathroom parts is polished, it is necessary to adjust the position of the parts or adjust the polishing machine. The position can be polished again, the operation is more cumbersome, the work efficiency is low, and the polishing effect is not very good.

Contents of the invention

In view of the above-mentioned deficiencies, one of the purposes of the present invention is to provide a polishing method for sanitary products with simple operation, good polishing effect and high efficiency.

The purpose of the present invention is also to provide an automatic bathroom polishing machine with ingenious and reasonable structural design, good polishing effect and high polishing efficiency.

In order to achieve the above object, the technical solution provided by the present invention is: a method for polishing sanitary products, which comprises the following steps:

(1) Add grinding materials into the grinding barrel;

(2) Install the sanitary products to be ground and polished on the fixture;

(3) The lifting mechanism controls the fixture to insert the sanitary products into the grinding barrel and submerge them into the grinding material;

(4) The rotating mechanism drives the fixture to perform revolution and rotation at the same time, thereby driving the sanitary products on the fixture to contact and rub against the abrasive material in the grinding barrel, so as to achieve the purpose of polishing the sanitary products;

The steps (1) and (2) are in no sequence.

As an improvement of the present invention, the number of the grinding barrels is two, wherein the grinding material with a larger particle size is added to one grinding barrel, and the grinding material with a smaller particle size is added to the other grinding barrel. The driving mechanism switches the positions of the two grinding barrels, thereby controlling which grinding barrel the sanitary products on the fixture are inserted into.

As an improvement of the present invention, the abrasive material is walnut shell particles with a particle size of 0.1-2 mm.

An automatic sanitary polishing machine of the above-mentioned sanitary product polishing method, which includes a frame, a lifting mechanism, a lifting frame, a rotating mechanism, a conversion drive mechanism, a sliding base, a grinding bucket and a clamp for clamping and fixing sanitary products. The lifting frame is movably set on the frame through the vertical slide rail, and the lifting mechanism is set on the frame, and can drive the lifting frame to move up and down relative to the frame; the rotating mechanism is set on the lifting frame, and the clamp is set on the rotating mechanism. And it is driven by the rotating mechanism to perform revolution and rotation actions; the sliding base is movable on the bottom of the frame through horizontal slide rails, and at least two grinding barrels are arranged side by side on the sliding base. The conversion drive mechanism is set on the frame and can drive The sliding base moves back and forth on the horizontal slide rail so that any grinding barrel on the sliding base is opposite to the fixture; the particle size of the walnut shell particles in each grinding barrel is different.

As an improvement of the present invention, the rotating mechanism includes a decelerating rotating motor, a main shaft seat, a rotating main shaft, a large turntable seat, a large fixed gear, a large planetary gear, a large planetary shaft, a large rotating shaft seat, a small rotating shaft seat, and a small turntable seat , a small fixed gear, an asteroid gear and an asteroid shaft, the main shaft seat is fixed on the bottom surface of the lifting frame, the rotating main shaft is arranged on the main shaft seat through a large double-row tapered roller bearing, the decelerating rotating motor is arranged on the lifting frame, and It can drive the rotating main shaft to rotate. The large fixed gear is fixed on the bottom surface of the main shaft seat. The lower end of the rotating main shaft protrudes from the center of the bottom surface of the large fixed gear. The bottom surface of the large turntable seat, the large planetary shaft is arranged on the large rotating shaft seat through double-row tapered roller bearings, the large planetary gear is arranged on the upper end of the large planetary shaft, and meshes with the large fixed gear; the small fixed The gear is fixed on the bottom surface of the large rotating shaft seat, the lower end of the large planetary shaft protrudes from the center of the bottom surface of the small fixed gear, and the small turntable seat is fixed on the lower end of the large planetary shaft; multiple small turntable seats are symmetrically arranged on the bottom surface of the small turntable seat , the asteroid shaft is set on the small rotating shaft seat through a double-row tapered roller bearing, the asteroid gear is set on the upper end of the asteroid shaft, and meshes with the small fixed gear; the clamp is set on the asteroid lower end of the shaft.

As an improvement of the present invention, the number of the large rotating shaft seats is four, and the number of the large planetary shafts is consistent with the number of the large rotating shaft seats.

As an improvement of the present invention, the number of the small rotating shaft seats is eight, and the number of asteroid shafts is consistent with the number of the small rotating shaft seats.

As an improvement of the present invention, each of the four corners of the lifting frame is provided with an upper and lower sliding block adapted to the vertical slide rail.

As an improvement of the present invention, the two lifting mechanisms are symmetrically arranged on both sides of the lifting frame. The lifting mechanism includes an upper and lower cylinder, an upper mounting frame and a lower mounting frame. The cylinder body of the upper and lower cylinders is fixed on the frame through the lower mounting bracket, and the piston rod of the upper and lower cylinders is connected with the upper mounting bracket.

As an improvement of the present invention, the conversion drive mechanism includes a horizontal cylinder, an extension rod and a connecting claw, the connecting claw is fixed at the middle position of the bottom surface of the sliding base, the cylinder body of the horizontal cylinder is fixed on the frame, and the extension rod One end is connected with the connecting claw, and the other end is connected with the piston rod of the horizontal cylinder.

The beneficial effects of the present invention are: the process provided by the present invention is easy to operate, the sanitary products are controlled to be inserted into the grinding barrel through the lifting mechanism, and the sanitary products are driven to perform revolution and rotation at the same time through the rotating mechanism, so that all parts of the sanitary products can be connected with the grinding barrel The grinding material in the grinding machine is fully contacted and rubbed, so that the polishing effect is more uniform, the polishing quality is effectively improved, the polishing effect is good, and it can meet the grinding requirements of sanitary products of different shapes, and has a wide range of applications; the overall structure of the automatic sanitary polishing machine provided by the present invention The design is ingenious, reasonable, easy to control, not only has high polishing efficiency, but also has good polishing effect, effectively improves the appearance quality of sanitary products, and is convenient for large-scale promotion and application.

The present invention will be further described below in conjunction with the accompanying drawings and embodiments.

Description of drawings

Fig. 1 is a structural schematic diagram of the present invention.

Fig. 2 is a structural schematic diagram of the lifting frame in the present invention.

Fig. 3 is a three-dimensional structural diagram of the rotating mechanism in the present invention.

Fig. 4 is a structural schematic view of the rotating mechanism hiding the large and small covers in the present invention.

Fig. 5 is a schematic cross-sectional structure diagram of the rotating mechanism in the present invention.

Fig. 6 is a schematic cross-sectional structure diagram of the switching drive mechanism in the present invention.

Fig. 7 is a structural schematic view of the present invention when a cover plate is installed.

Detailed ways

Embodiment: Referring to Fig. 1 and Fig. 7, this embodiment provides an automatic bathroom polishing machine, which includes a frame 1, a lifting mechanism 2, a lifting frame 3, a rotating mechanism 4, a conversion drive mechanism 5, a sliding base 6, a grinding Bucket 7 and clamps for clamping and fixing bathroom products, the lifting frame 3 is movably arranged on the frame 1 through the vertical slide rail 8, and the lifting mechanism 2 is arranged on the frame 1, and can drive the lifting frame 3 relative to the frame 1 for lifting action; the rotating mechanism 4 is set on the lifting frame 3, and the clamp is set on the rotating mechanism 4, and is driven by the rotating mechanism 4 for revolution and rotation; the sliding base 6 is movable on the machine through the horizontal slide rail 9 At the bottom of the frame 1, at least two grinding buckets 7 are arranged side by side on the sliding base 6. The conversion drive mechanism 5 is arranged on the frame 1, and can drive the sliding base 6 to move back and forth on the horizontal slide rail 9 to make the sliding base 6 move back and forth. Any grinding barrel 7 is relatively positive to the fixture; the particle size of the walnut shell particles in each grinding barrel 7 is different.

Referring to Fig. 2, two lifting mechanisms 2 are symmetrically arranged on both sides of the lifting frame 3, the lifting mechanism 2 includes an upper and lower cylinder 21, an upper mounting frame 22 and a lower mounting frame 23, and the upper mounting frame 22 is arranged on the side wall of the lifting frame 3 In the middle position, the cylinder bodies of the upper and lower cylinders 21 are fixed on the frame 1 through the lower mounting bracket 23 , and the piston rods of the upper and lower cylinders 21 are connected with the upper mounting bracket 22 . In order to improve the stability of the lifting action, four corners of the lifting frame 3 are provided with an upper and lower sliding block 31 matched with the vertical slide rail 8 .

Referring to Fig. 3, Fig. 4 and Fig. 5, described rotating mechanism 4 comprises decelerating rotating motor 40, main shaft seat 41, rotating main shaft 42, large turntable seat 43, large fixed gear 44, large planetary gear 45, large planetary shaft 46, large Rotating shaft seat 412, small rotating shaft seat 47, small turntable seat 48, small fixed gear 49, asteroid gear 410 and asteroid shaft 411, main shaft seat 41 is fixed on the bottom surface of elevating frame 3, and rotating main shaft 42 passes through large double row tapered roller The bearing 415 is arranged on the main shaft seat 41, and the deceleration rotating motor 40 is arranged on the elevating frame 3, and can drive the rotating main shaft 42 to rotate. The large fixed gear 44 is fixed on the bottom surface of the main shaft seat 41, and the lower end of the rotating main shaft 42 is fixed from the large fixed gear. The central position of the bottom surface of the gear 44 protrudes, and the large turntable seat 43 is fixed on the lower end of the main shaft; a plurality of large rotating shaft seats 412 are symmetrically arranged on the bottom surface of the large turntable seat 43, and the large planetary shaft 46 passes through a double-row tapered roller bearing. 413 is arranged on the large rotating shaft seat 412, and the large planetary gear 45 is arranged on the upper end of the large planetary shaft 46, and is meshed with the large fixed gear 44; the small fixed gear 49 is fixed on the bottom surface of the large rotating shaft seat 412, and the large planetary The lower end of the shaft 46 stretches out from the center of the bottom surface of the small fixed gear 49, and the small turntable seat 48 is fixed on the lower end of the large planet shaft 46; a plurality of small turntable seats 48 are symmetrically arranged on the bottom surface of the small turntable seat 48, and the asteroid The shaft 411 is arranged on the small rotating shaft seat 47 through the double-row tapered roller bearing 414, and the small planetary gear 410 is arranged on the upper end of the small planetary shaft 411, and is meshed with the small fixed gear 49; the clamp is arranged on the small The lower end of the planet shaft 411. Preferably, a large cover body 416 capable of covering the large fixed gear 44 and the large planetary gear 45 is also provided on the main shaft seat 41 . A small cover body 417 capable of covering the small fixed gear 49 and the small planetary gear 410 is provided on the small rotating shaft seat 47 .

In this embodiment, the number of the large rotating shaft seats 412 is preferably four, and the number of the large planetary shafts 46 is consistent with the number of the large rotating shaft seats 412 . In other embodiments, the number of large rotating shaft seats 412 can also be three, and then the number of large planetary shafts 46 is consistent with the number of large rotating shaft seats 412 . The preferred number of the small rotating shaft seats 47 is eight, and the number of the asteroid shafts 411 is consistent with the number of the small rotating shaft seats 47 . In other embodiments, the number of large rotating shaft seats 412 can also be four, and then the number of asteroid shafts 411 is consistent with the number of small rotating shaft seats 47 .

Referring to Fig. 6, the conversion driving mechanism 5 includes a horizontal cylinder 51, an extension rod 52 and a connecting claw 53, the connecting claw 53 is fixed on the middle position of the bottom surface of the sliding base 6 by screws, and the cylinder body of the horizontal cylinder 51 is fixed on the machine. On the frame 1, one end of the extension rod 52 is connected with the connecting claw 53, and the other end is connected with the piston rod of the horizontal cylinder 51.

Referring to Fig. 7, a cover plate 10 is provided on the outer side of the frame 1, which has a beautiful appearance and good protection effect. Wherein the cover plate 10 position of frontal position is provided with opening, and this opening is provided with the sliding door 11 that can close it; The front side position of frame 1 is provided with PLC controller 12, and described elevating mechanism 2, rotating mechanism 4 and conversion drive mechanism 5 are all connected with the PLC controller 12 and controlled by it. The PLC controller 12 correspondingly controls the working states of the lifting mechanism 2, the rotating mechanism 4 and the conversion driving mechanism 5, so as to achieve the purpose of polishing the sanitary products.

When working, the polishing method of the automatic bathroom polishing machine includes the following steps:

(1) Add abrasive materials into the grinding bucket 7; the abrasive materials are preferably walnut shell particles with a particle size of 0.1-2 mm, which has a better polishing effect.

(2) Install the sanitary products to be ground and polished on the fixture; the steps (1) and (2) are in no sequence;

(3) The lifting mechanism 2 controls the fixture to move the sanitary products into the grinding barrel 7 and sinks into the grinding material;

(4) The rotating mechanism 4 drives the jig to perform revolution and rotation at the same time, thereby driving the sanitary products on the jig to contact and rub against the grinding material in the grinding bucket 7, thereby realizing the purpose of polishing the sanitary products; preferably, this In the embodiment, the number of the grinding buckets 7 is two, wherein a grinding material with a larger particle size is added in one grinding bucket 7, and a grinding material with a smaller particle size is added in the other grinding bucket 7. The mechanism 5 switches the positions of the two grinding barrels 7, thereby controlling which grinding barrel 7 the sanitary products on the fixture are inserted into. A corresponding rough-polishing effect and a fine-polishing effect are achieved.

When working, the lifting mechanism 2 controls the sanitary products to be inserted into the grinding barrel 7, and the rotating mechanism 4 drives the sanitary products to perform revolution and rotation at the same time, so that all parts of the sanitary products can fully contact and rub against the grinding materials in the grinding barrel 7 , making the polishing effect more uniform, effectively improving the polishing quality, good polishing effect, effectively improving the appearance quality of sanitary products, and can meet the grinding needs of sanitary products of different shapes, with a wide range of applications.

According to the disclosure and teaching of the above specification, those skilled in the art to which the present invention pertains can also make changes and modifications to the above embodiment. Therefore, the present invention is not limited to the specific embodiments disclosed and described above, and some modifications and changes to the present invention should also fall within the protection scope of the claims of the present invention. In addition, although some specific terms are used in this specification, these terms are only for convenience of description and do not constitute any limitation to the present invention. As described in the above embodiments of the present invention, other methods and equipment obtained by using the same or similar technical features as described in the above embodiments of the present invention are within the protection scope of the present invention.

Claims (10)

1. A method for polishing sanitary products, characterized in that it comprises the following steps: (1) Add grinding materials into the grinding bucket; (2) Install the sanitary products to be ground and polished on the fixture; (3) The lifting mechanism controls the fixture to insert the sanitary products into the grinding barrel and submerge them into the grinding material; (4) The rotating mechanism drives the fixture to perform revolution and rotation at the same time, thereby driving the sanitary products on the fixture to contact and rub against the abrasive material in the grinding barrel, so as to achieve the purpose of polishing the sanitary products; The steps (1) and (2) are in no sequence. 2. The polishing method for sanitary products according to claim 1, wherein the number of the grinding buckets is two, wherein a grinding material with a larger particle size is added to one grinding bucket, and a grinding material with a larger particle size is added to the other grinding bucket. For abrasive materials with smaller particle size, the positions of the two grinding barrels are switched through the conversion drive mechanism, so as to control which grinding barrel the sanitary products on the fixture are inserted into. 3. The method for polishing sanitary products according to claim 1 or 2, characterized in that the abrasive material is walnut shell particles with a particle size of 0.1-2 mm. 4. An automatic bathroom polishing machine implementing the bathroom product polishing method according to claim 1, comprising a frame, characterized in that it also includes a lifting mechanism, a lifting frame, a rotating mechanism, a conversion drive mechanism, a sliding base, a grinding The barrel and the fixture used to clamp and fix the bathroom products, the lifting frame is movably set on the frame through the vertical slide rail, the lifting mechanism is set on the frame, and can drive the lifting frame to move up and down relative to the frame; the rotating mechanism is set On the lifting frame, the fixture is arranged on the rotating mechanism, and is driven by the rotating mechanism to perform revolution and rotation actions; the sliding base is movably arranged at the bottom of the frame through horizontal slide rails, and at least two grinding barrels are arranged side by side on the sliding base. The conversion drive mechanism is arranged on the frame, and can drive the sliding base to move back and forth on the horizontal slide rail so that any grinding barrel on the sliding base is relatively positive to the fixture; the particle size of the walnut shell particles in each grinding barrel different. 5. The automatic sanitary polishing machine according to claim 4, wherein the rotating mechanism comprises a decelerating rotating motor, a main shaft seat, a rotating main shaft, a large turntable seat, a large fixed gear, a large planetary gear, a large planetary shaft, a large The rotating shaft seat, the small rotating shaft seat, the small turntable seat, the small fixed gear, the asteroid gear and the asteroid shaft, the main shaft seat is fixed on the bottom surface of the lifting frame, and the rotating main shaft is arranged on the main shaft seat through a large double-row tapered roller bearing. The decelerating rotating motor is arranged on the lifting frame and can drive the rotating main shaft to rotate. The large fixed gear is fixed on the bottom surface of the main shaft seat, the lower end of the rotating main shaft protrudes from the center of the bottom surface of the large fixed gear, and the large turntable seat is fixed on the lower end of the main shaft; A plurality of large rotating shaft seats are symmetrically arranged on the bottom surface of the large turntable seat, the large planetary shaft is arranged on the large rotating shaft seat through double-row tapered roller bearings, and the large planetary gear is arranged on the upper end of the large planetary shaft, and The large fixed gears are meshed; the small fixed gears are fixed on the bottom surface of the large rotating shaft seat, the lower end of the large planetary shaft protrudes from the center of the bottom surface of the small fixed gear, and the small turntable seat is fixed on the lower end of the large planetary shaft; multiple small turntable seats It is symmetrically arranged on the bottom surface of the small turntable seat, and the asteroid shaft is arranged on the small turntable seat through a double-row tapered roller bearing. meshed; the clamp is arranged at the lower end of the asteroid shaft. 6. The automatic bathroom polishing machine according to claim 5, wherein the number of the large rotating shaft seats is four, and the number of the large planetary shafts is consistent with the number of the large rotating shaft seats. 7. The automatic bathroom polishing machine according to claim 5, wherein the number of the small rotating shaft seats is eight, and the number of asteroid shafts is consistent with the number of the small rotating shaft seats. 8. The automatic bathroom polishing machine according to claim 4, characterized in that, each of the four corners of the lifting frame is provided with an upper and lower slider matching the vertical slide rail. 9. The automatic bathroom polishing machine according to claim 5, characterized in that, the two lifting mechanisms are symmetrically arranged on both sides of the lifting frame, the lifting mechanism includes an upper and lower cylinder, an upper mounting frame and a lower mounting frame, and the upper mounting frame is set At the middle position of the side wall of the lifting frame, the cylinder body of the upper and lower cylinders is fixed on the frame through the lower mounting frame, and the piston rod of the upper and lower air cylinders is connected with the upper mounting frame. 10. The automatic bathroom polishing machine according to claim 5, characterized in that, the conversion drive mechanism includes a horizontal cylinder, an extension rod and a connecting claw, the connecting claw is fixed at the middle position of the bottom surface of the sliding base, and the horizontal cylinder The cylinder body is fixed on the frame, and one end of the extension rod is connected with the connecting claw, and the other end is connected with the piston rod of the horizontal cylinder.