CN108492916A - A kind of isolated form flexible fire-proof cable and its manufacturing method - Google Patents
A kind of isolated form flexible fire-proof cable and its manufacturing method Download PDFInfo
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- CN108492916A CN108492916A CN201810230557.2A CN201810230557A CN108492916A CN 108492916 A CN108492916 A CN 108492916A CN 201810230557 A CN201810230557 A CN 201810230557A CN 108492916 A CN108492916 A CN 108492916A
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B7/00—Insulated conductors or cables characterised by their form
- H01B7/17—Protection against damage caused by external factors, e.g. sheaths or armouring
- H01B7/29—Protection against damage caused by extremes of temperature or by flame
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B7/00—Insulated conductors or cables characterised by their form
- H01B7/02—Disposition of insulation
- H01B7/0275—Disposition of insulation comprising one or more extruded layers of insulation
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B7/00—Insulated conductors or cables characterised by their form
- H01B7/17—Protection against damage caused by external factors, e.g. sheaths or armouring
- H01B7/18—Protection against damage caused by wear, mechanical force or pressure; Sheaths; Armouring
- H01B7/1875—Multi-layer sheaths
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B7/00—Insulated conductors or cables characterised by their form
- H01B7/17—Protection against damage caused by external factors, e.g. sheaths or armouring
- H01B7/18—Protection against damage caused by wear, mechanical force or pressure; Sheaths; Armouring
- H01B7/189—Radial force absorbing layers providing a cushioning effect
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B7/00—Insulated conductors or cables characterised by their form
- H01B7/17—Protection against damage caused by external factors, e.g. sheaths or armouring
- H01B7/18—Protection against damage caused by wear, mechanical force or pressure; Sheaths; Armouring
- H01B7/20—Metal tubes, e.g. lead sheaths
- H01B7/201—Extruded metal tubes
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B7/00—Insulated conductors or cables characterised by their form
- H01B7/17—Protection against damage caused by external factors, e.g. sheaths or armouring
- H01B7/18—Protection against damage caused by wear, mechanical force or pressure; Sheaths; Armouring
- H01B7/20—Metal tubes, e.g. lead sheaths
- H01B7/205—Metal tubes, e.g. lead sheaths composed of aluminium
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B7/00—Insulated conductors or cables characterised by their form
- H01B7/17—Protection against damage caused by external factors, e.g. sheaths or armouring
- H01B7/28—Protection against damage caused by moisture, corrosion, chemical attack or weather
- H01B7/282—Preventing penetration of fluid, e.g. water or humidity, into conductor or cable
- H01B7/2825—Preventing penetration of fluid, e.g. water or humidity, into conductor or cable using a water impermeable sheath
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B7/00—Insulated conductors or cables characterised by their form
- H01B7/17—Protection against damage caused by external factors, e.g. sheaths or armouring
- H01B7/29—Protection against damage caused by extremes of temperature or by flame
- H01B7/295—Protection against damage caused by extremes of temperature or by flame using material resistant to flame
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B9/00—Power cables
- H01B9/006—Constructional features relating to the conductors
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A30/00—Adapting or protecting infrastructure or their operation
- Y02A30/14—Extreme weather resilient electric power supply systems, e.g. strengthening power lines or underground power cables
Abstract
A kind of isolated form flexible fire-proof cable and its manufacturing method, it is related to technical field of cable, including power wire core and ground connection core, the power wire core and ground connection core include power conductor and earth conductor, the outside of the power conductor and earth conductor is coated with flame retardant coating, insulating layer, aluminium clad and dichroic layer successively, the power wire core and ground connection core twisted synthesizing cable constitute cable core, inorganic mineral oxygen barrier layer, fire resisting isolation strip and oversheath are coated with outside the cable core successively, inorganic mineral filled layer is set between the cable core and inorganic mineral oxygen barrier layer.Multiply copper free wire is twisted into power wire core and ground connection battery core by twisted core respectively;Twisted cable core;Functional layer is coated, in the mineral-filled layer of Exterior cable successively coated inorganic, inorganic mineral oxygen barrier layer and fire resisting isolation strip;Packaging preserves.Fire protecting performance of the present invention is good, and impact resistant capability is strong, has outstanding water resistance, and simple production process is easy to operate.
Description
Technical field
The present invention relates to technical field of cable, specially a kind of isolated form flexible fire-proof cable and its manufacturing method.
Background technology
Traditional fireproof cable is magnesium oxide insulated copper sheath rigid cable, however the cable is in long-term use,
Disadvantage gradually shows especially out, first the harder unsuitable mobile occasion of its structure, and secondly cable is easy the moisture absorption due to magnesium oxide insulated,
Cable is longitudinally moisture-proof to be required and especially seems important from protective metal shell damage, and end uses fluid sealant, can seriously affect use
Service life;Furthermore manufacturing process also limits the factory length of cable, and connector is caused to increase, and the water-proofing treatment of connector is also highly difficult,
Often because joint intakes, cause insulation resistance unqualified.
Related architectural design department proposes various fire protection requirements to building wire cable, with adapt to and meet safety,
The demand of environmental protection, is mainly used in important building place, such as the place that the crowd is dense:Shopping square, theater, hotel;One
A little important buildings:The important engineering project etc. such as high-end residential building, skyscraper, banking house, office building.
For the defect present in fireproof cable currently used in the market, knot of each producer from change fireproof cable
Structure, material and processing technology mode etc. develop all kinds of fireproof cables.The rated voltage 0.6/1kV that is developed such as my company and
Following inorganic mineral isolated form flexible fire-proof cable, the fireproof cable have had both conventional rigid fireproof cable and modified flexibility simultaneously
The advantages of fire-resisting cable, overcomes the deficiency of the two.
Invention content
Technical problem to be solved by the present invention lies in provide one kind having simple in structure, easy to operate, the fire resistance period of production
Isolated form flexible fire-proof cable long, that performance is stablized.
A kind of isolated form flexible fire-proof cable, including power wire core and ground connection core, the power wire core and ground connection core
Include power conductor and earth conductor, the outside of the power conductor and earth conductor be coated with successively flame retardant coating, insulating layer,
Aluminium clad and dichroic layer, the power wire core and ground connection core twisted synthesizing cable constitute cable core, are coated successively outside the cable core
There are inorganic mineral oxygen barrier layer, fire resisting isolation strip and oversheath, inorganic mineral is set between the cable core and inorganic mineral oxygen barrier layer
Filled layer.
Soft calcined clay has superior dispersibility and plasticity in the present invention, and combination can be served as in formula system
Agent.Magnesium hydroxide is that filled-type fire retardant is used as in formula system, acts through and is released when being thermally decomposed in conjunction with water, is absorbed
A large amount of latent heat has and polymer is inhibited to decompose and right to reduce the surface temperature of synthetic material that it is filled in flame
Generated fuel gas carries out cooling effect, and the magnesia for decomposing generation is good refractory material again, can also help to carry
The fire resistance of high material achievees the effect that fire-proof and thermal-insulation, while the vapor that it is released also can be used as a kind of smoke suppressant.Hydrogen-oxygen
Change aluminium in formula system, bundle and use with magnesium hydroxide, can not only fire retardation, and smoke can be prevented, do not generate drop
Lower object does not generate toxic gas, has more environment protecting, prevents cable that afterflame occurs, and also avoids the two of toxic gas generation
Secondary harm.Sodium metasilicate glue plays adhesive effect.Superfine talcum powder can improve the adhesive force of entire fire clay at high temperature, also have
There are certain viscous force, protection and stability.Calcium montmorillonite has suction-operated, optimization adhesive force, resistance to organic or inorganic ion
It is aqueous etc., therefore cohesive force is fine.High temperature resistant that silica flour has, coefficient of thermal expansion be small, high-insulation, corrosion-resistant, piezoelectric effect,
Resonance effect and its unique optical characteristics.Enhancing retarder, there is stronger active function, the purpose that retarder is added to be
In order to extend the hydration and hardening time, make to keep plasticity in for a long time.
A kind of manufacturing method of isolated form flexible fire-proof cable, includes the following steps,
(1), it is twisted core, multiply copper free wire is twisted into power wire core and ground connection battery core respectively;
(2), twisted cable core will be extruded to be twisted into after Ceramic silicon rubber insulating layer outside power wire core and ground connection core and be cut
Area≤16mm2Small bore cable, will be extruded outside power wire core and ground connection core be twisted into after dichroic layer sectional area >=
25mm2Electric cable with large cross-section;
(3), functional layer is coated, in the mineral-filled layer of Exterior cable successively coated inorganic, inorganic mineral oxygen barrier layer and fire resisting
Isolation strip;
(4), packaging preserves, and the Exterior cable after cladding functional layer is coated oversheath, curling preserves.
It is luxuriant outside the power wire core conductor and ground connection core conductor time to be coated with 2~3 layers of synthetic mica tape and a strata
Ester band.
The thickness of the synthetic mica tape is 0.2mm, and cap rate is 20~30%, and the thickness of polyester belt is 0.05mm, is taken
Lid rate is 15~20%.
The insulating layer is Ceramic silicon rubber insulating materials, and quality component is:100 parts of silicon rubber, vapor phase method hard charcoal
Black 20 parts, 2 parts of hydroxy silicon oil, 1.8 parts of muscovite, 5 parts of zinc oxide, 2.8 parts of diamond-type titanium dioxide, 3.2 parts of wollastonite, hydrogen-oxygen
Change 2 parts of magnesium, 3 parts of aluminium hydroxide, 13 parts of superfine talcum powder, 20.5 parts of silica flour, 41.5 parts of calcined kaolin and vulcanizing agent double two
5 1.5 parts.
The aluminium clad be by after the filtered cleaning of fine aluminium bar, high temperature is extruded into tubulose, be coated on power wire core and
On ground connection core insulating layer.
The small bore cable, i.e. sectional area≤16mm2Cable using system alclad clad structure, the big section electricity
Cable, i.e. sectional area >=25mm2Cable using subitem extrude aluminium clad structure.
The dichroic layer is to be extruded in power wire core and ground connection core aluminium clad to form by hydrophobic polyethylene material,
By red, yellow, green, blue, black multicolored color separation.
The inorganic mineral filled layer and inorganic mineral oxygen barrier layer are extruded by heat-insulating, fire-preventing inorganic mineral oxygen barrier layer pug
It forming, ovality≤25% after extruding, the fire resisting isolation strip is formed by wrapped multilayer low-smoke bittern-free highly fire-proof glass fibre belt,
Cap rate is 15~20%.
The oversheath is extruded by crocus low-smoke non-halogen flame-retardant environment-friendly polyolefin material.
Insulating materials of the present invention using high insulation, high fire resisting, free of contamination Ceramic silicon rubber, insulate 650 DEG C~
Under 1000 DEG C of high temperature, be converted into hard inorganic SiO2 ceramic shells, play at high temperature good fire-retardant, fire resisting, fire prevention, every
The effect of fire, water proof and antidetonation, plays a very good protection to entire circuit, ensures the long-time of circuit in case of fire
It is unimpeded, it is a kind of fireproof cable truly;Product has passed through 1000 DEG C, and the fire resistance test of 5h, fire resistance rating not only surpasses
950 DEG C have been crossed as defined in standard GB/T/T19216 and international standard IEC60331, and 1.5h combustion requirements are marked also above Britain
950 DEG C specified in quasi- BS6387,3h combustion requirements, meanwhile, spray and mechanical impact are born in burning.
Use aluminium clad outside insulating layer, pressure can be pounded to cable to avoid external world's pendant object when fire, prevent insulating layer by
To loss, influencing to be powered uses;Water-proof function can also be played very well, avoided traditional fireproof cable magnesium oxide insulated and be easy to inhale
Damp problem has been provided simultaneously with superior longitudinally and radially water resistance, overcomes the longitudinally moisture-proof requirement of traditional fireproof cable, ensures
Cable normal service life.
The outer filled layer of cable core and oxygen barrier layer use heat-insulating, fire-preventing inorganic mineral oxygen barrier layer pug, such material to be subjected to 950-
1000 DEG C of burnings, when burning, form ceramic-like, can completely cut off outside heat and be transmitted to inside, can more protect insulating layer.It burns simultaneously
The hard ceramic shell of this entirety is formed, there is excellent fire resisting, vibration resistance, resistance to water washout characteristics, resist and pound the performances such as pressure.
The beneficial effects of the invention are as follows:Fire protecting performance of the present invention is good, and impact resistant capability is strong, has outstanding water resistance,
Simple production process is easy to operate.
Description of the drawings
Fig. 1 is schematic structural view of the invention.
In figure:Flame retardant coating, 4- insulating layers, 5- aluminium clad, 6- color separations are set outside 1- power conductor, 2- earth conductors, 3-
Layer, 7- inorganic minerals oxygen barrier layer, 8- fire resistings isolation strip, 9- oversheaths, 10- inorganic minerals filled layer 10,100- power wire cores,
200- ground connection cores, 300- cable cores.
Specific implementation mode
In order to make the technical means, the creative features, the aims and the efficiencies achieved by the present invention be easy to understand, tie below
Specific embodiment is closed, the present invention is further explained.
Embodiment one
A kind of isolated form flexible fire-proof cable, including power wire core 100 and ground connection core 200, power wire core 100 and ground connection
Core 200 includes power conductor 1 and earth conductor 2, and the outside of power conductor 1 and earth conductor 2 is coated with flame retardant coating successively
3, insulating layer 4, aluminium clad 5 and dichroic layer 6, power wire core 100 and 200 twisted synthesizing cable of ground connection core constitute cable core 300, cable core
Inorganic mineral oxygen barrier layer 7, fire resisting isolation strip 8 and oversheath 9, cable core 300 and inorganic mineral oxygen barrier layer are coated with outside 300 successively
Inorganic mineral filled layer 10 is set between 7.
A kind of manufacturing method of isolated form flexible fire-proof cable, includes the following steps,
(1), it is twisted core, multiply copper free wire is twisted into power wire core and ground connection battery core respectively;
(2), twisted cable core will be extruded to be twisted into after Ceramic silicon rubber insulating layer outside power wire core and ground connection core and be cut
Area≤16mm2Small bore cable, will be extruded outside power wire core and ground connection core be twisted into after dichroic layer sectional area >=
25mm2Electric cable with large cross-section;
(3), functional layer is coated, in the mineral-filled layer of Exterior cable successively coated inorganic, inorganic mineral oxygen barrier layer and fire resisting
Isolation strip;
(4), packaging preserves, and the Exterior cable after cladding functional layer is coated oversheath, curling preserves.
It is luxuriant outside 200 conductor of 100 conductor of power wire core and ground connection core time to be coated with 2 layers of synthetic mica tape and a strata ester
Band.
The thickness of synthetic mica tape is 0.2mm, and the thickness of cap rate 20%, polyester belt is 0.05mm, and cap rate is
15%.
Insulating layer 4 is Ceramic silicon rubber insulating materials, and quality component is:100 parts of silicon rubber, fume colloidal silica 20
Part, 2 parts of hydroxy silicon oil, 1.8 parts of muscovite, 5 parts of zinc oxide, 2.8 parts of diamond-type titanium dioxide, 3.2 parts of wollastonite, magnesium hydroxide
2 parts, 3 parts of aluminium hydroxide, 13 parts of superfine talcum powder, 20.5 parts of silica flour, 41.5 parts of calcined kaolin and vulcanizing agent double 25 1.5
Part.
Aluminium clad 5 is to be coated on 100 He of power wire core by after the filtered cleaning of fine aluminium bar, high temperature is extruded into tubulose
On 200 insulating layer of ground connection core.
Small bore cable, i.e. sectional area≤16mm2Cable using system alclad clad structure, electric cable with large cross-section cuts
Area >=25mm2Cable using subitem extrude aluminium clad structure.
Dichroic layer 6 is extruded on 200 aluminium clad 5 of power wire core 100 and ground connection core by hydrophobic polyethylene material
It forms, by red, yellow, green, blue, black multicolored color separation.
Inorganic mineral filled layer 10 and inorganic mineral oxygen barrier layer 7 be extruded by heat-insulating, fire-preventing inorganic mineral oxygen barrier layer pug and
At ovality≤25% after extruding, fire resisting isolation strip 8 is formed by wrapped multilayer low-smoke bittern-free highly fire-proof glass fibre belt, is put up
Rate is 15%.
Oversheath 9 is extruded by crocus low-smoke non-halogen flame-retardant environment-friendly polyolefin material.
Embodiment two
A kind of isolated form flexible fire-proof cable, including power wire core 100 and ground connection core 200, power wire core 100 and ground connection
Core 200 includes power conductor 1 and earth conductor 2, and the outside of power conductor 1 and earth conductor 2 is coated with flame retardant coating successively
3, insulating layer 4, aluminium clad 5 and dichroic layer 6, power wire core 100 and 200 twisted synthesizing cable of ground connection core constitute cable core 300, cable core
Inorganic mineral oxygen barrier layer 7, fire resisting isolation strip 8 and oversheath 9, cable core 300 and inorganic mineral oxygen barrier layer are coated with outside 300 successively
Inorganic mineral filled layer 10 is set between 7.
A kind of manufacturing method of isolated form flexible fire-proof cable, includes the following steps,
(1), it is twisted core, multiply copper free wire is twisted into power wire core and ground connection battery core respectively;
(2), twisted cable core will be extruded to be twisted into after Ceramic silicon rubber insulating layer outside power wire core and ground connection core and be cut
Area≤16mm2Small bore cable, will be extruded outside power wire core and ground connection core be twisted into after dichroic layer sectional area >=
25mm2Electric cable with large cross-section;
(3), functional layer is coated, in the mineral-filled layer of Exterior cable successively coated inorganic, inorganic mineral oxygen barrier layer and fire resisting
Isolation strip;
(4), packaging preserves, and the Exterior cable after cladding functional layer is coated oversheath, curling preserves.
It is luxuriant outside 200 conductor of 100 conductor of power wire core and ground connection core time to be coated with 2.5 layers of synthetic mica tape and a strata
Ester band.
The thickness of synthetic mica tape is 0.2mm, and the thickness of cap rate 25%, polyester belt is 0.05mm, and cap rate is
17.5%.
Insulating layer 4 is Ceramic silicon rubber insulating materials, and quality component is:100 parts of silicon rubber, fume colloidal silica 20
Part, 2 parts of hydroxy silicon oil, 1.8 parts of muscovite, 5 parts of zinc oxide, 2.8 parts of diamond-type titanium dioxide, 3.2 parts of wollastonite, magnesium hydroxide
2 parts, 3 parts of aluminium hydroxide, 13 parts of superfine talcum powder, 20.5 parts of silica flour, 41.5 parts of calcined kaolin and vulcanizing agent double 25 1.5
Part.
Aluminium clad 5 is to be coated on 100 He of power wire core by after the filtered cleaning of fine aluminium bar, high temperature is extruded into tubulose
On 200 insulating layer of ground connection core.
Small bore cable, i.e. sectional area≤16mm2Cable using system alclad clad structure, electric cable with large cross-section cuts
Area >=25mm2Cable using subitem extrude aluminium clad structure.
Dichroic layer 6 is extruded on 200 aluminium clad 5 of power wire core 100 and ground connection core by hydrophobic polyethylene material
It forms, by red, yellow, green, blue, black multicolored color separation.
Inorganic mineral filled layer 10 and inorganic mineral oxygen barrier layer 7 be extruded by heat-insulating, fire-preventing inorganic mineral oxygen barrier layer pug and
At ovality≤25% after extruding, fire resisting isolation strip 8 is formed by wrapped multilayer low-smoke bittern-free highly fire-proof glass fibre belt, is put up
Rate is 17.5%.
Oversheath 9 is extruded by crocus low-smoke non-halogen flame-retardant environment-friendly polyolefin material.
Embodiment three
A kind of isolated form flexible fire-proof cable, including power wire core 100 and ground connection core 200, power wire core 100 and ground connection
Core 200 includes power conductor 1 and earth conductor 2, and the outside of power conductor 1 and earth conductor 2 is coated with flame retardant coating successively
3, insulating layer 4, aluminium clad 5 and dichroic layer 6, power wire core 100 and 200 twisted synthesizing cable of ground connection core constitute cable core 300, cable core
Inorganic mineral oxygen barrier layer 7, fire resisting isolation strip 8 and oversheath 9, cable core 300 and inorganic mineral oxygen barrier layer are coated with outside 300 successively
Inorganic mineral filled layer 10 is set between 7.
A kind of manufacturing method of isolated form flexible fire-proof cable, includes the following steps,
(1), it is twisted core, multiply copper free wire is twisted into power wire core and ground connection battery core respectively;
(2), twisted cable core will be extruded to be twisted into after Ceramic silicon rubber insulating layer outside power wire core and ground connection core and be cut
Area≤16mm2Small bore cable, will be extruded outside power wire core and ground connection core be twisted into after dichroic layer sectional area >=
25mm2Electric cable with large cross-section;
(3), functional layer is coated, in the mineral-filled layer of Exterior cable successively coated inorganic, inorganic mineral oxygen barrier layer and fire resisting
Isolation strip;
(4), packaging preserves, and the Exterior cable after cladding functional layer is coated oversheath, curling preserves.
It is luxuriant outside 200 conductor of 100 conductor of power wire core and ground connection core time to be coated with 3 layers of synthetic mica tape and a strata ester
Band.
The thickness of synthetic mica tape is 0.2mm, and the thickness of cap rate 30%, polyester belt is 0.05mm, and cap rate is
20%.
Insulating layer 4 is Ceramic silicon rubber insulating materials, and quality component is:100 parts of silicon rubber, fume colloidal silica 20
Part, 2 parts of hydroxy silicon oil, 1.8 parts of muscovite, 5 parts of zinc oxide, 2.8 parts of diamond-type titanium dioxide, 3.2 parts of wollastonite, magnesium hydroxide
2 parts, 3 parts of aluminium hydroxide, 13 parts of superfine talcum powder, 20.5 parts of silica flour, 41.5 parts of calcined kaolin and vulcanizing agent double 25 1.5
Part.
Aluminium clad 5 is to be coated on 100 He of power wire core by after the filtered cleaning of fine aluminium bar, high temperature is extruded into tubulose
On 200 insulating layer of ground connection core.
Small bore cable, i.e. sectional area≤16mm2Cable using system alclad clad structure, electric cable with large cross-section cuts
Area >=25mm2Cable using subitem extrude aluminium clad structure.
Dichroic layer 6 is extruded on 200 aluminium clad 5 of power wire core 100 and ground connection core by hydrophobic polyethylene material
It forms, by red, yellow, green, blue, black multicolored color separation.
Inorganic mineral filled layer 10 and inorganic mineral oxygen barrier layer 7 be extruded by heat-insulating, fire-preventing inorganic mineral oxygen barrier layer pug and
At ovality≤25% after extruding, fire resisting isolation strip 8 is formed by wrapped multilayer low-smoke bittern-free highly fire-proof glass fibre belt, is put up
Rate is 20%.
Oversheath 9 is extruded by crocus low-smoke non-halogen flame-retardant environment-friendly polyolefin material.
The main performance data of cable of the present invention see the table below:
From the requirement as it can be seen that indices are up to state standards of the performance data of above-mentioned test, function admirable.
The above shows and describes the basic principles and main features of the present invention and the advantages of the present invention.The technology of the industry
Personnel are it should be appreciated that the present invention is not limited to the above embodiments, and the above embodiments and description only describe this
The principle of invention, without departing from the spirit and scope of the present invention, various changes and improvements may be made to the invention, these changes
Change and improvement all fall within the protetion scope of the claimed invention.The claimed scope of the invention by appended claims and its
Equivalent thereof.
Claims (10)
1. a kind of isolated form flexible fire-proof cable, including power wire core (100) and ground connection core (200), it is characterised in that:It is described
Power wire core (100) and ground connection core (200) include power conductor (1) and earth conductor (2), the power conductor (1) and
The outside of earth conductor (2) is coated with flame retardant coating (3), insulating layer (4), aluminium clad (5) and dichroic layer (6) successively, described dynamic
Line of force core (100) and ground connection core (200) twisted synthesizing cable constitute cable core (300), and nothing is coated with successively outside the cable core (300)
Machine mineral oxygen barrier layer (7), fire resisting isolation strip (8) and oversheath (9), between the cable core (300) and inorganic mineral oxygen barrier layer (7)
Inorganic mineral filled layer (10) is set.
2. a kind of manufacturing method of isolated form flexible fire-proof cable according to claim 1, it is characterised in that:Including following
Step,
(1), it is twisted core, multiply copper free wire is twisted into power wire core and ground connection battery core respectively;
(2), twisted cable core is twisted into sectional area after extruding Ceramic silicon rubber insulating layer outside power wire core and ground connection core
≤16mm2Small bore cable, be twisted into sectional area >=25mm after dichroic layer being extruded outside power wire core and ground connection core2's
Electric cable with large cross-section;
(3), functional layer is coated, is isolated in the mineral-filled layer of Exterior cable successively coated inorganic, inorganic mineral oxygen barrier layer and fire resisting
Band;
(4), packaging preserves, and the Exterior cable after cladding functional layer is coated oversheath, curling preserves.
3. a kind of manufacturing method of isolated form flexible fire-proof cable according to claim 2, it is characterised in that:The power
It is luxuriant outside core (100) conductor and ground connection core (200) conductor time to be coated with 2~3 layers of synthetic mica tape and one layer of polyester belt.
4. a kind of manufacturing method of isolated form flexible fire-proof cable according to claim 3, it is characterised in that:The synthesis
The thickness of mica tape is 0.2mm, and cap rate is 20~30%, and the thickness of polyester belt is 0.05mm, and cap rate is 15~20%.
5. a kind of manufacturing method of isolated form flexible fire-proof cable according to claim 2, it is characterised in that:The insulation
Layer (4) is Ceramic silicon rubber insulating materials, and quality component is:100 parts of silicon rubber, 20 parts of fume colloidal silica, hydroxyl silicon
2 parts of oil, 1.8 parts of muscovite, 5 parts of zinc oxide, 2.8 parts of diamond-type titanium dioxide, 3.2 parts of wollastonite, 2 parts of magnesium hydroxide, hydrogen-oxygen
It is 25 1.5 parts double to change 3 parts of aluminium, 13 parts of superfine talcum powder, 20.5 parts of silica flour, 41.5 parts of calcined kaolin and vulcanizing agent.
6. a kind of manufacturing method of isolated form flexible fire-proof cable according to claim 2, it is characterised in that:The aluminium packet
Coating (5) is to be coated on power wire core (100) and ground connection core by after the filtered cleaning of fine aluminium bar, high temperature is extruded into tubulose
(200) on insulating layer.
7. a kind of manufacturing method of isolated form flexible fire-proof cable according to claim 2, it is characterised in that:Described small section
Face cable, i.e. sectional area≤16mm2Cable using system alclad clad structure, the electric cable with large cross-section, i.e. sectional area >=
25mm2Cable using subitem extrude aluminium clad structure.
8. a kind of manufacturing method of isolated form flexible fire-proof cable according to claim 2, it is characterised in that:The color separation
Layer (6) is to be extruded in power wire core (100) and ground connection core (200) aluminium clad (5) to form by hydrophobic polyethylene material,
By red, yellow, green, blue, black multicolored color separation.
9. a kind of manufacturing method of isolated form flexible fire-proof cable according to claim 2, it is characterised in that:It is described inorganic
Mineral-filled layer (10) and inorganic mineral oxygen barrier layer (7) are extruded by heat-insulating, fire-preventing inorganic mineral oxygen barrier layer pug, are extruded
Ovality≤25% afterwards, the fire resisting isolation strip (8) are formed by wrapped multilayer low-smoke bittern-free highly fire-proof glass fibre belt, cap rate
It is 15~20%.
10. a kind of isolated form flexible fire-proof cable according to claim 1, it is characterised in that:The oversheath (9) be by
Crocus low-smoke non-halogen flame-retardant environment-friendly polyolefin material extrudes.
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109727712A (en) * | 2018-12-18 | 2019-05-07 | 四川新蓉电缆有限责任公司 | A kind of inorganic mineral insulation flexible fire-proof cable |
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Application publication date: 20180904 |